Windsor VGR2 Operating Instructions Manual

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MODEL POWER SOURCE

VGR2 BATTERY

Beginning with Serial# 1000081028

Read instructions before operating the machine.

98953 05/05/05

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MACHINE DATA LOG/TABLE OF CONTENTS

MODEL

- _____________________________________

TABLE OF CONTENTS

DATE OF PURCHASE - _________________________ SERIAL NUMBER - ____________________________ SALES REPRESENTATIVE - ____________________ DISTRIBUTOR NAME - _________________________

Data Log / Table of Contents ............................ 2

Technical Specifications ................................... 3

Safety Precautions ........................................... 4

Battery Installation & Removal .......................... 5

Battery Information........................................... 6

Operation Controls........................................... 7

Operations....................................................... 8

Accessory Tools and Maintenance .................... 9

Maintenance .................................................... 10

Service Schedule ............................................. 13

Propel Handle Assembly. ..................................14

Drive and Brush Assembly................................16

Pump, Vac, Manifold and

Brush Motor Assemblies ...................................18

Rear Tower Electrical Assemblies ......................20

Handle, Microswitch and

Cable Assemblies.............................................22

Control Panel Assemblies .................................24

Vac Shoe Assembly..........................................26

Tank, Cover and Hardware ................................28

Wiring Diagram .................................................30

Warranty..........................................................31

98953 02/14/04

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TECHNICAL SPECIFICATIONS

ITEM MEASURE

Electric Propelling Motor (1)-1/4 hp DC (186 watts) with solid state

variable speed forward and reverse with safety shut-off.

Electric Vacuum Motors (2)- 3 stage, 1.3 hp (970 watts), 5.7 inch

(14.5cm) diameter motors in parallel, provide 152 cfm (4.25m/min.), 74 inches (188 cm) water lift total. Electric shut-off.

Electric Brush Motors (1)- 0.4 hp (298 watts) permanent Electrical 36 Volt DC

Batteries (3)- 12 volt, @ 185 A/H, in a (Optional) Solution Pump 100 PSI, diaphragm style pump

Cleaning Speed Variable speeds from 0-130 ft/min

Solution Capacity 40 gallons (151 ltr) Recovery Capacity 35 gallons (132 ltr) Brush Speed 1000 RPM Vacuum Shoe 28” (71 cm) wide, cast aluminum, tension

Wheels: Front: (2) 10” dia. (25 cm) by 2.5” wide (6.4 cm)

Rear: (2) 4” dia. (10 cm) casters Weight: Empty: 240 lbs. (109 kg) W/ Batteries 645 lbs. (260 kg) Length 60” (152 cm) Storage Position 52” (132 cm) Height 43” (109 cm) Width 30” (76 cm)

magnet, DC.

removable battery pack.

(39.6m/min) Transport 0-130; Cleaning 0-110

pulley adj., floating and pivoting.

SIDE VIEW

TOP VIEW

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IMPORTANT SAFETY INSTRUCTIONS

WARNING:

When using a battery powered appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Do not use outdoors or expose to moisture. Do not operate in standing water. Machines can cause a fire when operated near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust, vapors or gas. Do not pickup burning materials such as cigarettes or matches.

Operate this machine only from the rear of the machine. Maintenance and repairs must be done by qualified personnel. Store machine inside. Keep the electrical components of the machine dry. Wear eye protection when working near batteries. Do not put any type of metal objects across the

battery terminals or on top of the batteries. Lead acid batteries generate gasses which can cause an explosion. Keep sparks and flames away

from the batteries. Charge the batteries only in well ventilated area. Make sure all warning and caution labels are legible and properly attached to the machine. Maintain adjustments on machine as per specifications noted in the owner’s guide.

SAVE THESE INSTRUCTIONS

IMPORTANT SHIPPING NOTE

Carefully unpack your Voyager and inspect it for shipping damage. Any damages which occurred during shipping are the responsibility of the carrier, who must be notified immediately.

