WirelessHART Rosemount 2160 Reference Manual

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Page 1

Reference Manual

2160***E

2160***S

00809-0100-4160, Rev AB March 2010

Rosemount 2160 WirelessHART

Vibrating Fork Liquid Level Switch

™

www.rosemount.com

Page 2

Page 3

Reference Manual

NOTICE

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Rosemount 2160 WirelessHART Vibrating Fork Liquid Level Switch

Rosemount 2160 Hardware Revision 1

Device Revision 1

HART Field Communicator Field Device Dev v1, DD v2

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

For technical assistance, contacts are listed below:

Customer Central

Technical support, quoting, and order-related questions. United States: 1 800 999 9307 (7:00 am to 7:00 pm CST) Asia Pacific: 65 777 8211 Europe/ Middle East/ Africa: 49 (8153) 9390

North American Response Center

Equipment service needs. 1 800 654 7768 (24 hours—includes Canada) Outside of these areas, contact your local Emerson Process Management representative.

The products described in this document are NOT designed for nuclear-qualified applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact an Emerson Process Management Sales Representative.

Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the capabilities of the 2160, and may render the instrument dangerous.

• Use spare parts supplied or sold by Emerson

www.rosemount.com

Page 4

Rosemount 2160

NOTICE

Reference Manual

00809-0100-4160, Rev AB

March 2010

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected, commissioned, operated, and maintained by suitably qualified personnel only , observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 2160 Reference Manual for any restrictions associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Shipping considerations for wireless products:

The unit was shipped to you without the power module installed. Please remove the power module prior to shipping.

Each power module contains two “C” size primary lithium batteries. These batteries are regulated in transportation by the U. S. Department of Transportation, and are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.

The power module with the wireless unit contains two “C” size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge.

Battery hazards remain when cells are discharged. Batteries should be stored in a clean and dry area. For maximum battery life, storage temperature

should not exceed 86 °F (30 °C).

Page 5

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Table of Contents

SECTION 1 Overview

SECTION 2 Configuration

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Definitions And Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Models Covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

About the 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Switch Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Measurement Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Short Fork Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Rosemount 2160 Application Examples . . . . . . . . . . . . . . . . . . . . . . . .1-5

Extended Fork Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Switchpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Product Recycling/Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Required Bench Top Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Device Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Join Device to Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Configure Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Remove Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Review Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Review Device Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Review Radio Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Review Device Temperature Information . . . . . . . . . . . . . . . . . . . . . . .2-6

Field Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Check Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Temperature Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Sensor Output Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Media Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

Write Protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

Measurement and Status Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

LCD Display Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Detailed Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Process Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Sensor Stabilization Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Measurement Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Allowable Change In Dry Fork Frequency. . . . . . . . . . . . . . . . . . . . . .2-12

III

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Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

Sensor Fault Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Update Rate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Power Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Master Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15

Join Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15

Communication Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Join Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15

Number Of Available Neighbors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

Number of Advertisements Heard. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Number of Join Attempts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Sensor Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Temperature Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Uncompensated Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Sensor State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Dry Fork Frequency / Switch Points . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Sensor Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19

Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21

Dry Fork Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Sensor Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Calibrate Dry Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Sensor Calibration Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21

Calibration Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

Reset Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

Sensor Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Fork Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Advanced Functions for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Saving, Recalling, and Cloning Configuration Data . . . . . . . . . . . . . .2-23

SECTION 3 Installation

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Wireless Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Installing the LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Correct Fork Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Tightening the 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Insulation (2160***E Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Page 7

Reference Manual

00809-0100-4160, Rev AB March 2010

SECTION 4 Commissioning

SECTION 5 Operation and Maintenance

SECTION 6 Troubleshooting

Rosemount 2160

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Verify Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

AMS Wireless Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Startup Screen Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Diagnostic Button Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Network Diagnostic Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Device Diagnostic Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Disassembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

Remove from Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Remove Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Remove Feature Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

Remove the Sensor from the Housing . . . . . . . . . . . . . . . . . . . . . . . . .6-4

Re-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Attach the Sensor to the Wireless Housing. . . . . . . . . . . . . . . . . . . . . .6-5

Install the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Re-assemble to the Process Flange. . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

SECTION A Specifications and Reference Data

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Physical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

2160 Thread Mounting (Standard Length) . . . . . . . . . . . . . . . . . . . . . .A-6

2160 Thread Mounting (Extended Length) . . . . . . . . . . . . . . . . . . . . . .A-7

2160 Flange Mounting (Standard Length) . . . . . . . . . . . . . . . . . . . . . .A-8

2160 Flange Mounting (Extended Length) . . . . . . . . . . . . . . . . . . . . . .A-9

2160 Hygienic Fitting (Standard Length). . . . . . . . . . . . . . . . . . . . . . .A-10

2160 Hygienic Fitting (Extended Length) . . . . . . . . . . . . . . . . . . . . . .A-12

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13

Spare Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-15

Page 8

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

SECTION B Product Certifications

Rosemount 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Approved Manufacturing Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

European Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Telecommunication Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

FCC and IC Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Canadian Registration Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Hazardous Locations Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Page 9

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Section 1 Overview

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Definitions And Abbreviations . . . . . . . . . . . . . . . . . . . . . page 1-2

Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-9

SAFETY MESSAGES Procedures and instructions in this manual may require special preca utions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a caution symbol ( ). The external hot surface symbol ( ) is used when a surface is hot and care must be taken to avoid possible burns. If there is a risk of an electrical shock the ( ) symbol is used. Refer to the safety messages listed at th e be gin n ing of each section before performing an operation preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

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Rosemount 2160

March 2010

USING THIS MANUAL This manual provides information on installing, operating, and maintaining the

Rosemount 2160 WirelessHART liquid level switch.

• Section 2: Configuration provides instruction on commissioning and operating the and the Rosemount 2160. In fo rm at ion on software functions, configuration parameters, and online variables is also included.

• Section 3: Installation contains mechanical and electrical installation instructions.

• Section 4: Commissioning contains techniques for properly commissioning the device.

• Section 5: Operation and Maintenance contains operation and maintenance techniques.

• Section 6: Troubleshooting provides troubleshooting techniques for the most common operating problems.

• Appendix A: Specifications and Reference Data supplies reference and specification data, as well as ordering information.

• Appendix B: Product Certifications contains approval information.

DEFINITIONS AND ABBREVIATIONS

The following definitions are used in this manual:

Dry The 2160 fork (sensor) is submerged to a depth of less than 0.5 in. (13 mm) Wet The 2160 fork (sensor) is submerged to a depth of greater than 0.5 in. (13 mm) Fault The fork frequency is outside the normal frequency band Normal

Mode Enhanced

Mode

The operating mode in which the 2160 considers a 0 Hz fork frequency to represent a Wet condition (and not a Fault)

The operating mode in which the 2160 considers a 0 Hz fork frequency to represent a fault condition

The following abbreviations are used in this manual:

DD Device Description IS Intrinsically Safe PV Primary Value or Process Value SV Secondary Value TV Tertiary Value (Third Value) QV Quaternary Value (Fourth Value)

MODELS COVERED The following models of the Rosemount 2160 WirelessHART liquid level

switch are covered in this manual:

• The standard temperature 2160***S

• The extreme temperature 2160***E

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Wetted Materials in 316/316L SST (1.4401/1.4404), or Alloy C (UNS N10002) and Alloy C-276 (UNS N10276)

NEMA Type 4X (IP66) Housing in Aluminum. Removable Covers on Both Sides

Short Fork Length with Extensions up to 118 in. (3 m)

Threaded, Flanged, or Hygienic Connections

Thermal Tube (2160***E Only)

Fast Drip Design

ATEX, FM, CSA, and IECEx Intrinsically Safe

Antenna

Optional LCD Display

00809-0100-4160, Rev AB March 2010

Rosemount 2160

ABOUT THE 2160 Switch Overview The Rosemount 2160 WirelessHART is a wireless liquid point level switch.

Based on vibrating short fork technology, the 2160 is suitable for virtually all liquid applications:

• Vir tually unaf fected by flow, bubbles, turbulence, foam, vibration, solids content, coating, properties of the liquid, and product variations

• Operation in extreme temperatures of –94 to 500 °F (–70 to 260°C)

• No need for calibration and requires minimum installation procedures

• No moving parts or crevices means virtually no maintenance

• Electronic self-checking and condition monitoring

• Programmable switching delay for tur bulent or splashing applications

• Short fork length with extensions up to 118 in. (3 m)

• “Fast Drip” fork design give s quick response time

• General area and Intrinsically Safe options

This combination of features makes the 2160 an ideal choice for a wide variety of challenging applications in the chemical, power generation, and oil and gas industries.

Figure 1-1. Features of the 2160

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Rosemount 2160

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Measurement Principle The Rosemount 2160 is designed using the principle of a tuning fork.

A piezo-electric crystal oscillates the forks at their natural frequency . Changes to this frequency are continuously monitored.

The frequency of the vibrating fork sensor changes depending on the medium in which it is immersed. The denser the liquid, the lower the frequency.

When used as a low level alarm, the liquid in the tank or pipe drains down past the fork, causing a change of natural frequency that is detected by the electronics and switches the output state to a Dry condition.

When the 2160 switch is used as a high level alarm, the liquid rises in the tank or pipe making contact with the fork, causing the output state to switch to a Wet condition.

The output state, along with other parameters, are regularly transmitted over a secure wireless connection to a Smart Wireless Gateway.

Short Fork Technology The natural frequency (~1300Hz) of the fork avoids interference from plant

vibration that may cause false switching. This allows for minimum intrusion into the tank or pipe through the use of a short fork.

Using Short Fork Technology, the Rosemount 2160 can be used in almost all liquid applications. Extensive research has maximized the operational effectiveness of the fork design, making it suitable for most liquids including coating liquids, aerated liquids, and slurries.

Special Features Instrument Health Monitor and Continuous Self-Check

The 2160 continuously performs instrument health diagnostics to self-check the condition of the fork and sensor. These diagnostics can detect damage to the forks including corrosion, internal or external damage to the forks, and breakages to the internal wiring.

See “Operation Mode” on page 2-8 for further information.

Fork Design

The “fast drip” fork design draws liquid away from the fork tips, and together with a short switching delay , allows the 2160 to react quickly and with greater sensitivity to density variations.

Battery Powered

The 2160 is powered by an integral battery . The fork sensor requires very little power and the battery life remains long even with fast update rates.

See “Battery Installation” on page 3-6 for further information.

Adjustable Time Delay

There is also a user-selectable time delay to virtually eliminate the risk of false switching in turbulent or splashing applications.

See “Sensor Output Delay” on page 2-9 for further information.

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Rosemount 2160 Application Examples

For most liquids, including coating, aerated liquids and slurries, the fun ction is virtually unaffected by flow, turbulence, bubbles, foam, vibration, solid particles, build-up, or properties of the liquid.

See Figure 1-5 on page 1-8 for application examples. The 2160 switch can be used in hazardous (IS) or non-hazardous (safe)

areas but supports higher process temperatures up to 500 °F (260 °C). The switch can be mounted in almost any position in an open or closed tank

or pipe. There is a wide range of threaded, flanged, or hygienic connections.

Application Considerations:

• Ensure the process is operating within the instrument op er a ting temperature and pressure ranges (see “Specifications” on page A-1)

• Ensure the liquid viscosity is within the recommended viscosity range (see “Specifications” on page A-1)

• Check that the liquid density is higher than 31.2 lb/ft (see “Specifications” on page A-1)

• Check for risk of build -up on the forks Avoid situations where drying and coating products may create

excessive build-up (see Figure 1-2)

• Ensure there is no risk of ‘brid ging’ the forks Examples of products that can create bridgin g of forks are dense p aper

slurries and bitumen

• Check the solids content in the liquid

(500 kg/m3)

Figure 1-2. Avoid Product Build-up

As a guideline, the maximum solid particle diameter in the liquid is

0.2 in. (5 mm). Extra consideration is needed when dealing with particles bigger than 0.2 in. (5 mm). Consult the factory for advice.

• Problems may occur if product coats and dries causing caking.

• In almost all cases, the 2160 is insensitive to foams (i.e. does not see the foam).

However in rare occasions, some very dense foams may be seen as liquid; a known example of this is found in ice-cream and orange juice manufacturing.

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Rosemount 2160

3.28 ft. (1.0 m)

Maximum

3.28 ft.

(1.0 m)

Maximum

3.28 ft. (1.0 m)

Extended Fork Supports

Figure 1-3. Supports Neede d for Extended Forks

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March 2010

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SP = Switchpoint (H20) HY = Switching Hysteresis

±0.039 in.

(1 mm)

±0.5 in.

(13 mm)

±0.5 in.

(13 mm)

00809-0100-4160, Rev AB March 2010

Switchpoint

Figure 1-4. Switchpoint

Rosemount 2160

NOTE:

A lower density media will give a switchpoint closer to the connection. A higher density media will give a switchpoint closer to the fork tip.

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Rosemount 2160

Figure 1-5. Rosemount 2160 Application Examples

Overfill Protection

Spillage caused by overfilling can be hazardous to people and the environment, resulting in lost product and potentially high clean up costs.

