Page 1
OWNER’S MANUAL
INSTALLATION INSTRUCTIONS
®
WINEGARD
CRANK-UP RV DIGITAL SATELLITE
SYSTEM
Model RM-4600
may also be packaged as
RM-4604 & RM-4646
Made in U.S.A.
Printed in U.S.A. © Winegard Company 2002, 2006 2451067 Rev4, 9/10
Winegard Company • 3000 Kirkwood St. • Burlington, IA 52601-2000
319/754-0600 • FAX 319/754-0787 • www.winegard.com
Page 2
Operation
Directional
Handle
STEP 1. The more accurately you determine North, the easier it is to locate the satellite.
Step outside and away from your vehicle. (Standing too near your vehicle can give incorrect
compass readings.) It is helpful if there is a landmark on the horizon to represent North.
Return to the vehicle and point the Directional Dial North, or to the landmark.
Directional Handle
Pointer
Red Screw
240
2
5
0
70
290
300
310
320
330
340
350
P
O
IN
T
N
O
R
T
H
20
10
60
0
5
40
30
Elevating Crank
Directional Dial
Rotation Clamp
FIGURE 1
Step 2. Move ROTATION CLAMP to the LOCK position.
To order receivers or programming
!
please call the Winegard receiver
hotline: 1-(866) 609-9374.
Step 3. Turn ON receiver and television. Tune the television to channel 3 or 4 to match setting on your
receiver. Using your receiver manual for instructions, go to the Signal Meter screen. Enter nearest zip code
for your location using receiver’s remote control. After the zip code is entered, the receiver will indicate
numbers for Azimuth (compass heading) and Elevation. See chart below to determine number of turns
needed for each elevation. Turn the elevation crank handle CLOCKWISE to RAISE the antenna; turn
the elevation crank COUNTERCLOCKWISE to LOWER the antenna.
Step 4. Unlock the rotate/lock lever by
ELEVATION TURNS CW
14 - 16° 14
17 - 19
20 - 22° 15
23 - 25° 15-1/2
26 - 29° 16
30 - 32° 16-1/2
33 - 35° 17
°
14-1/2
moving the lever towards ROTATE position.
Put your fingers in the indentations of the
directional handle and move the dial until the
pointer on the directional handle points
toward the number given for azimuth
indicated on the menu on your receiver.
Example: If the receiver indicates point
antenna at 145°, rotate directional handle so
pointer is pointing at 145° on the directional
dial.
36 - 38° 17-1/2
39 - 42° 18
43 - 45° 18-1/2
46 - 48° 19
49 - 51° 19-1/2
52 - 54° 20
Step 5. If you do not have a signal at the
Azimuth indicated by your receiver, you may
have to rotate the dish UP TO 20 degrees
right or left of that Azimuth. Any mistakes
made in setting the Directional Dial will be
corrected by this sweep.
55 - 57° 20-1/2
58 - 61° 21
62 - 64° 21-1/2
65 -67° 22
68 - 70° 22-1/2
71-73° 23
Winegard’s “Digital Magic”TM elevation sensor,
DE-4600, can be installed on Winegard crankup systems. DE-4600 gives exact elevation of
the antenna on an LCD readout inside the
vehicle. Accurate to within 1°, even when
vehicle is not level.
2
Rev. 7/04
Rev. 6/10
Page 3
Tuning Antenna
STEP 1. Your receiver should indicate it is receiving a signal. To tune
your antenna for the best signal strength.
left, then right, until you have found the position that gives the highest
signal strength. It is important to turn the antenna slowly. Because
the signal is digital, the receiver takes a few seconds to lock on.
STEP 2. Place rotation clamp in the LOCK position. This prevents an
tenna movement and loss of signal.
SLOWLY
move the antenna
STEP 3.
the signal. You are now ready to watch satellite TV!
SLOWLY
raise, then lower the antenna until you have peaked
Lowering Antenna to Travel Position
STEP 1. Set rotation clamp to ROTATE position.
STEP 2. Rotate antenna until pointer on directional handle aligns with the
red screw on the rotation clamp.