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BATTERY INSTALLATION & REMOVAL (W/ BATTERY CART)

WARNING:

CAUTION:

(REF)

Key

P/N

Description

* NOTE: ONLY THE NEW “VCT”

WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING

BATTERY INSTALLATION AND REMOVAL

1. Remove the vac shoe hose from tank, lay dome back and slowly open tank to upright position.

2. Install (3) batteries in machine by placing them in battery tray liner provided. (See diagram page 6)

3. Connect battery wires according to diagram on page 6.

INSTALLATION OF BATTERIES

WITH BATTERIES.

FOLLOW THE PROCEDURES CAREFULLY.

FOLLOW PROCEDURES CAREFULLY, BE SURE TO KEEP HANDS AND FEET CLEAR FROM ROLLING BATTERY TRAY.

1. Make sure the battery door is open.

2. Roll the Battery Cart up to the front of the machine, (aligning the front of the two frames).

3. Push the cart until the latches lock into the tabs on the front of the machine frame.

4. Pull the handle on the Battery Tray. (This releases the locking mechanism on the cart.) Fig 1 & 2

5. Push the batteries into the machine until the locking mechanism on the frame is engaged. (This can be heard by a “Snapping” sound.) Fig 1.

6. Press the foot pedal on the front of the cart and roll the cart from the machine.

7. Attach battery cable from the batteries to receptacle on front of machine by pressing down on right hand side of locking bracket. (p/n 140190)

1 VCT CART, BATTERY REMOVAL 2 78243 TRAY, VGRB BATTERY LINER 3 78369 TRAY ASSEMBLY BATTERY 4 02143 (3) BATTERY, 12 VOLT

5 02267 CHARGER, 36 VOLT

CART AND NEW TRAY ASSEMBLY WILL WORK WITH THE VOYAGER

2. PREVIOUS CARTS AND TRAYS, IN ANY COMBINATION, WILL NOT

WORK.

FIG. 1

140190

REMOVAL OF BATTERIES BEFORE REMOVING BATTERY TRAY PLEASE FOLLOW THE INSTRUCTION SHEET 98439. If you did not receive this sheet please contact Windsor Industries for this instruction sheet.

1. Make sure the battery door is open.

2. Disconnect battery cable from receptacle on front of machine.

3. Roll the cart up to the front of the machine aligning the front of the two frames.

4. Push the cart until the latches lock into the tabs located on the front of the machine. (The tabs cannot be seen when batteries are installed.)

5. The latches are engaged when a “Snapping” sound is heard. Pull the handle on the tray. (This releases the

locking mechanism on the machine frame.) (Fig 1 & 2) Continue to pull handle until the battery pack rolls and locks onto cart. (The locking mechanism is engaged when a “Snapping” sound is heard.)

6. Press the foot pedal located on the cart and roll the batteries and cart away from the machine.

FOLLOW PROCEDURES CAREFULLY, BE SURE TO KEEPS HANDS AND FEET

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BATTERY INFORMATION

WARNING:

NOTE:

Following you will

ANDERSON

Molex

FRONT OF

VIEW: Looking down on machine.

find the recommended battery arrangement for the VOYAGER2

BATTERY CHANGING PROCEDURE:

Charge the batteries once battery level indicator is near the level “0”. Do not let the batteries completely drain before changing. Avoid charging the batteries before the amber light comes on.

DO NOT SMOKE, HAVE OPEN FLAMES, OR SPARKS NEAR BATTERIES AT ANY TIME.

WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING WITH BATTERIES.

MACHINE

connector

BATTERY MAINTENANCE

1. When cleaning batteries use a solution of baking soda and water. (Do not allow cleaning fluid to enter inside battery cells.)

2. Keep a proper electrolyte level in the battery cells.

3. Wipe down the battery tops at least once a week. If a cell should accidentally overflow, clean it immediately.

4. Test the battery connection with a hydrometer at least once a week.

5. Ensure that all connections are tight and that all corrosion is removed.

6. Every 4 to 6 months remove batteries from the machine and clean the battery compartment.

7. Follow the Safety Procedures.

ACCESSORIES

02143 Battery. 12V DC, 185 Amp Hour 00267 Charger, automatic 36V (20 amp) 115V 02264 Charger, automatic 36V (20 amp) 230V

INTERNATIONAL

VCT Battery cart system for service 78243 Battery tray liner VXK Battery Exchange Kit

ACCESSORY TOOLS:

DHTK Deluxe Hand Tool Kit DDH Double Dry Hand Tool HFT 14” Flip Tool 89227 Standard Wand 89226 Deluxe Professional Wand 39128 12” Hose set

CHARGE BATTERIES IN A WELL VENTILATED AREA WITH BATTERY DOOR OPEN.

