Wolf CGL Operating Instructions Manual

Page 1
Document no.: 3063527_201308 Subject to technical modications. GB
Wolf GmbH · Postfach 1380 · D-84048 Mainburg · Tel. +49 (0)8751/74-0 · Fax +49 (0)8751/741600 · Internet: www.wolf-heiztechnik.de
Operating instructions
Control unit - CGL
20.0 °C
Friday
31/10/08
Zone 1
Page 2
3063527_2013082
Table of contents
Safety instructions, service / repair .............................................................................. 4
Standards and regulations ........................................................................................... 5
Unit description / disposaland recycling ..................................................................... 6
Zoning .............................................................................................................................. 7
Installation as an external remote control ................................................................... 8
Electrical connection ..................................................................................................... 8
BML overview ................................................................................................................. 9
Control level 1 .......................................................................................................... 10-13
L.h. rotary selector, program selection ....................................................................... 10
R.h. rotary selector ..................................................................................................... 10
Program selection ................................................................................................. 10-11
Automatic mode ................................................................................................... 10
Manual mode.........................................................................................................11
Ventilation mode ....................................................................................................11
Standby mode .......................................................................................................11
Info key ................................................................................................................. 11-12
Temperature selection key ......................................................................................... 12
Speed adjustment key ............................................................................................... 12
Display explained ......................................................................................................... 13
Control level 2 .......................................................................................................... 14-24
Main menu overview .................................................................................................. 14
Displays ..................................................................................................................... 15
Acknowledge faults .................................................................................................... 15
Basic settings ............................................................................................................. 16
Language ............................................................................................................. 17
Date ...................................................................................................................... 17
Time ..................................................................................................................... 17
Automatic summertime......................................................................................... 18
Key lock ................................................................................................................ 18
Zone Z1 ................................................................................................................ 19
Day temperature................................................................................................... 19
Economy temperature for heating ........................................................................ 19
Backup temperature for heating ........................................................................... 19
Speed adjustment ................................................................................................ 20
Setback mode program ........................................................................................ 20
Supply air minimum limit ...................................................................................... 20
Enable night ventilation ........................................................................................ 21
Time program ............................................................................................................. 21
Switching times, factory setting ............................................................................ 22
Holiday program ......................................................................................................... 23
Specialist .................................................................................................................... 24
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3
Control level 3 .......................................................................................................... 24-32
Code scan .................................................................................................................. 24
New conguration / Sensor check ............................................................................. 24
Zone designat ............................................................................................................ 24
Ventilation unit parameters ........................................................................................ 25
Relay test ................................................................................................................... 25
Zone reset .................................................................................................................. 25
Setting parameters ....................................................................................................... 26
Specialist parameter list - overview ...................................................................... 26-27
Parameters / function description ......................................................................... 28-32
Master reset / standard functions .......................................................................... 33-34
Motor protection ......................................................................................................... 33
Room frost protection ................................................................................................. 33
Central heating backup mode .................................................................................... 34
Supply air minimum limit for heating .......................................................................... 34
Filter contamination fault trigger ................................................................................. 34
Active lter monitor .................................................................................................... 34
Fan run-on time .......................................................................................................... 34
External ON/OFF ....................................................................................................... 34
Additional functions ................................................................................................ 34-36
Room/supply air cascade control ............................................................................... 35
Night ventilation ......................................................................................................... 35
Preheater coil, HR ice guard ...................................................................................... 36
Condensate overow ................................................................................................. 36
Summer shutdown ..................................................................................................... 36
Heat recovery ............................................................................................................. 36
HR ice guard .............................................................................................................. 36
Fire alarm ................................................................................................................... 36
CO2 control ..................................................................................................... 31, 32, 37
Sensor resistances....................................................................................................... 37
Specication ................................................................................................................. 38
System conguration ................................................................................................... 39
Terminal assignments .................................................................................................. 40
Fault messages........................................................................................................ 41-43
Wiring diagram ........................................................................................................ 44-47
Menu structure ......................................................................................................... 48-51
Table of contents
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Safety instructions
The following symbols are used in this instruction manual. This important information concerns personal as well as operational safety.
"Safety instructions" must be complied with to the letter, to prevent risks and injuries to individuals and material losses on the appliance.
Danger through 'live' electrical components! Please note: Turn off the ON/OFF switch before removing the casing.
Never touch electrical components or contacts when the ON/OFF switch is in the ON position. This would lead to a risk of electrocution that may lead to injury or death.
"Note" indicates technical instructions that must be observed to prevent material losses and equipment malfunctions.
Even when the unit has been shut down, voltage will still be present at terminals and connections of the EC fans. This means there is a risk of electric shock that could result in injury or death. Never touch the EC fans until ve minutes after disconnecting the power across all poles have elapsed.
Please note
Safety instructions
Service / Repair
- Regularly check the perfect function of all electrical equipment.
- Only qualied personnel may remove faults or repair damage.
- Only replace faulty components or equipment with original Wolf spare parts.
- Observe specied electrical fuse ratings (see specication).
Any damage or loss resulting from technical modications to Wolf control units is excluded from our warranty.
Please note
Service / Repair
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Standards / Regulations
- According to DIN EN 50110-1, only qualied electricians may carry out the installation and commissioning of the ventilation control unit and connected accessories.
- Observe all regulations stipulated by your local power supply utility and all VDE or local regulations.
- DIN VDE 0100 regulations regarding the installation of high voltage systems up to 1000 V
- DIN VDE 0105-100 Operation of electrical plants
- Use exclusively original Wolf accessories (electric heater coil, condensate pump, servomotors, etc.), otherwise the Wolf warranty will be void.
Only use cables that meet local wiring regulations with regard to voltage, current, insulation material, load etc. Always t an earth conductor.
Power supply:
An externally accessible, omnipolar isolator must be installed with the appliance. Power cable, external: 3 x 2.5 mm². Fuse/MCB protection: 230 V/16 A.
RCD
Only AC/DC-sensitive RCDs of type B with 300 mA rating are permissible.
Connect the power cable and accessories in accordance with the wiring diagram provided.
A high leakage current can be expected due to the EC motors. Ensure that a secure earth connection is in place before connecting the power supply and commencing commissioning.
For Austria, the ÖVE regulations and local building regulations apply.
Installation / Commissioning
Warnings - Removing, bypassing or disabling of safety and monitoring
equipment is not permissible.
- The system must only be operated if it is in perfect technical condition. Immediately have any faults and damage that may impact on safety removed.
The appliance and control unit accessories comply with the following regulations:
EC Directives
- 2006/95/EC Low Voltage Directive
- 2004/108/EC EMC Directive
EN Standards
- EN 60730-1 Automatic electrical controls for household and similar use
- EN 60730-2-11 Particular requirements for temperature sensing controls
- EN 61000-6-2 EMC Immunity for industrial environments
- EN 61000-6-3 EMC Emission standard for residential environments
Standards / Directives
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The control panel is designed for regulating large area ventilation units with variable speed EC motors. Other functions
- HR control 0 - 10 V
- CO2-based fan speed matching
- Electric reheater coil: variable control 0 - 10 V
- Room / supply air cascade control or supply air control
- Night ventilation
- Electric preheater coil: Switching ON/OFF by outside temperature
The control unit can be operated with the programming module for ventilation units (BML programming module, material number
2744634). The BML programming module can also be used to program switching times, to modify parameters and to display fault messages. The control unit has an eBUS interface and can therefore be fully integrated into the Wolf control system.
There can only be one BML in any one system (eBUS). Up to 7 CGL units can be operated with one programming unit.
Please note
Unit description
Unit description
Observe the following information regarding the disposal of faulty system components or the system at the end of its service life: Dispose of all components in accordance with applicable regulations, i.e. separate material groups correctly. The aim should be the maximum possible amount of basic materials recycled and the lowest possible environmental impact. Never dispose of electrical or electronic scrap through household waste, but recycle it appropriately.
Generally, dispose of materials in the most environmentally responsible manner according to environmental, recycling and disposal standards.
Disposal and recycling
The ventilation unit is designed for air intake temperatures between
-20 °C and +40 °C. Only store the ventilation unit in dry conditions at an ambient temperature between -25 °C and +55 °C. Wolf CGL ventilation units are designed to heat and lter normal air. The use of these units in wet rooms or rooms with explosive atmospheres is not permissible. Handling very dusty or aggressive media is not permissible. Any on-site modication or unintended use of the unit is not permissible and Wolf GmbH accepts no liability for any damage caused as a result.
Intended use
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Zoning
Zoning
When more than one CGL is controlled with one programming unit, the zone for each appliance must be set using the DIP switches on the control PCB (in the control panel). If only one zone is to be connected, the following chapter can be skipped.
Multiple zones in one system
The three switches on the left hand side of the 4-position DIP switch can be used to assign the ventilation unit to a zone. Up to seven zones are possible in one system.
