Windsor 10052320, 10052300, Saber Cutter SCEOX264, Saber Cutter SCEX324, Saber Cutter SCEOX324 Operator Instructions Manual

...
WALK BEHIND SCRUBBER
MODELS: SCEX264 SCEOX264
10052330 10052300
10052320 10052290 SCEX324 SCEOX324
Operating Instructions (ENG)
Bedienungsanleitung (GER)
Istruzioni operative (ITA)
Instrucciones de funcionamiento (SPA)
Manuel d’utilisation (FRE)
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
Leggere attentamente queste istruzioni prima di azionare la macchina
86037020 01/21/13 PRV NO. 980064
IPX4
Read these instructions before using the machine
Lea las instrucciones antes de utilizar la máquina
Lire ce manuel avant d’utiliser la machine
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
OVERVIEW
The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
2
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
CUTTER 24V (SCE) 86037020 05/04/11
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Safety Label Location. ..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
How the Machine Works...............................3-3
Components..................................................3-4
Controls.........................................................3-5
Machine Operation........................................3-9
Pre-Run Machine Inspection......................3-9
Starting Machine........................................3-9
Emergency Stop Procedures.....................3-9
Filling the Solution Tank.............................3-9
Scrubbing................................................ 3-10
Emptying & Cleaning Tanks.................... 3-11
MAINTENANCE
Service Schedule.............................. ........ 4-1
Batteries........................................................4-3
Battery Maintenance..................................4-3
Checking Battery Specific Gravity..............4-4
Charging the Batteries...............................4-4
Changing Batteries. ...................................4-5
Battery Connections...................................4-5
Squeegee Blades..........................................4-6
Adjusting Squeegee......................................4-6
Replace or Rotate Rear Squeegee Blade.. ..4-6
Replace or Rotate Front Squeegee Blade. ..4-6
Adjusting Squeegee Pitch................. ........ ..4-7
Adjusting Rear Deflection. ................ ........ ..4-7
Replacing Aqua-Mizer Squeegee Blades.....4-7
Scrub Brushes. .............................................4-8
Types.........................................................4-8
Replacing or Installing Scrub Brushes.......4-8
Float Shut-Off................................................4-8
Solution Strainer ...........................................4-9
Brush Motor Replacement............................4-9
Traction Motor Brush Replacement.. ........ 4-10
Circuit Breaker.................................. ........ 4-10
Brush Shrouds & Brush Skirts .......... ........ 4-10
TABLE OF CONTENTS
Vacuum Motors................................. .........4-11
Actuator Scrub Deck......................... .........4-12
Greasing Axles ................................. .........4-13
Machine Troubleshooting ................. .........4-14
GROUP PARTS LIST
Control Handle............................................ 5-1
Cover (Front) & Tank Mount.......................5-3
Cover (Top) & Tank Mount......................... 5-5
Decal........................................................... 5-7
Electrical Panel........................................... 5-9
Lift Handle................................................... 5-11
Lift Handle Linkage..................................... 5-13
Recovery Tank............................................ 5-15
Scrub Brush/Pad Driver..............................5-17
Scrub Deck Aqua-Mizer-26in Scrubhead ... 5-19 Scrub Deck Aqua-Mizer-32in Scrubhead ... 5-21
Scrub Deck Motors..................................... 5-23
Scrub Deck Skirt-26in Scrubhead............... 5-25
Scrub Deck Skirt-32in Scrubhead............... 5-27
Scrub Deck Lift Linkage-26in Scrub Deck.. 5-29 Scrub Deck Lift Linkage-32in Scrub Deck.. 5-31
Scrub Deck Lift ........................................... 5-33
Solution....................................................... 5-37
Squeegee-26in Scrubhead......................... 5-41
Squeegee-32in Scrubhead......................... 5-43
Squeegee Lift Linkage (Lower)................... 5-45
Vacuum....................................................... 5-47
Wheels & Frame......................................... 5-49
Wiring-Battery............................................. 5-51
Wiring-Control Panel................................... 5-53
Wiring-Main Harness.................................. 5-55
Wiring-Schematic........................................ 5-57
Brake .......................................................... 5-59
Emergency Stop......................................... 5-61
Accessory Pump-Option............................. 5-63
Suggested Spare Parts............................... 5-65
EC Declaration of Conformity..................... 5-67
CUTTER 24V (SCE) 86037020 04/04/07
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers.
When placing an order for parts, the
machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
Copyright 2002 Windsor Industries, Printed in USA
The model and serial number of your machine is on the back panel of the machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Batteries
- Scrub Brushes
- Adjusting Squeegee
- Scrub Deck Skirt
- Squeegee Blade/Brush Head Options
- Service Schedule
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for a serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1
CUTTER 24V (SCE) 86037020 04/04/07
IMPORTANT SAFETY INSTRUCTIONS
!
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and
attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting
of other brushes may affect its safety. Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed
on the machine.
SAVE THESE INSTRUCTIONS
CUTTER 24V (SCE) 86037020 04/04/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
! WARNING
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
! WARNING
Never allow metal to lie across battery tops.
2-2
CUTTER 24V (SCE) 86037020 04/04/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
SAFETY DECAL 86252530 PRV NO. 81494
BATTERY CAUTION 86252520 PRV NO. 80885
SEE MANUAL
2% GRADE WARNING
CUTTER 24V (SCE) 86037020 04/04/07
CIRCUIT BREAKER DECAL 86243530 PRV NO. 500565
2-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Nominal power 1450 W Rated Voltage 24VDC Rated Amperage 60 Amps Batteries 4 X 6 Volt 250-305-335AH @ 20 hr
rate
Scrub Brush Motors 2 X .75 hp (0.56 kW) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mass (GVW) 915 lbs. (415 kg) with 335 AH Weight empty without batteries 346 lbs. (157 kg) Solution Control Gravity feed, fully variable with
automatic shut-off in neutral
Solution tank capacity 23 gal. (87 l) Recovery tank capacity 25 gal. (95 l) Scrub brush diameter for 26 in. (66 cm) scrub head 13 in (33.0 cm) Scrub brush diameter for 32 in. (81 cm) scrub head 16 in (41 cm) Scrub brush pressure Actuated 0 lbs to 150 lbs (0 kg to 68
kg)
Scrub brush speed 200 rpm Tires 2 x 10 in (25.4 cm) non-marking
foam-filled
Casters 2 X 4 in (10.2 cm) polyurethane solid
non-marking
Foundation Pressure (at recommended tire psi) 21 lbs./in 2 (140 kPa) Maximum Speed 3.2 Miles/hour (5.2 km/hour) Frame Construction Steel plate with epoxy powdercoat
finish.
Brakes (optional) Tire lock parking brake. Minimum aisle u-turn width with 26 in. (66 cm) scrub head 64 in. (163 cm) Minimum aisle u-turn width with 32 in. (81 cm) scrub head 69 in. (175 cm) Maximum rated climb and descent angle with empty tanks and without optional parking brake Maximum rated climb and descent angle with full tanks and without optional parking brake
2% 2%
3-1
CUTTER 24V (SCE) 86037020 01/20/12
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 45 in. (114 cm) Length with 26 in. (66 cm) scrub head 64 in. (163 cm) Length with 32 in. (81 cm) scrub head 66 in. (167 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee for 26 in. (66 cm) scrub head 35 in. (89 cm) Width of squeegee for 32 in. (81 cm) scrub head 39 in. (99 cm) Width of scrub path for 26 in. (66 cm) scrub head 26 in. (66 cm) Width of scrub path for 32 in. (81 cm) scrub head 32 in. (81 cm)
Length
SPECIAL NOTES:
The sound pressure level at the operator’s ear was measured to be 72 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.
2
.
Width
Height
CUTTER 24V (SCE) 86037020 04/04/07
3-2
HOW THE MACHINE WORKS
The Saber Cutter is a battery powered, self­propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.
The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.
The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.
The function of the scrub system is to scrub the floor. The scrub system consists of two rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism and controls. The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift mechanisms are controls used to raise and lower the deck.
3-3
CUTTER 24V (SCE) 86037020 04/04/07
The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, float ball filter, recovery tank and controls. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recovery tank when tank is full. When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.
The function of the directional control system is to control the direction and speed of the machine. The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls. The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.
12
14
COMPONENTS
3
7
11
9
8
1. Control Panel
2. Front Cover
3. Recovery Tank
4. Recovery Tank Drain Hose
5. Scrub Head Shrouds
6. Solution Tank
7. Solution Tank Cover
8. Solution Tank Drain Hose
9. Solution Strainer 9. Solution Strainer
10. Squeegee 10. Squeegee
11. Aqua-Mizer 11. Aqua-Mizer
12. Top Cover 12. Top Cover
13. Vacuum Motor 13. Vacuum Motor
14. Recovery Tank Dome 14. Recovery Tank Dome
15. Accessory Pump Port (Optional) 15. Accessory Pump Port (Optional)
10
1
6
15
13
4
2
5
CUTTER 24V (SCE) 86037020 04/04/07
3-4
CONTROLS
15
6
8
3
13
7
2
5
9
16
12
1
4
10
14
3-5
CUTTER 24V (SCE) 86037020 04/04/07
11
CONTROLS
6
1. Key Switch
2. Emergency Shut Off Switch
3. Speed Control Knob
4. Propel Control Lever
5. Reverse Button
6. Brush Switch
7. Actuator Switch
8. Solution Control Knob
1. KEY SWITCH
Controls the power for machine functions. To turn machine on, rotate key clockwise. To turn machine off, rotate key
counterclockwise.
FOR SAFETY: Always remove the key when machine is unattended or during service to prevent unauthorized movement.
2. EMERGENCY SHUT-OFF SWITCH
Shuts off machine. To shut off machine, push the switch. To restart machine, rotate the switch
clockwise.
3. SPEED CONTROL KNOB
Controls the speed of the machine. To increase speed, rotate knob clockwise. To decrease speed, rotate knob
counterclockwise.
CUTTER 24V (SCE) 86037020 04/04/07
9. Vacuum Switch
10. Squeegee Lift Lever
11. Squeegee Pitch Adjustment Knob
12. Squeegee Deflection Adjustment Knobs
13. Battery Charge Level Indicator
14. Parking Brake
15. Hour Meter
16. Brush Pressure Indicator
4. PROPEL CONTROL LEVERS
Controls the machine direction, and scrub brushes and solution flow.
To propel machine forward, squeeze either propel lever.
The scrub brushes will not rotate and the solution will not flow to scrub deck with the propel levers in neutral.
5. REVERSE BUTTON
Controls the reverse function.
To propel machine backward, push the reverse button while squeezing either propel lever.
6. BRUSH SWITCH
Controls the scrub brush motors.
To turn scrub brushes on, press the bottom of the switch. The brushes will not rotate with the propel control levers in neutral.
To turn scrub brushes off, press the top of the switch.
3-
CONTROLS
7. ACTUATOR SWITCH
Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck.
To increase brush pressure, press the bottom of the switch.
To decrease brush pressure or rise the scrub deck, press the top of the switch.
8. SOLUTION CONTROL KNOB
Controls solution flow to scrub deck. To increase flow, rotate knob clockwise. To decrease flow, rotate knob counterclockwise. If the brush motors are turned off or the propel
control levers are in neutral, the flow is automatically interrupted until the motors are turned on again. This feature prevents unintentional draining of the solution tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted.