STEP 3. Turn elevating crank counter clockwise in direction of DOWN
arrow until meeting resistance. The number of turns will vary according
to the elevation angle the antenna was set at.
STEP 4. Move rotation clamp to the LOCK position. Antenna is now
locked in travel position.
STEP 5. Snap elevation crank in place.
CAUTION! NEVER LOWER ANTENNA IN ANY POSITION
EXCEPT TRAVEL POSITION!
DO’S
DON’T’S
1. Do check parking location for obstructions before raising antenna.
2.
Do
carefully raise, lower and rotate antenna. If difficult, check for cause.
3.
Do
rotate SLOWLY when searching for the satellite(s), and check fine tuning on TV
set to make sure it is properly adjusted.
4.
Do
lower antenna before moving vehicle!
5. Activate programming by calling program provider for your receiver.
1.
Don’t move RV/coach with the antenna in the UP position. This will VOID your
WARRANTY. This may also cause damage to your roof.
2.
Don’t
force elevating crank up or down. Check for cause of trouble.
3.
Don’t
rotate directional handle hard against stops.
4.
Don’t
apply paint over top of base plate or any where on lift.
5.
Don’t
apply sealant on gear housing.
3
Page 4
Trouble Shooting
$QWHQQD5HÀHFWRUDW
6LJQDOIURPVDWHOOLWH
YOU HAVE NO PICTURE
1. Be sure you have a clear line of sight. The signal from the satellite(s)
WILL NOT pass through trees, buildings, mountains etc. Remember the
antenna has a 24° offset, this means that when the antenna is straight up
and down, (90°) it is looking 24° into the sky. See Figure 2.
2. Do you have the TV set tuned for the correct channel 3 or 4 (same
channel as output of the receiver)?
3. Have you entered the correct zip code into the receiver? If zip code is
wrong, you might be looking in the wrong direction/elevation for the satellite.
24ORRNDQJOH
FIGURE 2
LNBF
4. Check connections at receiver, TV , and antenna.
5. Check the TV. Does it receiver pictures from off-air TV stations/VCR?
6. Retune system for best picture, using procedure on page 3.
7. Inspect antenna. Make sure that it has not been damaged. If antenna is
slightly bent, the receiver may not receive any signal.
8. Contact Dealer or Winegard Service Department.
ANTENNA DOES NOT ROTATE, OR IS HARD TO ROTATE
1. Inspect antenna on roof. Make sure that mount has not been damaged.
2. Check for caulking between gear housing and baseplate.
3. Be sure cables are not binding, and that they are installed properly.
4. Contact Dealer or Winegard Service Department.
ANTENNA DOES NOT RAISE, OR IS HARD TO RAISE
1. Inspect antenna on roof. Make sure that mount has not been damaged.
IF UNIT “WOBBLES” OR HAS “PLAY”
WARRANTY REPAIR WORK
Before you have warranty work done on the system, make sure the company/person performing the
work has been approved by Winegard Company. If not, contact Winegard Co. (1-800-788-4417)
before proceeding. The Winegard warranty covers only the mount, antenna and LNBF. For
receiver warranty, refer to the manufacturer’s warranty.
ORDERING REPAIR PARTS
Repair parts are available at many RV dealers and/or service centers throughout the counrtry. Or you
can call Winegard Company 1-800-288-8094 (credit cards accepted).
4
2. Check for caulking on elevating shaft.
3. Contact Dealer or Winegard Service Department.
1. See page 7, Steps 13 and 14.
Rev. 5/05
Page 5
Things you need —
Screwdrivers (Phillips and slot)
1-3/4” hole saw
7/16” wrench
STEP 1. Choose a location on the roof for dish that will allow dish to raise and rotate without
interfering with other roof-mounted equipment. Make sure inside ceiling plate is easily accessible, and with no obstructions that would interfere with operation.
Figure1 shows minimum distance (10”) antenna should be located from edge
of vehicle roof. It is recommended that you check with your dealer or manufacturer
for provisions that may have been made in the roof for antenna mounting; a
reinforced roof area or pre-wire installation from the factory.
