Woodhaven 8250K User Manual

8250K Parts List

The 8250K consists of the PTM100 Router Table, 363

Leg Set and 201 Router Fence. See their respective

Parts List for their individual components.

PTM100 Router Table Parts List:

Part Description Quantity

PTM100T Table, 15-5/8” x 23-3/4”. . . . . . . . . . . . . . . . . . . . . . . . . 1

PTM100P Router Plate w/mounting instructions . . . . . . . . . . . 1

101A Starting Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

MF015 1/4-20 x 1” flathead screw . . . . . . . . . . . . . . . . . . . . . . 4

NUT010 locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WFN002 1” washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

363 Leg Set Parts List:

Part Description Quantity

363B Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

HB040 1/4-20 x 1-1/4” bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

WS002 washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

WL001 lock washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5792B 1/4-20 x 3/4” barrel nut . . . . . . . . . . . . . . . . . . . . . . . 12

CAB035 non-skid foot pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

BEFORE BEGINNING

Identify and verify that you have all the parts
listed. Read the instructions at least once, familiarizing
yourself with the parts, before beginning. You’ll need a #3
Phillips screwdriver and a 7/16" socket for assembly.

8250K

Portable Router Table

Owners Manual

Please Read Carefully!

1

B

5792B &
CAB035

ATTACH 363 LEG SET TO TABLE
Get the parts for the Leg Set (363). Place a lock washer
(WL001) and then a washer (WS002) on the eight 1-1/4"
bolts (HB040). Get the Table (PTM100T), set it upside down
on a bench and let one corner hang over the edge, enough
to access the two mounting holes for a Leg (363B). Insert
two 3/4" barrel nuts (5792B) in the holes near the wide end
of the Leg, aligning the hole in the barrel nut with the cross
hole in the Leg. Set the wide end of the Leg on the underside
of the Table, aligning the mounting holes with each other.
Insert a bolt up thru each Table mounting hole, screwing it
into the barrel nut by hand. Tighten both bolts with a 7/16"
socket. Repeat for the remaining three legs. See fig. 1A.

Insert a 3/4" barrel nut in the hole in the narrow end
of the Leg, aligning the hole in the barrel nut with the cross
hole in the Leg. Screw a non-skid foot pad (CAB035) into
the barrel nut until tight. See fig. 1B.

363B

PTM100T

A

5792B, WS002,
WL001 & HB040 x2

MOUNT ROUTER
Follow the Router Mounting instructions included with
the Router Plate (PTM100P) for drilling and mounting the
plate to your router. Set the Table/Leg assembly on its side
and insert the four 1" screws (MF015) thru the countersunk
holes in the Table. Mount the Router Plate/router in the
recess in the underside of the Table using the 1" washers
(WFN002) and locknuts (NUT010). See fig. 3.

201 Router Fence Parts List:

Part Description Quantity

201A 24” Aluminum Fence. . . . . . . . . . . . . . . . . . . . . . . . . . . 1

201C Phenolic Fence Base, 2 pcs. . . . . . . . . . . . . . . . . . . . . . 1

201D Dust Port block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

201E Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

201F Dust Port Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

201G 2-1/4” Double Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5760B oval nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

MF010 1/4-20 x 3/4” flathead screw . . . . . . . . . . . . . . . . . . . . 8

MF032 1/4-20 x 3” flathead screw . . . . . . . . . . . . . . . . . . . . . . 2

5775B 1/4-20 x 5/8” screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5793B 1/4-20 x 1/2” barrel nut . . . . . . . . . . . . . . . . . . . . . . . . 2

5548S T-Knob w/1-1/2” stud. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

BUSH050 3/4” OD x 3/8” long spacer. . . . . . . . . . . . . . . . . . . . . . 2

224 Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

5503 1/2” thumb screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3

4

ROUTER FENCE ASSEMBLY
Insert eight 3/4" flathead screws (MF010) thru the
countersunk holes in Phenolic Fence Base (201C - 2 pcs.) and
start an oval nut (5760B - flat side first) on the ends of the
screws. Set the 2-1/2" wide horizontal Base on a flat surface
with the oval nuts facing up. Set the vertical Base on edge along
side it so their bit openings line up and the oval nuts are next
to each other. Slide a 2-1/4" Double Track (201G) onto four of
the oval nuts on one side of the bit opening, then repeat for the
opposite side. Roughly center each track on the oval nuts and
snug the screws for now.

to within one degree. If you need it squarer, place paper shims
between the Double Tracks and the vertical Base.

This assembly is guaranteed square

See fig. 4.

Place a Dust Port Block (201D) on each end of the
Double Tracks next to the bit opening. Insert a 3" flathead
screw (MF032) thru the countersunk holes in both of the
Covers (201E), orient the Cover so the screw is closer to the
horizontal Base and insert the screw thru the opening in the
Double Track from the side opposite the Dust Port Blocks.
The threaded hole in the Dust Port Block must align with the
end of the screw. Orient the Dust Port Block to line up with
the screw, then start and tighten both screws. See fig. 5.
Insert a 1/2" barrel nut (5793B) into each on the holes in
the Dust Port Blocks and turn the nut so the cross hole aligns
with the slot in the edge of the Block. Insert a 5/8" screw
(5775B) thru one of the holes in the Dust Port Plate, align
the edge of the Plate with the Block and tighten the screw
in the barrel nut. Loosen the eight 3/4" screws holding both
Double Tracks (keep the Phenolic Fence Bases aligned)
and shift both as needed until the second Dust Port Block
aligns with the second hole in the Dust Port Plate. Attach
it with a 5/8" screw (5775B), center the entire assembly on
the Bases and tighten the eight 3/4" screws. See fig. 6.

5

6

1