9. VACUUM SWITCH
Controls the vacuum motor. To start vacuum motor, press the bottom of the
switch. To stop vacuum motor, press the top of the
switch.
10. SQUEEGEE LIFT LEVER
Raises and lowers the squeegee. To lower the squeegee, lift the lever from its
raised position. To raise the squeegee, lift the lever from its
lowered position.
11. SQUEEGEE PITCH ADJUSTMENT KNOB
Adjusts the deflection at the ends of the squeegee.
To increase squeegee blade deflection at the ends, turn knob counterclockwise.
To decrease squeegee blade deflection at the ends, turn knob clockwise.
12. SQUEEGEE DEFLECTION ADJUSTMENT KNOBS
Adjusts the deflection along the entire length of the squeegee.
To increase squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends counter-clockwise.
To decrease squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends clockwise.
3-7
CUTTER 24V (SCE) 86037020 04/04/07
13. BATTERY CHARGE LEVEL INDICATOR
Indicates the charge level of the batteries. The meter display is divided into 10 vertical
bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.
14. PARKING BRAKE
Locks front wheels to prevent unintentional movement.
To set parking brake, push down to lock notch. To release parking brake, push down and over
out of the lock down notch.
15. HOUR METER
Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine.
16. BRUSH PRESSURE INDICATOR
The brush pressure indicator corresponds to the amp draw of the scrub brush motors to tell how hard the motors are working. The green zone indicates medium or proper operating brush pressure. The red zone indicates heavy or excessive brush pressure. Operating in the red zone may cause the brush circuit breakers to trip.
CONTROLS
CUTTER 24V (SCE) 86037020 04/04/07
3-8
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.
NOTE: See maintenance section for pre-run machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before operating machine.
FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.
1. Turn the machine power on.
2. Release the parking brake, if your machine is
3. Engage the direction propel levers for the desired
equipped with this option.
direction.
EMERGENCY STOP PROCEDURES
1. Release the propel levers.
2. Turn machine power off with key switch.
3. If an electrical problem is suspected push in
emergency stop button, if machine is equipped with this option.
4. Apply brakes, if your machine is equipped with this option.
FILLING SOLUTION TANK
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
1. Turn the machine power off.
2. Set the parking brake if your machine is equipped with this option.
3. Remove solution tank cover.
4. Fill the solution tank with clean water, leaving
enough room for the required amount of cleaning solution. The solution tank capacity filled to 2” (5 cm) from bottom of fill inlet is 23 gallons (87 liters). The water must not be hotter than 140° F (60°C) to prevent damage to the tank.
5. Measure the chemical into the solution tank. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system.
NOTE: Read the chemical manufacturers recommended proportion instructions.
6. Replace solution tank cover.
! WARNING
Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks.
3-9
CUTTER 24V (SCE) 86037020 04/04/07
NORMAL SCRUBBING
Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without stopping, or raising and lowering scrub deck/squeegee.
NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings & wire must be removed to prevent being caught in brushes or squeegee.
turning,
CUTTER 24V (SCE) 86037020 04/04/07
MACHINE OPERATION
TO BEGIN SCRUBBING
! WARNING
When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.
! CAUTION
Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up.
1. Turn the machine power on.
2. Lower the squeegee.
3. Turn the vacuum on.
4. Lower the scrub brushes to the floor.
5. Turn the scrub brushes on (brushes will start
when machine is propelled).
6. Drive machine forward to begin scrubbing.
NOTE: Shut machine off immediately if water or foam is expelled from the machine.
7. Adjust the speed of the machine, solution flow and scrub brush pressure as necessary.
NOTE: Once solution flow rate is set it is not necessary to shut off solution when stopping scrubbing. Solution flow is automatically shut off when brush motors stop. When brush motors are activated, flow automatically resumes.
TO STOP SCRUBBING
1. Release the propel levers.
2. Turn the scrub brushes off.
3. Raise the scrub brushes.
4. Raise the squeegee.
5. Turn the vacuum off.
6. Turn the machine power off.
3-10
MACHINE OPERATION
DOUBLE SCRUB
For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, Aqua-Mizer removed and brushes down. This allows the contact with the soil while loosening the surface accumulation with the brushes. Allow time for the first application to stay in contact with the floor. Length of time between the first and second pass depends on amount of accumulation and the type of chemical being used. A second scrubbing with the squeegee down and again the solution and brushes on will further loosen soil. The additional application of solution will further assist the difficult cleaning job.
FOR SAFETY: When using machine, go slow on inclines and slippery services.
EMPTYING AND CLEANING TANKS
Park the machine next to a floor drain. Drain hose is on left rear corner of the machine.
1. Turn the machine power off and set parking brake, if your machine is equipped with this option.
SOLUTION TANK
1. Loosen small drain hose from the retainer, then lower hose in direction of the drain.
2. Remove the solution tank cover.
3. Flush the solution tank out with clean water and
run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank. Damage to tank, seals and valves could occur.
4. Secure drain hose into the retainer.
3-11
solution to stay in
CUTTER 24V (SCE) 86037020 04/04/07
RECOVERY TANK
1. Unhook the large drain hose from the retainer.
Unscrew the T-handle on plug enough to loosen plug, then lower hose in direction of the drain. Do not stand in front of end of hose. Recovered solution will come out with force. Slowly remove plug from drain hose.
2. Remove the recovery tank dome. Flush the recovery tank out with clean water. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
2. Clean off the float shut-off system and inspect for free movement of float. The float shut-off system is located in the rear of the recovery tank.
3. Replace the drain plug and secure drain hose in bracket.
4. If machine is to be stored, leave the recovery tank dome off.
SOLUTION TANK COVER
RECOVERY TANK COVER
SOLUTION TANK DRAIN
RECOVERY TANK DRAIN
p
p
Before starting the work
eriod
End of work
eriod before storing
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE DAILY WEEKLY MONTHLY ANNUALLY
Check battery acid level * Check vac hose connections * Clean the squeegee blades * Inspect brushes or pads for debris: wire string, wear Inspect vac fan shut off float screen *
Drain & rinse tanks * Raise squeegee assembly *
Raise scrub deck assembly * Charge the batteries. * Remove the pad drivers/brushes * Check the brushes/pads for damage and/or wear Clean squeegee blades. * Clean recovery tank shut off & screen *
Check battery cells w/ hydrometer * Check solution strainer * Check pivot points, caster and squeegee for proper lubrication Inspect tank and hoses *
Clean tops of batteries and tray * Check battery cable clamps * Use a vacuum to remove lint from the motor windings Grease casters * Grease axle bearings * Inspect all motors for carbon motor brush wear
*
*
*
*
*
CUTTER 24V (SCE) 86037020 04/04/07
4-1
MAINTENANCE
6
8
1. Batteries
2. Squeegee
3. Aqua Mizer
4. Scrub Brushes
5. Float Shut-Off
6. Solution Strainer
7. Brush Motor
8. Traction Motor
9. Circuit Breakers
10. Brush Shroud & Brush Skirts
11. Vacuum Motor
12. Actuator Scrub Brush
5
9
2
11
3
4
1
12
7
10
4-2
CUTTER 24V (SCE) 86037020 04/04/07
1. BATTERIES
The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.
The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.
Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.
MAINTENANCE
! CAUTION
When servicing machine, avoid contact with battery acid.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
! WARNING
Wear eye protection and protective clothing when working with batteries.
! WARNING
Charge batteries in a well ventilated area. BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.
3. Wipe off the top of the batteries at least once a week.
4. Test battery condition with a hydrometer at least once a week.
5. Ensure that all connections are tight and all corrosion removed.
6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.
CUTTER 24V (SCE) 86037020 04/04/07
4-3
MAINTENANCE
CHECKING BATTERY SPECIFIC GRAVITY
Use a hydrometer to check the battery specific gravity.
CHECKING GRAVITY A. Hydrometer B. Battery
NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80
NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80
°C), the reading must be temperature corrected.
(27
To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 reading 0.004 (4 points), for each 10 80 Subtract (-) from the specific reading 0.004 (4 points), for each 10
°F (27°): Add (+) to the specific gravity
° (27°C).
4-4
Battery Check
BATTERY CONDITION
°
F (27°C)
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
°F
°F (6°C) above
°F (6°C) below 80°F (27°C).
CUTTER 24V (SCE) 86037020 04/04/07
TO CHARGE THE BATTERIES
! WARNING
When servicing machine, avoid contact with battery acid.
! CAUTION
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
! WARNING
Wear eye protection and protective clothing when working with batteries.
! WARNING
Charge batteries in a well ventilated area. Leave the battery cover open.
Use a 24 volt, 18 amp maximum output or 25 amp (depending on the size of the batteries), DC charger which will automatically shut off when the batteries are fully charged.
1. Stop the machine in a clean, well-ventilated area next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
3. Raise the battery cover.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine.
5. Replace the battery caps, and leave them in place while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to
the indicator ring. If necessary, add distilled water.
11. Lower the battery cover.
CUTTER 24V (SCE) 86037020 04/04/07
MAINTENANCE
CHANGING BATTERIES
Stop the machine in a clean area next to the charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
1. Raise the battery cover.
2. Disconnect battery pack from machine.
3. Use the proper size open-end wrench to
disconnect main ground wire first and secure cable terminal away from batteries.
4. Disconnect main positive lead and secure cable terminals away from batteries.
5. Loosen both terminals on each jumper cable and remove one at a time.
6. Prepare a suitable site to place the batteries.
7. Attach suitable battery lifting device and lift
batteries from the machine.
!
WARNING
Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods.
FRONT OF MACHINE
4-5
MAINTENANCE
2. SQUEEGEE BLADES
The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.
The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has four wear surfaces for extended service.
Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the pre­run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness.
ADJUSTING SQUEEGEE
Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection. Knobs on each end of the squeegee control this.
SQUEEGEE DEFLECTION
CORRECT
NOT ENOUGH
SQUEEGEE SIDE VIEW OF
4-6
TOO MUCH
CUTTER 24V (SCE) 86037020 04/04/07
TO REMOVE SQUEEGEE ASSEMBLY
1. With the squeegee in the up position, turn key
switch “OFF”.
2. Disconnect vacuum hose from squeegee and loosen both knobs.
3. Pull squeegee assembly rearward from the lifting carrier.
4. Inspect or repair as necessary and reinstall.
TO REPLACE OR ROTATE REAR SQUEEGEE BLADES
1. With the squeegee in the up position, turn key
switch “OFF”.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
2. Remove the squeegee assembly from the machine. Unlatch and remove blade retainer strap and remove squeegee blade.
3. Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions.
4. Install blade on locating pins of squeegee assembly.
5. Install squeegee retainer strap.
6. Fasten and lock latch, adjust latch only tight
enough to take up slack in retaining strap.
TO REPLACE OR ROTATE FRONT SQUEEGEE BLADE
1. With the squeegee in the up position, turn key
switch “OFF”.
2. Remove the squeegee from the machine. Loosen three thumbscrews and remove the retainer strap and squeegee blade.
3. Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions. When installing the front blade, tighten the center thumbscrew first. Insure that the retainer strap is pressed against the blade before tightening the outer screws.