ABS glue
Drill with 1/8” bit
Tape measure
Assembly & Installation
Non-hardening sealant
(Check manufacturer’s specifications for
compatibility with your roof material.)
FIGURE 3
NOTE:
The system must be level for proper operation!
Winegard Model RW-5000 roof wedge with gasket is available. If inside roof wedge is
needed, Winegard’s RW-1000 can be trimmed to fit ceiling plate.
MEASURE THE THICKNESS OF THE ROOF
NOW
. Measure the outside roof covering
through ceiling material. You will need this
information when installing ceiling plate/
directional handle assembly.
STEP 2. Position template on roof (see insert page
of this manual). CAUTION: DO NOT drill through
Center Roof Line
wiring.
ceiling of vehicle. Inspect hole to make sure
Carefully
drill a 1-3/4” hole through roof and
wiring is intact. (Roof template, see insert.)
It is highly recommended that the antenna be
mounted on roof center line. Do not mount
antenna closer than 10” from edge of roof.
19.50”
34” DIAMETER
OPERATING
AREA
17” RADIUS
FRONT OF VEHCILE
z
26”
MINIMUM
10”
RW-5000
Roof Wedge
with gasket
Vehicle Roof
Antenna Controls
NOT TO SCALE
Rev. 7/04
Interior
Roof Wedge
(Optional)
5
Page 6
STEP 3. Attach dish to backup. Use bolts and
nuts provided, Figure 4.
STEP 4. Mount dish on roof in upright position. Rotate
clockwise to stop, Figure 5. Dish will be toward back of
vehicle when in stowed or travel position. The word
FRONT is embossed on the base and should face the
front of vehicle. Secure to roof using screws (provided).
The travel bracket sjhould be mounted to roof 6-1/8”
from base of dish, toward back of vehicle. See Figure 6.
NOTE: Apply non-hardening sealing compound to
screw heads, coax access hole and edge of gasket
under mount base.
Install the vent tube on the back of the mount base
(the is the side opposite the word FRONT). The hole
for the vent tube is shown in Figure 6A. CAUTION: DO
NOT seal hole in vent tube. Put sealant around the
outside of the vent tube, approximately 1/2” from end.
Push vent tube into the hole. The sealant will seal the
hole as you push in vent tube. Leave approximately 2
to 2-1/2” of the vent tube extending from the hole. Put
a small amount of sealant on the roof under the vent
tube end to hold in place.
(4) Antenna
Mounting Bolts
FIGURE 4
FIGURE 5
Measure 24” of coax
at plastic fastener on
left side of feed arm.
(See Step 5.)
(4) 1/4-20
HEX NUTS
Rotate
clockwise
to stop.
FIGURE 6A
CAUTION: DO NOT GET sealing compound
between Base Plate and Rotating Gear
Housing. DO NOT PAINT top of Base Plate or
around Rotating Gear Housing.
STEP 5. Facing the front of the dish, note the coax
attached to the side of the feed arm. Meaure 24” coax
from this point. DO NOT CUT. Put coax around mount
base, Figure 5.
STEP 6. Apply approved sealing compound over
mounting screw heads.
STEP 7. Feed coax through the roof using cover plate
(included, w/hardware), Figure 7. Weatherproof cable
entry by applying sealant under lip of cable entry plate
and where cable enters roof. Attach plate to roof with
screws provided. Apply sealant over screws and
around edge of roof-thru plate, making sure cable
entry is sealed. If downlead connection is made on
top of roof, make sure to weatherproof connection!
6
Rev. 6/06/03
No cable clamps on
this part of cable.
Install cable entry plate 3”
minimum from mount base.
ANOTHER METHOD OF IBSTALLING ROOF/CABLE
ENTRY PLATE: Attach cable to roof using cable clamp.
Use sealant to seal screw heads.
#10 x 1” Screws
CE-2000
FIGURE 7
Downlead
Downlead
connects to
satellite receiver
FS-8100
Male-to-male
F-connector
Page 7
INSIDE RV
Special instructions: For roof thickness greater
than 6-1/2”.
Parts Needed: (not included)
RP-4400 14” worm gear for roof
3200369 Directional handle extension
2162031 Long threaded rod
Instructions:
STEP 8. Place nut on threaded rod.