High and Low Level Alarm

Maximum and minimum level detection in tanks containing different types of liquids are ideal applications. The Rosemount 2160 is robust and operates continuously across the temperature range of –94 to 500 °F (–70 to 260 °C) and operating p ressures of up to 1450 psig (100 barg), making it perfect for use as a high or low level alarm. It is common practice to have an independent high level alarm switch as a backup to an installed level device in case of primary failure.

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March 2010

Pump Control (Limit Detection)

Batch processing tanks often contain stirrers and agitators to ensure mixing and product ‘fluidity’. The standard user-selectable time delay, from 0 to 3600 seconds, virtually eliminates the risk of false switching from splashing.

Pump Protection or Empty Pipe Detection

With the fork projecting only 2 in. (50 mm) (dependant on connection type), the 2160 can be installed in small diameter pipes. Short forks mean minimum intrusion on the wetside and allow for simple, low cost installation at any angle into pipes or tanks. The 2160 is ideal for reliable pump control and can be used to protect against pumps running dry.

Extreme Temperature Applications

The 2160***E is designed for extreme temperatures and is suitable for continuous operation within the temperature range of –94 to 500 °F (–70 to 260 °C).

Hygienic Applications

With the highly polished forks option providing a surface finish (Ra) better than 0.4 µm, the 2160 meets the most stringent hygienic requirements used in food and beverage, and pharmaceutical applications.

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NOTICE

00809-0100-4160, Rev AB March 2010

Rosemount 2160

SERVICE SUPPORT To expedite the return process outside of the United States, contact the

nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument

and V alves Response Center using the 1 800 654 77 68 toll-free numb er. This center, available 24 hours a day, will assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.

Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of, and understand, the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.

PRODUCT RECYCLING/DISPOSAL

Shipping considerations for wireless products:

The unit was shipped to you without the power module installed. Please remove the power module prior to shipping.

Each power module contains two “C” size primary lithium batteries. These batteries are regulated in transportation by the U. S. Department of Transportation, and are also covered by IATA (Inter national Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.

The battery pack with the wireless unit contains two “C” size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge.

Recycling of equipment and packaging should be taken into consideration. The product and packaging should be disposed of in accordance with local and national legislation.

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Section 2 Configuration

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3

Required Bench Top Configuration . . . . . . . . . . . . . . . . .page 2-3

Device Network Configuration . . . . . . . . . . . . . . . . . . . . . page 2-4

Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . page 2-5

Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-7

Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-8

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-8

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-10

Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-11

Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-15

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-21

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-22

Advanced Functions for HART Protocol . . . . . . . . . . . . .page 2-23

Rosemount 2160

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected, commissioned, operated, and maintained by suitably qualified personnel only, observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

www.rosemount.com

Page 20

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

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Rosemount 2160

OVERVIEW This section contains information on commissioning and verification that

should be performed prior to installation.

Field Communicator and AMS functions. For convenience, Field Communicator fast key sequences are labeled “Fast Keys” for each software function below the appropriate headings.

Example Software Function

Fast Keys

1, 2, 3, etc.

instructions are given to perform configuration

REQUIRED BENCH TOP CONFIGURATION

Bench top configuration requires a Field Communicator, AMS, or any WirelessHART Communicator.

Remove the power module-side housing cover to expose the termin al block and HART communication terminals, then connect the power module to power the unit for configuration. Connect the Field Communicator leads to the terminals labeled “COMM” on the terminal block. See Figure 2-1 on page 2-4.

Bench top configuration consists of testing the transmitter and verifying transmitter configuration data. The 2160 can be configured before or after installation (field hook-up). However, configuring the 2160 on the bench before installation using a Field Communicator ensures that all network settings are working correctly.

When using a Field Communicator , any configuration ch anges made must be sent to the 2160 by using the “Send” key (F2). AMS configuration changes are implemented when the “Apply” button is clicked.

AMS Wireless Configurator

AMS is capable of connecting to devices either directly, using a HART modem, or wirelessly via the Smart Wireless Gateway.

When configuring on the bench with a HART modem, double click the device icon, then choose the Configure/Setup tab (or right click and select Configure/Setup).

When configuring with the Gateway , double click the device icon, then choose the Configure/Setup tab (or right click and select Configure/Setup).

Connection Diagrams Bench Hook-up

To check or change the configuration using a Field Communicator, enter the following Fast Key sequence: 2, 1, 3.

Connect the bench equipment as shown in Figure 2-1, and turn on the Field Communicator by pressing the ON/OFF key or log into AMS. The Field Communicator or AMS will search for a HART -compatible device and indicate when the connection is made. If the Field Communicator or AMS fail to connect, it indicates that no device was found. If this occurs, refer to Section 6: Troubleshooting.

Field Hook-up

Figures 2-1 illustrates the wiring for a field hook-up with a Field Communicator or AMS. The Field Communicator or AMS may be connected to “COMM” on the terminal block of the 2160.

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Rosemount 2160

COMM

P/N 00753-9200-0010

Figure 2-1. Field Communicator Connection

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March 2010

NOTE

Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments are installed in acco rdance with intrinsically safe or non-incendive field wiring practices.

P/N 00753-9200-0010

COMM

P/N 00753-9200-0010

COMM

For HART communication, a Device Description (DD) file for the Rosemount 2160 is required.

DEVICE NETWORK CONFIGURATION

Join Device to Network To communicate with the Smart Wireless Gateway, and ultimately the

Fast Keys

2, 1, 1

Information System, the 2160 must be configured to communicate with the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the host system.

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 1: Join Device to Network.

Using AMS or a Field Communicator, enter the Network ID and Join Key so they match the Network ID and Join Key of the Gateway and the other devices in the network. If the Network ID and Join Key are not identical, the 2160 will not communicate with the network.

2-4

When using a Field Communicator, the Network ID can be configured by entering Fast Key sequence: 2, 2, 1, 1. The Join Key can also be configured using a Field Communicator with the Fast Key sequence: 2, 2, 1, 2.

NOTE

The Network ID and Join Key may be obtained from the

Setup>Network>Settings page on the Gateway’s web server.

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Rosemount 2160

Configure Update Rate The final device network configuration piece is the Update Rate which, by

Fast Keys

2, 2, 2

default, is 1 minute. It can be changed at commissioning, or at any time, by using AMS or the Gateway’s web server. The Update Rate should be between 4 seconds and 60 minutes.

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 2: Configure Update Rate.

Remove Power Module After the bench top and network device configuration is completed, remove

the Power Module and replace the housing cover. The Power Module should be inserted only when the device is ready to be installed.

When the device is installed, insert the Power Module and clo se the housing cover securely. Always ensure a proper seal so that metal touches metal, but do not over tighten.

Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6,1 m).

REVIEW CONFIGURATION DATA

The following is a list of factory default configurations that can be viewed by using the Field Communicator or AMS. Follow the steps below to review the level switch configuration information.

NOTE

Information and procedures in this section that make use of Field Communicator fast key sequences and AMS assume that the 2160 and communication equipment are connected, powered, and operating correctly.

Review Operation Mode To view the operation mode:

Fast Keys

2, 2, 2, 1, 1

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 1: Operation Mode.

The default operating mode is Normal Mode. Other options are Enhanced Operation Mode (Fault=Wet) or Enhanced Operation Mode (Fault=Dry).

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Review Device Information

Fast Keys

Review Radio Information

Fast Keys

2, 2, 4, 3

2, 2, 4, 4

To view device information:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 3: Device.

5. Select from the corresponding number to view each field:

1 Manufacturer 2 Device Type

3 Final Assembly Number 4 Universal 5 Field Device 6 Software 7 Hardware 8 Descriptor

9 Message 10 Date 11 Model Number 12 SI Unit Restriction 13 Country 14 Device ID

To view radio information:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 4: Radio.

5. Select from the corresponding number to view each field:

Review Device Temperature Information

Fast Keys

2-6

2, 2, 3, 1

1 Manufacturer

2 Device Type

3 Device Revision

4 Software Revision

5 Hardware Revision

To view the device temperature information:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 3: Device Temperature.

4. Select 1: Electronics Temperature.

5. Select from the corresponding number to view each field:

1Unit

2 Maximum

3 Minimum

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FIELD COMMUNICATOR Menu Tree

1. Overview

2. Configure

3. Service Tools

(*1) This Option Appears When There Are Previous Alerts. (*2) Only One Option Appears Depending On Which Has Been Selected.

1. Active Alerts

2. Communication Status

3. PV – 1.0=Wet /0.0=Dry

4. PV Status

5. Last Update Time

1. Guided Setup

2. Manual Setup

3. Alert Setup

1. Alerts

2. Variables

3. Communications

4. Maintenance

5. Simulate

1. Join Device To Network

2. Configure Update Rate

3. Configure Device Display

4. Configure Alerts

5. Basic Setup

1. Wireless

2. Operation

3. Device Temperature

4. Device Information

5. Device Display

6. Other

1. Alert 1

2. Alert 2

3. Alert 3

4. Alert 4

1. Active Alerts

2. History (*1)

1. PV – 1.0=Wet /0.0=Dry

2. PV Status

3. Sensor Frequency

4. Sensor Frequency Status

5. Electronics Temperature

6. Electronics Temperature Status

7. Supply Voltage

8. Supply Voltage Status

9. Last Update Time

1. Join Status

2. Communication Status

3. Join Mode

4. Number of Available Neighbors

5. Number of Advertisements Heard

6. Number of Join Attempts

1. Diagnostics

2. Counters / Timers

3. Calibrate

4. Others

1. Sensor Output Mode

2. Fork Frequency

3. Electronics Temperature

4. Supply Voltage

1. Network ID

2. Join Device To Network

3. Broadcast Rates

4. Power Mode

5. Power Source

1. Application

2. Sensor

1. Electronics Temperature

1. Tag

2. Long Tag

3. Device

4. Radio

5. Write Protect

1. Mode

2. Display Options

1. Measurement and Status Log

1. Configure Alert 1

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Configure Alert 2

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Configure Alert 3

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Configure Alert 4

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Sensor

2. Sensor Status

3. Dry Fork Frequency / Switch Points

1. Counters

2. Timers

1. Sensor Calibration

2. Reset Calibration

3. Sensor Compensation

1. Perform Master Reset

2. Measurement History

3. Advertise to New Devices

4. Load User Defaults

Rosemount 2160

1. Configure Update Rate

2. Message 1

1. Operation Mode

2. Sensor Output Delay

3. Media Density

1. Sensor Stabilization Time

2. Measurement Time

3. Allowable Change In Dry Fork Frequency

4. Sensor Fault Delay

1. Unit

2. Maximum

3. Minimum

1. Manufacturer

2. Device Type

3. Final Assembly Number

4. Universal

5. Field Device

6. Software

7. Hardware

8. Descriptor

9. Message

10.Date

11.Model Number

12.SI Unit Restriction

13.Country

14.Device ID

1. Manufacturer

2. Device Type

3. Device Revision

4. Software Revision

5. Hardware Revision

1. Sensor Frequency

2. Temperature Compensation

3. Uncompensated Frequency

4. Sensor State

1. Dry Fork Frequency

2. Dry to Too Dry

3. Dry to Indeterminate

4. Wet to Indeterminate

5. Wet to Too Wet

6. Zero

1. Sensor Wet Count

2. Calibration Count

3. Fault Control

1. Time Since Output Change

2. Total Time Dry

3. Total Time Wet

1. Dry Fork Frequency

2. Sensor Frequency

3. Calibrate Dry Fork

4. Sensor Calibration Status

5. Calibration Count

1. Restore Factory Calibration

2. Restore Site Calibration

1. Calibration Temperature

2. Temperature Compensation

3. Process Temperature

1. Burst Option 1

2. Update Rate 1

(*2)

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CHECK OUTPUT Before performing other level switch operations, ensure the 2160 is oper ating

properly by checking the process variables.

Variables To view the Variables menu:

Fast Keys

3, 2

1. From the Home screen, select 3: Service Tools.

2. Select 2: Variables.

The variable menu displays the following proces s var iab le s:

• PV – level switch output state of 0.0 (Dry) or 1.0 (Wet)

• PV Status – valid or fault status (see “Troubleshooting” on page 6-2)

• Sensor Frequency – the frequency of the vibrating fork

• Sensor Frequency State – valid or fault status

• Electronics Temperature – the temperature inside the 2160 housing

• Electronics Temperature Status – valid or fault status

• Supply Voltage – the input voltage to the level switch

• Supply Voltage Status – valid or fault status

• Last Update Time – elapsed time since the last data update

BASIC SETUP Temperature Units The Unit setting allows the Electronics Temperature process variable to be

Fast Keys

2, 2, 3, 1

displayed in Farenheit (°F) or Celsius (°C). To view the electronics temperature menu:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 3: Device Temperature.

4. Select 1: Electronics Temperature.

The electronics temperature menu displays the following:

• Unit – Change/View measurement units for Electronics Temperature

• Maximum – View the highest measured electronics temperature

• Minimum – View the lowest measured electronics temperature

Operation Mode The 2160 has three operation modes:

Fast Keys

2, 2, 2, 1, 1

• Standard – Default operation mode for no sensor fault detection

• Enhanced (Fault=WET) – Output is forced to Wet when fault detected

(see Figure A-2 on page A-3)

• Enhanced (Fault=DRY) – Output is forced to Dry when fault detected (see Figure A-2 on page A-3)

2-8

To change or view the operation mode:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 1: Operation Mode.