7
TO ADJUST SQUEEGEE PITCH
1. Choose a smooth, level surface. Turn “ON” the
key switch. Lower the squeegee and drive forward at least 2 feet (60cm.).
2. With the squeegee down, stop the machine. Do not allow machine to roll back.
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
3. Determine the differences, if any, in deflection of
the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. The bubble level should also indicate when the squeegee is adjusted properly. When the air bubble is in the center of the vial, the deflection should be even across the squeegee blade.
4. To decrease the deflection of the squeegee blade at the ends, tighten knob near the squeegee center. To increase the deflection at the ends of the squeegee assembly, loosen knob.
5. Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade.
3/8”
PROPER DEFLECTION OF SQUEEGEE BLADE
CUTTER 24V (SCE) 86037020 04/04/07
MAINTENANCE
TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION
1. Choose a smooth, level surface. Lower the
squeegee and drive forward at least 2 feet (60cm).
2. With the squeegee down, stop the machine. Do not allow machine to roll back.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
3. Observe the amount of squeegee deflection. It
should deflect 3/8 in. (9.5mm) across the entire width of the squeegee.
4. To increase the squeegee deflection, turn the 2 knobs at the squeegee ends counter-clockwise. To decrease the deflection, turn the knobs clockwise.
NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation.
5. Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least 2 feet (60cm).
6. Repeat steps 2 through 4 until deflection of 3/8 in. (9.5mm) is reached.
3. TO REPLACE AQUA-MIZER
SQUEEGEE BLADES
These squeegee blades have two wear edges. To use the second edge:
1. Remove deck shrouds.
2. Remove brushes or pad drivers.
3. Remove each of the Aqua-Mizer squeegee
systems.
4. Remove the hardware from each system that retains the blade.
5. Flip the blades and replace hardware.
6. Re-install each Aqua-Mizer system, brushes or
pad drivers and shrouds.
4-
MAINTENANCE
4. SCRUB BRUSHES
There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.
UNCOATED FLOORS
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and removes surface material.
Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on light solid applications.
Polypropylene is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors.
FINISHED FLOORS
Nylon bristles are used in a variety of applications
on coated or uncoated surfaces. White Pads (Polishing) are used for dry polishing to
achieve a high-gloss appearance, or surface washing on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty scrubbing. When used with a mild detergent they will provide surface cleaning without removing the finish.
Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt.
Black Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills. When used with the proper stripper, this pad leaves the floor clean and ready for finishing.
The scrub brushes should be checked before each days work for wire, string, wear and damage.
REPLACING OR INSTALLING SCRUB BRUSHES
1. With the scrub deck up, turn “OFF” the machine. FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn OFF machine and remove key.
2. Remove the two brush cover shrouds.
3. Locate release lever on top of brush or pad
driver. Rotate release lever counter-clockwise and the brush/pad driver will release and drop down.
4. To reinstall, center the brush driver under the brush drive hub. Raise until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position.
5. Replace the two brush cover shrouds.
NOTE: Check that release plate is completely closed and pad/brush is securely attached. Damage to driver or brush could occur.
5. RECOVERY TANK FLOAT SHUT-OFF
When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.
1. The float shut-off screen can be cleaned in or
out of the machine.
2. To clean the float shut-off while it is inside the
machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.
3. To remove the float shut-off, grasp the screen
with one hand and the connected tube with the other. Tilt and pull the float screen assembly to pull it off the barb on the tube.
To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.
4-8
CUTTER 24V (SCE) 86037020 04/04/07
6. SOLUTION STRAINER
The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and re-assemble. Make sure the O-ring gasket is in place when re-assembled
7. BRUSH MOTOR
! WARNING
washer to clean around the brush motors. Use tap pressure only.
CHANGING BRUSH MOTORS
1. With the scrub deck in the stored position,
disconnect brush motor wiring connector from harness.
2. Remove shrouds from scrub deck to access and remove scrub brushes or pad drivers.
3. Remove retaining bolt, lock washer, flat washer and star drive from brush motor shaft.
4. Remove 4 brush motor mounting bolts located under scrub deck.
5. Remove brush motor.
6. Reverse steps to install.
Do not use a pressure
MAINTENANCE
BRUSH MOTOR CARBON BRUSH REPLACEMENT
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do not lose these.
3. Release brus h from spring tension. Remove
screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring tension.
6. Carefully place end cap onto bearing on motor
shaft. NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position,
release all brushes to contact position with motor commutator. NOTE: Failure to insure all brushes are released will result in motor failure.
8. Reset end cap and realign with scribe marks
on motor barrel. Reinstall the two attach bolts from cap into base.
9. Maintain alignment between motor barrel base
and cap.
CUTTER 24V (SCE) 86037020 04/04/07
4-9
MAINTENANCE
8. TRACTION MOTOR
! WARNING
Do not use a pressure washer to clean around the motors. Use tap pressure only.
TRACTION MOTOR CARBON BRUSH REPLACEMENT
FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the
traction motor.
3. Remove brush cap.
4. Release brush from spring tension. Remove
screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.
5. Install new brush and reinstall connecting screw and lead.
6. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.
7. Carefully replace brush cap.
4-10
CUTTER 24V (SCE) 86037020 04/04/07
9. CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
30 Amp. Protects the left scrub brush motor.
30 Amp. Protects the right scrub
25 Amp. Protects the propel motor.
brush motor. 25 Amp. Protects the vacuum
motor.
3 Amp. Protects the machine controls.
10. BRUSH SHROUDS & BRUSH SKIRTS
Contain the water in the shroud area. The skirt will flex over uneven floors and also as the brush or pad wears. As the brush wears the shrouds can be adjusted so that skirt does not have to flex so much. Remove three bolts on each side that fasten the bracket to the cover and re-assemble in the top holes. When the brushes are replaced with new ones move the covers back to the lower set of holes.
11. VACUUM MOTOR
(Refer to the Vacuum Group in the parts section of manual)
! WARNING
Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes.
CHANGING VACUUM MOTOR
1. Remove side cover. Remove side cover.
2. Disconnect electrical connector to the vacuum
2. Disconnect electrical connector to the vacuum
motor.
motor.
3. Loosen clamp and disconnect hose from vacuum
3. Loosen clamp and disconnect hose from vacuum
intake.
intake.
4. Remove vacuum motor mounting bracket bolts,
4. Remove vacuum motor mounting bracket bolts,
which are located under frame.
which are located under frame.
5. Remove vacuum motor and mounting bracket
5. Remove vacuum motor and mounting bracket
assembly.
assembly.
6. Reverse steps to install 6. Reverse steps to install
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon Brushes
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
Carbon Brushes
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
End Cap
Note: Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
CUTTER 24V (SCE) 86037020 04/04/07
4-11
MAINTENANCE
12. ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT
FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed).
1. Remove front cover.
2. Remove the two nuts below the scrub deck that
attach the actuator bracket.
3. Remove clevis pin and rue ring from lower bracket of actuator, make sure not allow actuator bracket to rotate.
4. Disconnect actuator from wiring harness.
5. Remove upper clevis pin and rue ring from
actuator bracket.
6. Reverse steps to install.
SCRUB DECK ACTUATOR ADJUSTMENT
The actuator will need to be adjusted when replaced.
To adjust the actuator:
1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it.
2. Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself.
3. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it.
4. With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft.
5. At the bottomed out position, turn the barrel out 1 1/2 turns, then enough more to allow
connection to lift linkage.
6. Connect actuator to lift linkage.
7. Check travel of actuator during operation.
4-12
CUTTER 24V (SCE) 86037020 04/04/07
RECOMMENDED GREASING:
1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease.
MAINTENANCE
CUTTER 24V (SCE) 86037020 04/04/07
4-13
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris
Worn squeegee blades Rotate or replace squeegee
blades
Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected
from squeegee or recovery
tank Vacuum hose damaged Replace vacuum hose Recovery tank not sealed Place recovery tank dome on
Foam filling recovery tank Empty recovery tank
Vacuum motor does not run, or runs slowly Recovery tank float system
Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and
Faulty vacuum switch Replace switch Worn vacuum motor
Poor scrubbing performance Debris caught in scrub Worn brushes or pads Replace brushes or pads
Improper detergent, brush or Low scrub brush down Low battery charge Charge batteries
Brush motors do not run, or runs slowly Loose connection Check motor wires and
Faulty brush motor contactor Replace contactor
Recovery tank full Drain recovery tank
dirty
brushes
brushes
pad used
pressure
Circuit breaker(s) tripped Reset circuit breaker(s)
Reconnect vacuum hose
tank. Replace damaged gaskets. Use less or different detergent
Use defoamer
Clean float system
connections
Replace brushes, check commutator Remove debris
Contact equipment or application specialist Increase brush pressure
connection
Worn brush motor brushes Replace brushes, check
4-14
CUTTER 24V (SCE) 86037020 04/04/07
commutator
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or
set too low Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose
Solution solenoid valve
obstructed or stuck Vent hole in solution tank lid
obstructed No power to machine Battery disconnected Check all battery cable
Emergency shut-off
activated (If included) Battery connections
corroded Faulty main contactor Replace contactor
Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries
Wheels spin Decrease brush pressure Controller overheated Allow cool down period
Loose connection Check motor wires and
Turn on or increase flow setting
Clean or replace Clear obstruction from vent
hole connections
Reset Clean connections
Adjust brush shroud if needed
connection
CUTTER 24V (SCE) 86037020 04/04/07
4-15
CONTROL HANDLE
1
10
7
8
6
3
5
2
4
9
11
5-1
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86238730 38307 1 HANDLE, LEFT 2 86257230 730125 2 SWITCH, SPST MOM NO W/LEVER 3 86254920 730153 2 SPRING, COMP .240D X 1.25 X .018 4 86231480 140504 2 BUTTON, PROPEL 5 86277070 70784 2 SCR, 4-40 X 5/8 PPHMS 6 86240990 41431 2 HOUSING, BUTTON 7 86277060 70783 4 SCR, 8-32 X 7/8 PHTC TYPE 23 8 86277050 70782 4 SCR, 5/16-18 X 3/4 SHCS NP SS
9 86238740 38308 1 HANDLE, RIGHT 10 86004120 38312 - PROPEL HANDLE ASM, LEFT 11 86004130 38313 - PROPEL HANDLE ASM, RIGHT
CONTROL HANDLE
SERIAL NO.