FIGURE 8
THREADED ROD,
WASHER
AND NUT
See Figure 8.
STEP 9. Measure and cut the threaded rod with a
hacksaw. Use the chart in Figure 9 to determine the
correct length.
STEP 10. Remove the nut over the cut end of the
threaded rod. This cleans the threads after cutting.
STEP 11. Thread the cut end of the rod into the hub.
STEP 12. Install the ceiling plate. The rotate/lock lever
must point toward the rear of the vehicle.
Be sure rotate/lock lever is pointing towards the
rear of the vehicle and hole in ceiling plate aligns
with hole in the ceiling.
Refer to the chart to determine the correct length for
the directional handle. Extensions (3200369) may be
needed. Each extension adds 2-1/4” to directional
handle. DO NOT cut the extension, if the directional
handle must be extended by less than 2-1/4”, cut the
directional handle to fit.
NOTE: Be sure large and small keyways line up in
the hub and directional handle!
FIGURE 10
FIGURE 9
Roof Directional Threaded Worm Gear
Thickness Handle Length Rod Length Shaft Length
(Figure 9) (Figure 11)
1-1/2" .................2-7/8" ................... 2-3/4" ................... 2-7/8"
1-3/4" .................3-1/4" ................... 3" ......................... 3-1/8"
2" ........................3-1/2" ................... 3-1/4" ................... 3-1/2"
2-1/4" .................3-7/8 .................... 3-1/2" ................... 3-7/8"
2-1/2" .................4-1/8" ................... 3-3/4" ................... 4-1/8"
2-3/4" .................4-1/2" ................... 4" ......................... 4-1/2"
3" ........................4-3/4" ................... 4-1/4" ................... 4-3/4"
3-1/4" .................5" ......................... 4-5/8" ................... 4-7/8"
3-1/2" .................5-1/4" ................... 4-7/8" ................... 5-1/8"
3-3/4" .................5-5/8" ................... 5-1/4" ................... 5-1/2"
4" ........................5-3/4" ................... 5-1/2" ................... 5-3/4"
4-1/4" .................6-1/8" ................... 5-3/4" ................... 6-1/8"
4-1/2" .................6-1/2" ................... 6" ......................... 6-1/4"
4-3/4" .................6-5/8" ................... 6-1/8" ................... 6-3/8"
5" ........................6-7/8" ................... 6-3/8" ................... 6-5/8"
5-1/4" .................7-1/8" ................... 6-5/8" ................... 7"
5-1/2" .................7-3/8" ................... 6-7/8" ................... 7-1/4"
5-3/4" .................7-5/8" ................... 7-1/4" ................... 7-1/2"
6" ........................7-7/8" ................... 7-1/2" ................... 7-3/4"
6-1/4" .................8-1/8" ................... 7" ......................... 8"
6-1/2" .................8-1/2" ................... 7-3/4" ................... 8-1/4"
6 3/4" .................. 8 3/4" ................... 8" ......................... 8 1/2"
7" ........................9" ......................... 8 1/4" ................... 8 7/8"
7-1/4" .................9-3/8" ................... 8 5/8" ................... 9 1/8
7-1/2" .................9-5/8" ................... 8 7/8" ................... 9 3/8
7-3/4" .................9-7/8" ................... 9 1/8" ................... 9 5/8
8" ........................10-1/8" ................. 9 3/8" ................... 10
8-1/4" .................10-3/8" ................. 9 5/8" ................... 10 1/4
8-1/2" .................10-3/4" ................. 9 7/8" ................... 10 3/8
8-3/4" .................11" ....................... 10" ....................... 10 5/8
9" ........................ 11-1/4" ..................10-1/4" ................. 11
9-1/4" ................. 11-1/2" .................. 10-5/8" ................. 11 1/4
9-1/2" ................. 11-3/4" .................. 10 7/8" ................. 11 1/2
9-3/4" ................. 12" ........................11 1/8" ................. 11 3/4
10" ...................... 12-3/8" ..................11 3/8" ................. 12
10-1/4" ............... 12-5/8" .................. 11 5/8" ................. 12 1/4
10-1/2" ............... 12-7/8" .................. 11 7/8" ................. 12 1/2
FIGURE 11
Rev. 7/04
7
Page 8
FIGURE 12
After adjusting parts for proper thickness, glue the
extension(s) and directional handle together using
ABS (plastic pipe) glue.
