Wolo 860 User Manual

Installation Instructions for
Model 860 AIR RAGE AIR TANK & COMPRESSOR
Your purchase of an AIR RAGE Air Tank & Compressor is a perfect choice to power your high-pressure air horns, tools and accessories. The Wolo name, with more than thirty years of experience, is your guarantee of a superior horn product. If you need help installing this product, our technicians are available to answer your questions, Monday through Friday from 9 AM to 4 PM EST by calling 1-888-550-HORN (4676).
IMPORTANT: The compressor comes pre-mounted to the air storage tank. The installer has the option to separate the compressor from the tank and mount it independently.
1. If the method of mounting the compressor is to be independent of the tank, remove the four screws that secure the compressor to the tank, then disconnect the braided hose from the tank. You will now be able to separate the compressor from the tank.
COMPRESSOR and TANK INSTALLATION (Fig. 2): IMPORTANT! When selecting a mounting location for the compressor, make sure that the compressor’s braided hose will be close enough to the tank’s inlet connection.
COMPRESSOR INSTALLATION (Fig. 2A):
2. Locate a convenient location to mount the compressor that will be dry. If the location is the engine compartment make sure the compressor is safe from the heat of the exhaust manifold and try to mount compressor as far to the front of vehicle as
possible to provide optimum airow around
compressor. IMPORTANT! Do not mount
on a plastic fender well, or on exible
material.
3. Using the compressor’s mounting base as a template, mark the hole locations and drill to size, use a 3/16” drill bit. Secure the compressor to the mounting surface using the hardware provided. (Fig. 2A)
Fig. 1
Disconnect the braided hose
Fig. 2
Tank’s outlet connection
Tank’s inlet connection
Remove the four screws
Make sure that the locations of the compressor and the tank will be close enough to allow the braided hose to connect to tank’s inlet
TANK INSTALLATION (Fig. 2B):
4. The mounting location for the tank should be easily reachable so that the tank can be periodically serviced, draining condensation, water from the petcock located on the bottom of the tank.
5. Use the tank’s mounting bracket as a template, mark the hole locations and drill to size 15/32”. Secure tank with hardware provided.
Use the tank’s mounting base
Fig. 2B
as a template to mark the
15/32” holes for drilling
Use the compressor’s mounting
Fig. 2A
base as a template to mark the
3/16” holes for drilling
HOSE INSTALLATION (Fig. 3 and Fig. 4):
6. If the compressor was separated from the tank, connect the stainless steel braided hose from the compressor to tanks inlet port. (Fig. 3.) IMPORTANT: Make sure the threaded tting on the end of the braided hose has either been wrapped with
®
Teon
tape or coated with pipe sealant to prevent air leaks.
7. Using the high-pressure plastic hose provided, cut to size to
be able to connect the tank to inlet tting of the accessory or
valve requiring high-pressure air. Place the brass nut from the
tank’s outlet tting onto the high-pressure plastic hose. Push the plastic hose fully onto the outlet tting, tighten the brass nut onto the outlet tting. (Fig. 4.).
CAUTION: Do not over tighten the brass nut.
8. The other end of the plastic hose is connected to the accessory or valve requiring high-pressure air.
PRESSURE GAUGE INSTALLATION (FIG. 5)
9. Install the pressure gauge to tank. IMPORTANT: The threads of
®
the gauge have been wrapped with Teon
tape to prevent air leaks, do not remove the tape. CAUTION: Do not over tighten the gauge when installing.
Turn clockwise
Fig. 3 Connecting the metal braided hose
High-pressure tank outlet
Schrader Valve- to connect to 20’ coiled hose
Pressure Gauge
Braided hose
Turn brass nut clockwise
Pressure Switch
Fig. 4 Connecting the high-pressure
plastic hose
Turn clockwise
Pressure relief valve
Use the tank’s mounting base
as a template to mark the
15/32” holes for drilling
Petcock should be easily reachable so that the tank can be periodically serviced
Shown above: Compressor mounted on the tank
Fig. 5 Connecting the pressure gauge
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