Zone setting
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Zone 6
Zone 7
Fig.: DIP switches on the control PCB
DIP switches
Control PCB
X1
Never pull out the coding card X1, otherwise malfunctions may result.
Please note
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Installation as an external remote control
Wall mounting base installation
- Remove the wall mounting base from its packaging.
- Secure the wall mounting base on a ush-mounting box (Ø 55 mm) or directly on the wall.
Wall mounting base
Fixing holes
Fixing holes
Installation of BML on wall mounting base
Wall mounting base Mat. no. 2744275
60
100
Electrical connection of
remote control
- The electrical connection must be carried out only by a qualied electrician.
- Never route sensor leads alongside mains power cables.
- Use the repair switch to switch off the power supply
- Wire the wall mounting base with a four-core cable (minimum cross-section 0.5 mm²) in accordance with the diagram
eBUS
Terminal strip
Wall mounting base
+ -
+ -
Recommended cables and minimum cable cross-sections:
H05VV-F 3 x 2.5 mm² power cable (230 V) H05VV-F 4 x 1.0 mm² Open/Close servomotor 230 V
H05VV-F 2 x 0.5 mm² BUS cable (<400 m length)
Fuse/MCB protection: Power supply 230 V 1 x 16 A
ϑ
Outside temperature sensor
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BML overview
L.h. rotary selector R.h. rotary selector
Info key
Temperature
adjustment
Speed adjustment
DisplayStatus indicator
Minimum fresh air proportion (no function)
20.0 °C
Friday
31/10/08
Zone 1
Room temperature / extract air temperature
Time alternating with outside temperature
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Program selection
You can select the programs listed below by turning the l.h. rotary selector. The arrow on the l.h. edge of the display points to the selected program.
R.h. rotary selector
The right hand rotary selector is used for all programming steps. Turning the rotary selector enables you to select the required
menu item.
Pressing the r.h. rotary selector conrms the programming step.
L.h. rotary selector, program selection
This rotary selector enables the program to be selected. The rotary selector can be rotated indenitely, without an end stop. You will feel it click into each position as it rotates. The selected function is indicated by an arrow in the display.
Control level 1
Automatic mode
Ventilation according to a time switch program. Call-up of HR, reheater and fan according to demand. As shown in the diagram, you can preselect the operating mode via the time program when the system has been switched off.
06:00
22:00
On Off
„Day mode”
Time
Setback mode program
Selection:
- Economy operation
- Backup mode (factory setting)
- Standby
- Summer ventilation
Backup mode Backup mode
07:00
14:00
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Control level 1
Manual mode
The ventilation time program is inactive. With this setting, ventilation is enabled 24 hours a day. The set value from day mode is active. The speed can be preselected manually or varied according to CO
2
content. Activation of HR and reheater according to demand.
Ventilation mode
Ventilation according to the time switch program. Fans start, and the speed of the ventilation units can be preselected manually. This can be used to ensure an adequate air ow rate through the room during the warmer months. HR and the reheater are switched off. The outside air dampers are opened. Ventilation is disabled below an outside temperature of 7 °C.
Standby mode
Fan and actuating signal are switched off; room frost protection remains active. System start or stop is actuated via an air quality sensor (parameter LM163 must be set to ON). The CO2 sensor should be placed inside the room for this operating
mode.
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Control level 1
i
1 Operating mode
2 Current program
3 Extract air temp
4 Set room heating
5 Outside temperature
6 Actual vent air
temperature
Zone 1
Back
Operating mode
Ex. air temp.
Set room htg.
Outside temp
Act. vent air t
Curr program
Temperature selection key Please note:
Pressing the key enables quick correction of the set room temperature (or the supply/extract air temperature). You can turn the r.h. rotary selector to raise or lower the required temperature by up to 4 K. The bar on the display moves to the left or the right depending on the direction the selector is turned. Press the r.h. rotary selector to conrm the modied value.
Zone 1
Temperature
selection
0.0 K
0
Speed adjustment key Please note:
Pressing the key displays the current speed. You can then turn the r.h. rotary selector to modify the speed to a value between 30 and 100 %. Press the r.h. rotary selector to conrm the modied value. The speed preselected here (the base speed) cannot be reduced by the CO2 sensor.
Zone 1
Speed adjust
30.0 %
Info key
Please note: In the case of more than one zone (up to 7), rst select the zone for which the values are to be scanned.
You can use the Info key to display current temperatures and system values. Turning the r.h. rotary selector displays the following values.
Fire alarm
Fault zone
Frost protection room
External ON/OFF
Filter check
Standby
Summer ventilation
VA min limit heating
Night ventilation
Room temperature reached
Outside temperature shutdn
Control operation
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13
Display explained
Room temperature, supply air temperature, extract air temperature
The temperature shown on the display depends on the temperature sensors connected. The sensor value displayed is as follows: Only supply air sensor connected: display of supply air temperature Only room sensor connected: display of room temperature Supply air sensor + room sensor connected: display of room temperature Supply air sensor + extract air sensor connected: display of extract air temperature
Time and outside temperature
The time and the outside temperature are displayed alternately (subject to an outside temperature sensor being installed).
Day / date
Display of the currently set day and date.
Status display
Symbols indicate the current operating state of your ventilation system.
Clock = ventilation mode (heating) with time program Manual = ventilation mode (heating) without time program House = ventilation mode (summer mode)
with time program
Standby = system off or ventilation
(heating) ON/OFF via CO
2
sensor if
parameter LM163 set to ON
Indication of the current zone
If more than one zone is connected (up to 7) you can select the zone you want by turning the r.h. rotary selector.
20.0 °C
Friday
31/10/08
12 : 16
Zone 1
20.0 °C
Friday
31/10/08
10.0 °C
Zone 1
20.0 °C
Friday
31/10/08
12 : 16
Zone 1
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Control level 2 - Main menu
Back to the default display
Pressing the r.h. rotary selector calls up control level 2, where you can select the menu levels shown in the overview by turning the rotary selector clockwise. After selecting the parameter, you enter the submenu by pressing the r.h. rotary selector again. Pressing the Info key takes you back to the default display, irrespective of which submenu is currently displayed. The system also returns to the default display automatically when no adjustment is made for more than one minute.
Overview
All available set and actual temperatures, the operating mode and other system values can be displayed. This is explained in the „Displays“ chapter.
Displays
Acknowledging (resetting) faults that have occurred. This is explained in the „Acknowledge faults.“ chapter.
Acknowledge faults
Setting of the most important parameters in the ventilation system such as time, date, room temperature, night temperature, supply air minimum limit for heating, backup temperature, night setback, and night ventilation. Setting options and explanations of the individual parameters are given in the "Basic settings" chapter.
Basic settings
Modication of the time switch programs for heating operation. Setting options and how to modify the individual time programs are explained in the "Time programs" chapter.
Time programs
Setting the specialist's parameters for the ventilation system. Setting options and explanations of the individual parameters are given in the "Specialist" chapter.
Specialist
Five different holiday programs can be set. The holiday program takes precedence over the normal switching time. When the holiday program ends, the system returns to the previously set time program automatically.
Holiday program
Main menu
Back
Fault ackn. Basic settings Time program Holiday prog Specialist Back
Displays
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Displays Press the r.h. rotary selector to change to control level 2.
Turn the r.h. rotary selector clockwise to select the „Displays“ menu level and conrm the selection by pressing the r.h. rotary selector again. You can now display the following values in sequence by turning the r.h. rotary selector.
Always select the zone rst in order to scan its values.
Control level 2 - Displays - Fault acknowledge
1 Operating mode
2 Current program
3 Extract air temperature
4 Set room heating
5 Outside temperature
6 Actual vent air temperature
7 Set vent air temperature
8 Motor speed
9 Heating mixer
10 Heat recovery
11 Conguration
12 Softwareversion LM x
Softwareversion LM y
Any sensors that are not connected are skipped, as only available values can be displayed.
Acknowledge faults
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the „Acknowledge faults“ menu level and acknowledge faults by pressing the r.h. rotary selector again.
After acknowledging faults, the display returns to the standard mask immediately.
Main menu
Back
Fault ackn.
Basic settings Time program Holiday prog Specialist Back
Displays
Main menu
Back
Fault ackn. Basic settings Time program Holiday prog Specialist Back
Displays
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Parameter Setting range Factory setting Individual
settings
Language German / English
French / Dutch
German
Date --.--.--
Time 0 to 24 h
Auto summertime AUTO / OFF AUTO
Key lock ON/OFF OFF
Z1 Zone 1 . . Z7 Zone 7
Day temperature 5 °C – 50 °C 20 °C
Economy temperature for heating
5 °C – 30 °C 16 °C
Backup temperature for heating
5 °C – 30 °C 12 °C
Speed adjustment 30 - 70 % 40 %
Setback program Econ. operation
Backup mode
Standby
Hols summer vent
Backup mode
VA min limit 5 °C – 30 °C 16 °C
Night ventilation enable ON/OFF ON
Parameter overview, default settings
(settings and functions on the following pages)
Control level 2 - Default settings
Main menu
Back
Fault ackn.