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Sensor Output Delay When the 2160 detects a change in process conditions from wet-to-dry or

Fast Keys

2, 2, 2, 1, 2

dry-to-wet, the Sensor Output Delay parameter causes a de lay of up to 3600 seconds before a new process condition is indicated in the process variables.

If, for example, there are waves in a tank, then the 2160 may intermittently detect a change in process conditions. The sensor output delay ensures that the 2160 fork is dry or wet for a period before switching.

Depending on the application, a suitable delay can prevent const ant switching of the output state.

NOTE

The delay re-starts each time a change in process conditions is detected.

To change or view the sensor output delay:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 2: Sensor Output Delay.

Media Density The frequency of the vibrating fork sensor can be affected by the process

Fast Keys

2, 2, 2, 1, 3

liquid density. Use Media Density to select one of the following options:

• Normal – Select when the liquid specific gravity is between 0.7 and 2.0

• Low – Select when the liquid specific gravity is less than 0.7

• High – Select when the liquid specific gravity is greater than 2.0

NOTE

If the liquid specific gravity is unknown, keep the default setting of Normal.

Write Protect The 2160 has a software write protect security feature.

Fast Keys

Measurement and Status Log

Fast Keys

2, 2, 4, 5

2, 2, 6, 1

The change or view write protect security settings:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 5: Write Protect. Measurement and Status Log records previous PV measurement values.

To enable or disable the logging:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 6: Other.

4. Select 1: Measurement and Status Log.

Follow on-screen instructions to enable or disable the logging.

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LCD DISPLAY

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LCD Display Configuration

Fast Keys

2, 1, 3

The LCD display indicates output and abbreviated diagnostic messages.

NOTE

Use Rosemount Wireless LCD Part Number: 00753-9004-0002.

The LCD display features a four-line display and a bar graph. The first line of five characters displays the output description, the second line of seven digits displays the actual value, the third line of six characters displays engineering units, and the fourth line displays “Error” when there is an alarm condition. The LCD display can also display diagnostic messages. The bar graph represents the network connectivity status.

See “LCD Screen Messages” on page 5-3 for more information on LCD messages.

To change or view LCD display options:

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 3: Configure Device Display.

Alternatively, to manually change or view LCD display options:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 5: Device Display.

4. Follow the on-screen instructions to configure Mode and Display Options parameters.

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Deadband

Assigned Value

Alert Set Point

Alert “OFF” Alert “ON” Alert “OFF”

Units of Measurement

Time

Deadband

Assigned Value

Alert Set Point

Alert “OFF” Alert “ON” Alert “OFF”

Units of Measurement

Time

00809-0100-4160, Rev AB March 2010

Rosemount 2160

DETAILED SETUP Process Alerts Alerts can be configured to output a HART message when a configured da ta

Fast Keys

2, 1, 4

point is exceeded. A process alert is transmitted continuously if a set point for a process variable is exceeded and the alert mode is enabled.

An alert is displayed on a Field Communicator, AMS status screen, or in the error section of the optional LCD display. The alert is reset when the assigned value (process variable) returns within it s normal range.

Example 1: Rising Alert

Example 2: Falling Alert

To change or view the process alerts:

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 4: Configure Alerts.

4. Follow the on-screen instructions to configure up to four alerts (Alert 1,

Each alert requires the following information:

To view active or previous process alerts:

1. From the Home screen, select 3: Service Tools.

2. Select 1: Alerts.

3. Select Active Alerts to view active alerts, or select History to view

Alert 2, Alert 3, and Alert 4).

•Mode – Disabled (default) or enabled alert

• Variable – Select Output State, Sensor Frequency,

Electronics Temperature, or Supply Voltage

• Direction – Rising or falling alert

• Limit – Alert set point (in same units as the variable)

•Band – Hysteresis data point (in same units as the variable)

for transition from deadband zone to new alert state

previous alerts.

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Sensor Stabilization Time

Fast Keys

2, 2, 2, 2, 1

The time needed for the fork sensor to reach a stable vibration may vary depending on the process conditions. Sensor Stabilization Time sets a delay before taking a frequency measurement.

The default setting is 60 ms. It can be set to a time in the rang e 20 to 1000 ms and is adjustable in 20 ms steps. Alternatively, the setting AUTO is for the Rosemount 2160 to automatically calculate a delay.

To change or view the sensor stabilization time:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 1: Sensor Stabilization Time.

6. Follow the on-screen instructions to configure a delay.

Measurement Time The time needed for the fork sensor to take an accurate measurement after

Fast Keys

2, 2, 2, 2, 2

reaching a stable vibration may vary depending on the process conditions. Measurement Time sets a delay before taking a frequency measurement.

To change or view the measurement time:

Allowable Change In Dry Fork Frequency

Fast Keys

2, 2, 2, 2, 3

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 2: Measurement Time.

6. Follow the on-screen instructions to configure a delay.

When the 2160 is re-calibrated in the field, a co mparison is made between the new dry fork frequency and original factory-set Dry Fork Frequency value. If the difference is greater than the allowabl e change value, the re-calibration is rejected. Check the fork for damage, corrosion, or coating, and clean the fork if necessary before re-trying.

The default setting is 100 Hz. It can be set to a value in the ra nge 1 to 2 55 Hz.

NOTE

Fast Key sequence is 3, 4, 3, 1 for the original factory-set Dry Fork Frequency.

To change or view the allowable change:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 3: Allowable Change In Dry Fork Frequency.

6. Follow the on-screen instructions to configure the allowable change.

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Rosemount 2160

Sensor Fault Delay When the 2160 is operating in Enhanced Mode and detects a fork sensor

Fast Keys

2, 2, 2, 2, 4

fault, Sensor State (page 2-17) indicates a Fault state after a delay set by Sensor Fault Delay.

The default setting is 600 seconds. It can be a maximum of 3600 seconds.

NOTE

When the 2160 is operating in Normal Mode, a fork sensor fault is not detected and Sensor State (page 2-17) continues to indicate a Valid state.

To change or view the sensor fault delay:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 4: Sensor Fault Delay.

6. Follow the on-screen instructions to configure the sensor fault delay.

Update Rate 1 During normal operations, the sampling rate of the fork sensor is set by

Fast Keys

2, 2, 1, 3, 1, 2

Update Rate 1. This is the rate scheduled data is transmitted over the secure wireless network and can be set to between 4 seconds and 60 minutes.

To change or view the update rate:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 1: Wireless

4. Select 3: Broadcast Rates.

5. Select 1: Configure Update Rate.

6. Select 2: Update Rate 1.

7. Follow the on-screen instructions to configure the update rate.

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March 2010

Power Mode For configuration and diagnostic purposes, the 2160 can be put into an

Fast Keys

2, 2, 1, 4

Always On power mode. The fork sensor is energized con tinuously and a new measurement is completed, typically, every 500 ms.

The Always On power mode causes a much higher drain on the battery, and so the 2160 reverts to the default Normal power mode after a settable period of up to 10 minutes.

In Normal power mode, the fork sensor is energized for the period set by the update rate (see “Update Rate 1” on page 2-13).

To view or change Power Mode:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 1: Wireless.

4. Select 4: Power Mode.

5. Follow the on-screen instructions to configure the power mode.

Power Source A wireless device may be attached to a source of continuous power or to a

Fast Keys

2, 2, 1, 5

power source that drains over time (e.g. a battery). The 2160 is always powered by Battery Power.

To view the Power Source:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 1: Wireless.

4. Select 5: Power Source.

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DIAGNOSTICS AND SERVICE

Diagnostics and service functions listed below are primarily for use after field installation.

Master Reset The master reset function is used to reset the electronics and reset

Fast Keys

3, 4, 4, 1

parameters to their factory-set defaults. To perform a master reset:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 4: Other.

4. Select 1: Master Reset.

5. Follow on-screen instructions to perform the reset.

Join Status Wireless devices join the secure network through a four step process:

Fast Keys

3, 3, 1

• Step 1. Network Found

• Step 2. Network Security Clearance Granted

• Step 3. Network Bandwidth Allocated

• Step 4. Network Join Complete

To view the join status of the Rosemount 2160:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 1: Join Status.

Communication Status This indicates whether or not the 2160 is connected to the secure network.

Fast Keys

3, 3, 2

To view the communication status of the 2160:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 2: Communication Status.

Join Mode This mode configures how the device attempts to join the secure network.

Fast Keys

3, 3, 3

Settable options are:

• Do Not Attempt to Join

•Join Now

• Attempt to Join immediately on Power Up or Reset

To change or view the join mode:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 3: Join Mode.

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Number Of Available Neighbors

Fast Keys

3, 3, 4

Number of Advertisements Heard

Fast Keys

3, 3, 5

In a self-organizing network, the more neighbors a device has, the more robust the network will be.

To view the number of available neighbors:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 4: Number of Available Neighbors.

To view the number of advertising packets heard from other wireless devices:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 5: Number of Advertisements Heard.

Number of Join Attempts Too many join attempts result in the device considering the join attempt as

Fast Keys

3, 3, 6

failed. If this happens, re-check the Join Key and Network ID. To view the number of attempts made to join a secure network:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 6: Number of Join Attempts

Sensor Frequency The vibrating fork frequency is indicated in Sensor Frequency after process

Fast Keys

3, 4, 1, 1, 1

condition adjustments.

NOTE

See “Sensor Stabilization Time” on page 2-12 and “Measurement Time” on page 2-12 for process condition adjustments.

Sensor Frequency is the HART dynamic variable SV (Secondary Variable) and can be indicated instead of the variable PV on the optional LCD display.

To view the vibrating fork frequency (sensor frequency):

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 1: Sensor Frequency.

NOTE

The Fast Key sequence 3, 2, 3 also indicates Sensor Frequency.

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Temperature Compensation

Fast Keys

Uncompensated Frequency

Fast Keys

3, 4, 1, 1, 2

3, 4, 1, 1, 3

The frequency of the vibrating fork sensor may be affected by a varying process temperature. If the 2160 knows the process temperature, it can compensate accordingly and provide an improved frequency switching po int (page 2-18) and trend calculation.

Use Temperature Compensation to set the temperature coefficient of the vibrating fork sensor in units of Hz/°F (Hz/°C).

To change or view the temperature coefficient:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 2: Temperature Compensation.

Uncompensated Frequency indicates the vibrating fork frequency before compensating for a varying process temperature.

To view the uncompensated frequency:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 2: Uncompensated Frequency.

Sensor State Sensor State indicates the present state of the vibrating fork.

Fast Keys

3, 4, 1, 1, 4

As the vibrating fork sensor becomes immersed in the process liquid, the vibration frequency changes and the sensor state changes to Wet.

When the process liquid falls away from the fork, the vibration frequency changes and the sensor state changes to Dry.

If the vibrating fork sensor is damaged, the frequency moves outside normal operating limits and the sensor state changes to Too Dry, Too Wet, or Zero. (See “Dry Fork Frequency / Switch Points” on page 2-18 for band limits.)

To view the sensor state:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 4: Sensor State.

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Dry Fork Frequency / Switch Points

Fast Keys

3, 4, 3

The hysteresis for Sensor State transitions can be viewed in the dry fork frequency and switch points menu:

• Dry Fork Frequency – The freque n cy re cord ed whe n ca lib r at ed in

dry conditions, and is typically 1.2 to 1.5 KHz

• Dry to Too Dry – The frequency above which th e sen so r frequency is considered to be outside of the normal Dry range. (Fault indicated when in Enhanced Mode only).

• Dry to Indeterminate – The frequency below which the sensor frequency is considered to be outside of the normal Dry range. (Normal hysteresis – see “Switchpoint” on page 1-7).

• Wet to Indeterminate – The frequency above which th e sen so r frequency is considered to be outside of the normal Wet range. (Normal hysteresis – see “Switchpoint” on page 1-7).

• Wet to Too Wet – The frequency below which the sensor frequency is considered to be outside of the normal Wet range. (Fault indicated when in Enhanced Mode only).

• Zero – The frequency below which the sensor frequency is considered to be 0 Hz. (Fault indicated when in Enhanced Mode only).

NOTE

When the 2160 is operating in Normal Mode, a 0 Hz sensor frequency represents a Wet condition (and not a Fault). When operating in Enhanced Mode, a 0 Hz sensor frequency represents a fault condition.

Sensor Status The 2160 indicates here if it is operating in a Valid or Fault state.

Fast Keys

Table 2-1. Sensor Status Logic (Normal Mode)

3, 4, 1, 2

Sensor Status is dep endent on the Sensor S t at e diagnostic (page 2-17) and the Operation Mode configuration (page 2-8).

To view the sensor status:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 1: Diagnostics.

4. Select 2: Sensor Status.

Sensor Status Sensor State

Valid Dry 0.0 (Dry) Valid Wet 1.0 (Wet)

(1) Sensor Fault Delay (page 2-13) does not delay the update of Sensor State when the operation mode

is Normal.

(1)

PV (Output Status)

NOTE:

If the operation mode is Normal, Sensor State cannot indicate Too Dry, Too Wet, or Zero, and the Sensor Status always indicates a Valid state.