FROM
NOTES:
SERVICE ONLY SERVICE ONLY
CUTTER 24V (SCE) 86037020 04/04/07
5-2
COVER (FRONT) & TANK MOUNT
5
8
9
10
6
7
3 2
1
2
3
5-3
CUTTER 24V (SCE) 86037020 04/04/07
COVER (FRONT) & TANK MOUNT
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86070150 140574 1 BRKT, TANK MOUNT 24V
2 86010670 87029 4 WASHER, 5/16 FLAT SS
3 86276780 70728 4 SCR, 5/16-18 X 3/4 HHCS SS
4 86062530 27925 1 COVER, FRONT, 24V GRY
5 86004790 48012 2 KNOB, 5/16 –18 4 PRONG
6 86276380 70639 2 SCR, 5/16-18 X 1.25 SSSCU
7 86278080 70823 2 SET SCR, 5/16-18 X 1.75 CP SS
8 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
9 86010670 87029 2 WASHER, 5/16 FLAT SS
10 86068150 140706 1 BRACKET, TANK SUPPORT *
FROM
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-4
COVER (TOP) & TANK MOUNT
3
7
1
5
9
2
3
4
11
8
3
10
5
3
6
5-5
CUTTER 24V (SCE) 86037020 04/12/07
COVER (TOP) & TANK MOUNT
REF PART NO. PRV NO. QTY DESCRIPTION
1 86062540 27926 1 COVER, TOP 24V GRY 2 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS 3 86010670 87029 10 WASHER, 5/16 FLAT SS 4 86239630 41429 1 HINGE, COVER TO TANK 5 86276780 70728 4 SCR, 5/16-18 X 3/4 HHCS SS 6 86073700 140484 1 BRACKET, TANK LEFT 7 86069630 140485 1 BRACKET, TANK RIGHT 8 86233390 80887 1 CLAMP, 7/8 DIA “P” CUSHIONED 9 86271870 57290 1 NUT, 1/4-20 HEX NYLOCK THIN SS
10 86276490 70670 3 SCR, 5/16 –18 X 5/8 HHCS SS
- 86292630 - 1 NET, CARGO
11 86276780 70728 3 SCR, 5/16 –18 X 3/4 HHCS SS
SERIAL NO.
FROM NOTES:
NOT SHOWN
CUTTER 24V (SCE) 86037020 09/30/11
5-6
DECAL
1
7
2
3
4
5
6
5-7
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86243560 500573 1 LABEL, CUTTER RIGHT 2 86243520 500564 1 LABEL, ELEC. PANEL 24V DELUXE 3 86243530 500565 1 LABEL, ELEC. PANEL. LOWER 24V 4 86243600 500578 1 LABEL, SQUEEGEE LEVER 5 86243550 500572 1 LABEL, CUTTER LEFT 6 86243180 500479 1 LABEL, SOLUTION FILL 24V 7 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
DECAL
SERIAL NO.
FROM NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-8
ELECTRICAL PANEL
33
DETAIL 'A'
1
2
3
11
48
7
30
37
29
22
40
38
32
27
39
13
43
26
25
31
24
23
41
19
12
42
28
32
11
20
18
11
34
4
36
6
8
9
44
24
47
35
5
DETAIL 'A'
14
15
16
17
9
5-9
CUTTER 24V (SCE) 86037020 04/04/07
21
0
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276290 70626 7 SCR, #10 X 3/4 PPHST HI-LO BLK
2 86294250 - 7 WASHER, .19 ID X .5 X .09TK BLK
3 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER
4 86242110 48088 2 KNOB, .90 OD X .25 COLLET
5 86008900 80845 4 BOOT, SEAL-PUSH BUTTON 7/16-28
6 86082180 62926 1 PLATE, ELEC. PANEL 24V DELUXE
7 86237800 35261 1 GASKET, ELEC PLATE 24V
8 86279300 87134 8 WASHER, #6 LOCK
9 86273990 70067 12 SCR, 6-32 X 3/8 PPHMS SS 10 86001910 14606 4 BREAKER, 30A 50VDC CIRCUIT 11 86246940 54156 1 METER, 0-50 AMP DC 12 86007170 72159 1 SWITCH KEY TWO POSITION 13 86006420 67393 2 RELAY, 24VDC 100A 14 86005700 57104 4 NUT10-32 W/STAR WASHER PLTD 15 86279480 87166 4 WASHER, 5/16 EXT LOCK PLTD 16 86271080 57117 4 NUT, 5/16-24 HEX PLTD 17 86010760 87142 2 WASHER, .344 X .69 X .066 FLAT PLT 18 86082820 66353 1 PLATE, ELECT. PANEL, BACK 19 86254440 73734 2 SPACER, .166 ID X .313 OD X .375 L AL 20 86002950 27695 1 CONTROLLER, 24VDC PROPEL MOTOR 21 86270850 57026 2 NUT, 8-32 HEX NYLOCK SS 22 86002350 27944 1 CIRCUIT BOARD, SOL FLOAT WIRED 23 86276880 70751 2 SCR, 1/4-20 X 3/8 HHCS SS 24 86255900 73538 3 STANDOFF, 6-32 x 5/8 HEX NYL 25 86255910 73659 2 STANDOFF, ¼-20 X 1.0 HEX INS 26 86006850 70393 2 SET SCR, ¼-20 X 1.25 L 27 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER 28 86273910 70045 2 SCR, 8-32 X 1 PPHMS SS 29 86253630 73987 1 SHUNT, DC AMM. 25 AMP, 50MV 30 86005520 54145 1 METER, 24 V BATTERY CHARGE LEVEL 31 86002000 14717 1 BREAKER, 3 AMP 1681-090-300 32 86271870 57290 6 NUT, 1/4-20 HEX NYLOCK THIN SS 33 86257030 72168 1 SWITCH, MOMENTARY, DPST 34 86002010 14942 1 BOOT, 3/8 CIRCUIT BRAKER 35 86004860 48073 1 KEY SWITCH 36 86006310 66335 1 POTENTIOMETER, 50K OHMS 37 86279020 87026 2 WASHER, #6 LOCK EXT STAR SS 38 86279600 87187 2 WASHER, #6 FLAT BRASS 39 86276250 70615 2 SCR, 6-32 X 3/8 SRHMS BR 40 86271790 57256 2 NUT, 6-32 HEX BRASS 41 86249290 62283 1 PLATE, METER RETAINING 42 86237830 35264 1 GASKET, AMP METER 43 86255890 730164 2 STANDOFF, 6-33 X 1.0 HEX NYL 44 860055220 54154 1 METER, 24V BATTERY CHARGE LEVEL 45 86267340 880269 2 WIRE, 22” RED/18 76040 X 76075 46 86267360 880271 1 WIRE, 14” BLK/18 76011 X 76040 47 86238030 36235 3 GASKET, SWITCH CARLING 48 86007210 72165 1 SWITCH, DPDT 3-POSITION ROCKER
CUTTER 24V (SCE) 86037020 10/12/07
ELECTRICAL PANEL
SERIAL NO.
FROM NOTES:
5-1
LIFT HANDLE
6
1
7
9
4
5
8
1
2
3
5-11
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86010670 87029 5 WASHER, 5/16 FLAT SS
2 86271840 57285 1 NUT, 5/16-18 HEX NYLOCK THIN SS
3 86066860 140537 1 BAR, SQG LIFT SWING 36V
4 86238360 36215 1 GRIP, 3/16 X 1.0 ORANGE
5 86259400 87205 1 WASHER, THRUST .51ID X 1OD BRO
6 86082390 62961 1 PLATE, LEVER NOTCH DLX
7 86276780 70728 4 SCR, 5/16-18 X 3/4 HHCS SS
8 86228840 09124 1 BEARING, FLANGED .314 ID X .502 OD
9 86006930 70514 1 SCR, 5/16-18 X 1.00 BSHCS SS
LIFT HANDLE
SERIAL NO.
FROM
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-12
LIFT HANDLE LINKAGE
3
2
4
1
17
5
16
9
6
15
14
12
13
10
8
11
7
6
5-13
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP
2 86238430 36191 1 GROMMET, 1.00ID 3/16 GRIP
3 86276780 70728 4 SCR, 5/16-18 X 3/4 HHCS SS
4 86010670 87029 4 WASHER, 5/16 FLAT SS
5 86082270 62946 1 PLATE, PIVOT
6 86010630 87013 2 WASHER, 1/4ID X 5/8OD SS
7 86273820 70019 1 SCR, 1/4-20 X 1.25 HHCS SS
8 86069610 140482 1 BRACKET, SCRUB DECK PIVOT 24V
9 86271870 57290 1 NUT, 1/4-20 HEX NYLOCK THIN SS
10 86008650 80604 1 COTTER, 1/4” RING 11 86005630 57022 2 NUT, 3/8-16 HEX NYLOCK THIN SS 12 86077480 51365 1 LINK, SQG LIFT FIXED 13 86003240 27942 1 CABLE, .125 X 26.5 0707 SS LB E-E 14 86009560 82053 1 PIN, CLEVIS 1/4” X .63”” PLTD 15 86228900 09138 1 BEARING, FLANGED .252ID X .503OD 16 86259400 87205 1 WASHER, THRUST .51ID X 1OD BRO 17 86278910 87003 2 WASHER, 3/8 ID X 7/8 OD SS
LIFT HANDLE LINKAGE
SERIAL NO.
FROM
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-14
RECOVERY TANK
11
23 22
21
25
1
2
3
4
7
20
5
24
6
19
10
12
18
12
17
8
7
11
9
12
13
14
5-15
CUTTER 24V (SCE) 86037020 01/21/13
16
15
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273950 70056
2 86003340 28062
3 86003990 35250
4 86246080 51368
5 86270920 57049
6 86032540 75371
7 86276290 70626
8 86001190 140133
9 86089630 78490
10 86237650 35219 11 86372080 ­12 86002400 20064 13 86004180 39315 14 86002840 27282 15 86008400 78499 16 86006240 66227 17 86004450 40019 18 86004260 39472 19 86271870 57290 20 86075540 27941 21 86069780 140511 22 86010630 87013 23 86273810 70018 24 86236410 34394 25 86257860 78390
1 SCR, 6-32 X 1/2 PPHMS 1 DOME, 13 X 11 1 GASKET, DOME 2 LANYARD, 18.0 W/ LOOP & EYE 1 NUT, 6-32 HEX NYLOCK SS 1 TANK, RECOVERY 24V GRY 5 SCR, #10 X 3/4 PPHST HI-LO BLK 1 BRACKET, RECOVERY HOSE MTG 1 TUBE, 1.5 PVC X 24.0 2 GASKET, 1-1/2 COMPRESSION 2 NUT, 1.5 SLIP JOINT 3 CLAMP, 2.0” WORM GEAR X .312W 1 HOSE, 1.5 BLK VAC X 28” 1 CUFF, 1.5 SLIP X 1.5 HOSE 1 TETHER, DRAIN PLUG 1 PLUG, DRAIN HOSE 1 HOSEBARB, 1.5 DOUBLE MCHD 1 HOSE, 1.5 X 24.0 DRAIN 2 NUT, 1/4-20 HEX NYLOCK THIN SS 1 COVER, VACUUM HOSE 1 BRACKET, VAC INTAKE 2 WASHER, 1/4ID X 5/8OD SS 2 SCR, 1/4-20 X 1 HHCS SS 1 FLOAT, VAC SHUT OFF 1 TUBE, 1.5 WASTE
RECOVERY TANK
SERIAL NO.