Basic settings
Time program Holiday prog Specialist Back
Displays
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Control level 2 - Default settings
Language
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the "Default settings" menu level and conrm the selection by pressing the r.h. rotary selector again. Select the Language parameter by turning the rotary selector further clockwise, and conrm your selection by pressing the selector again. The language is changed by turning the r.h. rotary selector and pressing to conrm.
You can cancel your input by pressing the „Speed adjustment key “.
Factory setting: German Options: German / English French / Dutch
Basic settings
Back
Language
Date
Time Autom. summert. Key lock
Z1 Hall1
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the "Default settings"
menu level and conrm the selection by pressing the r.h. rotary selector again. Select the Date parameter by turning the rotary selector further clockwise, and press selector to conrm.
Turn the r.h. rotary selector to change the date. Enter the day, month and year one after the other, pressing the
r.h. rotary selector each time to conrm.
You can cancel your input by pressing the „Speed adjustment key“. The date will be displayed automatically if a radio clock module is
connected. However, the date cannot then be changed.
Date
Basic settings
Back
Language
Date
Time Autom. summert. Key lock
Z1 Hall1
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the "Default settings" menu and conrm the selection by pressing the r.h. rotary selector again.
Select the Time parameter by turning the rotary selector further clockwise, and press selector to conrm.
Then turn the r.h. rotary selector to change the time.
Enter the hours, minutes and seconds one after the other, pressing the r.h. rotary selector each time to conrm.
You can cancel your input by pressing the „Speed adjustment key”. You must set the time again if the control unit has been disconnected from the power supply longer than 48 hours. The time will be displayed automatically if a radio clock module is connected. However, the time cannot then be changed.
Time
Basic settings
Back
Language
Date
Time
Autom. summert. Key lock
Z1 Hall1
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Control level 2 - Default settings
Automatic summer time
Turn the r.h. rotary selector further clockwise to select the „Autom. summert.“ parameter and conrm the selection by pressing the r.h. rotary selector again.
„Automatic summertime“ is disabled by turning the r.h. rotary selector and by pressing to conrm.
Factory setting: auto. Options: auto / off
Key lock Press the r.h. rotary selector to change to control level 2. Turn
the r.h. rotary selector clockwise to select the "Default settings" menu level and conrm the selection by pressing the r.h. rotary selector again. Select the "Key lock" parameter by turning the rotary selector further clockwise, and press selector to conrm.
The key lock is activated by turning the r.h. rotary selector and by pressing to conrm.
You can cancel your input by pressing the „Speed adjustment key“ .
Note:
The key lock parameter is intended to prevent unintentional adjustment of the ventilation system.
If the key lock parameter is set to "ON", the key lock will be activated automatically one minute after the last adjustment. No adjustments or scans can be implemented when the key lock is enabled. If, nevertheless, a key or rotary selector is activated, then the display shows KEY LOCK.
The key lock can be lifted for a single adjustment or to display the set/actual values by holding down the r.h. rotary selector for approx. three seconds. To disable the key lock permanently, the "Key lock" parameter must be set to "Off" again.
Function keys remain active Speed adjust , fresh air proportion adjustment and temperature correction).
Please note
Factory setting: off Options: on / off
Basic settings
Back
Language
Date
Time
Autom. summert.
Key lock
Z1 Hall1
Basic settings
Back
Language
Date
Time Autom. summert.
Key lock
Z1 Hall1
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Control level 2 - Default settings
Select "Z1 Zone 1". If there is more than one zone in the system, select the zone for which you want to change values (max. 1-7) and conrm your selection by pressing the r.h. rotary selector again. You can now modify the following values for the selected zone one after the other by turning the r.h. rotary selector.
Select and conrm Day temperature using the r.h. rotary selector. Turn the r.h. rotary selector to set the required temperature and then press to conrm.
Tagtemperatur [Day temperature]
Factory setting: 20 °C Range: 5 - 50 °C
Economy temperature Heating
Select and conrm Economy temperature heating using the r.h. rotary selector. Turn the r.h. rotary selector to set the required economy temperature and press selector to conrm.
Factory setting: 16 °C Range: 5 - 30 °C
Backup temperature Heating
Select and conrm Backup temperature heating using the r.h. rotary selector. Turn the r.h. rotary selector to set the required backup temperature for heating and press selector to conrm (see "Standard functions" - "Central heating backup mode").
Factory setting: 12 °C Range: 5 - 30 °C
Basic settings
Back
Language
Date
Time Autom. summert. Key lock
Z1 Zone 1
Basic settings
Back
Day temperature
Econ temp htg Backup temp htg Speed adjust Setback prog
Back
Basic settings
Back
Day temperature
Econ temp htg
Backup temp htg Speed adjust Setback prog
Back
Basic settings
Back
Day temperature Econ temp htg
Backup temp htg
Speed adjust Setback prog
Back
Z1 Zone 1
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Control level 2 - Default settings
Speed adjustment Select and conrm Speed adjustment using the r.h. rotary
selector. Turn the r.h. rotary selector to set the required speed (30-70 %) and press selector to conrm.
Function: The speed preselected here applies during day temperature, backup mode, Summer ventilation and night ventilation and cannot be reduced by the CO
2
sensor.
Factory setting: 40 % Range: 30 - 70 %
Basic settings
Back
Day temperature Econ temp htg Backup temp htg
Speed adjust
Setback prog
Back
Setback program
Select and conrm Setback prog. using the r.h. rotary selector. Turn the r.h. rotary selector to set the required operating mode, and press selector to conrm:
- Backup mode
- Economy operation (setback mode)
- Standby
- Summer ventilation
.
You can preselect the above operating modes when the time program has switched off the system.
Backup mode function: Backup mode can become active when the time program switches the system off (this is the factory setting). If the temperature in the room falls below the set backup temperature, the fan, HR and reheater are activated until the backup temperature is reached (+/- 1 K). Backup mode = Economy mode: In the periods when the system is not switched on by the time program, the fan is only activated if the temperature falls below the backup temperature.
Factory setting: Backup mode
Range: Backup mode Econ.operation Standby Summer ventil.
Basic settings
Back
Day temperature Econ temp htg Backup temp htg Speed adjust
Setback prog
Back
Supply air minimum limit Select and conrm VA min limit using the r.h. rotary selector.
Turn the r.h. rotary selector to set the required supply air minimum temperature and press selector to conrm.
Function: The air blown into the room must be at or above this temperature at all times. If the temperature falls below the set value by the set hysteresis (2 K), HR and the reheater are activated.
Please note:
The set temperature (for day, economy temperature) cannot be set below the value of the minimum limit.
Factory setting: 16 K Range: 5 - 30 K
Basic settings
Back
Econ temp htg Backup temp htg Speed adjust Setback prog
VA min limit
Nght vent enable
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21
Night ventilation enable
Select and conrm Night ventilation enable using the r.h. rotary selector. Turn the r.h. rotary selector to set the required control type (ON / OFF) and press selector to conrm.
Function: This function is used in summer to supply the room with cool outdoor air during periods when the system is not switched on by the time program. If the room temperature exceeds a certain value, the system is switched on until the room temperature returns to the set value. For a more detailed description, see "Additional functions". This only works in backup mode
This function requires an outside temperature sensor and a room sensor/extract air sensor.
Factory setting: off Options: off / on
Control level 2 ­Default settings / time programs
Time program
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the "Time program" menu and conrm the selection by pressing the r.h. rotary selector again. Select the zone for which you want to program the switching times
and conrm by pressing.
Select the day for which you want to program the switching times and conrm your selection by pressing the r.h. rotary selector again.
Turn the r.h. rotary selector to select the start time and press selector to conrm.
Turn to set the required switching time and press selector to conrm. Follow the same procedure for the end time. You can then turn the r.h. rotary selector further to program switching
times 2-8 in the same way as described above. When you have programmed all switching times for the selected
day, you can exit the menu with "Back".
Turn the r.h. rotary selector further to select „Copy day“ and conrm the selection by pressing the selector again. You are automatically taken to the copy area.
The source day of the week is displayed. Turn the r.h. rotary selector to select the day you programmed
previously and press selector to conrm. The target day of the week is displayed. Select the day or block of days to which you want to copy the
switching times and press selector to conrm. Copy selection: Mo, Tu, We, Th, Fr, Sa, Su Mo - Th Mo - Fr Sa - Su
Basic settings
Back
Econ temp htg Backup temp htg Speed adjust Setback prog
VA min limit
Nght vent enable
Time program Zonenübersicht
Back
Z1 Zone 1 Z2 Zone 2
Time program
Zone 1
Thursday
Friday Saturday Sunday Copy day
Zone 1
Monday
Start time 07 : 00 End time 14 : 00 Start time 07 : 00 End time 14 : 00 Start time 07 : 00 End time 14 : 00
Back
Back
Back
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Control level 2 - Time programs
If no switching time is entered, that means the system is shut down. Each day of the week begins at 0:00 h and ends at 23:59 h.