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Table 2-2. Sensor Status Logic (Enhanced Mode, Fault=Wet)

Table 2-3. Sensor Status Logic (Enhanced Mode, Fault=Dry)

Rosemount 2160

Sensor Status Sensor State

Valid Dry 0.0 (Dry) Fault Too Dry (Fault) 1.0 (Wet) Valid Wet 1.0 (Wet) Fault Too Wet (Fault) 1.0 (Wet) Fault Zero 1.0 (Wet)

(1) Sensor Fault Delay (page 2-13) delays the update of Sensor State when the operation mode is

Enhanced. (2) PV is not changed. (3) PV is automatically changed to 1.0 (Wet process condition).

Sensor Status Sensor State

Valid Dry 0.0 (Dry) Fault Too Dry (Fault) 0.0 (Dry) Valid Wet 1.0 (Wet) Fault Too Wet (Fault) 0.0 (Dry) Fault Zero 0.0 (Dry)

(1) Sensor Fault Delay (page 2-13) delays the update of Sensor State when the operation mode is

Enhanced. (2) PV is not changed. (3) PV is automatically changed to 0.0 (Dry process condition).

(1)

PV (Output Status)

(2)

(3) (2) (3) (3)

Output Status

(2) (3)

(2) (3) (3)

Counters To view the Counters menu:

Fast Keys

3, 4, 2, 1

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 2: Counters / Timers.

4. Select 1: Counters.

The Counters / Timers menu displays the following counters:

• Sensor Wet Count – This counter increments each time the PV

• Calibration Count – The 2160 is calibrated under reference

• Fault Count – This counter increments each time there is a

(Output State) changes from Dry to Wet. This counter can be reset or preset by setting a new value.

conditions at the factory. In special circumstances, it may be re-calibrated in the field and this increments the counter.

Fault condition (see “Sensor Status” on page 2-18). This counter can be reset to zero.

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Timers To view the Timers menu:

Fast Keys

3, 4, 2, 2

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 2: Counters / Timers.

4. Select 2: Timers.

The Timers menu displays the following timers:

• Time Since Output Change – The time elapsed since the PV (Output State)

• Total Time Dry – The total time that the PV (Output State) has

• Total Time Wet – The total time that the PV (Output State) has

NOTE

Units for the timers are days, hours, minutes, and seconds. Seconds are not shown for long times.

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last changed from Wet to Dry or Dry to Wet. This timer can be reset to zero.

been Dry. This timer can be reset to zero.

been Wet. This timer can be reset to zero.

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CALIBRATION Dry Fork Frequency The 2160 detects the process is Wet or Dry by monitoring the vibrating fork

Fast Keys

3, 4, 3, 1, 1

sensor frequency. Dry Fork Frequency is set when calibrated under Dry process conditions at the factory.

See also “Dry Fork Frequency / Switch Points” on page 2-18 for associated parameters.

To view the dry fork frequency:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 3: Calibrate.

4. Select 1: Sensor Calibration.

5. Select 1: Dry Fork Frequency.

NOTE

The Fast Key sequence 3, 4, 1, 3, 1 also indicates Dry Fork Frequency.

Sensor Frequency See “Sensor Frequency” on page 2-16 for a description of this parameter.

Fast Keys

3, 4, 3, 1, 2

Calibrate Dry Fork This command starts the on-site re-calibration of the vibrating fork sensor in

Fast Keys

3, 4, 3, 1, 3

Sensor Calibration Status

Fast Keys

3, 4, 3, 1, 4

Dry process conditions. It should only be performed by authorized persons. A comparison is made between the new dry fork frequency and original

factory-set Dry Fork Frequ ency value (page 2-21). If the difference is greater than Allowable Change In Dry Fork Frequency (page 2-12), the re-calibration is rejected. Check the fork for damage, corrosion, or coating, and clean the fork if necessary before re-trying.

When the re-calibration is successful, Dry Fork Frequency is set to the new dry frequency.

To start the on-site re-calibration:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 3: Calibrate.

4. Select 1: Sensor Calibration.

5. Select 3: Calibrate Dry Fork Frequency.

6. Input the process temperature when prompted.

The 2160 is supplied with a factory calibration but can be re-calibrated on- site using the Calibrate Dry Fork command (page 2-21).

Sensor Calibration Status indicates the 2160 is:

• Factory Calibrated – No further calibration is normally required.

• Site Calibrated – Calibration successfully performed on-site.

• Un-calibrated – Calibration is required. Contact the factory.

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Calibration Count See “Counters” on page 2-19 for a description of this parameter.

Fast Keys

3, 4, 3, 1, 5

Reset Calibration To reset the calibration:

Fast Keys

3, 4, 3, 2

1. From the Home screen, select 3: Service Tools.

2. Select 4: Maintenance.

3. Select 3: Calibrate.

4. Select 2: Reset Calibration.

5. Select Restore Factory Calibration or Restore Site Calibration.

SIMULATION Sensor Output The 2160 output state can be overridden by Sensor Out put. The output state

Fast Keys

3, 5, 1

can be fixed to Wet or Dry. To start the output state simulation:

1. From the Home screen, select 3: Service Tools.

2. Select 1: Sensor Output Mode.

3. Select 0.0 (for Dry) or 1.0 (for Wet).

This mode is cancelled by setting the mode to “Normal”, and is cleared by a power loss or reset.

Fork Frequency The 2160 fork frequency can be overridden by Fork Frequency. The

Fast Keys

3, 5, 2

frequency can be set to a value in the range 0 to 3000 Hz. To start the output state simulation:

1. From the Home screen, select 3: Service Tools.

2. Select 2: Fork Frequency.

3. Set the fork frequency.

This override is cancelled by setting the frequency to “Normal”, and is cleared by a power loss or reset.

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ADVANCED FUNCTIONS FOR HART PROTOCOL

Rosemount 2160

Saving, Recalling, and Cloning Configuration Data

Fast Keys

left arrow, 1, 2

Use the cloning feature of the Field Communicator or the AMS “User Configuration” feature to configure several wireless liquid level switches similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter. Several possible procedures exist when saving, recalling, and cloning configuration data. For complete instructions refer to the Field Communicator manual (publication no. 00809-0100-4276) or AMS on-line guides. One common method is as follows:

Field Communicator

1. Completely configure the first transmitter.

2. Save the configuration data: a. Select F2 SAVE from the Field Communicator HOME/ONLINE

screen.

b. Ensure that the location to which the data will be saved is set to

MODULE. If it is not, select 1: Location to set the save location to MODULE.

c. Selec t 2: Name, to name the configuration data. The default is the

transmitter tag number.

d. Ensure that the data type is set to STANDARD. If the data type is

STANDARD, select 3: Data Type to set the data type to

NOT STANDARD.

e. Select F2 SAVE.

3. Connect and power the receiving transmitter and Field Communicator.

4. Select the back arrow from the HOME/ONLINE screen. The Field

Communicator menu appears.

5. Select 1: Offline, 2: Saved Configuration, 1: Module Contents to

reach the MODULE CONTENTS menu.

6. Use the DOWN ARROW to scroll through the list of configurations in the

memory module, and use the RIGHT ARROW to select and retrieve the required configuration.

7. Select 1: Edit.

8. Select 1: Mark All.

9. Select F2 SAVE.

10. Use the DOWN ARROW to scroll through the list of configurations in the memory module, and use the RIGHT ARROW to select the configuration again.

11. Select 3: Send to download the configuration to the transmitter.

12. Select OK after the control loop is set to manual.

13. After the configuration has been sent, select OK to a cknowledge th at the loop can be returned to automatic control.

When finished, the Field Communicator informs you of the status. Repeat Steps 3 through 13 to configure another transmitter.

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NOTE

The transmitter receiving cloned data must have the same software version (or later) as the original transmitter.

AMS creating a Reusable Copy

To create a reusable copy of a configuration perform the following procedure:

1. Completely configure the first transmitter.

2. Select View then User Configuration View from the menu bar (or click the toolbar button).

3. In the User Configuration window, right click and select New from the context menu.

4. In the New window, se lect a device fr om the list of templates sho wn, and click OK.

5. The template is copied into the User Configurations window, with the tag name highlighted; rename it as appropriate and press Enter.

NOTE

A device icon can also be copied by dragging and dropping a device template or any other device icon from AMS Explorer or Device Connection View into the User Configurations window.

The “Compare Configurations” window appears, showing the Current values of the copied device on one side and mostly blank fields on the other (User Configuration) side.

6. Transfer values from th e current configuration to the user configuration as appropriate or enter values by typing them into the available fields.

7. Click Apply to apply the values, or click OK to apply the values and close the window.

AMS Applying a User Configuration

Any amount of user configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the Device List or Plant Database.

To apply a user configuration perform the following procedure:

1. Select the desired user configuration in the User Configurations window.

2. Drag the icon onto a like device in AMS Explorer or Device Connection View. The Compare Configurations window opens, showing the parameters of the target device on one side and the parameters of the user configuration on the other.

3. Transfer para meters from the user configuration to the target device as desired, Click OK to apply the configuration and close the window.

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Section 3 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-2

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-6

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the op eration. Information that raises potential safety issues is indicated with a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected, commissioned, operated, and maintained by suitably qualified personnel only, observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Page 44

Rosemount 2160

CONSIDERATIONS

Reference Manual

00809-0100-4160, Rev AB

March 2010

General Considerations

Wireless Considerations

Environmental Considerations

IMPORTANT

For material compatibility considerations, see document number 00816-0100-3045 on www.rosemount.com.

Power Up Sequence

The power module should not be installed on any wireless device until the Smart Wireless Gateway (“Gateway”) is installed and is functioning properly. Wireless devices should also be powered up in order of proximity to the Gateway, beginning with the closest. This will result in a simpler and faster network installation. Enable Active Advertising on the Gateway to ensure that new devices join the network faster. For more information, see the Smart Wireless Gateway Manual (Document Number 00809-0200-4420).

Antenna Position

The antenna should be positioned vertically, either straight up or straight down, and it should be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow for clear communication to other devices.

The Rosemount 2160 is a wireless liquid level switch, and is Intrinsically Safe (IS) approved for hazardous area installations.

NOTE:

Approvals are listed in Section B of this reference manual.

Figure 3-1. Environmental Considerations

This wireless liquid level switch is designed for open or closed t anks, and pipe installation. It is weatherproof and protected against the ingress of dust, but must be protected from flooding. Avoid installing the 2160 near heat sources.

OKOK

3-2

Page 45

Reference Manual

Housing Rotation Set Screw (3/32-inch allen)

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Installation Considerations

For dimensional drawings, see “Dimensional Drawings” on page A-6.

Battery Side of Electronics Housing

Mount the switch so that the battery side is accessible. Clearance of

/8 in. (60 mm) is required for cover removal.

Circuit Side of Electronics Housing

Provide 0.75 in. (19 mm) of clearance for units without an LCD display. Three inches of clearance is required for cover removal if a LCD display is installed.

Cover Installation

Always ensure a proper seal by installing the electronics housing cover(s) so that metal contacts metal. Use Rosemount O-rings.

LCD Rotation

In addition to housing rotation, the optional LCD display can be rotated in 90° increments by squeezing the two tabs, pulling out, rotating and snapping back into place.

NOTE

If LCD pins are inadvertently removed from the interface board, carefully re-insert the pins before snapping the LCD display back into place.

Grounding

Figure 3-2. Housing Rotation Screw

Always ground the housing in accordance with national and local electrical codes. The most effective grounding method for the housing is a direct connection to earth ground with minimal impedance.

Housing Rotation

The housing can be rotated for optimal viewing of the optional LCD display and to get the best antenna position. Perform the following procedure:

1. Loosen the housing rotation set screw (Figure 3-2).

2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit (up to 360°), rotate the housing counter-clockwise to the desired loca tio n. Do not over twist.

3. Re-tighten the housing rotation set screw.

Wireless PlantWeb Housing

3-3

Page 46

Rosemount 2160

OK OK

Factor Identifier (xxxx) Country of Origin xxxxxxxxxxxxxxxxxxxxxxxx

Model e.g. 2160 X D 8 E S 1 NN N M0150 1 NA WA3 WK1 M5 (See “Ordering Information” on page A-13)

Figure 3-3. Handling The 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

Handling The 2160

Use both hands to carry the 2160***E and do not hold using the forks.

Figure 3-4. Do Not Alter The 2160

Figure 3-5. Device Identification

Do not alter the 2160 in any way.

Device Identification

See Appendix B: Product Certifications for device approvals.

3-4

Page 47

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Recommendations

• Avoid installing near to liquid entering the tank at the fill point

• Avoid heavy splashing on the forks Increasing the sensor output delay reduces accidental switching

caused by splashing (see “Sensor Outp ut Delay ” on page 2-9).

