Woodhaven 8610, 8611 User Manual

Parts List:

You will receive only ONE of the Bases listed below:

Part Description Quantity

8610B 35mm Cup Marking Plate . . . . . . . . . . 1

8611B 26mm Cup Marking Plate . . . . . . . . . . 1

8610A 1/2" Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8610C 1/4" Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8610D Indexing Plate . . . . . . . . . . . . . . . . . . . . . 1

8610E Indexing Plate Riser . . . . . . . . . . . . . . . 1

4208 7-7/8" One Track . . . . . . . . . . . . . . . . . . 1

8610 or 8611 Adj.

Cup Marking Jig

Please Read Carefully!

Part# Description Qty.

5771B 3/4" Screw 2

Part# Description Qty.

MP150 1-1/2" Screw 2

Part# Description Qty.

BUSH001 1/8" Spacer 3

Part# Description Qty.

BUSH050 3/8" Spacer 5

Part# Description Qty.

MF035 1/2" Screw 2

Part# Description Qty.

5521 Thumb Nut 1

Part# Description Qty.

MP200 2" Screw 1

Part# Description Qty.

BUSH004 5/8" Spacer 2

Part# Description Qty.

HB030 1" Bolt 1

Part# Description Qty.

HB050 1-1/2" Bolt 1

Part# Description Qty.

5860 Ratchet Handle 1

Part# Description Qty.

WB002 Washer 1

Part# Description Qty.

BUSH5050 1/2" Spacer 1

Part# Description Qty.

5863 Ratchet Hand. w/stud 1

Part# Description Qty.

5765B Offset Oval Nut 2

BEFORE BEGINNING

Identify and verify that you have all the parts listed. Read the instructions at least once before beginning. This jig is designed for marking/mounting 35mm cup hinges (with 45mm on center mounting holes) or 26mm cup hinges (with 38mm on center mounting holes) at a backset of 0-18mm from the edge of a door.

ASSEMBLY

Attach the 1/4" Cap (8610C) to the 1/2" Cap (8610A) using the 3/4" screws (5771B). See fig. 1.

Install a 1/8" Spacer (BUSH001) and a 3/8" Spacer (BUSH050) on both of the 1-1/2" Screws (MP150). Insert the

screws thru the two open holes in the Caps and start an Offset Oval Nut (5765B) on the end of each screw. See fig. 2. Lay the assembly on edge. Slide the 7-7/8" One Track (4208) on to the offset oval nuts until it's flush with one end of the assembly, then tighten the 1-1/2" screws. See fig. 2. Insert three 3/8" Spacers (BUSH050) on the 1-1/2" Bolt (HB050) and start a Thumb Nut (5521) on the end of the bolt. This assembly provides support for the jig when it's flipped and is best positioned next to the Indexing Plate. Slide the assembly on the One Track and tighten. See fig. 4.

Attach the Indexing Plate (8610D) to the Indexing Plate Riser (8610E) using the 1/2" screws (MF035). See fig. 3. Insert a 1" bolt (HB030) thru the Riser, then the Indexing Plate. Install a 1/8" Spacer (BUSH001) and start a Ratchet Handle (5860) on the end of the bolt. Slide the assembly on the One Track and tighten. See fig. 4. If you're indexing the jig off the edge of a door or panel, install a 5/8" Bushing (BUSH004) on the 2" Screw (MP200), insert the screw thru the hole in the Indexing Plate, install another 5/8" Bushing and then the Thumb Nut (5521). If you're indexing the jig against the inside of a cabinet, don't install this hardware on the Indexing Plate. See fig. 4. Slide the Marking Plate (8610B or 8611B) in the slot of the assembly with the shallow black groove in the Marking Plate facing the 1/4" Cap. The slot in the Marking Plate should be lined up with the tapped hole in the 1/2" Cap below it. Install a 1/2" Bushing

(BUSH5050) and a washer (WB002) on a Ratchet Handle w/stud (5863). Install the Ratchet Handle thru the slot in the Marking Plate and start it in the tapped hole in the 1/2" Cap. See fig. 5.

One Track

USING THE JIG

By aligning the edge of the shallow black groove in the Plate with the edge of the 1/4" Cap, the center cup hinge marking hole is at zero backset. By moving the Marking Plate/marking hole away from the 1/4" Cap, you can change the hinge backset to the need amount. See fig. 5. Flip the jig to go from left to right or top to bottom. Use a 1/4" Marking Punch (8600) to mark the holes for drilling. Or use a Self-Centering bit (6505 or 6507) to drill the screw pilot holes and mark the 35mm or 26mm cup hole for drilling.

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