FROM NOTES:
CUTTER 24V (SCE) 86037020 01/21/13
5-16
SCRUB BRUSH/PAD DRIVER
6
9
4
7
5
8
6
9
4
8
1
5
3
7
5
2A
2B 2C 2D 2E
5-17
CUTTER 24V (SCE) 86037020 04/04/07
SCRUB BRUSH/PAD DRIVER
26 IN DISK:
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000210 02406 2 PAD DRIVER, 13” SD 2A 86000220 02407 2 BRUSH, 13” POLYPROPYLENE SD 2B 86000230 02408 2 BRUSH, 13” NYLON SD U19981 2C 86000240 02410 2 BRUSH, 13” MILD GRIT SD U19882
3 86005070 51284 1 LOCK, PAD CENTER SNAP, TWO STEP
4 86276590 70695 3 SCR, #12 X 1.0 PPHMS SS
5 86276580 70694 4 SCR, 8-32 X 3/4 PTHMS SS
6 86276600 70696 3 SCR, #10 X 3/4 PTHMS SS
7 86007910 73817 1 SPRING, EX .31 D X 2.0 L X .03 W SS
8 86007280 730011 1 SOCKET, DRIVE BRUSH
9 86005940 62852 1 PLATE, BRUSH RELEASE
32 IN DISK:
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000290 02418 2 PAD DRIVER, 16” SD 2A 86000300 02419 2 BRUSH, 16” POLYPROPYLENE SD 2B 86000310 02420 2 BRUSH, 16” NYLON SD 2C 86000320 02421 2 BRUSH, 16” NYLON POLISH SD 2D 86000330 02422 2 BRUSH, 16” MILD GRIT SD 2E 86000340 02423 2 BRUSH, 16” SUPER AGGRESSIVE SD
3 86005070 51284 1 LOCK, PAD CENTER SNAP, TWO STEP
4 86276590 70695 3 SCR, #12 X 1.0 PPHMS SS
5 86276580 70694 4 SCR, 8-32 X 3/4 PTHMS SS
6 86276600 70696 3 SCR, #10 X 3/4 PTHMS SS
7 86007910 73817 1 SPRING, EXT .31 D X 2.0 L X .03 W SS
8 86007280 730011 1 SOCKET, DRIVE BRUSH
9 86005940 62852 1 PLATE, BRUSH RELEASE
SERIAL NO.
FROM
SERIAL NO.
FROM NOTES:
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-18
SCRUB DECK AQUA-MIZER-26IN SCRUBHEAD
1 2 3
4
21
5
23
16
12
17
18
15
14
20
7
19
7
18
17
15
12
8
9
13
7
14
6
10
87
11
22
5-19
CUTTER 24V (SCE) 86037020 04/04/07
SCRUB DECK AQUA-MIZER-26IN SCRUBHEAD
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006930 70514 4 SCR, 5/16-18 X 1.00 BSHCS SS
2 86228840 09124 4 BEARING, FLANGED .314 ID X .502 OD
3 86259420 87232 4 WASHER, THRUST .51 ID X 1 OD BRO
4 86259400 87205 4 WASHER, THRUST .51 ID X 1 OD BRO
5 86255060 73426 2 SPRING, EXT. .43D X 2.50L X .047W
6 86082370 62957 1 PLATE, AQ LOCK L 13 IN
7 86010630 87013 13 WASHER, 1/4 ID C 5/8 OD SS
8 86271870 57290 11 NUT, 1/4-20 HEX NYLOCK THIN SS
9 86255990 62939 2 STRAP, AQ, BACK, L 13 IN
10 86256000 62940 2 STRAP, AQ, BACK, R 13 IN 11A 86001410 140507 1 BLADE, 13 LEFT 11B 86135150 730428 1 BLADE, 13 IN LT URETHANE
12 86276960 70773 9 SCR, 1/4-20 X 1 CARRIAGE SS
13 86249530 62937 1 PLATE, AQ ATTACH L 13 IN
14 86273780 70015 2 SCR, 1/4-20 X 3/4 HHCS SS NP
15 86005630 57022 6 NUT, 3/8-16 HEX NYLOCK THIN SS
16 86249540 62938 1 PLATE, AQ, ATTACH R 13 IN
BEARING, FLANGED .377 ID C .502
17 86228910 09139 6
18 86276860 70747 6 SCR, 3/8-16 X 1.75 BSHCS SS 19A 86001400 140506 1 BLADE, 13 IN RIGHT 19B 86135140 730427 1 BLADE, 13IN RT URETHANE
20 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
21 86082380 62958 1 PLATE, AQ LOCK R 13 IN
22 86024970 47397 - AQUA-MIZER 26” SCRUBHEAD LEFT
23 86024980 47400 - AQUA-MIZER 26” SCRUBHEAD RIGHT
OD
SERIAL NO.
FROM
NOTES:
SERVICE ASM SERVICE ASM
CUTTER 24V (SCE) 86037020 04/04/07
5-20
SCRUB DECK AQUA-MIZER-32IN SCRUBHEAD
1
2
3
4
21
5
23
16
12
17
18
15
14
22
19
7
15
18
12
20
7
17
8
9
10
13
11
7
14
6
78
5-21
CUTTER 24V (SCE) 86037020 04/04/07
SCRUB DECK AQUA-MIZER-32IN SCRUBHEAD
REF PART NO. PRV. NO QTY DESCRIPTION
1 86006930 70514 4 SCR, 5/16-18 X 1.00 BSHCS SS 2 86228840 09124 4 BEARING, FLANGED .314 ID X .502 OD 3 86259420 87232 4 WASHER, THRUST .51 ID X 1 OD BRO 4 86259400 87205 4 WASHER, THRUST .51 ID X 1 OD BRO 5 86255060 73426 2 SPRING, EXT. .43D X 2.50L X .047W 6 86249590 66374 1 PLATE, AQ LOCK LEFT 16 IN 7 86010630 87013 13 WASHER, 1/4 ID 5/8 OD SS 8 86271870 57290 11 NUT, 1/4-20 HEX NYLOCK THIN SS 9 86256020 730131 2 STRAP, AQ, BACK, L 16 INCH
10 86256010 730130 2 STRAP, AQ, BACK, L 16 INCH
11A 86001430 140528 1 BLADE, AQ LEFT 16 INCH 11B 86135160 730429 1 BLADE, AQ LT 16 INCH URETHANE
12 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS
13 86082870 66370 1 PLATE, AQ ATTACH L, 16”
14 86276960 70773 9 SCR, 1/4-20 X 1 CARRIAGE SS
15 86005630 57022 6 NUT, 3/8-16 HEX NYLOCK THIN SS
16 86082880 66371 1 PLATE, AQ, ATTACH R 16 IN
17 86228910 09139 6 BEARING, FLANGED .377 ID C .502 OD
18 86276860 70747 6 SCR, 3/8-16 X 1.75 BSHCS SS
19A 86135140 140527 1 BLADE, AQ RIGHT 16 INCH 19B 86135170 730430 1 BLADE, AQ RT 16 INCH URETHANE
20 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
21 86249600 66375 1 PLATE, AQ LOCK RIGHT 16 IN
22 86024960 47396 - AQUA-MIZER 32” SCRUBHEAD LEFT
23 86004700 47401 - AQUA-MIZER 32” SCRUBHEAD RIGHT
SERIAL NO.
FROM NOTES:
SERVICE ASM SERVICE ASM
CUTTER 24V (SCE) 86037020 04/04/07
5-22
SCRUB DECK MOTORS
1
2
5-23
10
9
8
7
6
CUTTER 24V (SCE) 86037020 04/04/07
5
3
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005320 53630 2 MOTOR ASM, 24VDC 200RPM GEAR
1A 86001360 140394 - BRUSH SET, CCL MOTORS
2 86002830 27196 2 CABLE TIE, .375 X 24.7 3 86010790 87163 8 WASHER, 3/8 SPLIT LOCK PLTD 4 86276970 70774 8 SCR, 3/8-16 X 3/4 HHCS SS 5 86007020 70673 2 SCR, 5/16-18 X 1.25 HHCS SS 6 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD
WASHER, .344ID X 1.13OD X .09T
7 86279630 87212 2 8 86003420 29220 2 DRIVER, BRUSH SD
9 86004810 48040 2 KEY, 1/4 SQ. X 1.00
10 86279640 87213 2
PLTD
WASHER, .78ID X 1.63OD X .25T PLTD
SCRUB DECK MOTORS
SERIAL NO.
FROM
NOTES:
SERVICE ONLY
SUPPLIED W/ MTR
CUTTER 24V (SCE) 86037020 04/04/07
5-24
SCRUB DECK SKIRT
1
15
22
20
12
21
16
13
8
14
8
9
17
24
1
2
3
10
4
5
23
9
7
9
11
8
6
18
5-25
CUTTER 24V (SCE) 86037020 04/04/07
19
SCRUB DECK SKIRT-26IN SCRUBHEAD
SERIAL NO.
