Woodhaven 6002, 6004 User Manual
Parts List:
Please identify and verify that you have all of the
hardware & parts shown prior to assembly. The
parts described in this box are identified in the
instructions:
Part Description Quantity
4002 2” Double Track . . . . . . . . . . . . . . . . . . . 4
4004 4" Double Track . . . . . . . . . . . . . . . . . . . 2
4006 6” Double Track . . . . . . . . . . . . . . . . . . . 2
4009 9-1/4" Double Track . . . . . . . . . . . . . . . . 2
4024 24" Double Track . . . . . . . . . . . . . . . . . . 2
6000B Crank Support . . . . . . . . . . . . . . . . . . . . 1
6000C Crank Handle, 2 piece set . . . . . . . . . . 1
6000D Phenolic Fence . . . . . . . . . . . . . . . . . . . . 2
6000F Dust Chutes, set of 2 . . . . . . . . . . . . . . . 1
6000HD Hold-All Kit . . . . . . . . . . . . . . . . . . . . . . . 1
6000N Bit Insert . . . . . . . . . . . . . . . . . . . . . . . . . 2
6000S Phenolic Sides, Pair . . . . . . . . . . . . . . . . 1
6000T Phenolic Table . . . . . . . . . . . . . . . . . . . . 1
224 Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6000PA Angle-Ease Router Plate . . . . . . . . . . . . 1
1470X Ang le-Ease . . . . . . . . . . . . . . . . . . . . . . . . 1
ONE of the Angle-Ease Motor Blocks below:
1470B Angle-Ease 3.5” motor block . . . . . . . . 1
1472B Angle-Ease 4.2” motor block . . . . . . . . 1
6002 & 6004
Horizontal
Router Table
Owners Manual
Please Read Carefully!
Part# Description Qty.
HB040 1-1/4” Bolt 16
Part# Description Qty.
WS002 Washer 20
Part# Description Qty.
5760B Oval Nut 36
Part# Description Qty.
MF010 3/4" Screw 4
Part# Description Qty.
MF020 1-1/4" Screw 8
Part# Description Qty.
MF015 1” Screw 4
Part# Description Qty.
5770B 1/2" Screw 4
Part# Description Qty.
5771B 3/4" Screw 6
Part# Description Qty.
5859 Ratchet Handle 4
Part# Description Qty.
6000G Track Guide 4
Part# Description Qty.
5503 Thumb Screw 2
INSTALL CRANK HANDLE, ETC.
P
M
Get the crank handle (6000C). There are two assemblies
to this part - one has a crank & nut, the other has a bolt,
and both have a mounting bracket with two holes. Attach
the bolt to the back top of the router plate with two
1/2" screws (5770B) thru the two holes in its mounting
bracket, but leave them loose for now. See fig. 10.
Install the crank assembly on the back of the crank
support (6000B - the side with the machined ends) using
two 1/2" screws (5770B) thru the two holes in its mounting
bracket, but leave them loose for now. See fig. 10.
From the front of the support, insert a washer (WS002)
on each stud of the ratchet handle (5859), insert the stud thru
the hole at each end and start an oval nut (5760B - smooth
side first) on the end of the studs. See fig. 10 & 11.
Slide the support/oval nuts onto the 24" tracks until
the nut of the crank lines up with the bolt on the plate.
Turn the crank to screw the nut onto the bolt approximately
1", then tighten the ratchet handles on the crank support
and the four 1/2" screws (5770B). See fig 10 & 11.
ATTACH ANGLE-EASE, ROUTER & GUARD
Assemble and mount the Angle-Ease (1470X) to the
router plate following the instructions provided with it. After
completing that, mount your router in the Angle-Ease. Insert
the two thumb screws (5503) through the slots of the Guard
(224) and into the threaded holes in the router plate (6000PA).
10
Attach crank assembly
to 6000B Crank
Support w/1/2” screws.
Attach bolt assembly
to Router Plate
w/1/2” screws.
11
Attach 6000B
Crank Support
to 24” tracks w/
ratchet handles.
MOUNT ZERO-CLEARANCE INSERT
Mount a zero-clearance insert (6000N) in the recessed
opening in the table using two 3/4" screws (MF010). An extra
insert is provided and extras may be ordered. See fig. 12.
USING THE HORIZONTAL ROUTER T ABLE
The crank provides 1-3/8" of fine bit height adjustment.
By loosening the two ratchet handles on the crank support,
you can move the entire router plate/crank support assembly
up or down for a great range of coarse adjustment.
Make sure the two handles on the router plate are
loosened and the two handles on the crank support are tight
before attempting to turn the crank. Make sure you tighten
the router plate handles after all height adjustments.
Clamp or bolt the horizontal table to a workbench before
using. The horizontal table can be used for mortising, edge
routing, vertical panel bits, cutting tenons, etc. For safety, we
recommend the bit be kept under the work/table during use.
For mortising, we recommend our optional 6010 or 6011
Mortising Table. For additional safety and routing consistency
we recommend using the 6000 Hold-All Kit we include.
There is an extra set of mounting holes in the Phenolic
Sides (6000S) which allow you to elevate the 9-1/4"
Double Tracks/Table 3/4". This extra table height may be
necessary depending on the how you have the Angle-Ease
mounted. There are optional 9-1/4" Ultra Tracks (4009 - two
required) available that will elevate the table 2-5/8".
12
©Copyright WOODHAVEN INC. 12/14/10
(800) 344-6657 or WWW.WOODHAVEN.COM
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