Woodhaven 6000 User Manual

Parts List
Please identify and verify that you have all of the hardware & parts shown prior to assembly. The parts described in this box are identified in the instructions:
Part Description Quantity
4002 1-7/8” Double Track . . . . . . . . . . . . . . . . 4
4004 4" Double Track . . . . . . . . . . . . . . . . . . . 2
4006 6” Double Track . . . . . . . . . . . . . . . . . . . 2
4024 24" Double Track . . . . . . . . . . . . . . . . . . 2
6000B Crank Support . . . . . . . . . . . . . . . . . . . . 1
6000C Crank Handle, 2 piece set . . . . . . . . . . 1
6000D Phenolic Fence . . . . . . . . . . . . . . . . . . . . 2
6000F Dust Channels, set of 2 . . . . . . . . . . . . 1
6000HD Hold-All Kit . . . . . . . . . . . . . . . . . . . . . . .1
6000N Bit Insert . . . . . . . . . . . . . . . . . . . . . . . . . 2
6000S Phenolic Sides, Pair . . . . . . . . . . . . . . . . 1
6000T Phenolic Table . . . . . . . . . . . . . . . . . . . . 1
224 Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6000P Router Plate & Instructions . . . . . . . . . 1
6000 Horizontal
Router Table
Owners Manual
Please Read Carefully!
Part# Description Qty.
HB040 1-1/4” Bolt 16
Part# Description Qty.
WS002 Washer 20
Part# Description Qty.
5760B Oval Nut 36
Part# Description Qty.
MF010 3/4" Screw 4
Part# Description Qty.
MF020 1-1/4" Screw 8
Part# Description Qty.
MF015 1” Screw 4
Part# Description Qty.
5770B 1/2" Screw 4
Part# Description Qty.
5771B 3/4" Screw 6
Part# Description Qty.
5859 Ratchet Handle 4
Part# Description Qty.
6000G Track Guide 4
Part# Description Qty.
5503 Thumb Screw 2
BEFORE BEGINNING
Identify and verify that you have all the parts listed. Read the instructions at least once, familiarizing yourself with the parts, before beginning. You’ll need a #3 Phillips screwdriver and a 7/16" wrench for assembly.
DRILL ROUTER MOUNTING HOLES
Drill the screw mounting holes in the router plate (6000P, follow instructions with plate) for the router you will be using.
We recommend a standard base router because it's easier to change bits, but plunge routers will work. Some routers may require that the handles be removed. If that’s not possible, try mounting the router with the handles angled. Check this before drilling the router plate to insure it will work. As a guide, follow the directions in the Router Mounting Instruction sheet but make sure to mount the router so the controls are accessible when mounted in the horizontal router table. Don’t mount your router yet, just drill the mounting holes in the router plate.
ATTACH PLATE & TRACKS
The router plate has ribs on both short sides that guide the plate in the tracks. For reference purposes, the top of the plate has two 1/4-20 threaded holes located parallel to the long edge of the plate, near the center. See fig. 2. On two ratchet handles (5859), insert a washer (WS002) on the stud, insert the studs thru the top two corners of the router plate and start an oval nut (5760B - smooth side first) on the ends of the studs. See fig. 1. Install four 1" screws (MF015) thru the four countersunk holes in the router plate and start a track guide (6000G - chamfered side first) on the ends of the screws. The hole gets tighter as you tighten the screw in the track guide, reducing any chance of vibration loosening the screw. See fig. 1. Slide a 24" Double Track (4024) on the oval nut and two track guides on each short side of the router plate. Position the Double Tracks so the 1-1/2" wide smooth sides are facing each other and the T-slot sides are facing out away from each other. See fig. 1 & 2. The rib on each side of the router plate should be in the T-slot of the track. Loosely snug all four 1" screws until the track won't slide, then loosen the screws until it slides smoothly but not loosely. There should be some tension on the track. Center the router plate on the Double Tracks and tighten the ratchet handles. See fig. 2.
1
Bottom of PlateTop of Plate
MF015 & 6000G
5859, WS002 & 5760B
2
Smooth 1-1/2” wide faces
of Double Tracks should be
facing inside towards each
other.
Top of Plate
Center Plate on
Double Tracks
Bottom of Plate
ATTACH SIDES & TRACKS
Install a washer (WS002) on the sixteen 1-1/4" bolts (HB040). Insert the bolts thru the holes shown in the pair of phenolic sides (6000S) and start an oval nut (5760B - smooth side first) on the ends of the bolts. The sides should look like
mirror images of each other when done. See fig. 3 & 8. Slide a 9-1/4" Double Track (4009) and a 6" Double Track (4006) onto the oval nuts located near the long edges of each side. Position the tracks even with the end and edges of each side and tighten the bolts. See fig. 3. Lay the 24" Double Tracks/Router Plate on a flat surface and slide the two sides/oval nuts at the back of the sides on to the two tracks. Square the tracks to the sides, adjust the tracks flush to the bottom of the sides and tighten the four bolts. See fig. 4.
1
3
6000S Side
- Bottom
6000S Side - Top
4009 Track
4006 Track
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