Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 2 of 14
Page 3
Quick Startup Guide Seidel Servostar 600
1 General Information and Safety Instructions
This guide serves as an aid during start-up and inspection of TPM motor gear units with servo amplifiers. It contains the following points:
•
Parameter lists for the TPM series
•
Connection schematic for TPM
•
Assignment table TPM – Servo amplifier - cable set
Please be sure to carefully read through this document before starting up the TPM and also be
sure to read the documentation provided by the manufacturer of the servo amplifier.
WITTENSTEIN motion control will not be held liable for the consequences of the improper, negligent, or incorrect installation or setting of the servo amplifier's operating
parameters.
All of the installation, operation, and safety information provided in the servo amplifier
documentation is to be observed.
Observe all of the national safety regulations and guidelines of the country where the device is being used.
All transportation, installation, start-up, and service work is to be performed by qualified technicians. Qualified technicians are those who are completely familiar with the assembly, installation, and operating procedures, as well as all warnings and safety measures in accordance with the country-specific regulations. Furthermore, they are trained, instructed, and authorised to set the electrical circuits and other devices into operation in accordance with safety regulations.
The drives are intended to be installed in machines being used in commercial applications. You may only
operate the equipment if you comply to the national EMC regulations (refer to the servo amplifier documentation for installation information pertaining to EMC) as they are defined for the given application.
Note: All of the product brand names which appear in this Quick Start Guide are trademarks of the relevant
companies. If the ® and/or ™ symbols are omitted, this does imply that the name is a free brand name.
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 3 of 14
Page 4
Quick Startup Guide Seidel Servostar 600
2 Name plate data details
Please select the input parameters corresponding to the nameplate values of your TPM.
R = Resolver
S = Singleturn Heidenhain EnDat®
M = Multiturn Heidenhain EnDat®
N = Singleturn Stegmann Hiperface®
K = Multiturn Stegmann Hiperface®
I = Heidenhain incremental encoder
Intermediate voltage
320
600
Temperature sensor
P = PTC STM 160 in accordance with
DIN 44081 / 44082
N = NTC
K = KTY 84-130
Plug form
STD = angle
SEG = straight
XXX = custom
Standard
IF = industry standard
UL = UL recognised
file E220160
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 4 of 14
Page 5
Quick Startup Guide Seidel Servostar 600
3 Parameter list TPM / TPMA ⇔⇔⇔⇔ Servostar 600
The following table contains all of the parameters that are required for the initial start-up of a TPM motorgear unit from WITTENSTEIN motion control together with a Seidel Servostar 600. When the TPM and the
servo amplifier are properly connected, these parameters guarantee that the TPM can be operated without
load in speed control. Based on these default settings, the dynamics of the speed loop can be optimized depending on the application.
3.1 Selection of the motor feedback and encoder offset
For the selection of the motor feedback and the encoder offset the following inputs must be done:
1. Open the screen Terminal in the Drive software
2. Depending on the motor feedback enter the following commands:
Resolver: MRESPOLES 2
FBTYPE 0
Heidenhain EnDat: FBTYPE 4
Stegmann Hiperface: FBTYPE 2
After input of FBTYPE <WERT>, please confirm the message „Save to EEPROM and reset?“ with „YES“
3. After the restart open the Screen Terminal and enter the encoder offset with the command MPHASE <OFFSET>
Instead of <OFFSET> enter he appropriate value of the following parameter list
4. For TPM with Resolver you must save the offset in the amplifier with the input of the command SAVE
For TPM with EnDat you must store the offset to the encoder with the command HSAVE
For TPM with Hiperface you must store the offset to the encoder with the two commands HSAVE ERASE and
HSAVE
5. Restart the amplifier with the input of COLDSTART
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 5 of 14
No. of Poles88121212
I0 [Arms]1.51.78.723.918.0
I0max @ i = 21 [Arms]4.27.324.242.042.0
I0max @ i = 31 [Arms]3.75.719.742.042.0
L [mH]10.212.22.51.02.4
Max Speed [rpm]70007000600050004500
Holding Brake
with / without
CurrentIrms [Arms]1.51.78.723.918.0
Ipeak @ i = 21 [Arms]4.27.324.242.042.0
Ipeak @ i = 31 [Arms]3.75.719.742.042.0
Kp
Tn [ms]0.4
0.770.920.880.351.20
0.6
Ratio 61 / 91
Stator Length015015015015060
MotorNumber - Name0-NN0-NN0-NN0-NN0-NN
No. of Poles88121212
I0 [Arms]1.21.23.75.223.9
I0max @ i = 61 [Arms]2.53.512.922.242.0
I0max @ i = 91 [Arms]1.72.48.714.932.1
L [mH]9.113.15.26.11.0
Max Speed [rpm]70007000600050004500
Holding Brake
with / without
CurrentIrms [Arms]1.21.23.75.223.9
Ipeak @ i = 61 [Arms]2.53.512.922.242.0
Ipeak @ i = 91 [Arms]1.72.48.714.932.1
Kp
0.340.490.781.530.50
0.6
1
The value Kp of the current controller is acquired in addiction of the recommended WMC amplifier size.
