Installing the S90i in a Wall (continued)
The process of installing the S90i in a standard stud wall is quite straightforward.
1. Open the 2 x 6 stud bay to be used
a. The existing dry wall (if any) should be cut back so it covers about half of
the 2 x 6 on each side of the bay. The flange of the front board of the
S90i will cover the other half. Obviously, there cannot be any plumbing
or wiring in this stud bay, nor firebreaks. The S90i will use virtually all
of the available space in a standard eight foot 2 x 6 stud bay.
2. Stand the S90i in front of the bay in which it will reside; make the electrical
connections
a. There are two methods commonly used for making these connections.
b. If you have access to the adjacent stud bay, drill a hole through the 2 x 6
stud between where the S90i’s feet will be when it is in place, and feed
the pigtail through the hole. You can then make the connection in the
adjacent stud bay, where you will have plenty of room to work. You can
even put the connections inside a J-box for future serviceability if you so
desire.
c. Alternatively, sometimes it works out easier to bring the connecting wire
through the top plate or sole plate of the same stud bay in which the
S90i is located. If so, the connection can be made in the space between
the feet at the end of the S90i with the pigtail. If the signal is coming
through the attic and the top plate, the S90i will need to be “upside
down” with its feet at the top of the bay. This places the grille high on
the wall, which may be preferred aesthetically (since it can be mistaken
as a surround speaker).
d. The preferred method for making the electrical connection is to solder
the wires together and then insulate the connection with shrink tubing. If
this is impractical, use appropriately-sized wire nuts and wrap the wire
nut connections in black electrical tape to prevent any chance of the
connection vibrating loose.
3. Stand the S90i in the stud bay, dress the wires so that they cannot rattle, and
screw the front board to the studs with drywall screws
a. The S90i has predrilled, countersunk screw holes so standard #8 dry wall
screws will sit with their heads below the surface, so they can be tapes
and spackled without any trace. A total of eighteen (18) dry wall screws
are used.
b. The S90 should be supported or suspended in a manner that does not
subject it to twisting or torsional forces that would stress the enclosure.
No wooden or metal enclosure should be forced against an irregular
surface. If the studs are curved or warped in an installation the installer
must insert shims between the S90 front panel and the stud surfaces to
avoid such stresses, as would be the case for any in-wall loudspeaker.