Wolo 7000 User Manual

INFINITY-1 HALOGEN LIGHT BAR

INSTALLATION MANUAL

7000 SERIES

Your purchase of a Wolo warning light is the perfect choice to compliment your vehicle. Wolo’s warning lights
are manufactured with the finest materials. Before it is packaged, each light is tested to meet our high
standards to ensure a perfect working light. Our quality workmanship and components are Wolo’s
assurance that this product will provide years of dependable service. If you need help using your new Wolo
warning lights, our technicians are available to answer your questions, Monday thru Friday, from 9 AM to
4 PM EST at 1-888-550-4676.

Before installation of the light bar is attempted, it is important to read these instructions completely. The lives of
people are dependent on a proper installation of the light bar to the vehicle. The person installing this light bar
must have advanced knowledge of the proper method for mounting and securing the light bar to a vehicle's roof
or exterior as well as knowledge of the vehicle's electrical system. Again, read this manual completely and note
any messages marked “IMPORTANT” or “WARNING’’. A safe installation will prevent serious injury or damage
to the vehicle.

The INFINITY-1 is completely wired and does not require any internal wiring by the installer. The power
cable has all the required wires for a successful installation.

Installation of the INFINITY-1 Light Bar requires drilling to the vehicle. The installer must carefully inspect
both sides of the selected locations to ensure that there are no components, wires and or any other
vehicle part that could be damaged by drilling. IMPORTANT: Always de-burr any drilled holes, ensuring
that there are no sharp edges. Install a rubber grommet into all metal holes that the wires are being
routed through.

Always refer to the vehicle’s shop manual for deployment location of air bags. Never install the light bar's
switch control panel, wires and or components in the deployment area of any air bag. Improper
installation could reduce the effectiveness of the vehicle's air bag system and or project an object that
could cause serious personal injury or death to driver and passenger. The user/installer assumes all
responsibility to properly access a safe mounting location of the light bar's control panel, so to provide
ultimate safety to the driver and passengers inside the vehicle.

This light bar is a high current device. To operate this product at peak performance, the heavy gauge
black wire should always be connected directly to the (-) negative battery post.

The vehicle operator and or maintenance department should inspect the light bar frequently to ensure all
brackets are securely attached to the vehicle and that all mounting hardware is free of corrosion.

The light bar’s control panel should be mounted in a location where the switches can be easily reached.
Never attempt to turn light bar on/off when driving under hazardous conditions.

These installation instructions should always be kept and stored in a safe location so that they can be
referred to when information, maintenance or reinstallation is required.

Failure to follow all safety precautions and installation procedures outlined in these instructions could
result in property damage to the vehicle, serious injury or death to you or others.

MOUNTING LIGHT BAR

1. Place the light bar on the selected location of the vehicle's roof. A preferred mounting position on the
roof is close to the B-pillar, which is the strongest part of the roof. IMPORTANT: Make sure the light
bar is facing the correct direction.

2. Make sure the selected location of the light
bar will allow the stainless steel straps to
attach to the vehicle window ledge on both
the driver's and passenger sides. See fig 1.

3. A 1/2’’ hole will need to be drilled in the roof
to route the power cable into the interior of the vehicle. Mark the desired hole location; remove the light
bar from the roof and drill the hole. The installer must lower the headliner to carefully inspect selected
location to ensure that there are no components, wires and or any other vehicle part that could be
damaged before drilling. WARNING: The roof has support members that span across from the driver's
and passenger side of the vehicle. NEVER drill into a support member! It will be necessary to relocate
cable's access hole so not to come in contact with support member.

4. IMPORTANT: Protect the vehicle's interior headliner from damage that could be caused when drilling
the access hole for the light bar's power cable. Always allow a minimum distance of 6“ to 8” between
the roof and headliner by lowering the headliner before drilling the access hole.

5. IMPORTANT: Always de-burr the power cable access hole by using a round file so to ensure there are
no sharp edges.

6. Supplied with the light bar is a rubber grommet; insert the grommet into the
power cable access hole.

7. Position the light bar back onto the roof of the vehicle. There are two adjustable brackets located on
the bottom of the light bar. The installer will need to adjust the location
of the two brackets, each having two-(2) rubber pads, to be close to the
edge of the roof. IMPORTANT: Always make sure that each of the
protective rubber pads are in full contact with the roof. To adjust each
bracket, loosen the four 14mm bolts, slide the bracket into position, and
tighten the bolts securely. Repeat the same procedure for other bracket.

8. Remove the tension adjustment bolts from brackets located on the
bottom of the light bar. See fig. 4.

9. Open the vehicle’s door and determine the location that the stainless steel strap will clamp to the
windows ledge. You will need to move the rubber weather-strip away from the vehicle. Only remove
enough weather-strip so that the area where the stainless steel strap will be secured to the vehicle is
exposed. Repeat the procedure for other side of vehicle.

10. Place one of the stainless steel strap's into position on the

window ledge and insert the tension adjustment bolt through
the strap's “L” bracket. Thread bolt into the light bar's bracket,
hand tighten. IMPORTANT: The “L” bracket can be
repositioned for proper installation by simply removing the
screw securing it to the stainless steel strap. Reposition and
secure the “L” bracket in preferred location using the screw and
nut removed earlier. Repeat the procedure for other side of
vehicle. WARNING: The two-(2) stainless steel straps included
with the light bar are universal and should securely hold onto the window ledge of most vehicles.
Some vehicles may require a custom designed strap for that vehicle's body. Always make sure that
both straps have a full hold on the vehicles window ledge.

11. Tighten the two-(2) tension adjustment bolts evenly. While tightening the bolts make sure the light bar

remains in the desired mounting position on the roof. Torque bolts to 10-12 ft-lbs. Failure to properly
tighten the tension adjustment bolts and straps could result in damage to the vehicle and/or injury to
driver or others.

Fig. 3

Fig. 4

Fig. 1

Fig. 2

Strap

Strap

Window Ledge

Vehicle’s Roof