Winget PW170PH13/15, PW100PH10/11/12, PW140PH12, PW150PH8/11/12/14, Taskman PW170DY15 Operator's Handbook Manual

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OPERATORS
HANDBOOK
TASKMAN
PRESSURE WASHERS
WINGET LIMITED
PLODDER LANE BOLTON GT MANCHESTER U.K. BL4 0LR Tel: ++ 44 (0) 1204 854650 Fax: ++ 44 (0) 1204 854663 www.winget.co.uk Issue 3 2010
EDGEFOLD INDUSTRIAL ESTATE
P.O. Box 41
CONTENTS
1 Introduction
2 Declaration of Conformity
4 Identification 5 Warranty Terms & Conditions
7 Safe Working
12 Operation 18 Maintenance and Service
22 Technical Information
25 Parts Listings
INTRODUCTION 1
The contents of this Handbook although correct at the time of publication, may be subject to alteration by the manufacturers without notice.
Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine.
WARNING: The operator must read both this handbook and the Engine Operators Handbook and be familiar with all the controls before attempting to operate this machine.
The contents of this handbook are designed as a guide to the machines controls, operation, working capacities and maintenance. It is not a training manual.
These are the original Instructions in the English Language issued by Winget Limited & TASKMAN to comply with the requirements of Directive 2006/42/EC
DECLARATION
OF
CONFORMITY
We: Winget Limited, Of P.O. Box 41, Plodder Lane, Bolton, Lancs, England BL4 0LR declare that
the following TASKMAN Pressure Washers:­Models:- PW100PH10/11/12, PW140PH12, PW150PH8/12/14, PW170PH15
PW170DY15, PW200PH13/15/21, PW200DY15, PW90PH12 Serial Numbers:- . 1000-99000 . To which this declaration relates, with a maximum net installed power of
6.5Kw. Having been tested in accordance with the Conformity Assessment Procedure detailed in Annexe V of Directive 2000/14/EC is in conformity with the provisions of the “Noise Emission in the Environment by Equipment for use Outdoors Directive 2000/14/EC”. Representative samples of this equipment was tested and Sound Power Levels (Lwa) recorded of:-
PW100PH10 102db PW100PH11 97db PW100PH12 101db PW140PH12 105db PW150PH8 102db PW150PH12 105db PW150PH14 103db PW170PH15 104db PW170DY15 111db PW200PH13 107db PW200PH15 107db PW200PH21 105db PW200DY15 110db PW9012 104db
We guarantee under the provisions of the above Directive (2000/14/EC) that the Sound Power Levels for these equipment models will not exceed :-
PW100PH10 104db PW100PH11 99db PW100PH12 104db PW140PH12 107db PW150PH8 104db PW150PH12 107db PW150PH14 106db PW170PH15 106db PW170DY15 114db PW200PH13 109db PW200PH15 109db PW200PH21 108db PW200DY15 114db PW9012 106db
We also declare that the above equipment is also in accordance with the following EC Directives:-
2006/42/EC 2004/108/EC
Bolton 24.03.10 S. Hodge .
Place and date of issue Name and signature or equivalent
The above named person is also responsible for holding the Technical Documentation applicable to the product to which this declaration relates and may be contacted at the address which appears at the head of this declaration
Please take care of this document, as duplicate copies are not available. This document is in accordance with EN45014:1989
marking of authorised person.
Joint Managing Director
Position
IDENTIFICATION 4
PW90PH12 PW100PH11 PW140PH12
PW100PH12
PW140PH12T PW100PH10GC PW170PH15
PW150PH12GC PW200PH13
PW150PH14
PW200PH15 PW200DY15E PW200DY15ES PW200PH21
WARRANTY TERMS & CONDITIONS 5
Winget Limited assures you that if any of the parts identified within the Parts section of this manual become defective due to faulty manufacture or materials within 6 months from the date of purchase when used commercially, or 12 months for domestic customers, the part will be repaired or replaced under warranty free of charge by any authorised Winget Limited Distributor.