1. Use a 36 volt, 20 amp maximum output, D.C. charger which turns itself off when the batteries are fully charged. The charger must have a connector that matches the machine’s battery connection.

2. Read the instructions and warnings provided by the battery charger manufacturer.

3. Set the charger in a well ventilated area on a level surface. Make sure cords will easily reach outlets on both machine and wall.

4. Connect the charger to D.C. outlet on the

machine first.

5. Connect the A.C. power cord to properly grounded wall socket. NEVER MAKE THE A.C.

CONNECTION FIRST, HAZARDOUS SPARKS MAY RESULT.

6. After the batteries are completely charged, disconnect the charger from the A.C. wall socket.

7. Once the charger is disconnected from the A.C. wall socket it is safe to disconnect the charger from the machine.

8. When batteries are fully charged, check the electrolyte level by removing the caps on top of batteries. If necessary, fill the cells with distilled water as shown in the diagram to the right. Be careful not to overfill the cells.

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OPERATION CONTROLS

DRAIN

TO VAC SHOE

SIGHT

SEE BELOW

1. Brush Height Adjustment. Raises and adjusts the height if the brush.

2. Vac Shoe Lift Lever. Lifts the vac shoe up or down and switches vac motor off and on.

3. Battery Charge Meter. Indicates the level of charge that the batteries are holding.

4. Main Power Switch. Turns ON and OFF the machine.

5. Drive Handle Control Connection. This is where Drive Control Connection Assembly is attached to rear panel.

6. Drive Motor Circuit Breaker. 16 amp Protects the dirve motor mechanism.

7. Vac Motor Circuit Breaker. 35 amp Protects the vacuum motors.

8. Brush Motor Circuit Breaker. 15 amp Protects the brush motor.

9. Accessory Tool Hookup. Used for various auxiliary cleaning tools.

10. Spray Position Switch. Controls the spray adjustment between manifold and accessory tools.

11. Hour Meter. Records the use time.

12. Pump Switch. Turns ON and OFF the pump

FILL

TUBE

GAL

30 GAL

20 GAL

GAL

5 GAL

VGR2 98953 12/18/01

VOYAGER DRIVE CONTROLS

1. The speed the machine will travel is regulated by the knob located on the controls which are found on the main handle. Turn the knob to the right to increase the speed of the machine.

2. Squeezing one or both of the control levers will propel the machine forward are the selected speed.

3. Releasing both control levers will stop the machine.

4. Pressing forward on the levers moves the machine backwards at the selected speed.

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OPERATIONS

SOLUTION TANK

RECOVERY TANK

CAUTION:

WARNING:

Fill the solution tank to the desired level according to the marked gauge on the clear hose on the right side of the tank.

DO NOT FILL PAST THE INLET LIP.

TOP VIEW OF TANK

IF A BUCKET IS USED TO FILL THE TANK, BE SURE IT IS CLEAN. DO NOT OVERFILL TO AVOID POSSIBLE DISTORTION OF THE FLEXSOL  DIAPHRAGM OR SOLUTION TANK. DO NOT USE WATER TEMPERATURE THAT EXCEEDS 140°F (60°C). LIQUID DETERGENTS ARE PREFERRED, however if a

powered detergent is used, be sure it is fully dissolved. NOTE: If suitable powered detergent is used, premix with hot water before filling the solution tank.

DO NOT PUT DEFOAMER, SOLVENTS, SPOTTER OR PRESPRAY CHEMICALS IN THE SOLUTION TANK.

The internal parts of the pump used in the extractor are suitable for use with most carpet cleaning chemicals. However, it is susceptible to chemical attack from cleaning substances, such as hydrocarbon solvents and chlorinate bleaches. These noncombustible materials are not of the type normally used for carpet cleaning.