REF PART NO. PRV. NO QTY DESCRIPTION
1 86006930 70514 10 SCR, 5/16-18 X 1.00 BSHCS SS 2 86069650 140488 1 BRACKET, SHROUD LEFT 3 86271900 57294 19 NUT, 10-24 HEX NYLOCK THIN SS 1000094309 4 86010650 87018 19 WASHER, #10 X 9/16 ODS 5 86062940 730113 1 SHROUD, SCRUBDECK 26” LFT 6 86277110 70789 19 SCR, 10-24 X 3/4 PPHMS SS 1000094309 7 86161800 46-802531 1 LATCH & CONCEALED KEEPER 8 86271840 57285 12 NUT, 5/16-18 HEX NYLOCK THIN SS 1000094309
9 86292500 - 11 WASHER, 5/16 ID X 9/16 OD SS 10 86270920 57049 4 NUT, 6-32 HEX NYLOCK SS 11 86273950 70056 4 SCR, 6-32 X 1/2 PPHMS SS 1000094309 12 86062950 730115 1 SHROUD, SCRUBDECK 26” RIGHT 13 86011020 89202 1 WHEEL, 3” DIA CUSHION RUBBER 14 86001350 140390 1 BUSHING, SPANNER, .435 X 1.10 15 86277150 70797 1 SCR, 5/16-18 X 2 BSHCS SS 1000094309 16 86082950 66385 1 PLATE, BUMPER WHEEL ATTACH 1000094309 17 86069640 140487 1 BRKT, SHROUD RIGHT 18 86066380 140543 1 BAND, SHROUD SKIRT LEFT 19 86007440 730119 1 SKIRT, 26INCH LEFT 20 86066390 140544 1 BAND, SHROUD SKIRT RIGHT 21 86007450 730120 1 SKIRT, 26INCH RIGHT
22 86004730 47414 - SHROUD ASM, 26” RIGHT SCRUBHEAD 23 86004740 47415 - SHROUD ASM, 26” LEFT SCRUBHEAD
24 86244100 500831 1 LABEL, AQUA-MIZER
FROM NOTES:
SERVICE
ONLY
SERVICE
ONLY
CUTTER 24V (SCE) 86037020 04/12/07
5-26
SCRUB DECK SKIRT – 32IN SCRUBHEAD
1
15
8
16
24
13
9
17
1
22
20
12
21
14
8
2
3
10
9
7
9
8
11
6
4
19
5
23
18
5-27
CUTTER 24V (SCE) 86037020 04/04/07
SCRUB DECK SKIRT-32IN SCRUBHEAD
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006930 70514 10 SCR, 5/16-18 X 1.00 BSHCS SS
2 86070050 140563 1 BRACKET, SHROUD RETAINER LEFT
3 86271900 57294 23 NUT, 10-24 HEX NYLOCK THIN SS 1000094309
4 86010650 87018 23 WASHER, #10 X 9/16 OD
5 86062960 730136 1 SHROUD, SCRUBDECK 32” LEFT
6 86277110 70789 23 SCR, 10-24 X 3/4 PPHMS SS 1000094309
7 86161800 46-802531 1 LATCH & CONCEALED KEEPER
8 86271840 57285 10 NUT, 5/16-18 HEX NYLOCK THIN SS 1000094309
9 86292500 - 11 WASHER, 5/16 ID X 9/16 OD SS 10 86270920 57049 4 NUT, 6-32 HEX NYLOCK SS 11 86273950 70056 4 SCR, 6-32 X 1/2 PPHMS SS 1000094309 12 86062970 730137 1 SHROUD, SCRUBDECK 32” RIGHT 13 86011020 89202 1 WHEEL, 3” DIA CUSHION RUBBER 14 86001350 140390 1 BUSHING, SPANNER, .435 X 1.10 15 86277150 70797 1 SCR, 5/16-18 X 2 BSHCS SS 1000094309 16 86082950 66385 1 PLATE, BUMPER WHEEL ATTACH 1000094309 17 86070040 140562 1 BRKT, SHROUD RETAINER RIGHT 18 86066410 140549 1 BAND, SKIRT LEFT 32 INCH 19 86007530 730145 1 SKIRT, 32 INCH LEFT 20 86069640 140548 1 BAND, SKIRT RIGHT 32 INCH 21 86007540 730146 1 SKIRT, 32 INCH RIGHT
SHROUD ASM, 32” RIGHT
22 86004710 47412 ­23 86004720 47413 - SHROUD ASM, 32” LEFT SCRUBHEAD
24 86244100 500831 1 LABEL, AQUA-MIZER
SCRUBHEAD
FROM
NOTES:
SERVICE
ONLY
SERVICE
ONLY
CUTTER 24V (SCE) 86037020 04/12/07
5-28
SCRUB DECK LIFT LINKAGE-26IN SCRUBDECK
12
3
4
7
5
4
7
7
11
9
7
6
8
4
7
4
10
4
5
7
13
1
2
4
3
5-29
CUTTER 24V (SCE) 86037020 04/04/07
5
SCRUB DECK LIFT LINKAGE-26IN SCRUBDECK
REF PART NO. PRV. NO QTY DESCRIPTION
1 86273780 70015 6 SCR, 1/4-20 X 3/4 HHCS SS NP
2 86069910 140545 1 BRACKET, ANGLE SUPPORT LEFT
3 86273740 70010 2 SCR, 1/4-20 X 1.5 HHCS SS
4 86010630 87013 8 WASHER, 1/4ID X 5/8OD SS
5 86271870 57290 10 NUT, 1/4-20 HEX NYLOCK THIN SS
6 86069920 140546 1 BRACKET, ANGLE SUPPORT RIGHT
7 86259400 87205 10 WASHER, THRUST .51ID X 1OD BRO
8 86228920 09140 2 BEARING, .252ID X .503OD X 1.0
9 86228900 09138 2 BEARING, FLANGED, .252ID X .503OD 10 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS SS 11 86066770 140492 1 BAR LINK LEFT 12 86066720 140447 1 BAR LINK, RIGHT 13 86236650 34388 1 FRAME, W24V SCRUB DECK
SERIAL NO.
FROM
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-30
SCRUB DECK LIFT LINKAGE-32IN SCRUBDECK
11
3
4
7
5
4
7
7
12
9
7
2
8
4
7
4
10
4
5
7
6
1
2
4
3
5-31
CUTTER 24V (SCE) 86037020 04/04/07
5
SCRUB DECK LIFT LINKAGE-32IN SCRUBDECK
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273780 70015 4 SCR, 1/4-20 X 3/4 HHCS SS NP
2 86070030 140561 2 BRACKET, ANGLE SUPPORT
3 86273740 70010 2 SCR, 1/4-20 X 1.5 HHCS SS
4 86010630 87013 8 WASHER, 1/4ID X 5/8OD SS
5 86271870 57290 8 NUT, 1/4-20 HEX NYLOCK THIN SS
6 86236670 34393 1 FRAME 36V, SCRUB DECK
7 86259400 87205 10 WASHER, THRUST .51ID X 1OD BRO
8 86228920 09140 2 BEARING, .252ID X .503OD X 1.0
9 86228900 09138 2 BEARING FLANGED, .252ID X .503OD 10 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS SS 11 86066810 140513 1 BAR, LINKAGE, LEFT 12 86066870 140566 1 BAR LINK, RIGHT
SERIAL NO.
FROM NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-32
SCRUB DECK LIFT
2
12
5
1
13
10
2
7
8
7
6
3
1
2
9
7
7
5
4
13
11
5-33
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV. NO QTY DESCRIPTION
1 86010670 87029 2 WASHER, 5/16 FLAT SS
2 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
3 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS
4 86271870 57290 3 NUT, 1/4-20 HEX NYLOCK THIN SS
5 86010630 87013 6 WASHER, 1/4ID X 5/8OD SS
6 86069750 140508 1 BRACKET, FRAME MOUNT
7 86259400 87205 10 WASHER, THRUST .51ID X 1OD BRO
8 86228920 09140 1 BEARING, .252ID X .503OD X 1.0
9 86069760 140509 1 BRACKET, CENTER LINK 10 86007020 70673 1 SCR, 5/16-18 X 1.25 HHCS SS 11 86197150 70669 1 SCR, 5/16 X 1.25 ELEV FLDG SA 12 86273740 70010 1 SCR, 1/4-20 X 1.5 HHCS SS 13 86228840 09124 2 BEARING, FLANGED .314ID X .502OD
SCRUB DECK LIFT
SERIAL NO.
FROM
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-34
SCRUB DECK LIFT
21
22
14
14
19
15
17
18
8
6
7
8
9
16
22
2
4
2
3
20
2
2
2
0
1
12
3
2
4
5
10
11
13
5-35
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276920 70755 7 SCR, 3/8-16 X 1HHCS SS NP
2 86279590 87185 2 WASHER, 3/8 SEALING X 3/4 OD
3 86069590 140479 1 BRACKET, ACTUATOR MOUNT BACK
4 86069600 140480 1 BRACKET, ACTUATOR MOUNT FRONT
5 86272410 66233 1 PIN, CLEVIS 3/8” X 1.63” PLTD
6 86277010 70778 2 SCR, 3/8-16 X 7 HHCS SS
7 86068130 140456 1 BRACKET, ACTUATOR TUBE
8 86248970 81406 1 PIN, CLEVIS 3/8 X 2 PLTD
9 86254910 730134 2 SPRING, COMP .89OD X 6.13L 10 86005730 57111 2 NUT, 3/8-16 HEX 11 86069770 140510 1 BRACKET, DECK MOUNT 12 86069930 140547 1 BRKT, SOLUTION FILL 13 86005630 57022 7 NUT, 3/8-16 HEX NYLOCK THIN SS 14 86008670 80606 2 COTTER, 3/8” RING 15 86011960 - 1 ACTUATOR, 24VDC 5.0 STRK 16 86277280 70822 2 SCR, 3/8-16 X 1.00 CARRIAGE SS 17 86068160 140707 1 BRACKET, TANK BRACE 18 86005630 57022 2 NUT, 3/8-16 HEX NYLOCK THIN SS 19 86068170 140708 1 BRACKET, ACTUATOR MOUNT 20 86271840 57285 5 5/16-18 HEX NYLOCK THIN SS 21 86006560 70083 4 SCR, 5/16-18 X 1 HHCS SS NP 22 86010670 87029 9 WASHER, 5/16 FLAT SS 23 86279650 87222 1 WASHER, SEAL 5/16 X 3/4 OD SS 24 86274720 70264 1 SCR, 5/16-18 X 1.50 HHCS SS
SCRUB DECK LIFT
SERIAL NO.
FROM
* * * * * *
* 1000141108 1000141108
NOTES:
WAS 87003
CUTTER 24V (SCE) 86037020 04/04/07
5-36
SOLUTION
HOSE FROM
FILTER ASM.
1
2
5
3
4
14
6
11
12
10
7
8
13
9
5-37
CUTTER 24V (SCE) 86037020 04/04/07
SERIAL NO.
REF PART NO. PRV. NO QTY DESCRIPTION
1 86273950 70056 1 SCR, 6-32 X 1/2 PPHMS SS 2 86234790 27827 1 COVER CLP SOLUTION 3 86246080 51368 1 LANYARD, 18.0 W/ LOOP & EYE 4 86014810 - 1 NUT, 6-32 ACORN SS 5 86008270 75370 1 TANK, SOLUTION 24V, BLU 6 86240460 40089 1 HOSEBARB, 1/2 MPT X 1.0 HOSE
HOSE, 1.0ID 1/8W X .12W CLR X
7 86282050 39562 1 8 86233110 20018 1 CLAMP, 1.0” WORM GEAR
9 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS 10 86276380 70639 4 SCR, 5/16-18 X 1.25 SSSCU 11 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 12 86197910 40022 1 HOSEBARB, 1/2 MPT X 1/2 POLY DL 13 86010670 87029 4 WASHER, 5/19 FLAT SS 14 86032890 75460 1 TANK, SOLUTION 24V 1000141108
24.5”
FROM
SOLUTION
NOTES:
SCEX264/SCEX324
CUTTER 24V (SCE) 86037020 04/12/07
5-38
SOLUTION
13
11
10
12
1
4
10
9
8
4
3
6
2
7
5
5-39
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS NP
2 86233150 20042 3 CLAMP, 3/8 HOSE (D-SLOT)
3 86069790 140518 1 BRACKET, FILTER/SOLUTION MOUNT
4 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS
5 86271830 57283 2 NUT, 3/8 NPT PLASTIC
6 86264940 27051 4 CABLE TIE, 11.38” UL/CSA
7 86282190 39616 1 HOSE, 1/2” WIRE BOUND X 13”
8 86007560 730161 1 STRAINER, 1/2 HOSE 20 MESH
- 86005870 59021 1 O-RING, FILTER SEAL RON-VIK
- 86007750 73405 1 SCREEN, 20 MESH STRAINER
- 86313160 - - CAP, STRAINER SHORT
9 86010540 84141 1 VALVE, 24VDC SOL 1/2” HOSEBARB
- 86003460 29260 - DIAPHRAGM SRVC PART SLND
- 86136820 47395 - SOLENOID SPRING KIT 10 86281100 39274 2 HOSE, 1/2 WIRE BOUND X 7” 11 86003580 34327 1 FITTING, 1/2” X 3/8” x 3/8” RED T 12 86280820 39035 2 HOSE, 3/8 NYLOBRD X 10” 13 86001550 40043 2 HOSEBARB, 3/8 MPT X 3/8 90 D
SERIAL NO.