• Ensure that the forks do not come into contact with the tank wall, any internal fittings, or obstructions

• Ensure there is sufficient distance between build-up on the tank wall and the fork (see Figure 1-2 on page 1-5)

• Ensure the installation does not create tank crevices around the forks where liquid may collect. This can happen with high viscosity and high density liquids

• Extra consideration is needed if the plant vibration is close to the 1300 Hz operating frequency of the 2160

• Supporting the fork avoids long fork length vibration

3-5

Page 48

Rosemount 2160

Battery

Cover

Conduit Connection

INSTALLATION PROCEDURES

Battery Installation

Figure 3-6. Wireless Battery Installation

Reference Manual

00809-0100-4160, Rev AB

March 2010

Wireless Battery Installation

To install the battery, perform the following procedure:

1. Remove the housing cover on the battery compartment side (Figure 3-6.) The battery supplies all power to the 2160.

2. Connect the battery.

3. Replace the battery cover and tighten to safety specification (metal-to-metal.)

3-6

Page 49

Reference Manual

LCD

Display

Meter Cover

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Installing the LCD Display

Figure 3-7. Optional LCD Display

Switches ordered with the LCD display are shipped with the display installed.

NOTE

An LCD from a wired device will not function in a wireless device. Only use Rosemount Wireless LCD Part Number: 00753-9004-0002

In addition to housing rotation, the optional LCD display can be rotated in 90° increments by squeezing the two tabs, pulling out, rotating and snapping back into place.

If LCD pins are inadvertently removed from the interface board, carefully re-insert the pins before snapping the LCD display back into place.

Use the following procedure and Figure 3-7 to install the LCD display:

1. Remove the battery cover and battery (Figure 3-6.)

2. Remove the cover opposite the field terminal side. Do not remove the

covers in hazardous environments when the circuit is live.

3. Engage the four-pin connector into the LCD display and snap into place.

Note the following LCD temperature limits:

• Operating: –40 to 175 °F (–20 to 80 °C)

• Storage: –40 to 185 °F (–40 to 85 °C)

3-7

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Rosemount 2160

PTFE (Teflon)

Gasket

NPT, BSPT (R) Thread

BSPP (G) Thread

Mechanical Sealing

Figure 3-8. Sealing

Reference Manual

00809-0100-4160, Rev AB

March 2010

3-8

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Reference Manual

Alignment Groove On Standard Length 2160

Alignment Notch On Flanged 2160

Alignment Notch

On Extended

Length 2160

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Correct Fork Alignment Ensure the fork is correctly aligned by using the notches and grooves as

indicated in Figure 3-9.

Figure 3-9. Correct Fork Alignment

Figure 3-10. Pipe Installation

Pipe Installation

NOTE

The housing and antenna have been rotated for an optimal viewing position and strongest wireless signal. See “Housing Rotation” on page 3-3.

3-9

Page 52

Rosemount 2160

OK OK

Reference Manual

00809-0100-4160, Rev AB

March 2010

Tank Installation

Figure 3-11. Tank Installation

NOTE

The housing and antenna have been rotated for an optimal viewing position and strongest wireless signal. See “Housing Rotation” on page 3-3.

OK OK

3-10

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Reference Manual

Minimum Nozzle Diameter is

3.5 in. (85 mm)

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Figure 3-12. Minimum Nozzle Diameter

Tightening the 2160

Figure 3-13. Tightening the 2160

NOTE

The housing and antenna have been rotated for an optimal viewing position and strongest wireless signal. See “Housing Rotation” on page 3-3.

3-11

Page 54

Rosemount 2160

2.1 in. (55 mm)

Dry (0.0)

Wet (1.0)

Dry (0.0)

Wet (1.0)

Insulation (2160***E Only)

Figure 3-14. Insulation

Reference Manual

00809-0100-4160, Rev AB

March 2010

Operations

Figure 3-15. High Level Alarm

Figure 3-16. Low Level Alarm

3-12

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Reference Manual

00809-0100-4160, Rev AB March 2010

Figure 3-17. Overfill Protection

Rosemount 2160

Figure 3-18. Pump Control

Dry (0.0)

Wet (1.0)

Dry (0.0)

Wet (1.0)

Figure 3-19. Pump or Empty Pipe Protection

Wet (1.0)

Dry (0.0)

Wet (1.0)

Dry (0.0)

3-13

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Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

3-14

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00809-0100-4160, Rev AB March 2010

Rosemount 2160

Section 4 Commissioning

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected, commissioned, operated, and maintained by suitably qualified personnel only, observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Page 58

Reference Manual

00809-0100-4160, Rev AB

Rosemount 2160

March 2010

NOTE

The Rosemount 2160 and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Gateway, beginning with the closest device to the Gateway. This will result in a simpler and faster network installation.

V E RIFY OPERATION Operation can be verified in four location s: at the device via the LCD, by using

the Field Communicator, at the Smart Wireless Gateway’s integrated web interface, or via AMS Wireless Configurator.

Troubleshooting

If the device is not joined to the network after power up, verify the correct configuration of the Network ID and Join Key , and verify the Active Advertisin g has been enabled on the Gateway. The Network ID and Join Key in the device must match the Network ID and Join Key of the Gateway.

Local Display

The LCD displays the Primary Variable (PV) value at the configured update rate, but no faster than once very 60 seconds. See Network Diagnostic Status Screens on page 5-5 for error codes and other LCD messages. Press the

Diagnostic button to display the TAG, Device ID, Network ID, Network Status, and Device Status screens.

Searching for

Network

n e t w k

s r c h N G

Joining

Network

n e t w k

N E G O T

Connected with

Limited Bandwidth

n e t w k

L I M _ o p

Connected

n e t w k

O K

Field Communicator

A 2160 DD (Device Descriptor) is required for HART communication. For connecting with a Field Communicator, see Figure 2-1 on page 2-4.

Function Key Sequence Menu Items

Communications 3, 3 Join Status, Wireless Mode, Join

Mode, Number of Available Neighbors, Number of Advertisements Heard, and Number of Join Attempts

Smart Wireless Gateway

4-2

In the integrated web interface from the Gateway, navigate to the Explorer>Status page. This page will show whether the device has joined the network and if it is communicating properly.

Page 59

Reference Manual

2160

00809-0100-4160, Rev AB March 2010

Figure 4-1. Smart Wireless Gateway Network Settings

Rosemount 2160

NOTE

The time to join the new device(s) to the network is dependent upon the number of devices being joined and the number of devices in the current network. For one device joining am existing network with multiple devices, it may take up to five minutes. It may take up to 60 minutes for multiple new devices to join the existing network.

NOTE

If the device joins the network and immediately has an alarm present, it is likely due to the 2160 configuration. Re-check the 2160 configuration (see Section 2: Configuration).

AMS Wireless Configurator

When the device has joined the network, it will appear in the Device Manager as illustrated below.

4-3

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Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

Troubleshooting

The Network ID and Join Key may be obtained from the Gateway on the Setup>Network>Settings page on the web interface (see Figure 4-1 on page 4-3). The Network ID and Join Key may be changed in the wire les s device by using the following Fast Key sequence.

Function Key Sequence Menu Items

Wireless 2, 1, 1 Join Device to Network

4-4

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00809-0100-4160, Rev AB March 2010

Rosemount 2160

Section 5 Operation and Maintenance

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected, commissioned, operated, and maintained by suitably qualified personnel only, observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Page 62

Reference Manual

00809-0100-4160, Rev AB

Rosemount 2160

INSPECTION • Visually examine the 2160 for damage. If it is damaged, do not use.

• Ensure the covers, blanking plugs, and antenna are fitted securely

Figure 5-1. Inspect the 2160 for Damage

March 2010

MAINTENANCE NOTE:

Only use a soft brush to clean the 2160. Use great care when cleaning the forks.

Figure 5-2. Maintenance of the 2160

5-2

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2 1 6 0

W I r e l s

A b c d e

f g h

F O R K

w e t

1 . 0

00809-0100-4160, Rev AB March 2010

LCD SCREEN MESSAGES

Rosemount 2160

Startup Screen Sequence

The following screens will display when the battery is first connected to the Rosemount 2160.

X X X X X

X X X X x x x

x x x x x x

All Segments On: used to visually determine if there are any bad segments on the LCD

Device Identification: used to determine Device Type.

Device Information - Tag: user entered tag which is 8 characters long - will not display if all characters are blank

PV Screen - Fork (Switch) State

5-3

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Rosemount 2160

F R E Q

1 3 5 0. 0

h Z

T E M P

2 5. 2 5

d e g c

S u p l y

7. 2 1

v o l t s

a l e r t

p r e s n t

A b c d e

f g h

Reference Manual

00809-0100-4160, Rev AB

March 2010

SV Screen - fork (switch) frequency

TV Screen - feature board temperature value

Diagnostic Button Screen Sequence

QV Screen - battery voltage

Alert Screen - at least one alert is present - this

screen will not display if no alerts are present

The following five screens will display when the device is operating properly and the Diagnostic Button has been pressed.

Device Information - Tag: user entered tag which is 8 characters long - will not display if all characters are blank

5-4

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n e t w k

13 0 5

I D

n e t w k

O K

S u p l y

7. 2 1

v o l t s

n e t w k

u n k n w n

00809-0100-4160, Rev AB March 2010

i d - X X

X X X X X X

Rosemount 2160

Device Identification: used to determine Device ID

Diagnostic Button Screen 3: assuming the device

has the correct join key, this ID tells the user what network the device can connect with

Network Diagnostic Status Screens

Diagnostic Button Screen 4.11: the device has

joined a network and has been fully con figured and has multiple parents

Diagnostic Button Screen 5: voltage reading at the power supply terminals

These screens display the network status of the device. Only one will be shown during the startup sequence or diagnostic sequence.

Diagnostic Button Screen 4.1: the device has yet to retrieve the information from the Rosemount 1420 Wireless Gateway and is still in the process of being activated

5-5

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Rosemount 2160

n e t w k

j o i n g

n e t w k

a - s r c h

n e t w k

p - s r c h

n e t w k

s l e e p

n e t w k

1 p a r n t

Reference Manual

00809-0100-4160, Rev AB

March 2010

Diagnostic Button Screen 4.3: the device has sent JOIN request and is waiting for the ACTIV ATE command

Diagnostic Button Screen 4.4: the device is in active search

Diagnostic Button Screen 4.5: the device is in passive search

Diagnostic Button Screen 4.6: the device couldn’t find the network and is in deep sleep mode to preserve battery power

Diagnostic Button Screen 4.10: the device has joined a network and has been fully con figured but has only 1 parent device

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D E V

f A i l u r

F O R K

w e t

1 . 0

F R E Q

1 3 5 0. 0

h Z

T E M P

2 5. 2 5

d e g c

S u p l y

7. 2 1

v o l t s

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Device Diagnostic Screens

The following screens will show the device diagnostics depending on the state of the device.

Device Information - Status: there is a critical error which may prevent the device from operating correctly. Check additional status screens for more information.

PV Screen - fork (switch) state

SV Screen - fork (switch) frequency

TV Screen - feature board temperature value

QV Screen - battery voltage

5-7

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Rosemount 2160

a l e r t

p r e s n t

A b c d e

f g h

i d - 1 2

3 4 5 6 7 8

s u p l y

f a i l u r

s u p l y

l o w

Reference Manual

00809-0100-4160, Rev AB

March 2010

Alert Screen - at least one alert is present - this screen will not display if no alerts are present

Diagnostic Button Screen 1 - Tag: user entered tag which is 8 characters long - will not display if all characters are blank

Diagnostic Button Screen 2: the device’s identifie r that is used to make up the HART long address - the Rosemount 1420 Wireless Gateway may use this to help identify devices if no unique user tag is available

Diagnostic Button Screen 7.1: the terminal voltage has dropped below level of operating limit. Replace the battery (Part Number: 00753-9220-0001)

Diagnostic Button Screen 7.2: the terminal voltage is below the recommended operating range

- if this is a battery operated device, the battery should be replaced - for line powered devices, the supply voltage should be increased

5-8

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c o n f g

f a i l u r

c o n f g

w a r n

s n s r

f a i l u r

00809-0100-4160, Rev AB March 2010

R A D I O

F A I L U R

Rosemount 2160

Diagnostic Button Screen 8: the device cannot retrieve information from the radio in the device - the device may still be operational and publishing HART data

Diagnostic Button Screen 9.1: configuration of the transmitter is invalid such that critical operation of the device may be affected - check the extended configuration status to identify which configuration item(s) need to be corrected

Diagnostic Button Screen 9.2: configuration of the transmitter is invalid such that non-critical operation of the device may be affected - check the extended configuration status to identify which configuration item(s) need to be corrected

Diagnostic Button Screen 10.1: a sensor attached to the liquid level switch has failed, and valid readings from that sensor are no longer possible check the sensor and sensor wiring connections check additional status for more detailed information of the failure source

NOTE

Use the Rosemount Wireless LCD Part Number: 00753-9004-0002.

5-9

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Rosemount 2160

Reference Manual

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March 2010

5-10

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Rosemount 2160

Section 6 Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6-2

Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-3

Re-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-5

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected, commissioned, operated, and maintained by suitably qualified personnel only, observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment

Explosions could result in death or serious injury

• Before connecting a Field Communicator in an explosive atmosphere, ensure the installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Page 72

Reference Manual

00809-0100-4160, Rev AB

Rosemount 2160

TROUBLESHOOTING See Table 6-1 for the Rosemount 2160 troubleshooting table.

