Woodhaven 4951 User Manual

Parts List:

Please identify and verify that you have all of the

hardware shown below prior to assembly.

Part Description Quantity

4951D MDF Base . . . . . . . . . . . . . . . . . . . . . . . . . 2

4918B 17-3/4" Miter Bar . . . . . . . . . . . . . . . . . . 2

4951E Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4951B Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4424 24" Ultra Track . . . . . . . . . . . . . . . . . . . . 2

4412 12" Ultra Track . . . . . . . . . . . . . . . . . . . . 2

4951C 24" Sub-Fence . . . . . . . . . . . . . . . . . . . . . 2

4951S Straight Stop . . . . . . . . . . . . . . . . . . . . . . 1

3724R/L 24" Left & Right Tapes . . . . . . . . . . . . . 1

4951

Large Cut-Off Sled

Please Read Carefully!

BEFORE BEGINNING

Identify and verify that
you have all the parts listed
and read thru the instructions
at least once before beginning.
All set-up work should be done
with the saw disconnected from
the power and the saw blade
lowered below the table. This unit is designed for table saws with
at least a 27" deep table. Do not attempt to use on table saws with
smaller tables. If necessary, add additional supports to your saw
to prevent the saw from tipping. This unit relies on the miter slot
of your saw being parallel to the saw blade for it to work properly.
If this is not the case, make those adjustments to your saw first.

MOUNT THE MITER BARS TO THE MDF BASE

Prepare the Miter Bars according to the instructions
that come with them, using the hardware included.

The Cut-Off Sled can be used with the miter bars in
either miter slot. We suggest you mount it in the miter slot you
normally use your miter gauge in. Place the miter bars (4918B)
with the countersunk holes facing down, in the miter slot. There
are mounting holes for the miter bars in one of the MDF bases
(4951D). Align the mounting holes in the MDF base with the
threaded holes in the bars. Position the base over the bars so

that it overhangs the cutting path of the saw blade by 1/2"
or less. Attach the bars to the base with the 1" screws. The

bars will overhang the base approximately 2" at each end. Re­check the fit of the bar/base assembly, making sure it slides
smoothly, readjusting the plugs as necessary. See fig. 1.

Part# Description Qty.

5760B Oval Nut 36

Part# Description Qty.

HB030 1" Bolt 20

Part# Description Qty.

WB002 Washer 20

Miter Bar being installed

1

on MDF Base. Bar

will be fl ush with

edge of base.

4918B 4951D

Part# Description Qty.

MF010 3/4" Screw 12

Part# Description Qty.

5771B 3/4" Screw 4

4918B

1

Turn the saw on and cut off the overhanging edge of the
base (This should be no more than 1/2"!), guiding the bar/base
in the miter slot, past the saw blade. Turn the saw off, disconnect
the power and lower the blade on your table saw completely.

MOUNT THE FENCES

Set the remaining MDF base (without the miter bar) on the
opposite side of blade from the the miter bar/base assembly.
The Ultra Track fences fit in the shallow groove of the
MDF bases. Attach the two 24" Ultra Track Fences (4424)
to the front of the bases and the two 12" Ultra Track Fences
(4412) to the rear using the 3/4" screws (MF010) and oval
nuts (5760B). Insert the screws from the bottom of the base,
through the holes in the groove and start a flat oval nut on
the end of each screw. Slide the Ultra Track fences on to the
oval nuts, positioning the fence 1/4" away from the saw blade
side of the base, and tighten the screws. See fig. 2 & 3.
Attach the Brace (4951B) to the fences. Line the bases/fences
up to each other and position the bases so that there is slightly less
than a 1/8" gap between them. Install a washer (WB002) on sixteen
of the 1" bolts (HB030). Insert the bolts through the holes in the
face of the braces and start an oval nut on the end of each bolt.
Slide the Brace on to the Ultra Track fence(s) until it is positioned
at the center of the two fences and tighten the bolts. See fig. 3.
The 24" Sub-Fences (4951C) attach to the upper
T-slot in the 24" Ultra Track using the oval nuts

(5760B) and 3/4" screws (5771B). Mount the 24" tapes
(3724R & 3724L) to the top of the Sub-Fences.

Attach the Straight Stop (4951S) to the top of the
fence following the instructions that come with it.

2

Ultra
Track
Fence
being installed
on MDF Base

3

5760B

MF010

Fence Faces installed on Fences

Fence Brace installed, connecting Fences

INSTALL THE GUARD

Install a washers (WB002) on four 1" bolts (HB030).
Insert the bolts through the holes in the Guard (4951E)
and start an oval nut on the end. Slide the Guard on to
the top T-slot of the fences, position it at the center of
the two fences and tighten the bolts. See fig. 4.

USING THE CUT-OFF SLED

The Cut-Off Sled can be used for cut-off or dado work.
With the Cut-Off Sled mounted on your table saw, slide it back
and forth to determine at what point it starts tipping off the front
and back edge of the saw table. Make reference marks on the
MDF base at these points. During use, do not go past these
marks unless you have additional support on the saw table, or
you are capable of supporting the Cut-Off Sled by yourself.

OPTIONAL ACCESSORIES

Optional 36" or 48" Ultra Tracks (4436 or 4448) are
available if you need extra fence length, or you can get the 4536
Track Connector and an extra length of Ultra Track to connect
to the end of the 24" Ultra Track and extend it. Either of these
options will increase the weight and bulk of the Cut-Off Sled.
Optional 500 lb. Toggle Clamps are available in two
different models. One attaches to the MDF base (Outboard
Clamp 4951OC) and one attaches to the top of the Ultra
Track fence (Inboard Clamp 4951IC). See fig. 5.

©Copyright WOODHAVEN INC. 9/27/07

[phone] or WWW.WOODHAVEN.COM

4

Guard installed on Fences

5

4951 Outboard Clamp

4951IC Inboard Clamp

2