FROM
SOLUTION
NOTES:
SERVICE
ONLY
SERVICE
ONLY
CUTTER 24V (SCE) 86037020 10/08/08
5-40
SQUEEGEE-26IN SCRUBHEAD
1
2
37
34
33
32
35
36
34
5
6
8
7
3
4
5
14
13
9
16
17
31
29
30
28
10
1
22
12
19
20
18
11
7
2
21
24
23
15
5-41
CUTTER 24V (SCE) 86037020 01/20/12
27
25
26
SQUEEGEE-26IN SCRUBHEAD
REF PART NO. PRV NO. QTY DESCRIPTION
1 86009200 81535 4 KNOB, 3/8-16 4 PRONG ALUM 2 86010680 87030 4 WASHER, 3/8ID X 3/4OD NYLON 3 86007780 73576 2 SPRING, COMP .60D X 2.0L X .045W 4 86008660 80605 2 COTTER, 5/16 RING 5 86001350 140390 4 BUSHING, SPANNER .435 X 1.10 6 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS 7 86005630 57022 4 NUT, 3/8-16 HEX NYLOCK THIN SS 8 86274130 70098 2 SCR, 8-32 X 3/8 PHTC ‘F’ PLTD
9 86009910 82576 1 VIAL, LEVEL 10 86082420 62970 1 PLATE, SQUEEGEE TOP 35” 11 86082440 62972 1 PLATE, REAR SQUEEGEE 35”
12A 86007430 730114 1 SQUEEGEE, REAR BLADE LINATEX 12B 86137020 730423 1 SQUEEGEE, REAR BLADE URETHANE
13 86001340 140384 1 BAND, REAR SQUEEGEE 14 86009180 81489 1 STRIKER, SQUEEGEE STRAP REAR 15 86001330 140382 1 BAND, REAR SQUEEGEE 16 86009170 81488 1 LATCH, SQUEEGEE STRAP 17 86006400 67380 4 RIVET, 5/32OD X 1/8 GRIP 18 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP 19 86010790 87163 2 WASHER, 3/8 SPLIT LOCK PLTD 20 86005840 57269 2 NUT, 3/8-16 HEX COUPLING SS 21 86082450 62973 1 PLATE, SQUEEGEE BOTTOM 35” 22 86008390 78493 1 TUBE ASM, SQUEEGEE VAC 23 86276990 70776 2 SCR, 3/8-16 X 3.5 CARRIAGE SS 24 86276870 70748 2 SCR, 3/8-16 X 2.5 CARRIAGE SS 25 86082430 62971 1 PLATE, SQUEEGEE FRONT 35”
26A 86008020 73894 1 BLADE, SQUEEGEE FRONT LINATEX 35” 26B 86137030 730424 1 SQUEEGEE, FRONT BLADE URETHANE
27 86066370 140383 1 BAND, SQUEEGEE FRONT 28 86277000 70777 2 SCR, 1/4-20 X 1.5 CARRIAGE SS 29 86007040 70680 3 SCR, 5/16-18 X 1 THUMB SS TYPE P 30 86271820 57270 3 NUT, 5/16-18 CAPTIVE “J” PLTD 31 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS 32 86005650 57031 2 NUT, 5/16-18 HEX 33 86010670 87029 4 WASHER, 5/16 SS 34 86011020 89202 4 WHEEL, 3” DIA. CUSHION RUBBER 35 86276980 70775 2 SCR, 5/16-18 X 2.00 HHCS SS 36 86006270 66276 2 PIN, CLEVIS 5/16 X 1.63 PLTD 37 86069870 140531 2 BRACKET, SQUEEGEE WHEEL 38 86026530 47398 - SQUEEGEE ASM 26 IN SCRUBHEAD
SERIAL
NO. FROM
NOTES:
SERVICE ASM
CUTTER 24V (SCE) 86037020 04/04/07
5-42
SQUEEGEE-32IN SCRUBHEAD
1
2
37
35 34
33
32
31
36
29
34
5
30
28
3
4
5
13
6
8
7
7
2
9
10
1
18
19
14
16
17
15
12
11
27
22
20
21
24
23
25
26
5-43
CUTTER 24V (SCE) 86037020 01/20/12
SQUEEGEE-32IN SCRUBHEAD
REF PART NO. PRV NO. QTY DESCRIPTION
1 86009200 81535 4 KNOB, 3/8-16 4 PRONG ALUM
2 86010680 87030 6 WASHER, 3/8ID X 3/4OD NYLON
3 86007780 73576 2 SPRING, COMP .60D X 2.0L X .045W
4 86008660 80605 2 COTTER, 5/16” RING
5 86001350 140390 4 BUSHING, SPANNER .435 X 1.10
6 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
7 86005630 57022 4 NUT, 3/8-16 HEX NYLOCK THIN SS
8 86274130 70098 2 SCR, 8-32 X 3/8 PHTC ‘F’ PLTD
9 86009910 82576 1 VIAL, LEVEL 10 86082460 62974 1 PLATE, SQUEEGEE TOP 40” 11 86082480 62976 1 PLATE, SQG REAR 40”
12A 86007490 730133 1 SQUEEGEE, REAR BLADE LINATEX 12B 86137040 730425 1 SQUEEGEE, REAR BLADE URETHANE
13 86066360 140381 1 BAND, REAR SQUEEGEE 14 86009180 81489 1 STRIKER, SQUEEGEE STRAP REAR 15 86001330 140382 1 BAND, REAR SQUEEGEE 16 86009170 81488 1 LATCH, SQUEEGEE STRAP 17 86006400 67380 4 RIVET, 5/32OD X 1/8 GRIP 18 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP 19 86010790 87163 2 WASHER, 3/8 SPLIT LOCK PLTD 20 86005840 57269 2 NUT, 3/8-16 HEX COUPLING SS 21 86082490 62977 1 PLATE, SQUEEGEE BOTTOM 40” 22 86008390 78493 1 TUBE ASM, SQUEEGEE VAC 23 86276990 70776 2 SCR, 3/8-16 X 3.5 CARRIAGE SS 24 86276870 70748 2 SCR, 3/8-16 X 2.5 CARRIAGE SS 25 86082470 62975 1
26A 86009830 82528 1 BLADE, SQUEEGEE FRONT LINATEX 26B 86137050 730426 1
27 86066350 140380 1 STRAP, SQUEEGEE FRONT 28 86277000 70777 2 SCR, 1/4-20 X 1.5 CARRIAGE SS 29 86007040 70680 3 SCR, 5/16-18 X 1 THUMB SS TYPE P 30 86271820 57270 3 NUT, 5/16-18 CAPTIVE “J” PLTD 31 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS 32 86005650 57031 2 NUT, 5/16-18 HEX 33 86010670 87029 4 WASHER, 5/16 FLAT SS 34 86011020 89202 4 WHEEL, 3” DIA. CUSHION RUBBER 35 86276980 70775 2 SCR, 5/16-18 X 2.00 HHCS SS 36 86006270 66276 2 PIN, CLEVIS 5/16 X 1.63 PLTD 37 86069870 140531 2 BRACKET, SQUEEGEE WHEEL 38 86026540 47399 - SQUEEGEE ASM 32” SCRUBHEAD
PLATE, SQUEEGEE FRONT 40” SPACER
SQUEEGEE, FRONT BLADE URETHANE
SERIAL NO.
FROM
NOTES:
SERVICE ASM
CUTTER 24V (SCE) 86037020 04/04/07
5-44
SQUEEGEE LIFT LINKAGE (LOWER)
1
2
3
17
14
16
4
5
6
7
1
8
15
9
10
5-45
CUTTER 24V (SCE) 86037020 04/04/07
11
13
12
SQUEEGEE LIFT LINKAGE (LOWER)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86008670 80606 2 COTTER, 3/8” RING
2 86069450 140455 1 BRACKET, SQG PIVOT LIFT
3 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
4 86228840 09124 2 BEARING, FLANGED .314ID X .502OD
5 86259420 87232 2 WASHER, THRUST .51ID X 1ODBRO
6 86009200 81535 1 KNOB, 3/8-16 4 PRONG ALUM
7 86279510 87171 1 WASHER, 3/8 FLAT
8 86082150 62922 1 PLATE, SQUEEGEE MOUNT
9 86007270 730006 1 SPRING, COMP 1.10OD X 2.0L X .148W 10 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS 11 86072530 14409 1 BRACKET, CAMBER PIVOT 12 86276870 70748 1 SCR, 3/8-16 X 2.50 CARRIAGE SS 13 86277130 70795 2 SCR, 5-16-18 X 1.00 CARRIAGE SS 14 86249060 82061 1 PIN, CLEVIS 3/8 X 4.63 PLTD 15 86008870 80815 2 BEARING, FLANGED 3/8” ID X 11/16” 16 86259400 87205 2 WASHER, THRUST .51ID X 1OD BRO 17 86008860 80808 1 PIN, CLEVIS 3/8” X 5.5” PLTD
SERIAL NO.