CHEMICALS:

SUITABLE CHEMICALS NONCOMPATIBLE CHEMCIALS

Alkalis Soaps Aldehydes Chlorinated Hydrocarbons Detergents Vinegar Aromatic Hydrocarbons Lysol* Hydroxides D-Limonene @ SP Butyls Methyl Ethel Ketone (MEK)

@ When properly diluted Carbon Tetrachloride Perchorethylene (perc)

* Registered Trademark Chlorox* Phenolics

Chlorinated Bleaches Trichlorethylene

FILLING THE VOYAGER

1. Remove the Dome.

2. Use a CLEAN bucket or hose to fill solution tank with hot water not to exceed 140°F (60°C). Do not fill above lower tank lip. Add non-

foaming carpet extraction chemical at recommended proportion. NOTE: If suitable powdered detergent is used, premix with hot

water filling the solution tank.

BEGIN CLEANING

1. Adjust handle to comfortable position at waist level.

2. Turn solution valve, located on bottom of rear position.

3. Turn MAIN POWER switch ON.

4. Adjust SPEED CONTROL KNOB on handle to set desired maximum speed.

5. Turn SOLUTION switch ON.

6. Lower BRUSH using left hand lever until contact with carpet is reached. Brush motor will start automatically.

NOTE: Incorrect brush height may trip circuit breaker or cause belt slippage. To correct, raise brush and reset circuit breaker located on rear panel.

7. Lower VACUUM using right hand lever. Vacuum motor will start automatically.

8. Depress SPEED LEVER to propel machine. Speed is controlled by lever up to the maximum set on CONTROL KNOB.

NOTE: For protection, the Voyager will not operate in reverse when brush is on.

CLEANING PROCEDURE

1. Operate machine in parallel passes, overlapping 2 inches on each pass. Turn SOLUTION switch OFF on turns. Propel machine gently into turns. Abnormal turns may activate vacuum motor shut-off. Clean perimeter last.

2. Run machine more slowly over spots or extremely soiled areas.

3. Use right side of VOYAGER when cleaning against walls.

4. Turn SOLUTION switch OFF 3 feet before completing a cleaning pass to ensure all solution is vacuumed from carpet.

CAUTION: WHILE OPERATING MACHINE, CHECK FOR EXCESSIVE FOAM BUILD-UP IN RECOVERY TANK. IF EXCESSIVE FOAM IS PRESENT, ADD DEFOAMER SOLUTION TO RECOVERY TANK OR EMPTY RECOVERED SOLUTION.

5. To speed dry, use a WINDBLOWER fan and ensure building ventilation system is ON.

6. Empty recovery tank when full by releasing dump hose and removing stopper. NOTE: Vacuum motor will stop if recovery tank is full.

7. Turn MAIN POWER switch OFF after use.

NOTE: Check the Circuit Breaker if the Voyager does not start.

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ACCESSORY TOOLS & MAINTENANCE

CAUTION:

WARNING:

ACCESSORY

1. Attach the auxiliary solution hose to the output nipple A.

2. Disconnect hose at vac shoe using and connect vac hose using coupler (22071) that is included with Voyager machine.

3. Turn the solution control valve B to

4. Press the Pump switch “ON”.

5. Lower the vac lever to the “ON” position to start the vac motor.

6. Make sure the solution control valve is returned to the

7. position before using the Voyager for self-contained

carpet cleaning.

CLEANUP AND STORAGE

Empty the Recovery Tank directly into the floor drain. After each use, rinse tank (including the float-off) with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Guide Virucide or a 1-10 bleach to water solution. This will dissipate the exposure to blood born or infectious contamination. Waste water shoud be disposed of properly. Clean the inside of the recovery dome also.

Empty the Solution Tank by detaching the sight hose and empty directly into the floor drain. Flush the Solution System with 1 gallon of CLEAN water.

Never allow recovered solution to remain in tank when not in use; nor allow usused solution to remain in the solution tank when in storage. Inspect and clean the filter located at the pump port. Remove and rinse with hot water.

PERIODIC MAINTENANCE

EVERY TWO WEEKS:

Clean the solution system by diluting 2 gallons of clean water with a quart of white vinegar (acetic acid) in the solution tank. Run the solution through the system to remove chemical buildups which could eventually cause it to plug up.