Table 6-1. Rosemount 2160 troubleshooting table

Symptom Corrective Actions

LCD is not functioning

Does not switch output state

Incorrect switching of output state

Faulty switching of output state

PV Status = Fault

• Re-seat the LCD according to “Installing the LCD Display” on page 3-7

• Verify that the LCD is a wireless LCD (Rosemount part number: 00753-9004-0002). An LCD from a wired device will not function in a wireless device

• Verify that the LCD display mode is not disabled (Fast Key sequence 2, 2, 5, 1)

• There is no power – check the battery is installed correctly. Try another battery.

• Fork is damaged – replace the 2160

• Thick encrustation on the forks – clean the fork with care

• Check the configuration of frequency bands (See “Dry Fork Frequency / Switch Points” on page 2-18)

• Turbulence – set a longer switching time delay (See “Sensor Output Delay” on page 2-9)

• Excessive electrical noise – suppress the cause of the interference

• The sensor state is Too Dry, Too Wet, or Zero – enhanced mode only. (See “Dry Fork Frequency / Switch Points” on page 2-18).

March 2010

6-2

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DISASSEMBLY PROCEDURES

Remove from Service Be aware of the following:

• Follow all plant safety rules and procedures.

• Isolate and vent the process before removing the 2160 from service.

• Whenever you remove the 2160, visually inspect the o-rings (if used). Replace the o-rings if they show any signs of damage, su ch as nicks or cuts. If they are not damaged, re-use them.

The flanged 2160 is attached to the process conn ection by bolt s. Remove the bolts and separate the switch from the pr ocess connection. Leave the process connection in place and ready for re-installation.

The threaded 2160 is attached to the process by a single hex nut process connection. Loosen the hex nut to separate the switch from the process connection. Leave the process connection in place and ready for re-installation.

Remove Terminal Block Wireless PlantWeb Housing

Rosemount 2160

Remove the battery pack. Loosen the two small screws and pull the entire terminal block out.

Wireless PlantWeb Terminals

P/N 00753-9200-0010

COMM

6-3

Page 74

Rosemount 2160

Housing Rotation Set

Screw (3/32-inch allen)

Reference Manual

00809-0100-4160, Rev AB

March 2010

Remove Feature Assembly

Remove the Sensor from the Housing

The WirelessHART Feature Board is located in the electronics compartment. To remove the assembly, perform the following procedure.

1. Remove the housing cover opposite the field terminal side.

2. Remove the LCD Display, if applicable. To do this, hold in the two clips and pull outward.

3. Loosen the two small screws located on the assembly.

4. Replace the LCD Display. This will help in removing the assembly.

5. Pull out the assembly to expose and locate the sensor connector and antenna connector.

6. Remove the LCD Display, if applicable. To do this, hold in the two clips and pull outward.

7. Grasp antenna connector by the base and pull upwards to disconnect.

8. Grasp the sensor connector and pull upwards (avoid pulling wires).

IMPORTANT

To prevent damage to the sensor cable, disconnect it from the PlantWeb assembly before you remove the sensor from the housing.

1. Loosen the housing rotation set screw with a rotate back one full turn.

2. Unscrew the housing.

/32-inch hex wrench, then

6-4

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Rosemount 2160

RE-ASSEMBLY PROCEDURES

Attach the Sensor to the Wireless Housing

IMPORTANT

The V-Seal must be installed at the bottom of the housing.

1. Insert the sensor connector into the top of the sensor.

2. Reconnect the antenna wiring.

3. Gently slide the assembly into the housing, making sure the pins from the PlantWeb housing properly engage the recept acles on the assembly. Avoid trapping the sensor wires.

4. Tighten the captive mounting screws.

5. Attach the PlantWeb housing cover and tighten so that metal contacts metal.

Install the Terminal Block 1. Gently slide the terminal block into the housing, making sure the pins

from the PlantWeb housing properly engage the receptacles on the terminal block.

2. Tighten the captive screws on the terminal block.

3. Attach the Wireless PlantWeb housing cover and tighten so that metal contacts metal.

Re-assemble to the Process Flange

1. Inspect the o-rings, if used. If the o-rings are not damaged, reuse them. Replace o-rings that show any signs of damage, such as nicks, cuts, or general wear.

NOTE

If you are replacing the o-rings, be careful not to scratch the o-ring grooves when removing the damaged o-rings.

2. Install onto the process flange.

3. Install the appropriate flange bolts.

6-5

Page 76

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

6-6

Page 77

Reference Manual

00809-0100-4160, Rev AB March 2010

Appendix A Specifications and

Reference Data

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-6

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-13

SPECIFICATIONS Physical Product

The Rosemount 2160 WirelessHART Vibrating Fork Liquid Level Switch

Measuring Principle

Vibrating Fork

Rosemount 2160

Applications

Most liquids including coating liquids, aerated liquids, and slurries.

Mechanical Enclosure

Housing:Low-copper aluminum Paint:Polyurethane Cover O-ring:Buna-N

Terminal Block and Power Module Pack

PBT

Antenna

PBT/PC integrated omnidirectional antenna

Process Connection

Threaded Connection:

/4 in. and 1 in. (BSPT); G 3/4 in. and 1 in. (BSPP); 3/4 in. and 1 in. NPT. Material: 316/316L SST (1.4401/1.4404) dual certified, or Alloy C and Alloy C-276. Accessories: A stainless steel adjustable clamp gland is available for use with the extended length

2160 (1-in. models only). This clamp gland has a 1 connect to the tank or pipe, and allows a 1-in. extended length 2160 to be raised or lowered, and clamped into position. See “Spare Parts and Accessories” on page A-15.

Flanged Connection:

ASME B16.5 (1-in. or larger) or EN 1092-1 (DN25 or larger) Material: 316/316L SST (1.4401/1.4404) dual certified, or Alloy C and Alloy C-276

/2 in. BSPP or NPT thread to

www.rosemount.com

Page 78

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

Hygienic Connection (Fitting):

/2 in. (38 mm) or 2 in. (51 mm) Tri- Clamp, or 1 in. BSPP (G) O-ring seal. Material: 316/316L SST (1.4401/1.4404) dual certified. Gasket material for

Grade X carbon fiber with rubber binder. Options: Hand polished wetside to a finish better than 0.4 µm. Accessories: A mounting kit comprising a fitting, Nitrile seal and clamp ring is available for use with

the 2-in. (51 mm) Tri-Clamp version of the 2160. A fitting boss with Fluorocarbon (FPM/FKM) O-ring is available for use with the O-ring

seal version of the 2160. See “Spare Parts and Accessories” on page 15.

Fork Length

Short fork for minimum intrusion installation. The minimum length is 2 in.

/4 in. and 1 in. BSPP (G) O-ring seal is non-asbestos BS7531

Extended Lengths

Table A-1. Minimum Extended Lengths

Process Connection Minimum Extended Length

/4–in Threaded 3.8 in. (95 mm) 1–in Threaded 3.7 in. (94 mm) Flanged 3.5 in. (89 mm) Tri-Clamp 4.1 in. (105 mm)

The maximum extended length is 118.1 in. (3000 mm) except for:

• Hand-polished process (maximum length is 39.4 in. / 1000 mm)

Dimensional Drawings

See “Dimensional Drawings” on page A-6.

Mounting

Suitable for horizontal and vertical installations. Rotatable housing allows correct alignment of both the forks and the omnidirectional

antenna for optimal signal and best viewing position of the LCD integral display.

Enclosure Ratings

Housing is NEMA 4X and IP66 compliant.

A-2

Page 79

Reference Manual

00809-0100-4160, Rev AB March 2010

Electrical Wireless Power Module

Replaceable, Intrinsically Safe Lithium-Thionyl Chloride power module with PBT enclosure.

Ten year life at one minute transmit rate

(1) Reference conditions are 70° F (21° C), and routing data for three additional network

devices. NOTE: Continuous exposure to ambient temperature limits (–40 °F or 185 °F) (–40 °C or 85 °C) may reduce specified power module life by 20 percent.

(1)

HART Communicator Connections

Clips permanently fixed to terminal block

Performance Electromagnetic Compatibility (EMC)

All models meet all relevant requirements of EN 61326.

Hysteresis (Water)

±0.039 in. (±1 mm) nominal

Switching Point (Water)

0.5 in. (13 mm) from fork tip if mounted vertically.

0.5 in. (13 mm) from the fork edge if mounted horizontally. The switch point varies with different liquid densities.

Rosemount 2160

Functional Output

WirelessHART 2.4 GHz DSSS

Local Display

The optional five-digit integral LCD display can indicate the switch state (Dry or Wet) and diagnostic information.

Humidity Limits

0 to 100% relative humidity

Transmit Rate

User-selectable: from 4 seconds up to 60 minutes. The optional integral LCD display updates at the transmit rate up to once per minute.

Operating Modes

Table A-2. Operating Modes

Fault Conditions Detected

PCB Control Circuit Corruption External Damage to Fork Internal Damage to Sensor Excessive Corrosion Over-temperature

Normal

Mode

Yes Yes

No Yes No Yes No Yes No Yes

Enhanced

Mode

A-3

Page 80

Rosemount 2160

1450 (100)

1880 (80)

-14.5 (-1.0)

-40

(-40)

122 (50)

302

(150)

Process Temperature °F (°C)

Process Pressure psig (barg)

32 (0)

2160***S

1450 (100)

885 (61)

-14.5 (-1.0)

-94

(-70)

100 (38)

500

(260)

Process Temperature °F (°C)

Process Pressure psig (barg)

32 (0)

2160***E

Reference Manual

00809-0100-4160, Rev AB

March 2010

Maximum Operating Pressure

Threaded connection: See Figure 1 Hygienic connection: 435 psig (30 bar g) Flanged connection:

The maximum operating pressure is the lower of the process pressure (Figure 1) and flange pressure rating (Table A-3).

NOTE

The final maximum operating pressure rating depends on the process (tank) connection. Clamp glands (order #02120-2000-0001 or 02120-2000-0002) limit the maximum operating pressure to 18.85 psig (1.3 bar g).

FIGURE 1. Process Pressure

A-4

Table A-3. Maximum Flange Pressure Rating

(2)

(1)

(2)

(3)

Flange Standard SST Flanges

ASME B16.5 Class 150 275 psig ASME B16.5 Class 300 720 psig ASME B16.5 Class 600 1,440 psig EN1092-1 PN 10/16 9.84/15.75 bar g EN1092-1 PN 25/40 24.6/39.4 bar g EN1092-1 PN 64 63 bar g EN1092-1 PN 100 98.4 bar g

(1) ASTM stainless steel. (2) At 100 °F (38 °C), the pressure rating decreases with an

increasing process temperature.

(3) At 248 °F (120 °C), the pressure rating decreases with an

increasing process temperature.

Page 81

Reference Manual

176 (80)

122 (50)

-40 (-40)

-40

(-40)

302

(150)

Process Temperature °F (°C)

Ambient Temperature °F (°C)

122 (50)

32 (0)

2160***S

176 (80)

176

(80)

-40 (-40)

-94

(-70)

500

(260)

Process Temperature °F (°C)

Ambient Temperature °F (°C)

149 (65)

32 (0)

2160***E

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Temperature

See Figure 2 for th e maximum and minimum operating temperatures.

FIGURE 2. Temperature

Liquid Density Range

Minimum liquid density is 31.2 lb/ft3 (500 kg/m3).

Liquid Viscosity Range

0.2 to 10000 cP (centiPoise).

Solids Content and Coating

The maximum recommended diameter of solid particles in the liquid is 0.2 in. (5 mm). For coating products, avoid bridging of forks (fork-to-fork).

CIP (Clean In Place) Cleaning

The Rosemount 2160 withstands steam cleaning.

A-5

Page 82

Rosemount 2160

Aluminum Housing

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint (When Mounted Vertically)

/4 in. or 1 in.

Thread

6.1 (154) No LCD Fitted

1.14 (29) for 1 in. Thread

0.9 (23) for

/4 in. Thread

1.7

(44)

2.7

(69)

Minimum To Allow Removal Of Cover

View On Arrow ‘A’ Showing Possible Antenna Rotation

90°

6.9

(174)

1.6 (40) A/F Hexagon

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint (When Mounted Vertically)

/4 in. or 1 in. Thread

1.14 (29) for 1 in. Thread

0.9 (23) for

/4 in. Thread

1.7

(44)

2.7

(69)

14.5

(369)

2160***S

2160***E

3.5

(90)

3.5

(90)

7.9 (200)

6.8 (172) LCD Fitted

2.4

(60)

3.7 (93)

1.6 (40) A/F Hexagon

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

Reference Manual

00809-0100-4160, Rev AB

March 2010

DIMENSIONAL DRAWINGS

2160 Thread Mounting (Standard Length)

2160 Thread Mounting (Standard Length). . . . . . . . . . . . . . .page A-6

2160 Thread Mounting (Extended Length) . . . . . . . . . . . . . . page A-7

2160 Flange Mounting (Standard Length). . . . . . . . . . . . . . .page A-8

2160 Flange Mounting (Extended Length) . . . . . . . . . . . . . . page A-9

2160 Hygienic Fitting (Standard Length) . . . . . . . . . . . . . . . .page A-10

2160 Hygienic Fitting (Extended Length). . . . . . . . . . . . . . . .page A-12

Note: Dimensions are in inches (millimeters)

A-6

Page 83

Reference Manual

1.65 (40) A/F Hexagon

/4 in. or 1 in. Thread

E(M)

1.7

(44)

0.5 (13) Switchpoint

(When Mounted Horizont al ly)

0.5 (13) Switchpoint (When Mounted Vertically)

1.14 (29) for 1 in. Thread

0.9 (23) for

/4 in. Thread

90°

14.4

(367)

6.8

(172)

1.6 (40) A/F Hexagon

0.5 (13) Switchpoint

(Mounted Horizontally)

0.5 (13) Switchpoint (When Mounted Vertically)

/4 in. or 1 in. Thread

1.14 (29) for 1 in. Thread

0.9 (23) for

/4 in. Thread

1.7

(44)

E(M)

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

Aluminum Housing

View On Arrow ‘A’ Showing Possible Antenna Rotation

7.9 (200)

3.7 (93)

00809-0100-4160, Rev AB March 2010

Rosemount 2160

2160 Thread Mounting (Extended Length)

Note: Dimensions are in inches (millimeters)

Table A-4. Thread Mounting Fork Length

(1) Maximum extended length of fork with hand-polished option is 39.4 in. (1000 mm).