FROM
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-46
VACUUM
10
9
5
4
8
11
12
14
5-47
CUTTER 24V (SCE) 86037020 04/04/07
6
5
15
2
3
1
4
VACUUM
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276920 70755 3 SCR, 3/8-16 X 1 HHCS SS NP 2 86278910 87003 3 WASHER, 3/8ID X 7/8OD SS 3 86005630 57022 3 NUT, 3/8-16 HEX NYLOCK THIN SS 4 86001620 40087 1 HOSE ASM, 1.5 BLK VAC X 67 5 86002400 20064 2 CLAMP, 2.0” WORM GEAR X .312W 6 86271870 57290 3 NUT, 1/4-20 HEX NYLOCK THIN SS 7 - OPEN - ­8 86005460 53801 1 VAC MOTOR ASM, 24VDC 3 STAGE
- 86230810 140551 - BRUSH SET, 24V 3ST VAC AMETEK
- 86135310 140686 - BRUSH SET, 24V/36V VAC WINDSOR 1000122411 SERVICE ONLY
9 86010630 87013 3 WASHER, 1/4ID X 5/8OD SS
10 86273810 70018 3 SCR, 1/4-20 X 1 HHCS SS 11 86091170 730174 1 TUBE, 2.0 OD X .05W X 1.0L 12 86233430 81431 1 CLAMP, 2.50 WORM GEAR 13 - OPEN - 14 86064910 54194 1 MUFFLER, VAC MOTOR
15 86070630 140704 1 BRACKET, VAC MOUNT 24V 1000122451
FROM
1000122451
NOTES:
SERVICE ONLY
SEE COVER & TANK MOUNT PAGE FOR TANK SUPPORT BRKT
CUTTER 24V (SCE) 86037020 04/04/07
5-48
WHEELS AND FRAME
7
6
4A 4B
4C 4D
4E
5
2
3
1
8
9
11
10
5-49
CUTTER 24V (SCE) 86037020 06/29/11
WHEELS AND FRAME
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
2 86230330 14369 2 BRACKET, TRANSAXLE MOUNT
3 86271860 57289 8 NUT, 5/16-24 HEX NYLOCK SS 4A 86011050 89212 2 WHEEL ASM, 10” FMFL BLK KNOBBY 4B 86011040 89211 - WHEEL ASM, 10” FMFL N-MARKING OPTIONAL
4C 86137420 830748 - WHEEL ASM, 10” SOLID SPCL SCBR OPTIONAL 4D 86354660 - - WHEEL, 10” BLK KNOBBY POLY FILL OPTIONAL
4E 86354670 - - WHEEL, 10” N-MRKNG POLY FILL OPTIONAL
5 86000800 05128 1 AXLE MOTOR DRIVE, 24VDC 5A 86216150 140588 - BRUSH SET, 24V TRANSAXLE SERVICE ONLY 5B 86004660 47371 - HUB KIT, 05128 TRANSAXLE 1000094309 SERVICE ONLY
5C 86241840 48091 - KEY, WOODRUFF .75ID HUB 1000094309 SERVICE ONLY
6 86238430 36191 1 GROMMET, 1.00ID 3/16 GRIP
7 86006560 70083 4 SCR, 5/16-18 X 1 HHCS SS NP
8 86092580 62921 1 FRAME, MAIN 24V
9 86002310 18041 2 CASTER, 4 DIA X 2 W X 3.56R 10 86005630 57022 8 NUT, 3/8-16 HEX NYLOCK THIN SS 11 86278910 87003 8 WASHER, 3/8 ID X 7/8 OD SS
FROM
NOTES:
CUTTER 24V (SCE) 86037020 06/29/11
5-50
WIRING- BATTERY
1
6
12
13
8
2
9 10
11
1
7
5-51
CUTTER 24V (SCE) 86037020 12/31/09
WIRING-BATTERY
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86010120 82803 1 CONNECTOR 175 DCA, RED W/O TERMS
2 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
3 86002510 23125 3 CABLE ASM, BAT. JUMPER X 15”
4 86002570 23190 1 WIRE, 4 X 27 RD B CLAMP X C TERM
5 86002580 23191 1 WIRE, 4 X 27 BK B CLAMP X C TERM
6 86260520 880384 2 WIRE, 4X67 BK C. TERM 5/16 RING
7 86233360 28038 1 CLAMP, CABLE KIT SY945
86008920 80889 8 BOOT, RUBBER TERM. ISOLATOR
8
86271910 57295 8 NUT, 5/16-18 FLEXLOCK
9 10 11 12 13
86010670 87029 8 WASHER 5/16 FLAT SS 86009000 81131 3 WIRE 4X9.5 BK 5/16 RING X 5/16 RING 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING 86010850 880352 1 WIRE, 4X20 RD CTERM X 5/16 RING
FROM
NOTES:
NOT SHOWN NOT SHOWN NOT SHOWN
CUTTER 24V (SCE) 86037020 12/31/09
5-52
WIRING-CONTROL PANEL
26 RED
26 RED
61 BLK
FORWARD
SWITCH
63 BLK
9 BLU 8 BLU 7 RED
28 WHT
6 BLK
27 GRN
62 RED
12 RED 13 RED
3
16 RED
48 BLK
47 RED
58 RED
11 RED
64 RED
54 RED
ROCKER VAC
19 BLK
CONTROLLER
DIAGRAM B
61 BLK
28 WHT
27 GRN
SWITCH
MAIN
RELAY
29 YLW
REV
49/50 BLK
43/59 BLK
19/23 BLK
64 RED 10 RED
59 BLK
30 RED
21 RED
18 BLU
41 BLU
E-STOP
58 RED
21 RED
22 RED
AMP METER
22 RED
SOLUTION CONTROL
BOARD
DIAGRAM A
2/25 BLK
BATTERY
METER
2
20 BLU
51 RED
30 RED
43 BLK
56 RED
48 BLK
47 RED
14/15 RED
6 BLK
2
26 RED
POT
62 RED
FORWARD
SWITCH
63 BLK
32 RED
49 BLK
52 RED 50 BLK
33 RED
1
4
7 RED
4
ROCKER BRUSH
20 BLU 9 BLU
20 BLU
BRUSH
RELAY
57 RED
54 RED
POT
8 BLU
6
33/34 RED
41 BLU
23/24 BLK
24/25 BLK
18 BLU
33/34 RED
2 BLK 1 RED 57 RED 29 YLW
1
A
4
5-53
POSITIVE BATTERY
CABLE
NEGATIVE
BATTERY
CABLE
13 RED
1/35
3A
MAIN
12 RED
KEY
SWITCH
CUTTER 24V (SCE) 86037020 02/20/09
10 RED 56 RED
30A
VAC MTR
11 RED
2
16 RED
30A
PROPEL
INDICATES OPTIO NAL ACCESSORY
14 RED
52 RED
30A
BRUSH
RIGHT
15 RED
51 RED
B
30A
BRUSH
LEFT
5
HOUR METER
1
2
3
REF PART NO. PRV NO. QTY DESCRIPTION
1 86239000 41443 1 HARNESS, PANEL BASIC
2 86261210 29204 2 DIODE ASM, 76008 X 76008
3 86003410 29215 1 DIODE ASM, 76075 X 76075
4 86267340 880269 2 WIRE, 22” RED/18 76040 X 76075
5 86269300 88868 1 WIRE, 16” RED/18 STRIP X STRIP
6 86267360 880271 1 WIRE, 14” BLK/18 76011 X 76040
WIRING-CONTROL PANEL
SERIAL NO.
FROM NOTES:
CUTTER 24V (SCE) 86037020 02/20/09
5-54
WIRING-MAIN HARNESS
LEFT BRUSH MOTOR
ACTUATOR
5 BRN
6 BLK
69 RED
68 GRN/YLW
76 RED
77 BLK
SOLENOID
VALVE
74 RED
75 BLK
VAC
MOTOR
RIGHT
BRUSH
MOTOR
72 RED
73 BLK
DIAGRAM A
77 BLK
75 BLK
76 RED
78 RED
79 BLK
74 RED
DIAGRAM B
5 BRN
1
68 GRN/YLW
69 RED
6 BLK
5-55
PROPEL
MOTOR
78 RED
79 BLK
A B
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86238980 41441 1 HARNESS, MAIN
WIRING-MAIN HARNESS
SERIAL NO.
FROM NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
5-56
WIRING-SCHEMATIC
BLK
WHT
86003410 - PRV NO. 29215
DECK
5-57
CUTTER 24V (SCE) 86037020 04/04/07
THIS PAGE LEFT BLANK INTENTIONALLY
CUTTER 24V (SCE) 86037020 04/04/07
5-58
BRAKE
15
11
14
10
8
13
12
9
16
13
11
2
1
6
4
3
2
1
5
12
11
7
2
9
4
10
9
8
5-59
CUTTER 24V (SCE) 86037020 04/04/07
5-60
REF PART NO. PRV NO. QTY DESCRIPTION
1
86248370 66381
2
86006220 66192
3
86252070 67486
4
86231330 14664
5
86255060 73426
6
86070070 140565
7
86234850 27956
8
86272610 80669
9
86231820 27961
10
86008660 80605
11
86010630 87013
12
86271870 57290
13
86259400 87205
14
86228900 09138
15
86273820 70019
16
86077280 51378
2
PAD, BRAKE
3
PIN, ROLL 1/4 X 1.25L
1
ROD, BRAKE 24V
2
BUSH, BRZ FLG .63 X .75 X 1.0
2
SPRING, EXT .43D X 2.50 L X .047 W
1
BRKT, LOWER BRAKE MOUNT 24V
1
CRANK, BRAKE
2
PIN, CLEVIS 5/16” X .75” L PLTD
1
CABLE, PARK BRAKE
2
COTTER, 5/16” RING
6
WASHER, 1/4 ID X 5/8 OD SS
5
NUT, 1/4-20 HEX NYLOCK THIN SS
1
WASHER, THRUST .51 ID X 1 OD BRO
1
BEARING, FLANGED .252ID X .503OD
1
SCR, 1/4-20 X 1.25 HHCS SS
2
LEVER, BRAKE
SERIAL NO.
FROM
BRAKE
NOTES:
CUTTER 24V (SCE) 86037020 04/04/07
EMERGENCY STOP
1
5-61
CUTTER 24V (SCE) 86037020 04/04/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86007180 72160 1 SWITCH, EMERGENCY STOP 2 86269300 88868 1 WIRE, 16” RED/18 STRIP X STRIP
EMERGENCY STOP
SERIAL NO.
FROM
NOTES:
NOT SHOWN
CUTTER 24V (SCE) 86037020 04/04/07
5-62
ACCESSORY PUMP-OPTION
13
12
3
14
15
10
SOLUTION
RECOVERY BRACKET
1
2
5-63
17
3
8
11
7
3
6
TO COUPLING
9
10
16
17
2
3
5
3
TO FILTER
3
(EXISTING HOSE)
4
CUTTER 24V (SCE) 86037020 04/04/07
ACCESSORY PUMP-OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86010670 87029 1 WASHER, 5/16 FLAT SS 2 86276780 70728 1 SCR, 5/16-18 X 3/4 HHCS SS 3 86233150 20042 6 CLAMP, 3/8 HOSE (D-SLOT) 4 86070140 140573 1 BRKT, FILTER/SOLENOID MOUNT 5 86240410 40078 1 HOSEBARB, 1/2 TEE 6 86282200 39617 1 HOSE 3/8 ID X 40” WIRE BOUND 7 86001550 40043 1 HOSEBARB, 3/8MPT X 3/8 90D 8 86026370 65180 1 PUMP ASM, 24V ACCESSORY
9 86197940 40027 1 HOSEBARB, 3/8MPT X 1/2 90 D DL 10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 11 86010650 87018 4 WASHER, #10 X 9/16 OD 12 86197620 40038 1 HOSEBARB, 1/4MPT X 3/8 45D DL 13 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1” HEX 14 86005590 56014 1 NIPPLE, 1/4 CLOSE 15 86005580 56012 1 NIPPLE, 1/4 FPT QD 16 86282110 39571 1 HOSE, 1/2” WIREBOUND X 5.5 17 86280750 151-38A 1 HOSE, 1/2 WIREBOUND X 21”
- 86239020 41463 1 HARNESS PUMP KIT ADAPTER
- 86264940 27051 3 CABLE TIE, 11.38” UL/CSA
SERIAL NO.
FROM
NOTES:
NOT SHOWN NOT SHOWN
CUTTER 24V (SCE) 86037020 04/04/07
5-64
SUGGESTED SPARE PARTS
SERIAL NO.
PART NO. PRV NO. DESCRIPTION
86001910 14606 BREAKER, 30A 50VDC 86002000 14717 BREAKER, 3AMP 1681-090-300 86230810 140551 BRUSH SET, 24V 3ST VAC AMETEK 86135310 140686 BRUSH SET, 24V/36V VAC WINDSOR 1000122411 86006420 67393 RELAY, 24VDC 100A 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86009200 81535 KNOB, 3/8-16 4 PRONG 86007430 730114 BLADE, SQUEEGEE REAR LINATEX 86008020 73894 BLADE, SQUEEGEE FRONT LINATEX 35” 86003990 35250 GASKET, DOME 86236410 34394 FLOAT, VAC SHUT OFF 86001410 140507 BLADE, 13 IN LEFT 86001400 140506 BLADE, 13 IN RIGHT 86007430 730114 SQUEEGEE, REAR BLADE LINTEX 86008020 73894 SQGE BLADE, FRONT LINATEX 35" 86007440 730119 SKIRT 26 INCH LEFT 86007450 730120 SKIRT 26 INCH RIGHT 86004860 48073 KEY, SWITCH
NOTES:
FROM
NOTES:
5-65
CUTTER 24V (SCE) 86037020 04/04/07
NOTES
CUTTER 24V (SCE) 86037020 04/04/07
5-66
5
-67
CUTTER 24V (SCE) 86037020 04/04/07
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