Warranty repairs must be carried out by an authorised distributor, unless prior agreement has been agreed in writing with the Warranty Department at Winget Limited.
This warranty is given to the first owner and may be transferred to subsequent owners for the balance of the Warranty period.
Winget Limited’s liability only extends to the costs of repair or replacement of the faulty parts and necessary labour charges involved in the repairs. The company accepts no liability for any consequential loss, damage or injury, resulting directly or indirectly from any defect in the goods.
Items not covered by Warranty and considered to be the customers responsibility include normal maintenance services; replacement of service items and consumables; replacement required due to abuse, accident, misuse or improper operation; replacement of wearable items e.g. hoses, lances, pins bushes etc.
All Warranty repairs on the petrol or diesel engine must be carried out by the engine manufacturers authorised distributor.
The Warranty will not apply where the equipment is modified, converted, or used for purposes other than those for which it was designed, unless clearance for the modifications etc. have been granted by Winget Limited in writing.
The Pre-delivery Inspection & Warranty Registration Document must be completed correctly and returned to Winget Limited within 7 days of the date of sale. Failure to do so could result in any subsequent Warranty claim being rejected.
No claim will be considered if other than genuine Winget Limited parts, which must be obtained via an authorised distributor,
WARRANTY TERMS & CONDITIONS 6
are used to effect a repair, or if lubricants other than those recommended by Winget Limited and the engine manufacturers are used.
The equipment must be serviced and maintained in accordance with the service schedules laid down in this handbook. Evidence that these have been complied with may be required before Warranty claims are reimbursed.
Winget Limited have a policy of continuous product improvement and reserve the right to change specifications without notice. No responsibility will be accepted for discrepancies, which may occur between the specification of machines and the descriptions contained in publications.
SAFE WORKING 7
Safety is the responsibility of all persons working with and around this machine. Think “SAFETY” at all times. Read and remember the
contents of this and the Engine Operators Handbook.
Any modifications to the machine will affect its working parameters and reduce built in safety factors. Refer to Winget Limited before fitting any non-standard equipment or parts. Winget Limited accept no responsibility for any modifications made after the machine has left the factory, unless previously agreed in writing. Winget Limited will accept no liability for damage to property, persons or the machine if failure is brought about due to such modifications, or fitment of spurious parts.
This machine produces water at HIGH PRESSURE and as such is potentially dangerous in operation. The high pressure water jet must never be directed at any person, animal or at any electrical equipment under any circumstances. If in doubt as to the suitability of this machine for a particular task refer to Winget Limited.
Never commence work until the daily service checks have made carried out.
Always report faults as soon as they are discovered.
Never fill fuel tanks whilst the engine is running. Never leave the machine unattended with the engine running.
Never attempt to disconnect the high pressure hose from the
machine without first dumping any residual water pressure by first pulling the trigger gun (Engine stopped)
Never use this equipment in areas of poor lighting.
Always wear eye and ear protection when using this machine.
Always keep the working area clear of people and animals Always stay alert and watch what you are doing.
SAFE WORKING 8
Always be aware of the Lance Reaction Force when operating this machine.
Always know how to stop the machine and bleed the water pressure quickly.
Never over reach or stand on unstable supports, keep your footing and balance at all times.
Never operate this machine from ladders or step ladders.
Never allow the machine to run dry of water or serious permanent
damage will be caused to the pump unit.
Never run the machine for more than 5 minutes with the trigger gun in the closed position, this could result in a rapid rise in the water temperature, which may damage the seals in the pump.
Never operate this machine under the influence of alcohol or drugs, (many forms of medication can cause drowsiness) or when tired.
Never connect the machine to a hot water supply unless it is specifically designed to handle hot water.
Always observe local Water Authority and Environment Agency Bylaws when connecting this equipment to a mains water supply.
Always ensure the water supply is clean and free from contaminants.
Never allow contaminated water to enter drains, sewers or local
water courses.
Never allow unauthorised or untrained personnel to operate this machine.
