Winston Products HA4002, HA4003, HA4005, HA4503, HA4507 Operation Manual

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holding cabinet
HA4 Series
Holding/Proofing Cabinets
Use & Care Manual
HA4522
HA4002 HA4003 HA4005 HA4503 HA4507 HA4508 HA4009 HA4509 HA4511 HA4519 HA4022 HA4522 HL4022 HL4522
Includes all HA40 and HA45 Series Models
www.winstonind.com • 800-234-5286
Built with pride by
rs 10-09-08
holding cabinet
welcome
Thank you for your purchase of a Winston CVap® holding/proofing cabinet. The benefits you will enjoy from this cabinet include longer hold times, better quality food, quicker service, higher productivity, and safer food temperatures.
This CVap holding cabinet utilizes Controlled Vapor (CVap) technology. Using a combination of dry and moist heat, CVap holding cabinets keep foods hot and maintain texture, whether moist or crisp, throughout long serving periods. The two electronic differential control dials are easy to understand and reliable. The controls never need field calibration. The FOOD TEMP
dial allows precise control of food
temperature from 90˚F (32˚C) to 180˚F (82˚C). The FOOD TEXTURE dial maintains
just cooked texture with settings labeled very moist, firm moist, and crisp. No guesswork required.
CVap holding/proofing cabinets are built with durable stainless steel construction and full insulation, and they are designed for high volume usage.
If you have any questions, or if anything held in your CVap holding/proofing cabinet doesn't meet your satisfaction, please call our Customer Service Center at 1-800-234-5286 or 502-495-5400, or email us at CustomerService@WinstonInd.com.
table of contents
Welcome ....................................... 2
Safety ........................................... 3
Receiving Your Cabinet ................ 4
Installing Auto Water Fill ............... 5
Electrical Information .................... 6
Ventilation Requirements ............. 7
Component Identification .............. 8
Controls ........................................ 9
Daily Operating Instructions ......... 10
Holding Reference Chart .............. 11
Need to contact us? Choose the most convenient method.
Copyright© 2008 Winston Industries LLC. All rights reserved. CVap is a registered trademark of Winston Industries LLC. The CVap logo is a trademark of Winston Industries LLC. All other company and product names may be trademarks of their respective companies.
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Internet: www.winstonind.com Email: CustomerService@winstonind.com
Phone: 800-234-5286•502-495-5400•Fax502-495-5458 Mail: 2345CartonDrive•Louisville,KY40299USA.
Includes all HA40 and HA45 Series Models
GM Guidelines - HA45 Series ...... 12
School Guidelines - HA45 Series . 13
GM Guidelines - HA40 Series ...... 14
School Guidelines - HA40 Series . 15
Daily Cleaning .............................. 16-17
Troubleshooting ............................ 18-20
Circuit Diagram ............................. 21
ZAP Warranty ............................... 22
Terms & Conditions ...................... 23
www.winstonind.com • 800-234-5286
holding cabinet
Please read this entire use & care manual before operating your CVap holding cabinet. The manual contains important safety information and operating instructions.
As is the case with many kitchen appliances, your CVap holding cabinet should be used with caution. Please read the following warnings to avoid injuries.
Electrical Hazard
Can cause serious injury or death.
Do not attempt to install or service this appliance un­less you are a licensed electrician or trained servicer.
1. Because this appliance utilizes high voltage, it should only be installed and serviced by a licensed electrician or trained servicer. Attempting to install or service the appliance yourself could result in serious, potentially fatal injuries.
2. If an electrical shock is felt when touching appliance, shut off power immediately (either pull power cord or turn off circuit breaker) and call a trained servicer for repair. Failure to do so could result in serious, potentially fatal injuries.
doors or reaching into the appliance, as heated vapor can quickly cause burns.
Contamination Hazard
Can cause serious illness or damage to appliance.
Clean appliance daily to avoid potential contamination hazard.
5. Clean appliance daily to prevent buildup of food residue or chlorides, which can also damage stainless steel and contaminate food. Failure to follow proper cleaning
procedures can void your warranty.
6. Prior to using appliance for the first time, perform the daily cleaning procedure listed on pages 16 and 17.
Burn Hazard
Can cause injury.
Allow 30 minutes for appliance to cool before attempting to clean.