You find the recommended amplifier size under the topic „Assignment TPM – servo amplifier – cable set“.
For the usage of a different amplifier size you can calculate the value with the formula:
Kp = 25 * Nominal current amplifier [A] * Inductance [mH] / 1000
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 6 of 14
No. of Poles88121212
I0 [Arms]0.81.34.415.312.1
I0max @ i = 21 [Arms]2.45.010.636.026.2
I0max @ i = 31 [Arms]2.14.510.631.726.2
L [mH]30.620.310.02.45.4
Max Speed [rpm]70007000600050004500
Holding Brake
with / without
CurrentIrms [Arms]0.81.34.415.312.1
Ipeak @ i = 21 [Arms]2.45.010.636.026.2
Ipeak @ i = 31 [Arms]2.14.510.631.726.2
Kp
Tn [ms]
1.151.521.500.841.89
0.6
Ratio 61 / 91
Stator Length015015015015060
MotorNumber - Name0-NN0-NN0-NN0-NN0-NN
No. of Poles88121212
I0 [Arms]0.60.82.33.615.3
I0max @ i = 61 [Arms]1.22.57.013.728.9
I0max @ i = 91 [Arms]0.81.65.19.919.4
L [mH]27.630.512.512.52.4
Max Speed [rpm]70007000600050004500
Holding Brake
with / without
CurrentIrms [Arms]0.60.82.33.615.3
Ipeak @ i = 61 [Arms]1.22.57.013.728.9
Ipeak @ i = 91 [Arms]0.81.65.19.919.4
Kp
1.041.140.941.880.60
0.6
1
The value Kp of the current controller is acquired in addiction of the recommended WMC amplifier size.
You find the recommended amplifier size under the topic „Assignment TPM – servo amplifier – cable set“.
For the usage of a different amplifier size you can calculate the value with the formula:
Kp = 25 * Nominal current amplifier [A] * Inductance [mH] / 1000
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 7 of 14
No. of Poles121212
I0 [Arms]3.75.223.9
I0max @ i = 110 [Aeff]10.819.661.6
I0max @ i = 154 [Aeff]8.416.042.6
I0max @ i = 220 [Aeff]5.79.828.3
L [mH]5.26.11.0
Max Speed [rpm]600050004500
Holding Brake
with / without
CurrentIrms [Arms]3.75.223.9
Ipeak @ i = 110 [Aeff]10.819.661.6
Ipeak @ i = 154 [Aeff]8.416.042.6
Ipeak @ i = 220 [Aeff]5.79.828.3
Kp
0.781.530.50
0.6
1
The value Kp of the current controller is acquired in addiction of the recommended WMC amplifier size.
You find the recommended amplifier size under the topic „Assignment TPM – servo amplifier – cable set“.
