Wolfen 252452, 252431, 252430 Installation Manual

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Page 1

INSTALLATION MANUAL

252430 Wolfen Pre Rinse Sink Mixer

252452 Wolfen Compact Pre Rinse Sink Mixer

252431 Wolfen Pre Rinse Trigger Spray

Installation Details | Warranty

Page 2

CONTENTS

Intro 03

Technical Information 04

Unit Components 06

Installation Instructions 08

Warranty 10

Page 3

Delivering unrivalled quality

Designed for absolute performance, Wolfen’s commercial mixer products set new standards in quality and durability. Ergonomic design combined with precision engineering ensures that every Wolfen product is easy-to-use and made to last. Here are just some of the many innovative features that make Wolfen mixers the smart solution.

Infection control

• Food grade hose

• Minimum crevices for bacteria build up

Commercial durability features

• Stainless steel spray jet head

• Stainless steel braided hose with external lining

• Wall ﬁxing bracket for ongoing stability

Installation and servicing

• Cut-down wall bracket with height and projection adjustment

The more stars the more water efficient

WATER RATING

www.waterrating.gov.au

litres per

4.5

minute

(spray tap)

In accordance with A S/NZS 6400

Licence No. 1334

GENTEC AUSTRALIA

Second outlet

5 star

6 litres per minute

Suitable for High Pressure applications

(minimum 150kPa)

WaterMark

AS/NZS 3718

WMKA25617

Usage features

• Easy operation with front control pot ﬁller

• Tensioned polished spring for maneuverability

• Trigger spray clip enables effortless continual use

Anti vandal features

• Allen key ﬁxing

Application

• Commercial food premises

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WOLFEN INSTALLATION MANUAL | Technical Information

TECHNICAL INFORMATION

Model

Product Code

Product Type

Colour

Finish

Material

Cartridge Type

Min Continuous Flow Working Pressure

Max Continuous Flow Working Pressure

Min Continuous Working Temperature

Max Continuous Working Temperature

Pre Rinse Sink Mixer

252430 252452 252431

Pre Rinse unit Pre Rinse unit Hand spray

Chrome Chrome Chrome

Polished Polished Polished

Brass Brass Brass

Ceramic Disc Cartridge

150kPa 150kPa 150kPa

450kPa 450kPa 450kPa

5°C 5°C 5°C

80°C 80°C 80°C

Pre Rinse Sink Mixer Compact

Ceramic Disc Cartridge

Trigger Spray

N/R

Max Static Pressure

Height

Clearance (Pot Filler)

Reach (Trigger Spray)

450kPa 450kPa 450kPa

1059mm 800mm N/R

250mm 150mm N/R

250mm 250mm N/R

* Regular service must be carried out on the product to avoid product faliure.

WOLFEN INSTALLATION MANUAL | Wolfen Pre Rinse Sink Mixer

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Wolfen Pre Rinse Sink Mixer

252430

Wolfen Compact Pre Rinse Sink Mixer

252452

284

108

250.52

108

54.5

Ø45

110.5

54.5

Ø53

72.3

250

1059

556

14.5

103.3

Ø45

369

620

250

184

150.52

110.5

Ø45

14.5

Ø53

72.3

103.3

Ø45

297

110

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WOLFEN INSTALLATION MANUAL | Unit Components