Time program for zone 1 - factory setting
Zone 1
Time
program
1
Time
program
2
Time
program
3
Time
program
4
Time
program
5
Time
program
6
Time
program
7
Time
program
8
Monday
On 07:00
Off 14:00
Tuesday
On 07:00
Off 14:00
Wednesday
On 07:00
Off 14:00
Thursday
On 07:00
Off 14:00
Friday
On 07:00
Off 14:00
Saturday
On --:--
Off --:--
Sunday
On --:--
Off --:--
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23
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the „Holiday program“
[Holiday program] menu and conrm the selection by pressing the r.h. rotary selector again.
Select the zone for which you want to program the holiday times and conrm by pressing the selector.
Select the holiday program (from 1 to 5) for which you want to program the holiday times and conrm your selection by pressing the r.h. rotary selector again.
Turn the r.h. rotary selector to select the date for holiday start and press selector to conrm.
Turn to set the required date and press selector to conrm. Follow the same procedure to set the time. Then set the date and time for holiday end.
Next, under Prog. selection, select "Standby" and conrm by pressing the selector.
You can select from the following:
- Standby (factory setting)
- Backup mode
- Econ.operation
- Hols day mode
- Summer ventil.
Follow the same procedure for holiday programs 2 to 5.
Holiday prog
Control level 2 - Holiday prog
Holiday prog Zone overview
Back
Z1 Zone 1 Z2 Zone 2
Back
Holiday prog Zone
1
Back
Holiday prog 1 Holiday prog 2 Holiday prog 3 Holiday prog 4 Holiday prog 5
Back
Holiday prog
Zone 1
Back
Holiday start Date 01/01/09 Time 00:00 Holiday start
Date 01/01/09 Time 00:00
Prog. selection Standby
Back
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Control level 2 - Specialist
You can use the BML programming module to set the parameters of the ventilation units.
Setting options and explanations of the individual parameters are given in chapter
Control level 3 - Specialist - System parameters.
After selecting the zone and conrming the selection, the data is retrieved from the ventilation appliance control unit and displayed approx. 5 seconds later. If the parameter is present in the ventilation appliance control unit, the value currently set for it will be shown in the display and can be modied.
Press the r.h. rotary selector to change to control level 2. Turn the r.h. rotary selector clockwise to select the "Specialist" menu level and conrm the selection by pressing the r.h. rotary selector again.
Turn the r.h. rotary selector to enter the digit 1 and conrm it. Repeat this three times (to enter password 1111).
After entering this code, you will be in specialist level 3.
Password requirement
If modules are removed from the system or existing systems are extended or modied with modules, a re-conguration must be carried out. The re-conguration process is completed when „New congurat“ is selected and conrmed.
If a temperature sensor is removed from the system or one is retrotted after commissioning, sensor detection must be carried
out.
The sensor detection process is completed when „Sensor check“ is selected and conrmed.
New congurat / Sensor check
Zone designat Any text can be entered as the Zone designat for the zone, e.g.
Restaurant.
With the r.h. rotary selector, select the required zone (from zones 1 to 7) in the "Specialist" menu level (after entering the code) and press selector to conrm. Select the Zone designat parameter and press selector to conrm.
Use the r.h. rotary selector to enter your selection (letters, numbers, symbols, etc.). Conrm the selected character with the r.h. rotary selector. You can then enter the next character. You can enter up to 16 characters.
=
User password authorisation required.
Cancel
Specialist
System
Z1 Zone 1 Z2 Zone 2
Back
Back
Back
System
New congurat Sensor check
Back
=
Zone 1
Cancel
Zone designat
Restaurant
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25
Control level 3 - Specialist - System parameters
Ventilation unit parameters
The settings can be modied for LM001 to LM204.
See "Specialist parameter list - Overview"
Specialist
Zone designat
LM001 K20 LM015 25 % LM016 70 % LM017 10 K LM018 93 LM023 ON
Back
Relay test
Relay test can be used to activate the outputs for particular modules.
With the r.h. rotary selector, select the required zone (from zones 1 to 7) in the "Specialist" menu level (after entering the code) and press selector to conrm. Select the "Relay test" parameter and press selector to conrm.
Use the r.h. rotary selector to make your selection (see below) and press selector to conrm (for relay assignment, see terminal assignments).
- Rel o.air open
- Rel o.air cl.
- Inverter relay
- Analogue Y1
- Analogue Y2
- Analogue Y3
- Analogue T1
This function can be used to activate the individual outputs in sequence. When you exit the menu, relay test is disabled automatically and the system returns to the previously selected operating mode.
Specialist
LM203 1000
Relay test
Off
Zone designat
Back
Zone reset You can use Zone reset to reset all the parameters saved on a
module to their factory settings.
With the r.h. rotary selector, select the required zone (from zones 1 to 7) in the "Specialist" menu level (after entering the code) and press selector to conrm. Select the Zone reset parameter and press selector to conrm.
The following values are reset to their factory settings:
- Zone parameters
- Time program
- Default settings
- Holiday prog
Specialist
LM203 1000 Relay test
Off
Zone reset
Back
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Specialist parameter list - Overview
Parameter Setting
range
Factory
setting
Individual settings
LM001 Conguration
-
K20
LM013 Hysteresis OFF 0-3 K 1 K
LM015 Minimum fan speed 5 % - 60 % 30 %
LM016 Maximum fan speed 25 % - 100 % 70 %
LM017 P component for speed control 1 - 20 10
LM018 Ratio of extract air to supply air
fan speed
50 - 150 93
LM020 Weather-compensated
winter/summer changeover
ON/OFF OFF
LM021 Differential for heating 1 K – 20 K 1 K
LM023 Room frost protection ON/OFF ON
LM024 Room frost protection
temperature
0 °C – 30 °C 5 °C
LM060 Fan speed for Economy
operation, speed control pre­selection for backup mode, night ventilation, summer mode, room frost protection
40 % - 100 % 70 %
LM080 P component for heating circuit
mixer
5 - 20 12
LM081 Integral action time for heating
circuit mixer
0 - 25 min 2 min
Control level 3 - Specialist - System parameters
Setting parameters With the r.h. rotary selector, select the required zone (from
zone 1 to 7) in the "Specialist" menu level (after entering a password) and press selector to conrm.
Select the ventilation unit parameter (LM...) you want to modify, conrm by pressing the selector and then modify it by turning the r.h. rotary selector. Once you have set the ventilation unit parameter (LM...) you wanted to modify, press the r.h. rotary selector again to conrm the setting.
Specialist
Zone designat
LM001 K20 LM015 25 % LM016 70 % LM017 10 K LM018 93 LM023 ON
Back
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27
LM100 Cascade effect 0 - 20 2
LM101 Integral action time for cascade 0 - 25 min 2 min
LM102 Supply air maximum limit 20 - 60 °C 50 °C
LM103 Control type Supply air control,
cascade control
Supply air
control
LM114 Damper lead time 0 - 150 s 120 s
LM130 Night ventilation limit 10 - 30 °C 22 °C
LM131 Night ventilation start condition
differential TR > TA
2 K - 20 K 5 K
LM132 Night ventilation, minimum
outside temperature
5 - 20 °C 12 °C
LM150 P component for HR 5 - 20 12
LM151 Integral action time for HR 0 - 25 min 2 min
LM160 Air quality control OFF/ON ON
LM161 Air quality, start 0 - 10 V 4 V
LM162 Air quality, maximum 0 - 10 V 8 V
LM163 System OFF/ON via air quality OFF/ON OFF
LM180 Alarm function, re dampers (OFF) System
Off
(ON) Message
only
System OFF
LM190 Delay for
air ow fault
5 - 600 s 60 s
LM200 Active lter monitor ON/OFF OFF
LM201 Filter check interval 1 -10 weeks 1 week
LM202 Service message
via hours run
ON/OFF OFF
LM203 Fan hours run 100 - 8000 1000
LM204 Filter check ON/OFF OFF
Parameter Setting
range
Factory
setting
Individual settings
Control level 3 - Specialist - System parameters
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Parameters / Function description
Parameter description The specialist parameters listed in the table in the last section
are described in detail below. The column on the left shows the designation of each parameter and its number. Not all parameters listed in the table will be present in every system conguration.
Hysteresis OFF LM013
Factory setting: 1 K Range: 0 - 3 K
The heating control by temperature stops if the currently actual room temperature or extract air temperature exceeds the set temperature by the Hysteresis OFF value.
Minimum fan speed LM015
Factory setting: 30 % Range: 5 - 60 %
Min. speed "n-min" (minimum output voltage) Setting (if required) of a minimum output voltage, i.e. a base speed (minimum air change) for the connected fans which must be maintained during temperature control and CO2 control.
Never set below 30 %!