7. Always allow appliance to cool before cleaning, to avoid potential burns.
3 Always turn power switch off any time
appliance is not in use.
Burn Hazard
Can cause serious injury.
Avoid heated vapor when opening or closing appliance door.
4. This appliance utilizes heated water vapor, which transfers heat much more quickly and efficiently than dry air of the same temperature. Use caution when opening
Includes all HA40 and HA45 Series Models
www.winstonind.com • 800-234-5286
High Temperature and Grease Hazard
Can cause damage to appliance.
Avoid placing appliance near high heat or in grease laden atmosphere.
8. Do not place appliance in areas where air temperature exceeds 100˚F (38˚C). A heat shield may be required to prevent heat exposure and grease laden vapors from affecting the appliance if near heat, vapor, or grease generating devices (such as grills, steamers, ovens, etc.). Excess heat and grease inside the appliance cavities may cause electrical components to fail.
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holding cabinet
receiving your cabinet
Shipping Damage
Examine equipment thoroughly for shipping damage before, during and after unloading. All Winston products are carefully inspected and verified to be in good condition before leaving our factory. The carrier delivering your cabinet has assumed responsibility for its safe arrival. If you notice any damage (obvious or hidden), a claim must be made to the carrier.
Obvious Loss or Damage
Please note any obvious loss or damage on the freight bill or express receipt, and have the carrier’s agent sign to acknowledge the claim. The carrier will supply the necessary forms. If you do not obtain and complete the forms before the carrier's agent departs, the carrier might refuse your damage claim.
Concealed Loss or Damage
Sometimes loss or damage is not obvious until the product has been unpacked. If you notice damage that was concealed by packaging or crating, contact the carrier in
writing to notify them of the damage. The carrier should agree to inspect the damage within 15 days. Please retain all packing materials. The carrier will supply an inspection report and the required claim forms.
Physical
Casters are non-marking; back casters are non-locking, front are locking.
Water Supply
In order to operate properly, the evaporator in this cabinet must be filled with clean, potable water. An optional automatic water fill system is available. This option includes hardware to connect the appliance to a copper line in your facility's water system. If your facility has plastic or galvanized pipes, contact a licensed plumber to connect the water supply. Equipment should be installed to comply with applicable federal, state, or local plumbing codes.
Appliances with automatic water fill systems are to be installed with adequate backflow protection to comply with federal, state, and local codes.
Model Height with 3" Width Depth Weight Casters (IN / MM) (IN / MM) (IN / MM) (LBS / KG)
HA4002 33.2/843 19.9/505 27.1/688 120/55 HA4003 36.1/916 19.9/505 27.1/688 135/61 HA4005 43.5/1105 19.9/505 27.1/688 190/86 HA4503 36.1/916 19.9/505 27.1/688 135/61 HA4507 36.2/919 27.6/701 34.5/876 210/96 HA4508 41.4/1051 24.6/625 34.5/876 250/113 HA4009 41.2/1046 27.6/701 34.5/876 225/102 HA4509 41.2/1046 27.6/701 34.5/876 225/102 HA4511 45.8/1165 27.6/701 34.5/876 280/127 HA4519 73.1/1857 24.6/625 34.5/876 369/168 HA4022 73.1/1857 27.6/701 34.5/876 355/162 HA4522 73.1/1857 27.6/701 34.5/876 405/184 HL4022 73.1/1857 27.6/701 34.5/876 355/162 HL4522 73.1/1857 27.6/701 34.5/876 405/184
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Includes all HA40 and HA45 Series Models
www.winstonind.com • 800-234-5286
holding cabinet
As water evaporates, minerals in the water will deposit on the surface of the evaporator. These mineral deposits will inhibit the transfer of heat. Deposits can also degrade and damage stainless steel. To avoid mineral deposits clean the appliance daily. It is advisable to contact your water utility for advice on minimizing deposit buildup.
installing auto water fill
Automatic water fill is available as an optional feature. To remove the plastic tubing from the water line connector, use your fingers to carefully press the small brass capture ring in toward the body of the connector. Then gently pull the tubing out of the connector. To insert tubing back into connector, push the tubing fully into the connector. Once seated, try to pull the tubing out of the connector so that the capture ring comes out (about 1/16" (1.6mm)) and the tubing cannot be removed. See drawing below. Auto water fill systems must be hooked up to a potable water supply line. Winston RECOMMENDS that the tap valve included with the kit be attached to cold
water, copper, brass or steel line (the valve can handle any size line from 3/8" to 1" (9.5mm to 25.4mm)). The maximum
incoming water temperature may not exceed 140˚F (60˚C) and the incoming water pressure must be between 20 and 150 psi (1.4 Kgf/cm2 to 10.5 Kgf/cm2 (kilogram-force per sq. centimeter)).