EVERY 500 HOURS:

Oil the front drive wheel bearings by removing the phillips screw “A” and by loosening the (2) set screws “B” located on the outside of wheel assembly. Slide the wheel off the axle and apply 6 drops of 10W oil to bearings. Be careful not to lose the key in shaft.

INSPECTION

Remove the batteries (using the battery cart if available) before making any adjustments or repiars to the Voyager2.

To expose working parts for inspection, lay dome back on handle, grasp tank at solution opening and tilt the tank forward until “NOSE” of tank rests on floor.

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ACCESSORY TOOLS & MAINTENANCE

WARNING:

CAUTION:

Important:

Per

iodically check the length of the carbon brushes. Replace

Vacuum Motor Carbon Brushes Replacement (

Carbon

If armature commutator is grooved, extremely pitted or not

Note:

Carbon

Brushes

If armature commutator is grooved, extremely pitted or not

Important:

Periodically check the length of the carbon brushes. Replace

ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO FERFORM THE REPAIRS.

Remove the batteries (using the “Battery Cart” if available) before making any adjustments or repairs to the Voyager2.

WHEN REPLACING THE ELECTRICAL PARTS REFER TO THE MACHI NE WIRING DIAGRAM FOR PROPER CONNECTIONS.

REAR PANEL REMOVAL

Remove the vac shoe hose from tank, lay dome back, remove handle and open the front battery door. Open the tank slowly to upright position. Remove (2) top and (2) bottom screws on rear panel.

TANK REPAIR

The tanks are made of Polyethylene. Small holes or crack can be repaired by using heat. Apply low heat from a torch to the damaged are until the material is softened. Use a screw driver blade or other flat head metal tool to seal damaged area.

VACUUM MOTOR REMOVAL

1. Turn main power off.

2. Remove the rear Control Panel and open tank to upright position.

3. Disconnect the hose from the vac motor intake.

4. Disconnect the vac motor leads from the terminal couplers & ground post.

5. Remove the (3) screws holding the vac motor to the rear frame and remove the vac motor.

6. To inspect the motor brushes, remove the brush holder assembly. Brushes should be replaced when worn to 3/8 inch or about 750 operating hours. After second brush replacement, armature commutator should be checked for pitting and concentricity. Vacuum motors can be repaired, but such repairs should be made by a qualified motor repair shop.

7. Clean out dust using a vacuum to prevent injury to eyes or contamination of the bearings.

Brushes

End Cap

concentric, the motor will need to be replaced or sent to a qualified service center.

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

both carbon brushes when either is less than 3/8" (9.5mm) long.

Vacuum Motor Carbon Brushes Replacement (Windsor)

Place stop in

groove.

concentric, the motor will need to be replaced or sent to a qualified service center.

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage

motor if brushes are allowed to wear away completely.

both carbon brushes when either is less than 3/8" (9.5mm) long.

[9.5mm]

Ametek)

3/8 (9.5mm)

End Cap

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MAINTENANCE

BRUSH MOTOR

IDLER PULLEY

(REF.)

BRUSH

PULLEY

(REF.)

BELT

SOLUTION PUMP REMOVAL

1. Turn main power off.

2. Disconnect the two pump wire leads.

3. Remove (4) screws holding the pump to the main frame.

4. Lift the pump out to access solution inlet and disconnect from the pump head.

Refer to the pump drawing page 16 for replacement parts.

BELT / BRUSH ASSEMBLY REMOVAL

1. Turn main power off.

2. Use brush height adjustment lever to lower brush to its lowest position.

3. Remove the belt guard.

4. Now remove the brush pulley guard.

5. Loosen tension in belt by moving idler pulley clockwise. Simultaneously remove belt from motor pulley, while holding idler pulley. Once belt has been removed from motor pulley, slowly let idler pulley rotate counterclockwise. Do not loosen spring.

6. Remove the screw from each end of the brush shaft.

7. Swing the brush assembly out of the housing to remove the belt.

PULLEY (REF.)

11027

(REF.)

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MAINTENANCE

SIDE VIEW OF VAC SHOE

REF.

TRACKING

REF.