Process

Connection

/4 in. Thread

1 in. Thread 1.73 in. (44 mm) 3.74 in. (94 mm) 118.1 in. (3000 mm)

Standard Length

Model Code A

1.73 in. (44 mm) 3.75 in. (95 mm) 118.1 in. (3000 mm)

Minimum Length

Model Code E (M)

Maximum Length

Model Code E (M)

(1)

A-7

Page 84

Rosemount 2160

1.7

(44)

4.0

(102)

0.5 (13) Switchpoint

(When Mounted Horizontally)

1.14 (29) for 1

/2 in. or

Larger Flange;

0.9 (23) for up to 1 in. Flange

0.5 (13) Switchpoint (When Mounted Vertically)

90°

13.8

(351)

1.7

(44)

4.0

(102)

0.5 (13) Switchpoint

(When Mounted Horizontally)

1.14 (29) for 1

/2 in. or

Larger Flange;

0.9 (23) for up to 1 in. Flange

0.5 (13) Switchpoint (When Mounted V ertically )

2160***S

2160***E

7.0

(177)

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

Aluminum Housing

View On Arrow ‘A’ Showing Possible Antenna Rotation

7.9 (200)

3.7 (93)

Reference Manual

00809-0100-4160, Rev AB

March 2010

2160 Flange Mounting (Standard Length)

Note: Dimensions are in inches (millimeters)

A-8

Page 85

Reference Manual

1.7

(44)

E(M)

0.5 (13) Switchpoint

(When Mounted Horizontally)

1.14 (29) for 1

/2 in. or

Larger Flange;

0.9 (23) for up to 1 in. Flange

0.5 (13) Switchpoint (When Mounted Vertically)

7.0

(177)

13.8

(351)

1.7

(44)

0.5 (13) Switchpoint

(Mounted Horizontally)

1.14 (29) for 1

/2 in. or

Larger Flange;

0.9 (23) for up to 1 in. Flange

0.5 (13) Switchpoint (When Mounted Vertically)

E(M)

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

90°

Aluminum Housing

View On Arrow ‘A’ Showing Possible Antenna Rotation

7.9 (200)

3.7 (93)

00809-0100-4160, Rev AB March 2010

Rosemount 2160

2160 Flange Mounting (Extended Length)

Note: Dimensions are in inches (millimeters)

Table A-5. Flange Mounting Fork Length

/4 in, 1 in. or larger flange 4.0 in. (102 mm) 3.5 in. (89 mm) 118.1 in. (3000 mm)

Process

Connection

Standard Length

Fork Length Code H

Minimum Length

Fork Length Code E(M)

Maximum Length

Fork Length Code E(M)

A-9

Page 86

Rosemount 2160

1.14 (29)

1.7

(44)

2.5

(64)

/2 in. (38) or

2 in. (51) Tri-Clamp

1.6 (40) A/F Hexagon

1.14 (29)

1.7

(44)

1.6 (40) A/F Hexagon

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint (When Mounted Vertically)

0.5 (13) Switchpoint

(When Mounted Horizontally)

2.5

(64)

7.1

(179)

14.9

(379)

/2 in. (38) or

2 in. (51) Tri-Clamp

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

90°

Aluminum Housing

View On Arrow ‘A’ Showing Possible Antenna Rotation

7.9 (200)

3.7 (93)

Reference Manual

00809-0100-4160, Rev AB

March 2010

2160 Hygienic Fitting (Standard Length)

Note: Dimensions are in inches (millimeters)

A-10

Page 87

Reference Manual

1.14 (29)

1.7

(44)

3.1

(78)

1 in. Thread

1.14 (29)

1.7

(44)

1.6 (40 A/F Hexagon

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint (When Mounted Vertically)

0.5 (13) Switchpoint (Mounted Vertically)

0.5 (13) Switchpoint

(When Mounted Horizontally)

3.1

(78)

7.0

(178)

14.6

(372)

1 in. Thread

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

90°

Aluminum Housing

View On Arrow ‘A’ Showing Possible Antenna Rotation

7.9 (200)

3.7 (93)

1.6 (40 A/F Hexagon

00809-0100-4160, Rev AB March 2010

Rosemount 2160

2160 Hygienic Fitting (Standard Length) Continued

Note: Dimensions are in inches (millimeters)

A-11

Page 88

Rosemount 2160

1.14 (29)

1.7

(44)

/2 in. (38) or

2 in. (51) Tri-Clamp

E(M)

0.5 (13) Switchpoint (When Mounted Vertically)

0.5 (13) Switchpoint

(When Mounted Horizontally)

14.9

(379)

7.1

(179)

E(M)

0.5 (13) Switchpoint (When Mounted Vertically)

1.7

(44)

1.14 (29)

2160***S

2160***E

0.5 (13) Switchpoint

(Mounted Horizontally)

3.5

(90)

3.5

(90)

90°

Aluminum Housing

View On Arrow ‘A’ Showing Possible Antenna Rotation

7.9 (200)

3.7 (93)

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum To Allow Removal Of Cover

2.4

(60)

Reference Manual

00809-0100-4160, Rev AB

March 2010

2160 Hygienic Fitting (Extended Length)

Note: Dimensions are in inches (millimeters)

Table A-6. Hygienic Fitting Fork Length

(1) Maximum extended length of fork with hand-polished option is 39.4 in. (1000 mm).

Process

Connection

Tri-Clamp

1 in. Threaded 1.73 in. (44 mm) (No Extended Length Version) (No Extended Length Version)

Standard Length

Fork Length Code H

1.73 in. (44 mm) 4.13 in. (105 mm) 118.1 in. (3000 mm)

Minimum Length

Fork Length Code E(M)

Maximum Length

(1)

A-12

Page 89

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

ORDERING INFORMATION

Table A-7. 2160 Ordering Information

★The Standard offering represents the most common models and options. These options should be selected for best delivery.

The Expanded offering is subject to additional delivery lead time.

Model Product Description / Process Temperature

2160 WirelessHART™ Vibrating Fork Liquid Level Switch

Output Standard

X Wireless

Housing Material Standard

D Dual Compartment Housing - Aluminum (Aluminium)

Conduit Entry / Cable Threads Standard

Operating Temperature Standard

S Standard: –40 °F (–40 °C)...302 °F (150 °C) E Extreme: –94 °F (–70 °C)...500 °F (260 °C)

Material of Construction: Process Connection / Fork Standard

(1)

Expanded

(2)

Process Connection Size Standard

9 1 1 in. / 25 mm (DN25) 2 2 in. / 50 mm (DN50) 5 11/2 in. / 40 mm (DN40) 3 3 in. / 80 mm (DN80) 4 4 in. / 100 mm (DN100) 6 6 in. / 150 mm (DN150) 8 8 in. / 200 mm (DN200) 7 21/2-in. / 65 mm (DN65)

Expanded

(3)

Process Connection Rating Standard

AA ASME B16.5 Class 150 flange AB ASME B16.5 Class 300 flange DB EN1092-1 PN25/40 flange NN For use with non-flange process connection type

Expanded

AC ASME B16.5 Class 600 flange DA EN1092-1 PN10/16 flange DC EN1092-1 PN63 flange DD EN1092-1 PN100 flange

(3)

Process Connection Type Standard

R Raised Face (RF) flange B BSPT (R) thread G BSPP (G) thread N NPT thread

/2-in. NPT thread

316/316L Stainless Steel (1.4401/1.4404) dual certified

Alloy C (UNS N10002), Alloy C-276 (UNS N10276), solid

/4 in.

Customer specific

Standard

★

Standard

★

Standard

★

Standard

★ ★

Standard

★

Standard

★ ★ ★ ★ ★ ★ ★ ★ ★

Standard

★ ★ ★ ★

Standard

★ ★ ★ ★

A-13

Page 90

Reference Manual

00809-0100-4160, Rev AB

Rosemount 2160

Table A-7. 2160 Ordering Information

★The Standard offering represents the most common models and options. These options should be selected for best delivery.

The Expanded offering is subject to additional delivery lead time.

P BSPP (G) O-ring C Tri-Clover Clamp

Expanded

(3)

Fork Length Standard

A Standard length 1.7 in. (44 mm)

(4)

H 0000 Factory default length (only if fork length A or H is selected)

(5)

xxxx

Surface Finish (Wetted Parts) Standard

1 Standard surface finish 2 Hand polished (Ra < 0.4 µm)

Approvals Standard

NA No hazardous locations certifications I1 ATEX Intrinsic Safety I5 FM Intrinsic Safety and Non-Incendive

(6)

I6 I7 IECEx Intrinsic Safety

Wireless Update Rate, Operating Frequency and Protocol Standard

WA3 User configurable update rate, 2.4 GHz DSSS, WirelessHART

Omnidirectional Wireless Antenna and SmartPower Standard Note: The long-life Power Module must be shipped separately. Order Part #00753-9220-0001.

WK1 Long range, integral antenna, long-life power module adapter, intrinsically safe

Meter Standard

M5 LCD meter

Factory Configuration Option Standard

C1 Factory configure Date, Descriptor, Message Fields and Wireless Parameters

Calibration Data Certification Standard

Q4 Certificate of functional test

Material Traceability Certification Option Standard

Q8 Material traceability certification per EN 10204 3.1B

Special Procedures Option Standard

P1 Hydrostatic testing with certificate. Option limited to units of no more then 59.1-in. (1500 mm) extended lengths.

Typical Model Number: 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1 M5 Q8

(1) Flanges are dual certified 316 and 316L Stainless Steel (1.4401 and 1.4404). (2) Only available of BSPT and NPT threaded process connection types as standard, other upon request. (3) Other process connections available upon request. (4) Not available for hand polished wet side. (5) Example: Code E1181 is 1 18.1 inches. Code M3000 is 3000 millimet ers. See Extended Lengths on p ageA-2 for minimum and maximum extended leng ths. (6) The requirements of CRN are met when a Rosemount 2160 CSA-approved vibrating fork level switch model 2160****S**********I6****** is configured with

Customer specific

Standard length flange 4.0 in. (102 mm)

Extended, customer specified length in tenths of Inches Extended, customer specified length in millimeters Specific customer specified length in tenths of inches, or millimeters (only if fork length E or M is selected)

CSA Intrinsic Safety

316/316L stainless steel (1.4401/1.4404) wetted parts and either NPT threaded or 2-in. to 8-in. ASME B16.5 flanged process connections.

March 2010

Standard

★ ★

★ ★ ★ ★ ★

★

A-14

Page 91

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Spare Parts and Accessories

Table A-8. Spare Parts and Accessories

★The Standard offering represents the most common models and options. These options should be selected for best delivery.

The Expanded offering is subject to additional delivery lead time.

Spares and Accessories Standard Standard

02100-1000-0001 Seal for 1-in. BSPP (G1A). Material: Non-asbestos BS7531 grade X carbon fiber with rubber binder 02100-1040-0001 Seal for 3/4-in. BSPP (G3/4A). Material: Non-asbestos BS7531 grade X carbon fiber with rubber binder 02100-1010-0001 Hygienic adaptor boss 1-in. BSPP. Material: 316 SS fitting. FPM/FKM ‘O’ ring 02100-1020-0001 2-in. (51 mm) Tri-clamp kit (vessel fitting, clamp ring, and seal). Material: 316 St. steel, NBR Nitrile 02120-2000-0001 02120-2000-0002

(1) The adjustable clamp gland is not explosion-proof.

(1)

Adjustable clamp gland for 1-in. extended lengths. Material: 316 St. steel, (Si) Silicone rubber seal

(1)

Adjustable clamp gland for 1-in. extended lengths. Material: 316 St. steel, (Si) Silicone rubber seal

★

A-15

Page 92

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

A-16

Page 93

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Appendix B Product Certifications

Approved Manufacturing Locations . . . . . . . . . . . . . . . . .page B-1

European Directive Information . . . . . . . . . . . . . . . . . . . .page B-1

Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . page B-2

FCC and IC Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2

Canadian Registration Number . . . . . . . . . . . . . . . . . . . . . page B-2

Hazardous Locations Certifications . . . . . . . . . . . . . . . . .page B-2

ROSEMOUNT 2160 Approved Manufacturing

Locations

European Directive Information

Rosemount Inc. — Chanhassen, Minnesota, USA

Mobrey Limited — Slough, United Kingdom

Emerson Process Management Asia Pacific Private Limited — Singapore

The EC declaration of conformity for all applicable European directives fo r this product can be found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process Management representative.