UNIT COMPONENTS

No. Code Description Qty

01 84060659 Handle 1

02 93053 S2. 5 Allen Key 1

03 94433 Handle Plug 1

04 92042 M5 x 5 Grub Screw 2

05 WA824-10 M37 x 1.25 Cap 1

06 WA824-9 M37 x 1.25 Lock Nut 1

07 K-35A Cartridge 1

08 Body 1

09 MX613-1 Ø53mm Base Ring 1

10 82000015 M4 x 8 Grub Screw 1

11 22700-9 S3 Allen Key 1

12 3200-7 Ø22 x 2.5 O Ring 2

13 DJ097-3 Washer 1

14 83060277 Raser 1 1

15 94142 Bs015 O Ring 3

16 84060043 Aerator Housing 1

17 90253 Aerator 1

18 76F-3 Ø15.2 x 2.2 O Ring 1

19 84060093 Handle, Lever 1

20 TSF26-9 Handle, Cap 1

21 SHA06-2 Ø15 x 1.5 O Ring 1

22 82000017 M4 x 10 Screw 1

23 TSF26-7 Ø12 x Ø4.3 x 1.2 Washer 1

24 TSF26-6 Handle, Body 1

25 84000132 C/Disc Cartridge 1

26 83060280

27 81000095 Ø20 x 2 O Ring 4

28 81000012 Thrust Washer 2

29 81000002 Bs121 O Ring 3

Swivel Outlet, Brazed Assembly, Pot Filler

No. Code Description Qty

30 83060278 Riser 2 1

31 71438-8 Washer 1

32 94167 Bs019 O Ring 1

33 83060279 Support Arm 1

34 93064 Check Value 8.0L/Min 1

35 93024 Check Value 1

36 71438-9 Extension Tube 1

37 84060063

38 84050533 Spanner For Hose 1

39 81000011 Washer For Spring 1

40 84060086 Cover Plate For Spring 1

41 82000012 Flexible Hose Assembly 1

42 82000026 Trigger Spray Gun, Black 1

43 84060095 Bracket 1

44 84060094 Bracket Arm 1

45 84060078 Bracket Cover 1

46 84000081 Lock Nut, Bracket 1

47 94103 Bs130 O Ring 1

48 84000080 Lock Sleeve, Bracket 1

49 84000079 Fixing Plate, Bracket 1

50 82000005 M4 x 32 Screw 3

51 81000050 Wall Plug 3

52 94154 Bs132 O Ring 1

53 WA872-4 Fixing Washer 1

54 WA872-3 Fixing Plate 1

55 WA872-1B M6 x 65mm Fixing Bolt 2

56 WAS872-2 M6 x 42 Fixing Nut 2

57 82000008 Flexible Hose-Hot 1

58 82000007 Flexible Hose-Cold 1

Spring, Coiled Hose Support

6 WOLFEN INSTALLATION MANUAL | Wolfen Pre Rinse Sink Mixer

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LOCTITE 495

LOCTITE 290

LOCTITE 680

LOCOTITE 680

LASER MARKING

STANDARD NUMBER

B (BACK)

AS/NZS 3718 WMKA25617

121215

BATCH NUMBER

DATE

MONTH

YEAR

A (FRONT)

Ø3

RED MARK

HOT IN

AS/NZS 3718 WMKA25617

121215

STANDARD NUMBER

B (BACK)

AS/NZS 3718 WMKA25617

121215

BATCH NUMBER

DATE

MONTH

YEAR

AS/NZS 3718 WMKA25617

121215

STANDARD NUMBER

B (BACK)

AS/NZS 3718

WMKA25617

121215

BATCH NUMBER

DATE

MONTH

YEAR

A (FRONT)

AS/NZS 3718 WMKA25617

121215

STANDARD NUMBER

B (BACK)

AS/NZS 3718 WMKA25617

121215

BATCH NUMBER

DATE

MONTH

YEAR

A (FRONT)

AS/NZS 3718 WMKA25617

121215

AS/NZS 3718 WMKA25617

121215

Fig. 1

B (BACK)

LASER MARKING

AS/NZS 3718

WMKA25617

121215

MONTH

YEAR

STANDARD NUMBER

BATCH NUMBER

DATE

Fig. 2

RED MARK

HOT IN

A (FRONT)

Fig. 3

Ø3

Fig. 4

Page 8

WOLFEN INSTALLATION MANUAL | Installation Instructions

INSTALLATION INSTRUCTIONS

Important Note

Mixer must be installed to the requirements of AS/NZS 3500 by a qualiﬁed plumber. Your mixer comes to you already factory assembled and tested. We do not recommend the dismantling of any internal part of the mixer. The mixers are factory tested and sealed so as to give the best performance.