NUTS. REF.

REF.

SQUARE

34 82

MANIFOLD / SPRAY JETS

To prevent clogged jets due to alkaline build -up, the spray system should be flushed with 1 gallon of clean hot water at the end of each work day. The VOYAGER2 is equipped with “quick change” jets that can be easily removed for cleaning. To remove – push jet in and rotate. Do not use pins or wire to remove obstruction as this will damage jet and alter spray pattern.

1 66095 PLUG, 1/8 NPT HEX BRASS 2 44052 JETBODY, BRASS W/SEAL 3 54138 MANIFOLD ASM, 3 JET 4 40033 HOSEBARB, 1/4 MP T X 3/8 90D 5 66052 PIN, 1/8 X 1.0 ROLL 6 73576 SPRING, 2” X .600 OD 7 44060 JET, 8002 MINI-QUICK REPLACEMENT 8 44051 JET SEAL, MINI QUICK 9 54162 MANIFOLD A

VAC SHOE TRACKING

To adjust shoe tracking, move eyebolts in or out to increase or decrease spring force, respectively, until desired tracking is reached.

VAC SHOE DOWNPRESSURE

NOTE: DOWNPRESSURE IS FACTORY SET AND SHOULD NOT REQUIRE ADJUSTMENT.

If adjustment of downpressure is required, turn black knob on top of vac shoe clockwise to increas e downpressure and counterclockwise to decrease downpressure.

CASTER ASM.

VAC SHOE

PIVOT ASM.

VAC SHOE ANGLE

NOTE: THE ANGLE OF THE VAC SHOE IS FACTORY SET AND SHOULD NOT REQUIRE ADJUSTMENT.

Periodically inspect the vac shoe angle by resting it on a hard, flat surface. Use a square to verify a 90°

angle between the floor and vertical surface of the vac shoe.

If adjustment is required, remove one socket on each lower arm (from the vac shoe or bracket) and turn clockwise or counterclockwise to change the angle to the recommended 90°. Attach the socket on each arm to its respective location and recheck the angle using the square. Repeat if necessary.

REF.

VAC SHOE

DOWNPRESSURE KNOB

PIVOT ASM.

SOCKET ARM

REF. ADJUSTMENT

VAC SHOE

FLAT SURFACE

“Quick

Change

Jets”

VAC SHOE

VERTICAL SURFACE OF VAC SHOE

90°

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MAINTENANCE

SERVICE SCHEDULE

MAINTENANCE DAILY WEEKLY QUARTERLY

Check recovery dome and gasket for damage and cleanliness Check batteries after charging, add water if necessary * Check brush – should be clean with no lint or strings attached * Inspect vac shoe for blockage; remove fibers with coat hanger, etc. Check hoses for wear, blockages, or damage * Check handles, switches, and knobs for damage * Check vac motor intake filter and clean * Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely * Clean out solution tank and remove and clean vacuum intake screen * Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry * Store with dome off tank to allow the tank to dry * Check batteries for corrosion, cracks, and evidence of overheating Check all bearings for noise * Check all gaskets for wear and leakage Check vacuum intake screen for damage; replace if necessary * Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen * Check belts for wear and replace as necessary * Check brush for wear; ensure bristles are not damaged * Check cables for fraying * Check the spray bar (manifold) for damage; replace if broken or bent Check condition of vac shoe and frame for damage * Check overall performance of machine * Check vac motor carbon brushes * Check chains for wear and lube as necessary *

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PROPEL HANDLE ASSEMBLY

VIEW: CONNECTION DETAIL

Color AWG Position

Blue 20 1 Black 20 2

Brown 20 3 Orange 20 4 White 20 5 Red 20 6

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PROPEL HANDLE ASSEMBLY

REF PART NO. QTY DESCRIPTION

1 27551 1 COVER, PROPEL HANDLE 2 70406 4 SCREW, 10B X 3/8 PHSM BLK 3 87018 4 WASHER, #10 X 9/16 OD 4 57236 2 NUT, 10-32 HEX NYLOCK BLK 5 71116 1 SUPPORT, LEVER PIVOT 6 67271 2 ROD, HANDLE LEVER PILOT 7 51186 2 LEVER, PROPEL CTRL HANDLE 8 66184 1 PIN, CLEVIS 1/4 X 2.438