Maximum fan speed LM016
Factory setting: 70 % Range: 25 - 100 %
Max. speed "n-max" (maximum output voltage) Setting (if required) of a maximum output voltage, i.e. a speed limit (to prevent excessive air noise) for the connected fans which must not be exceeded during temperature control and CO
2
control.
P component for speed control LM017
Factory setting: 10 Range: 1 - 20
The P component for speed control determines how sharply the output signal of the Analogue output is modied in proportion to a control deviation. (0-100 %) If the P component is set low, the control unit responds more quickly. If the P component is set high, the control unit responds more slowly.
Ratio of extract air/ supply air fan speed LM018
Factory setting: 93 Range: 50 - 150
In order to run air handling systems so that positive or negative pressure is created in the room, the speeds of the supply air and extract air fans must be set differently.
Setting LM018 at 100 parallel operation LM018 at > 100 negative pressure LM018 at < 100 positive pressure
Weather-compensated summer shutdown LM020
Factory setting: OFF Range: ON/OFF
By enabling this parameter, the system can be switched on and off according to the outside temperature. The system must be connected to an outside temperature sensor for this function to be available (see "Additional functions"). In the control panel, disconnect the internal wires across terminals X2 21/22 and connect the external outside temperature sensor.
Enable this parameter only if you are replacing an internal temperature sensor with an outside temperature sensor one.
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Differential for heating LM021
Factory setting: 1 Range: 1 - 10 K
This parameter denes the outside temperature, relative to the set room temperature, at which the ventilation unit stops. Example: Set room temperature 20 °C, parameter LM021 set to 5. If the outside temperature is > 25 °C the ventilation unit will be switched off. At 1 kelvin below that, the unit will be enabled again.
Room frost protection LM023
Factory setting: ON Range: ON/OFF
Activating this parameter allows the system to be switched on when the room temperature falls below the room frost protection limit.
Room frost protection temperature LM024
Factory setting: 5 Range: 0 - 30 °C
If the room temperature falls below the set value, the reheater and the fan are activated. Once the temperature rises 2 K above the set temperature, the system stops again. The fan speed can be preselected manually.
Fan speed for Econ.operation LM060
Factory setting: 70 % Range: 40 - 100 %
When Economy operation is active, the fan is operated at the speed preselected here. The set speed applies to backup mode, night ventilation, summer mode and peak ventilation.
P component for heating circuit mixer LM080
Factory setting: 12 Range: 5 - 20
The P component for the heating circuit mixer (HR) determines how sharply the output signal of the heating circuit mixer is modied in proportion to a control deviation. If the P component is set low, the control unit responds more quickly. If the P component is set high, the control unit responds more slowly.
Integral action time for heating circuit mixer LM081
Factory setting: 2 min. Range: 0 - 25 min.
The integral action time for the heating circuit mixer (HR) determines how great the time effect is on the output signal of the heating circuit mixer due to a control deviation. If the integral action time is set low (high time effect), short correction times result. However, so do greater uctuations around the set value. If the integral action time is set high, longer correction times result. This also means lesser uctuations around the set value.
Cascade effect LM100
Factory setting: 2 Range: 0 - 20
The cascade effect determines how sharply the set temperature for supply air is modied in proportion to a control deviation in the room temperature. If the P component is set low (low gain), longer correction times result, whilst uctuations around the set value will be minor. If the P component is set high, shorter correction times result. However, so do greater uctuations around the set value.
Parameters / Function description
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Integral action time for cascade LM101
Factory setting: 2 min. Range: 0 - 25 min.
The cascade integral action time determines how great the time effect is on the set temperature for supply air due to a control deviation in the room temperature. If the integral action time is set low (high time effect), shorter correction times result. However, this also means greater uctuations around the set value. If the integral action time is set high, longer correction times result. This also means lesser uctuations around the set value.
Supply air maximum limit LM102
Factory setting: 50 °C Range: 20 - 60 °C
The supply air maximum limit determines the maximum temperature at which supply air can be blown into the room. If the differential in temperature between the set temperature and the actual temperature is high, control based on room temperature could lead to very warm air being conveyed into the room. This high supply air temperature would cause the air quality in the room to worsen. To prevent that, the supply air temperature is limited to a maximum value in the case of heating.
Temperature - control type LM103
Factory setting: Supply air temperature control
This parameter sets the type of temperature control.
- Auto
- Supply air temperature control
- Extract air:supply air cascade For a detailed description of the control functions, see BML.
Damper lead time LM114
Factory setting: 0 s Range: 0 - 150 s
To prevent whistling noises occurring on the dampers when the fan is switched on, the outside air dampers are opened rst, with the fans being switched on after this time (60 s) has elapsed.
Night ventilation limit LM130
Factory setting: 22 °C Range: 10 - 30 °C
If night ventilation is activated (DEFAULT SETTING), this parameter is used to determine the room temperature or extract air temperature at which night ventilation starts or stops (±1 K). Night ventilation starts if the room or extract air temperature is higher than the set value ± 1 K. Night ventilation stops if the room or extract air temperature is lower than the set value.
Night ventilation start condition LM131
Factory setting: 5 K Range: 2 - 20 K
If night ventilation is activated (DEFAULT SETTING), this parameter sets the outside temperature, relative to room temperature, at which night ventilation starts. Night ventilation starts when the outside temperature is lower than the room temperature minus the "Night ventilation start condition" parameter.
Parameters / Function description
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Night ventilation, minimum outside temperature LM132
Factory setting: 12 °C Range: 5 - 20 °C
The "Night ventilation minimum outside temperature" parameter sets the minimum outside temperature below which night ventilation is disabled.
P component for HR LM150
Factory setting: 12 Range: 5 - 20
The P component for HR determines how sharply the output signal of the HR damper is modied in proportion to a control deviation. If the P component is set low, the control unit responds more quickly. If the P component is set high, the control unit responds more slowly.
Integral action time for HR LM151
Factory setting: 2 min Range: 0 - 25 min
The integral action time for HR determines how great the time effect is on the output signal of the HR damper due to a control deviation. If the integral action time is set low (high time effect), shorter correction times result. However, this also means greater uctuations around the set value. If the integral action time is set high, longer correction times result This also means lesser uctuations around the set value.
Air quality control / CO2 LM160
Factory setting: ON Options: OFF - ON
If the system is equipped with an air quality sensor / CO2 sensor, this parameter must be set to ON in order to make this function available.
Air quality / CO2 start LM161
Factory setting: 4 V Range: 0 - 10 V
If air quality control is enabled, this parameter denes the default value from which the speed is increased.
Air quality / CO2 maximum LM162
Factory setting: 8 V Range: 0 - 10 V
If air quality control is enabled, this parameter denes the default value at which the maximum speed is reached. Observe compliance with the limits set by parameters LM015, LM016.
Parameters / Function description
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System OFF/ON via air quality / CO
2
LM163
Factory setting: OFF Options: OFF - ON
If you want the system to be switched on an off according to the air quality (CO2 content), this parameter must be set to ON. In order to use this function, the operating mode selector must be set to standby or setback mode with standby must be preselected. This function is only possible in the standby mode. The CO2 sensor should be located inside the room.
Alarm function,
re dampers
LM180
Factory setting: OFF Options: ON/OFF
There are different possible responses when a re alarm damper responds. Setting OFF: The fans are switched off and all outputs are set to 0. A fault message is displayed on the BML programming
module.
Setting ON: The system continues running in control mode; only a fault message is displayed on the BML programming
module.
Delay for
air ow monitor
LM190
Factory setting: 60 s Range: 5 - 600 s
If the differential pressure cell for air ow monitoring responds, the system stops after the delay time set here (fans off, all outputs set to 0). A fault message appears on the BML programming module.
Active lter monitor
LM200
Factory setting: OFF Options: ON/OFF
If there is a lter monitor (differential pressure cell) installed in the ventilation unit, this parameter must be set to ON. If set to OFF, lters will not be monitored.
Filter check interval LM201
Factory setting: 1 week Range:1 -10 weeks
Subject to setting, the process is as follows: After the motor starts, lters are checked after the test interval has elapsed. Fan runs at 100 % speed, and after a delay of 60 s a fault message is issued on the BML programming module if lters are dirty. The system resumes its control mode and the fan speed is reset again. If the system continues running day and night, a lter check will be carried out after the test interval has elapsed plus 24 hours.
Filter service message LM202
Factory setting: OFF Options: ON/OFF
If there is no active lter monitoring input, this parameter can be used to enable the lters to be reported as dirty according to the number of hours that the fans have been running.
Fan hours run LM203
Factory setting: 1000 h Range: 100 - 8000 h
Here you can set the number of hours of fan operation after which the lters should be reported as dirty.
Filter check LM204
Factory setting: OFF Options: ON/OFF
If set to "ON" a lter check can be carried out immediately (checking of cable/differential pressure cell), otherwise test procedure as described under LM201
Please note: Parameter LM200 must be set to "ON" to be
able to activate a lter check.
Parameters / Function description
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33
Master reset / Standard functions
Master reset
Take the programming module (BML) in the ventilation unit out of its wall mounting base and clip it back in again while holding down the r.h. selector.
