Wolo 7950-A User Manual

LOOKOUT® PLUS LED LIGHT BAR
INSTALLATION MANUAL
Model 7950-A
Your purchase of a Wolo warning light is the perfect choice to complement your vehicle. Wolo’s warning lights are manufactured with the finest materials. Before being packaged, each light is tested to meet our high standards and ensure a perfect working light. Our quality workmanship and components are Wolo’s assurance that this product will provide years of dependable service. If you need help using your new Wolo warning lights, our technicians are available to answer your questions, Monday thru Friday, from 9 AM to 4 PM EST at 888-550-4676.
Before installation of the light bar is attempted, it is important to read these instructions completely. The lives of people are dependent on a proper installation of the light bar to the vehicle. The person installing this light bar must have advanced knowledge of the proper method for mounting and securing the light bar to a vehicle’s roof or exterior, as well as knowledge of the vehicle’s electrical system. Again, read this manual completely and note any messages marked “IMPORTANT” or “WARNING’’. A safe installation will prevent serious injury or damage to the vehicle.
LOOKOUT comes completely wired and does not require any internal wiring by the installer. The power cable has all the required wires with factory installed terminals and connectors for a successful installation.
Installation of the LOOKOUT Light Bar requires drilling into the vehicle. The installer must carefully inspect both sides of the selected locations to ensure that there are no components, wires and/or any other vehicle part that could be damaged by drilling. IMPORTANT: Always de-burr any drilled holes, ensuring that there are no sharp edges. Install a rubber grommet into all metal holes that the wires are being routed through.
Always refer to the vehicle’s shop manual for deployment location of air bags. Never install the light bar’s switch control panel, wires and or components in the deployment area of any air bag. Improper installation could reduce the effectiveness of the vehicle’s air bag system and or project an object that could cause serious personal injury or death to driver and passenger. The user/installer assumes all responsibility to properly access a safe mounting location of the light bar’s control panel, to provide ultimate safety to the driver and passengers inside the vehicle.
The vehicle operator and or maintenance department should inspect the light bar frequently to ensure all brackets are securely attached to the vehicle and that all mounting hardware is free of corrosion.
The light bar’s control panel should be mounted in a location where the switches can be easily reached. Never attempt to turn light bar on/off when driving under hazardous conditions.
These installation instructions should always be kept and stored in a safe location so that they can be referred to when information, maintenance or reinstallation is required.
Failure to follow all safety precautions and installation procedures outlined in these instructions could result in property damage to the vehicle, serious injury or death to you or others.
MOUNTING LIGHT BAR
1. Place the light bar on the selected location of the vehicle’s roof. A preferred mounting position on the roof is close to the B-pillar, which is the strongest part of the roof. IMPORTANT: Make sure the light bar is facing the correct direction. NOTE: there is a label on the light’s front lens indicating the forward facing work light.
2. Make sure the selected location of the light bar will allow the stainless steel straps to attach to the vehicle window ledge on both the driver’s and passenger sides. See fig 1.
3. A 1/2’’ hole is needed to be drilled in the roof to route both cables into the interior of the vehicle. Mark the desired hole location; remove the light bar from the roof and drill the hole. The installer must lower the headliner to carefully inspect selected location to ensure that there are no components, wires and or any other vehicle part that could be damaged before drilling. WARNING: The roof has support members that span across from the driver’s and passenger side of the vehicle. NEVER drill into a support member! It will be necessary to relocate cable’s access hole to avoid coming into contact with the support member.
4. IMPORTANT: Protect the vehicle’s interior headliner from damage that could be caused when drilling the access hole for the light bar’s power cable. Always allow a minimum distance of 6“ to 8” between the roof and headliner by lowering the headliner before drilling the access hole.
5. IMPORTANT: Always de-burr the access hole by using a round file to ensure there are no sharp edges.
6. Supplied with the light bar is a rubber grommet; insert the grommet into the access hole. See figs. 1 and 2.
7. Position the light bar back onto the roof of the vehicle. There are two adjustable brackets located on the bottom of the light bar. The installer will need to adjust the location of the two brackets, each having two-(2) rubber pads, to be close to the edge of the roof. IMPORTANT: Always make sure that each of the protective rubber pads are in full contact with the roof. To adjust each bracket, loosen the four 9.5mm bolts, slide the bracket into position, and tighten the bolts securely. Repeat the same procedure for the bracket on the other end of the light bar. See fig. 3.
8. Remove the tension adjustment bolts from brackets located on the bottom of the light bar. See fig. 4.
9. Open the vehicle’s door and determine the location that the stainless steel strap will clamp to the windows ledge. You may need to move the rubber weather-strip away from the vehicle. Only remove enough weather-strip so that the area where the stainless steel strap will be secured to the vehicle is exposed. Repeat the procedure for other side of vehicle.
10. Remove the blue protective film covering the stainless steel straps. Place one of the stainless steel straps into position on the window ledge so the installer can determine which hole in the stainless steel strap is best to attach the “L” bracket. Insert the tension adjustment bolt through the strap’s stainless steel “L” bracket and thread bolt into the light bar’s bracket, hand tighten. IMPORTANT: The stainless steel strap can be repositioned with the “L” bracket for proper installation by simply removing the stainless steel strap. Reposition and secure the “L” bracket in preferred location, repeat the same procedure for other side of vehicle. WARNING: The two- (2) stainless steel straps included with the light bar are universal and should securely hold onto the window ledge of most vehicles. Some vehicles may require a custom designed strap to properly secure the light bar to the vehicle’s window ledge. Always make sure that both straps have a full hold on the vehicles window ledge.
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