9 62705 1 PLATE ASSEMBLY, PROP. CTRL. 10 70209 2 SCR, 10-32 X 1.75 PHMS 11 36136 1 GUIDE, LEVER CENTERING 12 14866 2 BUSHING, PROPEL CONTROL 13 73236 1 SPRING, COMP. .36D X .12L X .04W 14 66191 1 PIN, CLEVIS 3/16 X 1/2 15 80604 2 RING, RUE COTTER 1/4” 16 72087 1 SWITCH, 36VDC SPST ILLUM. 17 57028 4 NUT, 10-24 TINNERMAN 18 48043 1 KNOB, PT26/32 SPEED CONTROL 19 880092 1 WIRE ASM, HANDLE TO POWER 20 57024 1 NUT, 3/8-27 PANEL 21 70084 1 SET SCREW, 8-32 X 3/16 KCP 22 66183 1 PIVOT, POTENTIOMETER 23 36123 2 GRIP, CLP HANDLE, X 9.5” 24 51184 2 LOCK, HANDLE ADJUSTMENT 25 70228 4 SCREW, 10-32 X 1/4 PHSM 26 38183 1 HANDLE, VGRB MAIN 27 88748 1 WIRE ASM., VGR. HANDLE 28 27554 1 CONN., MOLEX 6 PIN RECEPT. (M) 29 70088 4 SCR, 10-32 X 1/2 PPHMS 30 87016 6 WASHER, #10 LOCK EXT. STAR

SERIAL NO.

FROM

NOTES:

Installation and adjustment of potentiometers for drive control speed

STEP PROCEDURE

1 Turn the speed potentiometer fully clockwise. (Max. speed) 2 Measure the potentiometer resistance at connector (#27) BROWN and BLACK wires.

The resistance should measure 2200-2800 ohms in neutral, 4800-5000 ohms in forward, and 0-200 ohms in reverse. If adjustment is necessary loosen set screw (#21) and adjust

potentiometer T for 2500 ohms in Neutral. Tighten set screw (#21).

3 Turn the main switch power on.

4 If the machine moves when control lever is in neutral adjust the direction potentiometer

until movement stops.

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DRIVE & BRUSH ASSEMBLY

TO BELT #35

PAGE 20

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DRIVE BRUSH ASSEMBLY

Replacement of Drive Motor brushes (p/n 40063):

REF

1 89078 2 WHEEL, 10” X 2 –1/2” BORE 2 81003 3 FLANGETTE, 1” BEARING PAIR 3 70305 4 SCREW, 5/16-18 X 3/4 HHCS 4 57113 4 NUT, 5/16-18 NYLOCK PLTD 5 81002 3 BEARING, 1” BORE 6 29156 1 DIFFERENTIAL 7 48052 2 KEY, 1/4 X 1/4 X 2-1/2 8 87008 2 WASHER, 1/4 ID X 1-1/4 OD