Hold the selector down until Parameter reset appears on the display.
The following values are reset to their factory settings:
- Zone designat
- Language
- Key lock
- Auto summertime
- System parameters
Please note
Also carry out a master reset if an eBUS error occurs when the system is rst switched on.
Standard functions The standard functions of the controller are described below.
Motor protection The motor winding temperature is monitored with the aid of
thermistors set into the motor windings or PTC thermistor pellets. If the winding temperature rises above the dened value, the motor and all outputs are switched off. A fault message is displayed on the programming module. The motor will only restart once the fault is removed (motor cooled down) and the fault message is reset. The fault is reset by acknowledging the fault on the BML programming module. Relevant parameters: none
Room frost protection
(room sensor)
The room frost protection function prevents the room from cooling down too much, thereby preventing damage to the building that might otherwise result (moisture damage, mould growth, etc.). Relevant parameters: Room frost protection on (LM023), Room frost protection temperature (LM024)
Pre-requisites: Room sensor / extract air sensor If the room temperature falls below the set value, HR, the reheater and the fan are activated and the outside air dampers are opened. Once the temperature rises 1 K above the set temperature, the system stops again. This works in all operating modes
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Standard functions
Backup mode, heating If backup mode is enabled, and the current room temperature
falls below the backup temperature (DEFAULT SETTING), the fan is run at the preselected speed and HR and the reheater are activated. Once the current room temperature rises 1 K above the backup temperature, everything stops again. Relevant parameters: Program selector, time program, in OFF mode, backup temperature, night mode
Supply air minimum limit for heating
If the supply air temperature (temperature of air blown in) falls below the set minimum limit value, the heating mixer is activated (100 %) (HR and reheater coil). The heating modules are not switched off again until the temperature has risen above the set value. In addition, if the supply air temperature falls below the minimum limit, the current fan speed is set to the minimum speed (parameter LM 015) after 900 s have elapsed. If the supply air minimum limit then ceases to be active, the fan speed is returned to its nominal speed. If the supply air minimum limit is still active after 5 minutes despite the speed reduction, a fault message is issued (and the system shuts down). This will be reset automatically once 5 hours have elapsed or when the fault is acknowledged on the BML.
Filter contamination fault trigger
Parameters LM202 and LM203 can be used to activate a lter fault by means of the number of hours of fan operation.
Active lter monitor A differential pressure cell can be used to trigger a fault
message when the lter is dirty; see parameter LM200.
Fan run-on time To prevent re-heating by the electric heater coil, the fan stops
only after a run-on time of 45 seconds after system shutdown.
External ON/OFF An on-site contact can be used to switch the system on and
off within the time program. Contact closed: System runs according to the time program Contact open: System switched off by time program
If the system is always going to be operated via the external switch, the time program must be enabled 24 hours a day
The additional functions of the controller are described below.
Additional functions
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35
Additional functions
Room/supply air cascade control
With room/supply air cascade control, the set supply air temperature is corrected according to the control deviation of the room temperature. Relevant parameters: Cascade effect LM100, integral action time for cascade LM101, supply air minimum limit (default setting), supply air minimum limit LM102 Pre-requisites: Room sensor (extract air sensor) and supply air sensor The set supply air temperature is dependent on the load conditions in the room. The actuating variable from the room temperature control is transferred as set value to the supply air temperature control. This results in the set supply air temperature being varied according to the deviation in room temperature.
Night ventilation In summer, night ventilation pre-cools the room for the
following day with cool outdoor air. Relevant parameters: Night ventilation limit LM130; start condition Tr > Ta LM131; permissible outside temperature LM132
Pre-requisites:
- Room sensor (extract air sensor) and outside temperature sensor are installed
- Time program set to "OFF"
- Outside temperature > minimum outside temperature (LM132)
- Outside temperature < room temperature + delta (LM131)
- Room temperature > set room temperature (LM130)
- Works only when backup mode is selected
- Enabled from 1 March to 31 October
- Enabled from 20:00 to 07:00 h
Effects:
- Fans are switched on
- Speed according to parameter LM060
- HR heater coil is switched off
- Outside air dampers are opened
- Set temperatures for switching night ventilation on and off
are dened by parameter LM130. When night ventilation is activated, sensor values are checked for the rst 7 minutes. (Fan speed according to parameter LM 060; checking outdoor air, extract air/room air temperatures.) If the conditions dened by parameters LM 130 - LM 132 are met, night ventilation continues. If the conditions are not met, night ventilation stops again. If, during the time in which night ventilation is enabled, a shutdown occurs (temperature below threshold in parameter LM 130), another sensor check is activated after 125 minutes and runs for 7 minutes. In order to use night ventilation efciently, the outside temperature sensor in the appliance should be disabled and shifted outside.
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Additional functions
Preheater coil for HR Ice guard, Filter drying
When the outside temperature is below 0 °C, the preheater coil is activated. Once the temperature rises to the set temperature + hysteresis, the preheater coil is switched off again.
Condensate overow When a condensate pump is connected, the amount of
condensate is monitored. If the limit is exceeded, the ventilation unit stops and a fault message is issued on the BML (active only with cooling congurations).
Summer shutdown With parameters LM020 / LM021, ventilation can be
switched off automatically in the event of very high outside temperatures to prevent the interior getting too hot. When summer shutdown is activated, the outside temperature sensor in the appliance must be disabled and an external outside temperature sensor used.
Heat recovery In many industrial plants, waste heat from cooling circuits/
lighting is available. Heat recovery allows the utilisation of this free heat source for heating purposes. With a crossow heat exchanger, energy costs can be drastically reduced in this way. Heat recovery is actuated by an Analogue control signal (0-10 V). Heat recovery is applied for heating and cooling purposes by capturing and comparing the room (extract air) temperature, the outside temperature and the supply air temperature. HR actuation takes priority over the actuating signal for heating. The reheater coil is not activated unless and until the HR control signal is at 10 V and the set temperature has still not been reached. Relevant parameters: P band for HR LM150, integral action time for HR LM151 The parameters are switched to active only in accordance with the conguration Function is only supported in conjunction with an outside temperature sensor/room sensor or extract air sensor.
HR ice guard To prevent frost forming on the extract air side of the HR
system, the extract air temperature is captured by an ice guard sensor and if the temperature falls below +6 °C, the HR system is steadily closed. At 1 °C the HR system is closed completely. The heating valve continues to be controlled towards its set value independently. If the temperature stays below the icing-up temperature for more than 2 minutes, a fault message is issued. The fault message automatically extinguishes when the temperature rises above the limit temperature. Ice guard function does not become active until the fan has been running for at least 5 minutes.
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37
Peak ventilation:
CO2 sensor diagram
NTC sensor resistances
Outside temperature sensor, room sensor, supply air sensor, extract air sensor
Sensor resistances
Temp. °C Resist. Ω Temp. °C Resist. Ω Temp. °C Resist. Ω Temp. °C Resist. Ω
-21 51393 14 8233 49 1870 84 552
-20 48487 15 7857 50 1800 85 535
-19 45762 16 7501 51 1733 86 519
-18 43207 17 7162 52 1669 87 503
-17 40810 18 6841 53 1608 88 487
-16 38560 19 6536 54 1549 89 472
-15 36447 20 6247 55 1493 90 458
-14 34463 21 5972 56 1438 91 444
-13 32599 22 5710 57 1387 92 431
-12 30846 23 5461 58 1337 93 418
-11 29198 24 5225 59 1289 94 406
-10 27648 25 5000 60 1244 95 393
-9 26189 26 4786 61 1200 96 382
-8 24816 27 4582 62 1158 97 371
-7 23523 28 4388 63 1117 98 360
-6 22305 29 4204 64 1078 99 349
-5 21157 30 4028 65 1041 100 339
-4 20075 31 3860 66 1005 101 330
-3 19054 32 3701 67 971 102 320
-2 18091 33 3549 68 938 103 311
-1 17183 34 3403 69 906 104 302
0 16325 35 3265 70 876 105 294 1 15515 36 3133 71 846 106 285
2 14750 37 3007 72 818 107 277 3 14027 38 2887 73 791 108 270
4 13344 39 2772 74 765 109 262 5 12697 40 2662 75 740 110 255 6 12086 41 2558 76 716 111 248 7 11508 42 2458 77 693 11 2 241 8 10961 43 2362 78 670 113 235
9 10442 44 2271 79 670 114 228 10 9952 45 2183 80 628 115 222 11 9487 46 2100 81 608 11 6 216 12 9046 47 2020 82 589 117 211 13 8629 48 1944 83 570 118 205
Connect external oating contact to input B5. The speed is ramped up as set in parameter LM060. The speed is not ramped down again (control operation) until the contact switches off. This works in all operating modes (On/Off switch function).
CO
2
control An external contact can be used to switch the system off or
simply issue a fault; see parameter LM180.
