Woodhaven 4963 User Manual

4963
Taper Master
Owners Manual
Please Read Carefully!
Additional Hardware:
Parts listed below are not shown in the hardware
drawings. Refer to photos in the instructions:
Part Description Quantity
4963B MDF Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4963A 32” Ultra Track Fence . . . . . . . . . . . . . . . . . . . . . 1
6305IC Inboard Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4918B 17-3/4" Jig Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Part# Description Qty.
5864 Ratchet Handle 3
Part# Description Qty.
NUT025 Square Nut 3
BEFORE BEGINNING
The 4963 Taper Master makes cuts up to 40" long and can be used in either miter slot of a table saw as long as the miter slot is between 4" to 7-1/2" from the saw blade. Make sure the 40" capacity is sufficient and your miter slot locations are in the range given before proceeding. Identify and verify that you have all the parts listed. Read the instructions at least once, familiarizing yourself with the parts, before beginning assembly. You’ll need a #2 Phillips screwdriver for assembly.
Part# Description Qty.
WS002 Washer 3
Part# Description Qty.
5505 Thumb Screw 1
Part# Description Qty.
Part# Description Qty.
5760B Oval Nut 7
Part# Description Qty.
5590 Knob 1
The Taper Master relies on the miter slot of your saw being parallel to the saw blade for it to work properly. If this is not the case, make those adjustments to your saw before proceeding. The 4963 Taper Master may also be used on a band saw.
Part# Description Qty.
BUSH001 1/8" Spacer 3
Part# Description Qty.
BUSH002 1/4" Spacer 2
Part# Description Qty.
BUSH004 5/8" Spacer 1
ASSEMBLY
1
Most people use their miter gauge in the left miter
slot so these directions show that location being used.
Open the 17-3/4" Jig Bars (4918B) and assemble/adjust the bars according to the instructions that come with them. Lay the Jig Bars (4918B) with their countersunk holes facing down, end-to-end in the miter slot of your saw. Align the mounting holes in the MDF Base (4963B) with the threaded holes in the bars so that the MDF Base overhangs the cutting path of the blade by 1/2" or less. Attach the bars to the MDF Base with 1" screws (MF010 - in 4918B hardware pack) and re-check the fit of the bar/base assembly, making sure it slides smoothly.
Turn the saw on and cut off the edge of the MDF
Base overhanging the saw blade (This should be no more than 1/2"!), guiding the bar/base assembly in the miter slot. Turn the saw off, disconnect the power and lower the blade completely.
Trim no more
than 1/2” from base
MF010 x6
INSTALL FENCE
2
(BUSH001) on the ratchet handles (5864).
Attach the Ultra Track Fence (4963A) to the MDF
Base. Install a washer (WS002) and a 1/8" spacer
4963A
Fence
4963B
Base
Align the slots in the 32" Fence with the slots in the Base. Insert the stud of the ratchet handle thru the slot of the Fence and the Base. Place a square nut (NUT025) in the recess in the underside of the Base and screw the handle into the nut.
Fence Knobs x3:
5864
WS002
BUSH001
NUT025
1
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