Woodhaven 3010 User Manual
3010
48" Rail Kit
Owners Manual
Please Read Carefully!
Additional Hardware:
Parts listed below are not shown in the hardware
drawings. Refer to photos in the instructions:
Part Desc . . . . . . . . . . . . . . . . . . . . . . . . Qty
4048 48" Double Track . . . . . . . . . . . . . . . . . . . . . . . . .2
3010A 48" Fence Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3010B 48" Base Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3010D 2-1/4" Double Track . . . . . . . . . . . . . . . . . . . . . . .4
4002 1-7/8" Double Track . . . . . . . . . . . . . . . . . . . . . .8
3010E 1/4" Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3010 Rail Kit with 3000 Planing Sled
Part# Description Qty.
5550S K nob 4
Part# Description Qty.
BUSH050 3/8” Spacer 12
BEFORE BEGINNING
Identify and verify that you have all the parts listed. The
48" Rail Kit is designed to be used with a Woodhaven Planing
Sled. The Rail Kit will reduce the width capacity of your Planing
Sled by 1-1/2". You can join multiple Rail Kits together end-toend to make the any length rail for the length of your work, as
long as you provide a flat surface for them to sit on.
Part# Description Qty.
5760B Oval Nut 28
Part# Description Qty.
MF020 1-1/4" screw 24
These five items bagged together:
Part# Description Qty.
MT010 1/2" Screw 4
Part# Description Qty.
STP004 1/2" Screw 4
Part# Description Qty.
5750B Oval Nut 4
The Rail Kit needs to sit on a flat surface or, when
multiple Rail Kits are used, be able to be shimmed so their they
are straight and on the same plane if a long flat surface is not
available. Get a 3020 Connector Kit for each Rail length you
want to add. The work must be 12-16" shorter than the overall
length of the Rail Kit(s). If you're using one 48" Rail Kit, the
work should be no longer than 36". If you're using two 48"
Rail Kits joined end-to-end, the work should be no longer than
84". You'll need a #2 & #3 Phillips screwdriver for assembly.
Read the instructions carefully at least once before beginning.
Part# Description Qty.
WB001 Washer 4
Part# Description Qty.
CAB010 Angle Bracket 4
ASSEMBLY
Install a 1-1/4" screw (MF020) thru the countersunk
holes in each of the 48" Fence Rails & Base Rails (3010A
& 3010B) and start an oval nut (5760B - smooth side
first) on the end of each screw. Slide four 1-7/8" Double
Tracks (4002) on to the oval nuts on each Fence Rail.
Slide the 1-7/8" Double Tracks attached to the
Fence Rail on to the oval nuts of the Base Rail so that
MF020 x 12
1
5760B x 12
4048
4002
the face of the Fence Rail is flush with the edge of the
Base Rail. Check that the ends of the Fence & Base Rail
are flush to each other and tighten the screws. These two
assemblies will be referred to as the Rails. See fig. 1
Slide the 48" Double Track (4048) on to the remaining oval
nuts on each Fence Rail. Position the track so it's 1/4" below
the top edge of the Fence Rail, using the 1/4" shims (3010E) as
a spacer, flush with the ends and tighten the screws. See fig. 1
3010A
Install a washer (WB001) on each 1/2" screw (MT010),
insert a screw thru only one of the two holes in each angle bracket (CAB010) and start an oval nut (5750B - smooth side first) on
the end of each screw. Slide the oval nut in a T-slot in the face
of each of the 2-1/4" Double Tracks (3010D). Position the angle
bracket so it's flush to the end of each track and so there are two
mirror assemblies. When done, tighten the screws. These four
assemblies will be referred to as the Work Supports.
See fig. 2
2
Work
Supports
Work
Supports
3010B
Install three 3/8" spacers (BUSH050) on each of the four
knobs (5550S). Starting at 6" in from each end of the Rail, there
are 1/4" holes located every 4" along it's length. From the outside
of the Rail, insert the stud of the knob thru a hole that is near to,
but not past, each end of the work. Start an oval nut (5760B -
smooth side first) on the end of each knob. The two remaining
holes near each end of the Rail are for the 3020 Connector Kit
only.
Slide a Work Support over each of the oval nuts, with the
flat end of the angle bracket oriented upwards. The pair of Work
Supports/angle brackets on each Rail can face towards each
other, or away from each other, whatever suits you for access.
Tighten the Work Supports using the knobs.
MT010
WB002
CAB010
5760B
3010D
5550S
BUSH050 x 3
5760B
1
X4
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