The fan speed is adjusted according to the CO
2
content of the
room air. Relevant parameters: LM015, LM016, LM160, LM161, LM162 This function is only supported in conjunction with a CO2 sensor.
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Specication
Specication,
CGL control unit
Supply voltage: 230 V
Power consumption: max. 3 W
IP rating: IP54 control panel
Ambient temp.: 0....50 °C
Storage temperature: -20....+60 °C
Data memory: EEPROM (non-volatile)
Relay contact breaking capacity (servomotor): 230 V/1 A/0.5 A
Max. power consumption, 10 VA Actuators X1 - X3 (Y1 - Y3)
Specication, BML
Supply voltage: eBUS 15-24 V
Power consumption: max. 3 W
IP rating: IP30 wall mounting base
Battery backup: > 48 h
Ambient temp.: 0....50 °C
Storage temperature: -20....+60 °C
Data memory: EEPROM (non-volatile)
Dimensions: H/W/D 100 x 145 x 45 mm
Page 39
3063527_201308
39
System conguration
This conguration is used for the ventilation of buildings. The room/extract air temperature is captured by a sensor, with HR and the reheater coil being switched on and off according to
demand.
The fan speed is adjusted via a CO2 sensor (accessory).
Description:
System layout:
LM001 conguration K20 Ventilation unit with room or extract air temperature
control, variable fan motor control via 0-10 V signal (EC motors). Plus installed heat recovery systems CO
2
-dependent speed adjustment
Condensate pump (accessory)
F5 compact lter, extract air
Condensate pan
Countercurrent plate heat exchanger
Bypass damper with servomotor
Adjustable feet
Temperature sensor, extract air
Control panel
Repair switch
Power cable
Programming unit of BML control unit
F7 compact lter, supply air
Temperature sensor, outdoor air
Filter pre-drying (accessory)
SUP
EHA
ODA
Temperature sensor,
supply air
Silencer,
exhaust air
Silencer,
supply air
EC fan,
extract air
EC fan,
supply air
Reheater
(accessory)
Intake grille
CO
2
sensor
(accessory)
ETA
Differential pressure cell
Electrical connection for EHA and ODA dampers
Ice sensor
Differential pressure cell
Page 40
3063527_20130840
Terminal assignments
Terminal assignments: Module address 1
Standard functions:
Motor protection Room frost protection Central heating backup mode External ON/OFF Filter monitor Fire alarm Operating message Central fault message
Additional functions: Night ventilation
Supply air control or extract/supply air cascade HR control CO
2
control
Mains
230 V AC
Switching lter
pre-drying
Room
sensor/ extract air sensor
Servomotor,
EHA and ODA
dampers 230 V/0.5 A Open-Close
BML as RC
Fault input
- motors
External
contact
(switch)
for peak
ventilation
Control signal,
reheater
0-10 V DC
Servomotor,
bypass damper
24 V / 0-10 V DC
CO
2
sensor
Supply air sensor
Control signal,
0-10 V
Supply air motor
Control signal,
0-10 V
Extract air motor
Central
fault message
24 V DC
▲ ▼
▲ ▲
24 V DC operating
message
▲ ▲ ▲
External
On/Off
Condensate
Fire 1 Filters
Ice sensor
Page 41
3063527_201308
41
Fault messages are issued to the programming unit with plain text, info no. and a symbol
The display shows: (e.g. "Fault zone, 207 - motor protection")
Troubleshooting:
1. Check whether the motor protection on the supply/extract air fan has responded. Do so by measuring across the NC/ COM terminals whether the contact has closed (using an ohmmeter or continuity tester). If the contact is closed, the motor protection has responded.
After remedying the fault, press "Acknowledge faults" on the BML. The system will resume operation.
Fault messages
20.0 °C
Friday
31/10/08
12 : 16
Zone 1
Fault zone 254 - General fault
Fault acknowledge Press the r.h. rotary selector to change to control level 2.
Turn the r.h. rotary selector clockwise to select the „Fault acknowledge“ menu level and acknowledge by pressing the r.h. rotary selector again.
The display returns to the default mask immediately after acknowledgement.
Main menu
Back
Fault ackn.
Basic settings Time program Holiday prog Specialist Back
Displays
Page 42
3063527_20130842
No. Faults Effect Cause / Remedy
15 Outside temp
sensor
(value is no longer shown on display)
Control functions depending on outdoor sensor are no longer supported (night ventilation, natural cooling, etc.).
Sensor or lead faulty. Carry out sensor detection.
111 112
E112 EEPROM-Sys Syspar - Chksum
(Fault message on starting)
System fails to start Initialisation failed
Press key 3 x
200 Fire alarm Depending on parameter
settings, the system stops or only a fault message is issued. Once the fault is remedied and the fault message is acknowledged, the system starts again.
Fire alarm, re damper has responded.
204 Ice sensor HR shuts down
and/or is no longer controlled. Analogue output Y3 is set to "0". Temperature control via the heating valve continues as normal.
Faulty sensor or sensor lead, or temperature fallen below the sensor's limit temperature
205 Condensate The affected fan stops. All
outputs are set to "0". Function
only available in active cooling mode.
Once the fault is remedied and the fault message is acknowledged, the system starts again.
Condensate hoses contaminated or kinked. The condensate is no longer being pumped away.
207 Motor protection The affected fan stops. All
outputs are set to "0". Once the fault is remedied and the fault message is acknowledged on the BML, the system starts again.
Temperature in the fan motor has exceeded the permissible range. With EC fans, the motor must be switched off for about 1 min. in order to reset the fault.
209 Supply air sensor The ventilation unit for the
affected zone stops. All outputs are set to "0".
Sensor or lead faulty.
210 Room sensor
(extract air sensor)
The ventilation unit for the affected zone stops. All outputs are set to "0".
Sensor or lead faulty.
Fault messages
Page 43
3063527_201308
43
No. Faults Effect Cause / Remedy
Fault messages
220 Air ow Both fans are switched off.
All outputs are set to "0". Once the fault is remedied and the fault message is acknowledged, the system starts again.
V-belt torn. Outside air dampers fail to open Replace V-belts.
222 Filters If the differential pressure
falls below the set differential pressure, a fault message is issued. The entire system continues running as normal. Fault message must be acknowledged.
Filter is contaminated. Replace lter.
251 eBUS fault System fails to start Power failure; supply to eBUS
interrupted. The affected zone continues running in day mode. Remove the BML and clip it back in again while holding down the r.h. selector (master reset).
255 VAmin limit The system stops after
5 min. and will not be enabled again until 6 hours later, or automatically reset when the fault is acknowledged on the BML.
Outside temperature too cold to maintain the supply air minimum
limit.
Check whether the high limit safety cut-out has responded
on the lter pre-dryer and
reheater coils. If so, reset the high limit safety cut-out.
Page 44
3063527_20130844
Wiring diagram
Page
from
CGL
Ed. by
origin
68-34-007-001
kuer
68-34-007-001
+
Date
Date
Replaced by
CONDENSATE
PUMP FEED FANS
1
Modification
0 76
Appr.
Replaced by
8 93
5
4
01.08.2013
2
2
=
Name
5
device
Dept. TAK
Pages
6800953Art.Nr.
2.0.5
EPLAN P8
03 21.06.2012 KUER
04 19.10.2012 KUER
05 12.03.2013 KUER
LM2
net signal
EC-MOTOR 1x230V
Fault
EC-MOTOR 1x230V
230 V
Max.1,5A
fault
detectors
*
*
Remove when connecting a fire alarm
bridge
3 1 4
1 3
Power supply
Rated current
1/N/PE/230VAC
Max. 16 A
net signal Fault
condensate pump
Accessories Accessories
24 V
Condensate
Pump
24 V
Accessories
X1
1
L1 N
PE
PE
+
T1
N1
3.0
N PE
M1
3000 1/min
0,45 kW
2,8 A
230 V
Supply air motor
L N
PE
+10
GND
0-10V/DC
PWM
NC COM
1
2
F1
C10A
W4
3x1,5 mm²
230V
Supply air motor
X1
5 PE
-
T1
W5
4x1,0 mm²
24V
Controller,
supply air fan
2
X2
1
M2
3000 1/min
0,45 kW
2,8 A
230 V
Extract air motor
L N
PE
+10
GND
0-10V/DC
PWM
NC COM
W6
3x1,5 mm²
230V
Extract air motor
X1
7 PE
W7
4x1,0 mm²
24V
Controller,
extract air fan
4
X2
3
+
T2
-
T2
1
B3
2
B3
2
1
4
3
QH1
W1
3x1,5 mm²
230V
condensate pump
PE
PEL1N
NC C
W2
2x1,0 mm²
24V
Condensate
Pump
NC C
W3
2x1,0 mm²
24V
fault
detectors
1
B7
2
B7
2
B6
1
B6
L
X1
32 4 6 8
L1 N
L1
/ 4.0
N
/ 3.0
PE
/ 3.0
Page 45
3063527_201308
45
Wiring diagram
Page
from
CGL
Ed. by
origin
68-34-007-001
kuer
68-34-007-001
+
Date
Date
Replaced by
ACTUATORS
SENSOR FAILURES
1
Modification
0 76
Appr.