1. Place the base o-ring (9) on the underside of the mixer body (8).

2. Screw in the hot and cold ﬂexible connectors (57 & 58) to the mixer body (8).

3. Screw in the ﬁxing bolt (55) into the mixer body (8) and tighten with a screw driver.

4. Place the mixer unit over the pre-punched tap hole in the sink. Feed the ﬂexible connectors through ﬁrst.

5. From underneath the sink or basin, slide on the U-shaped ﬁxing washer (53), then the U-shaped ﬁxing plate (54).

6. Screw on the long hex nut (56) until the mixer base is ﬁrmly ﬁxed to the sink. Tighten with a socket set or tube spanner.

7. Connect the hot and cold ﬂexible connectors

to the inlet isolation valves. The unit must be

installed with the main mixer handle to the

side.

8. Fit the main riser assembly into the mixer body by pushing the twin o-ring spigot downward, then ﬁt and tighten the allen key screw (10) with the allen key provided (11).

Note: the wall support bar (44) can be slid up or down to the desired height to enable ﬁxing to the wall or splashback.

9. Ensuring the riser is 90 degrees to the wall, measure and cut the wall support bar to a length with a 2 to 5mm gap from the wall.

Installation Instructions

1. Please ﬂush out new pipe work prior to connecting the new mixer.

2. All mixers should be installed with isolating stop cocks (Arco brand recommended).

3. This tap is suitable for high pressure applications where both hot and cold water supply pressures are at 150kPa or above.

10. Slide on the chrome cover ﬂange (45), nut (46),

brass olive (48) & wall ﬁxing plate (49) onto the wall support bar (44) as shown in exploded parts diagram.

11. Fit the o-ring (47) to the groove on the ﬁxing

wall plate.

12. Swing the wall support bar into position and

mark the three holes for drilling into the wall.

13. Swing the wall support bar to the left or right to

enable the three holes to be drilled.

14. For a masonry wall use the wall anchors

provided (51) with screws (50).

15. For a timber backed wall use the screws

provided (50).

Note: For a stainless steel splashback and/or cool room panel wall, ensure the ﬁxing method used results in a solid ﬁxing.

16. Swing the wall support bracket back into

position, line up the holes and screw the ﬁxing plate back to the wall. Tighten the brass nut and olive, ensuring a ﬁrm and solid installation. Slide the chrome cover plate over the wall plate.

Note: The brass MI thread on the end of the end of the trigger spray hose swivels, so you do not have to spin the whole hose around when connecting the hose to the riser assembly.

17. Fit the ﬂat washer (31) into the top of the riser

assembly to ensure a water tight seal.

* To ensure longevity of the product we recommend Pressure reduction valves (PRV's) not pressure limiting valves (PLV's) set at 350kPa working pressure (hot/cold).

8 WOLFEN INSTALLATION MANUAL | Wolfen Pre Rinse Sink Mixer

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18. Slide the spring return back to expose the MI brass connecting thread.

19. Using the open ended spanner provided, screw the brass MI end of the ﬂexible hose into the top of the riser assembly. Do up ﬁrmly but do not over tighten. Support the weight of the hose and spring while tightening to prevent cross threading and kinking of the hose.

20. Slide the spring back over the end of the hose until it sits on top of the riser assembly.

21. Fit the washer (39) to the other end of the ﬂexible hose.

22. Screw the trigger spray unit to the ﬂexible hose. Tighten ﬁrmly using a spanner on the ﬂat section of the loose nut.

23. Turn on the water and test the unit.

Operating Instructions

When not in use, the mixer should be turned off at the mixer cartridge so the unit is not under mains pressure when unsupervised.

The sticker supplied must be installed in a prominent position

The hose must not be overextended, obstructed or bent forcibly.

Tighten using ﬂats on trigger spray

Tighten using ﬂats on the hose connector

IMPORTANT INFORMATION

• The mixer can only be used on main pressure systems.