For the usage of a different amplifier size you can calculate the value with the formula:
Kp = 25 * Nominal current amplifier [A] * Inductance [mH] / 1000
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 8 of 14
No. of Poles121212
I0 [Arms]2.33.615.3
I0max @ i = 110 [Aeff]7.013.741.4
I0max @ i = 154 [Aeff]5.411.228.7
I0max @ i = 220 [Aeff]3.67.019.2
L [mH]12.512.52.4
Max Speed [rpm]600050004500
Holding Brake
with / without
CurrentIrms [Arms]2.33.615.3
Ipeak @ i = 110 [Aeff]7.013.741.4
Ipeak @ i = 154 [Aeff]5.411.228.7
Ipeak @ i = 220 [Aeff]3.67.019.2
Kp
0.941.880.60
0.6
1
The value Kp of the current controller is acquired in addiction of the recommended WMC amplifier size.
You find the recommended amplifier size under the topic „Assignment TPM – servo amplifier – cable set“.
For the usage of a different amplifier size you can calculate the value with the formula:
Kp = 25 * Nominal current amplifier [A] * Inductance [mH] / 1000
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 9 of 14
WMC recommendation is based on use of a power stage with maximal PWM-frequency. Please refer to WMC or controller manufactor to select optimized controller size for the application.
Possibly you are able to use a smaller controller.
Power and signal cable to connect on motors with resolver
All cable complete and for dynamic laying
Power cable TPM 004-050
Power cable TPM 110
Signal cable
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 12 of 14
KABELL-TPM_-xxSTD_-RES015-STG
KABELL-TPM_-xxSTD_-RES025-STG
KABELS-TPM_-xxSEI_-RES000-STG
(xx = cable length)
Design power cable:
Design power cable:
Design signal cable:
4 x 1,5mm2 + 2 x (2 x 1mm2), diameter 12,2mm, min. bending radius 122mm
4 x 2,5mm2 + 2 x (2 x 1mm2), diameter 15,1mm, min. bending radius 151mm
4 x (2 x 0,25mm2) + 2 x 1mm2, diameter 8,8mm; min. bending radius 88mm
WMC recommendation is based on use of a power stage with maximal PWM-frequency. Please refer to WMC or controller manufactor to select optimized controller size for the application.
Possibly you are able to use a smaller controller.
Power and signal cable to connect on motors with absolut EnDat feedback ECN1313 / EQN1325
All cable complete and for dynamic laying
Power cable TPM 004-050KABELL-TPM_-xxSTD_-END015-STG
Power cable TPM 110KABELL-TPM_-xxSTD_-END025-STG
Signal cableKABELS-TPM_-xxSEI_-END000-STG
(xx = cable length)
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 13 of 14
Design power cable:
Design power cable:
Design signal cable:
4 x 1,5mm2 + 2 x 1mm2, diameter 12mm, min. bending radius 120mm
4 x 2,5mm2 + 2 x 1mm2, diameter 15,1mm, min. bending radius 151mm
3 x (2 x 0,14mm2) + 4 x 0,14mm2 + 4 x 0,25mm2 + 2 x 0,5mm2; diameter 10mm
WMC recommendation is based on use of a power stage with maximal PWM-frequency. Please refer to WMC or controller manufactor to select optimized controller size for the application.
Possibly you are able to use a smaller controller.
Power and signal cable to connect on motors with Stegmann HIPERFACE
All cable complete and for dynamic laying
Power cable TPM 004-050KABELL-TPM_-xxSTD_-END015-STG
Power cable TPM 110KABELL-TPM_-xxSTD_-END025-STG
Signal cableKABELS-TPM_-xxSEI_-HIP000-STG
Design power cable:
Design power cable:
Design signal cable:
4 x 1,5mm2 + 2 x 1mm2, diameter 12mm, min. bending radius 120mm
4 x 2,5mm2 + 2 x 1mm2, diameter 15,1mm, min. bending radius 151mm
4 x (2 x 0,25mm2) + 2 x 1mm2, diameter 8,8mm; min. bending radius 88mm
Document-No.: 4091-D006391-02 Date: 07. September 2006 Page 14 of 14
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