Replaced by
8 93
5
4
01.08.2013
3
2
=
Name
5
device
Dept. TAK
Pages
6800953Art.Nr.
2.0.5
EPLAN P8
03 21.06.2012 KUER
04 19.10.2012 KUER
05 12.03.2013 KUER
LM2
Servomotor
outdoor / exhaust air
Accessories
Open - Close
230 V
Damper
servomotor PHE
bypass,
variable 24
V
Supply
air temperature sensor
Minimum limiter
CO2
sensor
Accessories
Extract
air temperature sensor
Ice-up
sensor
(installed on the exhaust
air side acc. to the HR system)
Diversi off-site motore
di controllo in parallelo
Contact externally
for forced
ventilation (floating)
N1
2.2
A
M1
Open
M3
0
2269523
SM230A
1
N
3
AUF
2
ZU
Z
M1
Close
M4
0
2269521
SM24A SR
W9
3x1,0 mm²
24V
PHE bypass
servomotor
2
L24
3
Y
1
L024
-
X3
Y
X3
WRG
+
X3
W10
2x1,0 mm²
24V
Supply
air temperature sensor
1
B1
2
B1
1
UB+
2
UB-
8
0-10
B2
0
-
X2
+
X2
1
B2
2
B2
N
M1
N
1
B4
2
B4
1
B9
2
B9
W11
3x1,0 mm²
24V
CO2
sensor
A1
A2
K1
230AC
2W
11 14
4.2
21 24
4.1
48.52.8.230.0060
W8
4x1,5 mm²
230V
Servomotor
outdoor / exhaust air
ge/gnsw blbr
W12
2x1,0 mm²
24V
Extract
air temperature sensor
W13
2x1,0 mm²
24V
Ice-up
sensor
X1
9 10 PE
X2
5 76
B4
1 2
1 2
B1
1 2
1 2
B3
1 2
1 2
11
N
3
PE
4
L
1
wsbr gr
13
14
S1
1
B5
2
B5
N
/2.9
PE
/2.9
N
/ 4.0
PE
/ 4.0
-24
/ 4.0
+24
/ 4.0
Page 46
3063527_20130846
Wiring diagram
Page
from
CGL
Ed. by
origin
68-34-007-001
kuer
68-34-007-001
+
Date
Date
Replaced by
ELECTRIC SIGN
PANEL bus
connection
1
Modification
0 76
Appr.
Replaced by
8 93
5
4
01.08.2013
4
2
=
Name
5
device
Dept. TAK
Pages
6800953Art.Nr.
2.0.5
EPLAN P8
03 21.06.2012 KUER
04 19.10.2012 KUER
05 12.03.2013 KUER
LM2
supply power signal
in the device
Central fault message Operating
message
LL
1x only possible depending
entire system - account
controls in single units!
e-Bus
Device networking
via eBus
Electric heater bank
Accessories
Reheating
Electric heater bank
Accessories
Preheating
24 VDC24 VDC
Outside
temperature sensor
Installed in the deviceOption
Option
Master control
unit Central (within zones 7)
1
K1
N1
2.2
-
X1
Y
X1
+
X1
L1
M2
U1
L1
T1
A3
24V
A20VA1
10VDC
21
24
K1
3.0
E1
1,0kW
max.4,5A
230V
Reheating
W14
3x1,5 mm²
230V
Reheating
X1
12 PE
11
14
K1
3.0
L PEN
A1
A2
K2
230AC
2W
21 24
4.2
48.52.8.230.0060
21
24
K2
4.3
2
K1
+
eBus
2
K2
BML
Programming unit
521 6
1
K2
-
eBus
W16
2x1,0 mm²
24V
Central
fault message
24 V
0
J1
N
3
PE
4
L
1
E2
1,0kW
max.4,5A
230V
Preheating
W15
3x1,5 mm²
230V
Preheating
PE
L PEN
W17
2x1,0 mm²
24V
Operating message
24 V
0
J2
TW
STB
TW
STB
X2
10
BML
Programming unit
521 6
11 12 13
eBus
+ -
W18
2x1,0 mm²
24V+Schirm
eBus
X2
8 9
W19
4x1,0 mm²
24V+Schirm
Programming unit
W20
2x1,0 mm²
24V
Outside
temperature sensor
X2
14 15
B5
2
1 2
X1
1413 15
1
X3
1 2
X3
3 4
BN
BU
BK
N
3
PE
4
L
1
PE
/3.9
+24
/3.9
L1
/2.9
N
/3.9
-24
/3.9
0V
/ 5.6
BT
/ 5.6
ST
/ 5.6
Page 47
3063527_201308
47
Wiring diagram
Page
from
CGL
Ed. by
origin
68-34-007-001
kuer
68-34-007-001
+
Date
Date
Replaced by
REQUEST FILTER
MONITORING
RELEASES
1
Modification
0 76
Appr.
Replaced by
8 93
5
4
01.08.2013
5
2
=
Name
5
device
Dept. TAK
Pages
6800953Art.Nr.
2.0.5
EPLAN P8
03 21.06.2012 KUER
04 19.10.2012 KUER
05 12.03.2013 KUER
LM2
On-site contact system
"Off/On"
Option
**
**
Remove the external drive
at Gilder bridge!
Operating message
white
Differential
pressure switch
Filter
monitoring
Extract air
Differential
pressure switch
Outdoor air
Filter
monitoring
N1
2.2
1
B10
2
B10
1
B8
2
B8
W21
2x1,0 mm²
24V
On-site contact system
"Off/On"
J3
NC contact
C NO
X2
16 17
B6
30.. 500Pa
0
2744243
JDW 5
3 1
P
2
W22
2x1,0 mm²
24V
Outdoor air filter
X2
18 19
B7
30.. 500Pa
0
2744243
JDW 5
3 1
P
2
W23
2x1,0 mm²
24V
Extract air filter
X2
20 21
W24
2x1,0 mm²
24V
Operating message
22
br gn
H1
BT
/4.6
0V
/4.6
ST
/4.4
Page 48
3063527_20130848
Menu structure
Main menu
Back
Displays
Fault acknowledge
Default settings
Time program
Holiday program
Specialist
Back
Default mask
Back
Language
Date
Time
Autom. summertime
Key lock
Z1 Zone1
Z7 Zone 7
Back
Press r.h. rotary selector
Back
Day temperature
Economy temperature
heating
Backup temperature heating
Speed adjust
Setback mode
Back
Backup mode
Economy operation
Hols day mode
Summer ventilation
Standby
Back
Operating mode
Current programm
Current room temperature
Set room heating
Outside temp
Act. vent air temperature
Set vent air temperature
Motor speed
Heating mixer
Heat recovery
Conguration
Softwareversion
LM x Back
Back
System (Parameter)
Z1 Zone 1
Z7 Zone 7
Back
Password
1111
Back
New congurat
Sensor check
Back
Back
Zone designat
LM001
LM203
Relay test
Zone reset
Back
Off Rel o.air open Rel o.air close
Inverter relay Analogue Y1 Analogue Y2 Analogue Y3
Analogue T1
See
following pages
See
following pages
Page 49
3063527_201308
49
Time program menu structure
Main menu
Back
Displays
Fault acknnowledge
Default settings
Time program
Holiday program
Specialist
Back
Default mask
Press r.h. rotary selector
Back
Z1 Zone 1
Z7 Zone 7
Back
Back
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
Copy day
Back
Back
1 Start time
1 End time
8 Start time
8 End time
Back
Page 50
3063527_20130850
Holiday program menu structure
Main menu
Back
Displays
Fault acknowledge
Default settings
Time program
Holiday program
Specialist
Back
Default mask
Back
Z1 Zone 1
Z7 Zone 7
Back
Back Holiday program 1 Holiday program 2 Holiday program 3 Holiday program 4 Holiday program 5
Back
Back
Holiday start
Date 01/01/09
Time 00:00
Holiday end
Date 01/01/09
Time 00:00
Prog. selection
Standby
Back
Standby (factory setting)
Backup mode
Economy operation
Day mode
Summer ventilation
Press r.h. rotary selector
Page 51
3063527_201308
51
Operating modes menu structure
Back
Operating mode
Current program
Main menu
Back
Displays
Fault acknowledge
Default settings
Time program
Holiday program
Specialist
Back
Default mask
Fire alarm
Fault zone
External ON/OFF
Filter check
Standby
Summer ventilation
VA min limit
Night ventilation
Room temperature
reached
Outside temperature
shutdn
Control operation
Press r.h. rotary selector
Page 52
Wolf GmbH · Postfach 1380 · D-84048 Mainburg · Tel. +49 (0)8751/74-0 · Fax +49 (0)8751/741600 · Internet: www.wolf-heiztechnik.de
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