Look inside the directional handle and make
sure the large and small keyways line up with
the keyways in the hub.
STEP 13. Press the directional handle onto the hub.
Point the arrow on the threaded rod. Tighten the nut
enough to snug the directional handle to the hub.
STEP 14. Install the nut and washer on the
threaded rod. Tighten the nutenough to snug the
directional handle to the hub.
CUTTING SHAFT LENGTH, Figure 11:
Flip down handle on the elevating crank handle.
Slide elevating crank handle up shaft until snug
against directional handle. Mark the elevating shaft
at inside bottom surface of crank handle housing,
Figure 13. Cut shaft at mark, after removing crank
handle. Reinstall crank.
STEP 15. Check system for proper operation.
Elevate dish with crank handle. A minimum of
14 turns is needed to elevate dish. Then, move
directional handle with dish elevated. Directional
handle should turn freely. If possible, have
someone watch to make sure coax does not
bind or interfere with dish movement.
FIGURE 13
STEP 15. Check system for proper operation.
Elevate dish with crank handle. A minimum of 14
turns is needed to elevate dish. Then, move
directional handle with dish elevated. Directional
handle should turn freely. If possible, have someone
watch to make sure coax does not bind or interfere
with dish movement.
8
Page 9
CAUTION: After
INITIAL
INSTALLATION,
the antenna SHOULD ROTATE
APPROXIMATELY 360
DEGREES FROM TRAVEL
POSITION.
The pointer on the
DIRECTIONAL HANDLE
should point towards the RED
SCREW on the ROTATION
CLAMP when in TRAVEL
POSITION.
FIGURE 14
240
250
290
300
310
POINTER
MUST POINT
TO RED
SCREW ON
ROTATION
CLAMP
WHEN IN
TRAVEL
POSITION
320
330
340
350
70
60
50
30
20
40
Rotation
Clamp
Red Screw
Nut for
threaded tube
POINT NORTH
10
Rev. 6/10
9
Page 10
Parts List
PARTS LIST
BACK VIEW
(2) 1/4-20
Hex Nut
Backup Frame
(2) E-Clip for 1/4" Pin
(2) 1/4 x 3.25" Pin
Pivot Shaft
Part of
RP-30RM kit
Screw
RP-4400
Plastic Plug
O-Ring
Worm Gear
Spacer
Spring
Seal
Part of
RP-30RM kit
Cast Aluminum
Gear Housing
Turret
Cutaway view of mount/gear housing
Rotate Limit
Plate
Screw
Turret Base
Pivot Bearing
Part of
RP-30RM kit
Elevating Gear
Part of
RP-30RM kit
Outer Bearing
Vent Tube
Elevate Shaft
Gear
Inner Bearing
Hub
10
Rev. 7/04
Rev. 4/16
Page 11
Parts List
Rev. 4/16
11
Page 12
Parts List
12
Page 13
Notes
13
Page 14
Notes
14
Page 15
Notes
15
Page 16
Specifications
ANTENNA & MOUNT
Height when raised 30" verticle max.
Height in the travel position 8" max.
Operating radius 17" (34" diameter circle)
Roof space required 26"
LNB Compatible with DIRECTV
Weight 12 lbs.
Color White
Antenna height 20.9"
Antenna width 19.2"
F/D 0.59
Offset angle 24
o
Frequency range 10.95 - 12.75 GHz
Gain:
11.2 GHz 33.22 dBi
12.1 GHz 33.89 dBi
12.6 GHz 34.23 dBi
Aperture efficiency 73%
Cross polarization (on axis) -21 dB
*Beamwidth at -3 dB 3.5
*Beamwidth at -10 dB 7.0
o
o
Wind loading Up to hurricane force
Ship weight: 20.6 lbs.