ATEX Directive (94/9/EC)

Emerson Process Management complies with the ATEX Directive

European Pressure Equipment Directiv e (PED ) (9 7/ 23 /EC)

The 2160 is outside the scope of PED Directive

L.V. Directive

EN61010-1 Pollution degree 2, Category II (264V max), Pollution degree 2, Category III (150V max)

Electro Magnetic Compatibility (EMC) (2004/108/EC)

www.rosemount.com

EN 61326-1:2006

Radio and Telecommunications Terminal Equipment Directive (R&TTE)(1999/5/EC)

Emerson Process Management complies with the R&TTE Directive

Page 94

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Reference Manual

00809-0100-4160, Rev AB

March 2010

Telecommunication Compliance

All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supp ly fully compliant products and remove the risk of violating country directives or laws governing wireless device usage. To see which countries our devices have received certification for use in, see www.rosemount.com/smartwireless.

FCC and IC Approvals This device complies with part 15 of the FCC Rules. Operation is subject to

the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

FCC ID: LW2RM2510 IC ID: 2731A-RM2510

Canadian Registration

CRN 0F04227.2

Number

NOTE:

Rosemount 2160 CSA-approved vibrating fork level switch model 2160****S**********I6****** when configured with 316/316L stainless steel (1.4401/1.4404) wetted parts and e ither NPT threaded process or 2 in. to 8 in. ASME B16.5 flanged process connections meets the requirements of CRN.

Hazardous Locations

American and Canadian Approvals

Certifications

Factory Mutual (FM) Approvals I5 Project ID: 3036541

FM Intrinsic Safety, Non-incendive, and Dust Ignition-proof Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D. Zone Marking: Class I, Zone 0, AEx ia llC Temperature Codes T4 (T Non-incendive for Class I, Division 2, Groups A, B, C, and D. Dust Ignition-proof for Class II/III, Division I, Groups E, F, and G. Ambient temperature limits: –50 to 70 °C Intrinsically Safe and Non-incendive when installed in accordance with

Rosemount drawing 71097/1273 (see Figure B-1 on page B-4). For use with Rosemount SmartPower

P/N 753-9220-0001 only. Enclosure Type 4X / IP66

= –50 to 70° C)

options

B-2

Page 95

Reference Manual

00809-0100-4160, Rev AB March 2010

Rosemount 2160

Canadian Standards Association (CSA) Approvals I6 Certificate Number: 06 CSA 1786345

CSA Intrinsic Safety Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D. Temperature Code T3C Enclosure Type 4X / IP66 For use with Rosemount SmartPower options

P/N 753-9220-0001 only. Intrinsically Safe when installed in accordance with Rosemount drawing

71097/1271 (see Figure B-2 on page B-5).

European Certifications

ATEX Approvals I1 ATEX Intrinsic Safety

Certificate Number: Baseefa 09ATEX0253X II 1 G, Ex ia IIC T4-T2 (T IP66 For use with Rosemount SmartPower options

P/N 753-9220-0001 only.

Special conditions for safe use:

The surface resistivity of the antenna is greater than 1 gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.

= –40 to 70 °C)

Rest Of The World Certifications

IECEx Approvals I7 IECEx Intrinsic Safety

Certificate Number: IECEx BAS 09.0123X Ex ia IIC T4-T2 (T IP66 For use with Rosemount SmartPower options

P/N 753-9220-0001 only.

Special conditions for safe use:

The surface resistivity of the antenna is greater than 1 gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.

= –40 to 70 °C)

B-3

Page 96

Rosemount 2160

WEEK

ISSUE

MODIF. ORDER NO.

WEEK

MODIF. ORDER NO.

ISSUE

WEEK

MODIF. ORDER NO.

ISSUE

SHEET

ISSUE

A3.DWG, 061024

MATERIAL

TITLE

FILE

DWG NO.

SCALE

PRODUCT CODE

DOC. TYPE

1 ST ANGLE

OTHERWISE STATED:

FINISH, UNLESS

ISSUED BY

APPROVED BY2TOLERANCES, UNLESS OTHERWISE STATED:

FOR CASTING: ISO 8062

FOR MACHINING: ISO 2768

ALL DIMENSIONS ARE IN MILLIMETRES.

WEEK

FOR WELDING: SS-EN ISO 13920

WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDEN.

OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. CONTRAVENTION

THE COPYRIGHT/OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN

OURS. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZATION

ORIGINALFORMAT A3

CT10

A, E

6.3

ONLY THE FM APPROVED

375 FIELD COMMUNICATOR

MAY BE CONNECTED TO

THE HART TERMINALS.

2160X**E*

2160X**S*

ALTERATIONS TO THIS DOCUMENT MUST BE

APPROVED BEFORE IMPLEMENTATION.

CERTIFIED PRODUCT

MINIMUM AMBIENT AIR TEMPERATURE (Ta) = -50

MINIMUM PROCESS TEMPERATURE (Tp) = -70

MINIMUM AMBIENT AIR TEMPERATURE (Ta) = -50

MINIMUM PROCESS TEMPERATURE (Tp) = -40

HAZARDOUS AREA

NOTES:

INSTALLATION OF EQUIPMENT TO BE IN ACCORDANCE WITH NEC ARTICLES 504 AND 505, AND

ISA RP12.6 RECOMMENDED PRACTICE FOR INSTALLATION OF INTRINSICALLY SAFE CIRCUITS.

SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY OR SUITABILITY FOR

DIVISION 2.

WARNING: THE SURFACE RESISTIVITY OF THE ANTENNA IS GREATER THAN 1GOhm. TO AVOID

ELECTROSTATIC CHARGE BUILD-UP, IT MUST NOT BE RUBBED OR CLEANED WITH SOLVENTS

OR A DRY CLOTH.

WARNING: THE POWER MODULE MAY BE REPLACED IN A HAZARDOUS AREA. THE POWER

MODULE HAS SURFACE RESISTIVITY GREATER THAN 1 GOhm AND MUST BE PROPERLY

INSTALLED IN THE WIRELESS DEVICE ENCLOSURE. CARE MUST BE TAKEN DURING

TRANSPORTATION TO AND FROM THE POINT OF INSTALLATION TO PREVENT ELECTROSTATIC

DISCHARGE BUILD-UP.

DUST-TIGHT CONDUIT SEAL MUST BE USED WHEN INSTALLED IS CLASS II AND CLASS III

ENVIRONMENTS.

FOR FURTHER INFORMATION REFER TO MANUAL 00809-0100-4160.

ROSEMOUNT 2160 TRANSMITTERS ARE FM APPROVED AS THE FOLLOWING:

INTRINSICALLY SAFE FOR USE IN CLASS I, DIVISION 1, GROUPS A,B,C,D

INTRINSICALLY SAFE FOR USE IN CLASS I, ZONE 0, AEx ia IIC

NONINCENDIVE CLASS I, DIVISION 2, GROUPS A,B,C,D

DUST-IGNITION PROOF CLASS II/III, DIVISION I,GROUPS E,F,G

Temperature Classes

Maximum Ambient Air

Temperature (Ta)

Maximum Process

Temperature (Tp)

T4, T3, T2, T1

100

T4, T3, T2, T1

115

T3, T2, T1

150

Temperature Classes

Maximum Ambient Air

Temperature (Ta)

Maximum Process

Temperature (Tp)

T4, T3, T2, T1

115

T3, T2, T1

185

T2, T1

260

DJS

1:2

ACAD

FM INTRINSICALLY SAFE

CONTROL DRAWING, 2160

71097/1273

6 1/1

------

624

MOB-00577

520

MOB-00453

474

MOB-00062

Figure B-1. FM Control Drawing

Reference Manual

00809-0100-4160, Rev AB

March 2010

B-4

Page 97

Reference Manual

WEEK

ISSUE

MODIF. ORDER NO.

WEEK

MODIF. ORDER NO.

ISSUE

WEEK

MODIF. ORDER NO.

ISSUE

SHEET

ISSUE

A3.DWG, 061024

MATERIAL

TITLE

FILE

DWG NO.

SCALE

PRODUCT CODE

DOC. TYPE

1 ST ANGLE

OTHERWISE STATED:

FINISH, UNLESS

ISSUED BY

APPROVED BY2TOLERANCES, UNLESS OTHERWISE STATED:

FOR CASTING: ISO 8062

FOR MACHINING: ISO 2768

ALL DIMENSIONS ARE IN MILLIMETRES.

WEEK

FOR WELDING: SS-EN ISO 13920

WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDEN.

OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. CONTRAVENTION

THE COPYRIGHT/OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN

OURS. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZATION

ORIGINALFORMAT A3

CT10

A, E

6.3

ONLY THE CSA APPROVED

375 FIELD COMMUNICATOR

MAY BE CONNECTED TO

THE HART TERMINALS.

ROSEMOUNT 2160 TRANSMITTERS ARE CSA APPROVED AS THE FOLLOWING:

INTRINSICALLY SAFE FOR USE IN CLASS I, DIVISION 1, GROUPS A,B,C,D

HAZARDOUS LOCATIONS TEMPERATURE CODE T3C

2160X**S*

2160X**E*

HAZARDOUS AREA

CERTIFIED PRODUCT

ALTERATIONS TO THIS DOCUMENT MUST BE

APPROVED BEFORE IMPLEMENTATION.

MINIMUM AMBIENT AIR TEMPERATURE (Ta) = -50

MINIMUM PROCESS TEMPERATURE (Tp) = -40

MINIMUM AMBIENT AIR TEMPERATURE (Ta) = -50

MINIMUM PROCESS TEMPERATURE (Tp) = -70

NOTES:

INSTALLATION OF EQUIPMENT INCLUDING ANY GROUNDING ARRANGEMENT TO BE IN

ACCORDANCE WITH CANADIAN ELECTRICAL CODE RECOMMENDED PRACTICE FOR

INSTALLATION OF INTRINSICALLY SAFE CIRCUITS, OR THE INTRINSICALLY SAFE EQUIPMENT

INSTALLATION PRACTICE IN THE COUNTRY OF USE.

SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.

AVERTISSEMENT: LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA

SECURITE INTRINSIQUE.

WARNING: THE SURFACE RESISTIVITY OF THE ANTENNA IS GREATER THAN 1GOhm. TO AVOID

ELECTROSTATIC CHARGE BUILD-UP, IT MUST NOT BE RUBBED OR CLEANED WITH SOLVENTS

OR A DRY CLOTH.

WARNING: THE POWER MODULE MAY BE REPLACED IN A HAZARDOUS AREA. THE POWER

MODULE HAS SURFACE RESISTIVITY GREATER THAN 1 GOhm AND MUST BE PROPERLY

INSTALLED IN THE WIRELESS DEVICE ENCLOSURE. CARE MUST BE TAKEN DURING

TRANSPORTATION TO AND FROM THE POINT OF INSTALLATION TO PREVENT ELECTROSTATIC

DISCHARGE BUILD-UP.

FOR FURTHER INFORMATION REFER TO MANUAL 00809-0100-4160.

Temperature Classes

Maximum Ambient Air

Temperature (Ta)

Maximum Process

Temperature (Tp)

T3C, T2, T1

100

T3C, T2, T1

115

T3, T2, T1

150

Temperature Classes

Maximum Ambient Air

Temperature (Ta)

Maximum Process

Temperature (Tp)

T3C, T2, T1

115

T3, T2, T1

185

T2, T1

260

DJS

1:2

ACAD

CSA INTRINSICALLY SAFE

CONTROL DRAWING, 2160

71097/1271

4 1/1

------

447

MOB-00062

ST7345

2333

ST7435

00809-0100-4160, Rev AB March 2010

Figure B-2. CSA Control Drawing

Rosemount 2160

B-5

Page 98

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

B-6

Page 99

Page 100

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AB

March 2010

Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale The Emerson logo is a trade mark and service mark of Emerson Electric Co.

Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a mark of one of the Emerson Process Management companies. HART and WirelessHART are registered trademarks of the HART Communications Foundation. All other marks are the property of their respective owners.

Rosemount Inc.

8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) 1-800-999-9307 T (International) (952) 906-8888 F (952) 949-7001 www.rosemount.com

00809-0100-4160 Rev AB 03/10

Emerson Process Management

Bleigistrasse 23 P.O. Box 1046 CH 6341 Baar Switzerland T +41 (0) 41 768 6111 F +41 (0) 41 768 6300

Emerson FZE

P.O. Box 17033 Jebel Ali Free Zone Dubai UAE T +971 4 883 5235 F +971 4 883 5312

Emerson Process Management Asia Pacific Pte Ltd

1 Pandan Crescent Singapore 128461 T +65 6777 8211 F +65 6777 0947 Service Support Hotline: +65 6770 8711 Email: [email protected]