Never operate on any inclined or unstable surface.
Always drain the water from the hoses and pump on completion of
work, especially in cold weather, to prevent serious damage do not allow the machine to freeze, protect from Frost.
Never use ether based cold start aids in aerosol cans to aid cold or difficult starting.
SAFE WORKING 9
Never smoke whilst filling the fuel tank, mop up any fuel spills immediately and in any event before running the engine and allow time for any vapours from the spilled fuel to disperse before starting the engine.
Never run the engine in an enclosed or confined area, exhaust fumes in enclosed areas can kill.
Never stop diesel engines by means of the decompression lever, serious damage can be caused to the cylinder head, piston and valves.
Always avoid contact with the exhaust muffler, this can get very hot when the engine is running and remains so for some time afterwards.
Always “dump” residual water pressure from the system before leaving the machine. With the engine stopped pull the trigger until all pressure is dissipated
Never leave the machine unattended with pressure in the water system.
Always, where possible, work on or close to engines or machinery when carrying out servicing or any maintenance, only when they are stopped, if this is not practical, remember to keep tools, test equipment and all parts of your person well away from moving parts.
Always wear correctly fitting clothing when carrying out servicing, loose or baggy clothing can be extremely dangerous when working on running engines or machinery.
Always “dump” pressure from the water system before carrying out any kind of maintenance or adjustment.
Never allow unqualified personnel to attempt to repair, remove or replace any part of the machine.
Always obtain advice before mixing oils; some are incompatible, if in doubt completely drain, flush and refill.
SAFE WORKING 10
Many liquids used in this machine are harmful if taken internally or splashed into the eyes. In the event of accidentally swallowing oils or fuels, seek qualified medical assistance and advice.
Always dispose of waste oils and fuels into designated waste oil storage tanks. If storage tanks are not available, consult your distributor or local authority for the addresses of local designated disposal points. Improperly discarded waste oils pose a threat to wildlife. It is illegal to dispose of waste oil into drains, or water courses or to bury it. The Environment Agency have the power to impose heavy fines for breaches of the above advice.
Never allow oils and fuels to come into regular contact with skin. This can lead to serious skin diseases, including, medical evidence suggests, skin cancer. ALWAYS wear protective gloves when handling oils and fuels whether topping up, draining or refilling.
Always wash your hands if oils or fuels come into contact with the skin.
Always store fuels in small quantities in the correct specially designed containers, which can be securely fastened. Store fuel in a cool, well ventilated store away from sources of ignition.
Always top up the fuel tank at the end of a working day or shift to prevent the formation of condensation on the inside of the fuel tank.
Always ensure that any Warning, Safety or Advisory Decals attached to the machine are legible and clean, replace if damaged, defaced or missing.
DIESEL POWERED UNITS ONLY
To avoid damage to the water pump and gearbox never allow the engine to run on idle/tick over speed for prolonged periods of time.
ELECTRICAL STARTING SYSTEMS
Starting engines fitted flywheel charge windings with the battery disconnected will cause irreparable damage unless the stator leads to the rectifier/regulator have been removed.
SAFE WORKING 11
ELECTRICAL STARTING SYSTEMS (Continued)
Never remove any electrical cable while the battery is connected in
the circuit.
Only disconnect the battery with the engine stopped and all switches in the off position
Always ensure that cables are fitted to their correct terminal, a short circuit or reversal of polarity will ruin diodes and transistors.
Never connect a battery into the system without checking that the voltage and polarity are correct.
Never flash any connection to check the current flow.
Never experiment with any adjustments or repairs to the system. Always disconnect battery and charge windings before commencing
any electric welding when a pole strap/earth lead is connected directly or indirectly to the engine.
Batteries contain sulphuric acid, which can cause severe burns, if acid is splashed onto the ski, eyes or clothes flush with copious amounts of fresh water and seek immediate medical aid.
WARNING & ADVISORY DECALS
The following warning and advisory decals are applied to the machine
‘CE’ Decal Wear Eye Protection read operators manual
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