High Temperature Hazard
Can cause damage to appliance.
Fill evaporator with water prior to turning power on, and do not allow evaporator to run dry.
Appliances with auto water fill systems MUST NOT BE ALLOWED TO RUN DRY. Heat damage to the water valve may result.
It is the responsibility of the owner and installer to make sure that installation complies with all applicable local and state plumbing codes.
Includes all HA40 and HA45 Series Models
www.winstonind.com • 800-234-5286
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holding cabinet
electrical
The appliance is shipped from the factory
necessary for a licensed electrician to install the correct outlet or wiring. Winston does not
recommend wiring the appliance direct. with a 7' (213cm) (minimum) power cord and plug. Refer to the table below to determine the correct electrical outlet. It may be
Model Volts Hertz PH Amps Watts Circuit Plug Amp Type
HA4002 120 60 1 17.0 2040 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 8.8 2024 N/A N/A HA4003 120 60 1 17.6 2112 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 8.8 2024 N/A N/A HA4503 120 60 1 18.6 2232 20 5-20P
INTERNATIONAL
230 50 1 9.1 2106 N/A N/A HA4005 120 60 1 14.8 1775 US 15 US 5-15P HA4507 120 60 1 19.3 2320 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 10.1 2320 N/A N/A HA4009 120 60 1 14.2 1700 US 15/CAN 20 US 5-15P/CAN 5-20P HA4508 120 60 1 19.1 2290 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 8.8 2020 N/A N/A HA4509 120 60 1 19.3 2320 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 10.1 2320 N/A N/A HA4511 120 60 1 19.3 2320 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 10.1 2320 N/A N/A HA4519 120 60 1 19.3 2320 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 10.1 2320 N/A N/A HA4022 120 60 1 17.6 2112 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 9.2 2112 N/A N/A HA4522 120 60 1 19.3 2320 US 20/CAN 30 US 5-20P/CAN 5-30P
INTERNATIONAL
230 50 1 10.1 2320 N/A N/A HL4022 120 60 1 14.0 1685 US 15/CAN 20 US 5-15P/CAN 5-20P HL4522 120 60 1 14.4 1730 US 15/CAN 20 US 5-15P/CAN 5-20P
Below is electrical information for various
models of Winston’s CVap
®
holding cabinets.
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Includes all HA40 and HA45 Series Models
www.winstonind.com • 800-234-5286
ventilation requirements
.
Ventilation clearances - To operate properly,
the appliance will need sufficient space for air circulation. Allow at least 2" (51mm) clearance on all sides, particularly around ventilation holes. Care should be taken to prevent placing the appliance close to anything combustible. It must be installed with its supplied legs, feet, or casters. Counter top appliances supplied without legs or casters may be placed directly upon a counter top of non-combustible material. In this situation, the appliance may have to be sealed to the counter top with a food-grade silicone sealant (check local health codes). Half size appliances may be stacked upon each other using only a Winston supplied stacking kit and following the instructions enclosed with the kit. Your warranty may be void if you do not adhere to these ventilation requirements.
holding cabinet
High Temperature and Grease Hazard
Can cause property damage.
Avoid placing appliance near high heat or in grease laden atmosphere.
Do not place appliance in an area where ambient temperature (air temperature around the appliance) exceeds 100°F (38˚C). A heat shield may be required to prevent excessive heat exposure and grease laden vapors from affecting the appliance if adjacent to heat, vapor, or grease generating devices (such as grills, steamers, ovens, etc.). Excess heat and grease inside the appliance cavities may cause electrical components to fail.
Vent hood - Generally this appliance does
not need to be installed under a mechanical ventilation system (vent hood). Check local health and fire codes for requirements specific to your location.
Includes all HA40 and HA45 Series Models
www.winstonind.com • 800-234-5286
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