®
, DISH Network
TM
DIRECTV® is a registered trademark of DIRECTV, Inc., a unit of Hughes Electronics Corporation.
DISH NetworkTM is a trademark of EchoStar Communications Corporation.
WINEGARD MOBILE PRODUCTS LIMITED WARRANTY
Winegard Company warrants this product against defects in materials or workmanship for a period of two (2) years from the date of original purchase. During year one
(1) of such warranty, Winegard Company will also pay authorized labor costs to an authorized Winegard dealer to repair or replace defective products. No warranty claim
will be honored unless at the time the claim is made, Customer presents proof of purchase to an authorized Winegard dealer (to locate the nearest authorized Winegard
dealer, contact Winegard Company, 3000 Kirkwood Street, Burlington, Iowa 52601, Telephone 800-288-8094 or visit www.winegard.com). Customer must provide proof of
purchase with a dated sales receipt for the Winegard product to verify the product is under warranty. If the date of purchase cannot be verified, the warranty period shall be
considered to begin thirty (30) days after the date of manufacture.
If a defect in material or workmanship is discovered, Customer may take the product to an authorized Winegard dealer for service. Customer must provide proof of
purchase to verify the product is under warranty. If the product is brought to an authorized Winegard dealer for service prior to expiration of year one (1) of the warranty
period and a defect in material or workmanship is verified by Winegard Technical Services, Winegard Company will cover the Winegard dealer’s labor charges for warranty
service. The Winegard dealer must contact Winegard Technical Services in advance for pre-approval of the service. Approval of the service is at the sole discretion of
Winegard Company.
Alternatively, Customer may ship the product prepaid to Winegard Technical Services (located at 3111 Kirkwood Street, Burlington, Iowa 52601, Telephone 800-788-
4417). Customer must return the product along with a brief description of the problem and provide Winegard Technical Services with Customer’s name, address, and phone
number. Customer must also provide proof of purchase to verify the product is under warranty. If the product is returned before the expiration of the warranty period,
Winegard Company will (at its option) either repair or replace the product.
This Limited Warranty does not apply if the product has been damaged, deteriorates, malfunctions or fails from: improper installation, misuse, abuse, neglect, accident,
tampering, modification of the product as originally manufactured by Winegard in any manner whatsoever, removing or defacing any serial number, usage not in accordance
with product instructions or acts of nature such as damage caused by wind, lightning, ice or corrosive environments such as salt spray and acid rain.
A Return Material Authorization (RMA) is required prior to returning any product to Winegard Company or Winegard Warranty Services under this warranty policy. Please
call our Technical Services Department at 800-788-4417 or send an e-mail to warranty@winegard.com to obtain the RMA number. Please furnish the date of purchase when
requesting an RMA number. Enclose the product in a prepaid package and write the RMA number in large, clear letters on the outside of the package. To avoid confusion
or misunderstanding, a shipment(s) without an RMA number(s) or an unauthorized return(s) will be refused and returned to Customer freight collect.
WINEGARD COMPANY DOES NOT ASSUME ANY LIABILITIES FOR ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, MADE BY ANY OTHER PERSON.
ALL OTHER WARRANTIES WHETHER EXPRESS, IMPLIED OR STATUTORY INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND
MERCHANTABILITY ARE LIMITED TO THE TWO YEAR PERIOD OF THIS WARRANTY.
In states that do not allow limitations on implied warranties, or the exclusion of limitation of incidental or consequential damages, the above limitations or exclusions do
not apply.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion of limitation of incidental or consequential damages, so the above limitations
or exclusions may not apply to you.
This warranty gives Customer specific legal rights. Customer may also have other rights that may vary from state to state.
(2 YEARS PARTS; 1 YEAR LABOR)
RETURN AUTHORIZATION POLICY
Printed in U.S.A. Winegard Company • 3000 Kirkwood Street • Burlington, Iowa 52601-2000 © Winegard Co., 2002, 2006 2451067 2451067 Rev4, 9/10
16
SATELLITE RECEIVER WARRANTY:
See manufacturer’s limited warranty policy.
Rev. 2/08
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