• The warranty is extended to the purchaser only and is not transferable.

• Misuse of the product is not covered by warranty.

• Use only suitable agents to clean the surface of your mixer（i.e. no abrasive cleaners.

• If the incoming water pressure exceeds 450kPa, it is recommended that you install an approved pressure reduction valve (PRV).

• Approved operating temperature is not to exceed 80°C. Optimum operating temperature is 60°C.

• Minimum operating pressure is 150kPa.

• Maximum pressure is 450kPa, optimum working pressure is 350kPa.

There are two ﬁxing methods to connect the trigger spray to the hose:

1. Using Teﬂon Tape

• Insert the white washer into the hose adaptor.

• Apply adequate Teﬂon tape to the male thread of the trigger spray.

• Screw hose connection on to trigger spray then tighten ﬁrmly against O ring Supplied on trigger)

2 Using Loxeal

• Insert the white teﬂon washer into the hose adaptor.

• Apply Loxeal to the male thread of the trigger spray.

• Screw hose connection on to trigger spray then tighten ﬁrmly against oring. Test to ensure there are no leaks.

* Regular service must be carried out on the product to avoid product faliure.

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WOLFEN INSTALLATION MANUAL | Warranty

REECE PRODUCT QUALITY GUARANTEE

You have purchased a quality product from Reece Australia Pty Ltd ABN 84 004 097 090 (“Reece”). This product is covered by a 5 year replacement product warranty and a 12 month warranty over spare parts and labour.

5 YEAR WARRANTY

This warranty covers faults in the product construction, material and assembly. Products which are within 5 years from the date of purchase, found upon inspection by an authorised Reece representative, to be defective in construction, material or assembly, will be repaired or exchanged with an equivalent product free of charge. Replaced items become Reece’s property.

All replacement products will be available for collection without charge to the customer at the nearest Reece branch to the customer’s location, or elsewhere as agreed between the customer and Reece.

Labour and Spare Parts The labour for the replacement of products and spare parts to which this warranty applies will be supplied by Reece or relevant supplier using licensed plumbers engaged by Reece or relevant supplier within 1 year from the date of purchase. Spare parts other than those listed in the Manufacturer’s Provisions above, which are within 1 year from the date of purchase found upon inspection by an authorised Reece representative to be defective in construction, material or assembly, will be replaced free of charge.

Warranty Conditions This warranty will apply only under all of the following conditions:

• The item has been installed by a licensed plumber

• Failure is due to a fault in the manufacture of the product

• Proof of purchase (including the date of purchase) is provided

• The installation of the product is in accordance with the instructions provided

This warranty does not cover products purchased as an ex-display without being fully checked and tested for sale by the manufacturer.

This warranty does not include faults caused by:

• Unsuitable or improper use

• Incorrect installation or installation not in accordance with the instructions provided

• Installation or part installation by the purchaser or any person other than a LICENSED PLUMBER

• Normal wear and tear

• Inadequate or complete lack of maintenance

• Chemical, electrochemical or electrical inﬂuences

• Harsh detergents or abrasive cleaners used on product ﬁnishes

EXCLUSIONS To the fullest extent permitted by law, Reece excludes all liability for damage or injury to any person, damage to any property, and any indirect consequential or other loss or damage.

CLAIM PROCEDURE

For all warranty queries customers are to contact the branch where the product was purchased. These details can be found on your purchase invoice.

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Don’t risk it, use a licensed plumber.™

YEAR

10 WOLFEN INSTALLATION MANUAL | Wolfen Pre Rinse Sink Mixer

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IF AFTER CHECKING THE INSTALLATION INSTRUCTIONS AND IMPORTANT INFORMATION, THE PROBLEM HAS NOT BEEN IDENTIFIED, PLEASE CONTACT GENTEC CUSTOMER SUPPORT ON:

+61 2 9211 4422 or [email protected]

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reece.com.au/wolfen