9 41288 1 HOUSING, BRUSH 10 27569 1 CHAIN, #40 1/2 PITCH X 39 11 27343 1 CHAIN, MASTER LINK, #40 1/2 12 73567 1 SPROCKET, #40 11 TOOTH 13 53610 1 MOTOR ASM, VGR 36V 14 70432 4 SCREW, 5/16-24 HHCS SS 15 87166 4 WASHER, 5/16 EXT. LOCK 16 87090 8 WASHER, 1/4 ID X 3/4 OD PLTD 17 41320 1 HOUSING ASSEMBLY 18 70104 2 SCREW, 3/8-16 X 3/4 BHMS 19 12022 1 BRUSH, VGRB 20 09019 2 BEARING, BRUSH 21 57104 7 NUT, 10-32 22 73606 2 SPACER, .50 OD X .38 ID X .260 L 23 64103 1 PULLEY, BRUSH VGRB 24 27607 1 COVER, BRUSH CORE 25 03091 1 AXLE, BRUSH DRIVE 26 36175 1 GUARD, VOYAGER SPLASH 27 67106 1 RETAINER, SPLASH GUARD 28 70088 7 SCREW, 10-32 X 1/2 PPHMS 29 73578 1 SPRING, 4.00 .75 OD EXT 30 87025 4 WASHER, 1/4 LOCK EXT STAR 31 70011 4 SCREW, 1/4-20 X 5/8 PPHMS 32 09025 2 BEARING, 1/2 ID NYLINER 33 67094 2 RING, 1/2 EXT. SNAP 34 70088 8 SCREW, 10-32 X 1/2 PPHMS SS 35 67098 1 RING, TOLERANCE 36 140063 1 BRUSH SET, 36V VGR DRIVE 37 70267 1 SHOULDER BOLT, 5/16 OD X 1.25 38 64101 1 PULLEY ASM., VGR 39 87029 1 WASHER, 5/16 FLAT SAE 40 87030 1 WASHER, 3/8 ID X 3/4 OD NYL 41 73307 1 SPRING, COMP. .88D X 1.4L X .1W 42 57047 1 NUT, 1/4-20 NYLOCK PLTD 43 67093 1 RING, 1 1/8 INT. SNAP 44 87074 1 WASHER, WAVE 45 12508 1 BRUSH ASM, VGR 46 62820 1 PLATE, VGR PULLEY

PART

NO.

QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1. Using a standard head screwdriver, remove cap covering brush inlet.

2. Using a pair of needle nosed pliers, gently remove brush (including spring) and replace with new part.

VGR2 98953 10/19/02

Page 18

WWW.MANUALS.WS

PUMP, VAC, MANIFOLD & BRUSH MOTOR ASSEMBLIES

CAUTION:

112518

*45624

*38

(REF)

ASM PAGE 20

246*45

(REF)

272236271232823517161433154813233634

*3832101813

3941892010181384421433757

REPLACEMENT PART FOR THIS ITEM 19

ON PAGE 19

181312

461347

Replacement of Motor brushes (#28)

TURN POWER OFF.

1. Using a standard head screw driver, remove cap covering brush inlet.

2. Using a pair of needle nose pliers, gently remove brush (including spring) and replace with new part.

SEE VALVE

*NOTE: HOSES ARE MARKED AS SUCH TO CLARIFY FLOW PATH OF SOLUTION,

NOTE: ORDER (73785) TO GET REPLACEMENT SCREEN FOR STRAINER (73573) ITEM 20.

VGR2 98953 10/19/02

Page 19

WWW.MANUALS.WS

PUMP, VAC, MANIFOLD & BRUSH ASSEMBLIES

PUMP HEAD REPLACEMENT

VALVE ASM

DIAPHRAM ASM.

REF

1 53622 1 MOTOR ASM, 36VDC VGR2 2 64022 1 PULLEY, POLY-V BELT 3 70074 2 SET SCREW, 10-32 X 1/4 KCP 4 99873 2 TAPE, 5/8 X 1/4 X 3” PORON 5 20005 2 CLAMP, 5/16 NYLON 6 70011 16 SCREW, 1/4-20 X 5/8 HHCS 7 70088 1 SCREW, 10-32 X 1/2 PPHMS 8 57104 12 NUT, 10-32 W/ STAR WASHER

9 14454 1 BRACKET, VALVE 10 22003 2 COUPLER, 3/8 FPT X FPT 11 70253 4 SCREW, 10-32 X 1.25 PHMS 12 39486 1 HOSE, 3/8 NYLOBRAID X 2” 13 20042 8 CLAMP, 3/8 HOSE (D-SLOT) 14 040-03 2 CASTER SWIVEL 4” 250# CPCTY 15 70305 8 SCREW, 5/16-18 X 3/4 HHCS 16 62394 2 PLATE, SPRING HOOK 17 73240 2 SPRING, 1/2 X 2.25L EXTENSION 18 40034 4 HOSEBARB, 3/8 MPT X 3/8 90D 19 65166 1 PUMP ASM, 36VDC VGR2 20 73573 1 STRAINER, 3/8 NPT 80 MESH 21 880101 1 WIRE ASM, VGR MAIN POWER 22 70329 4 SCREW, 1/4-20 X 3/4 PHMS 23 70066 5 SCREW, 10-32 X 3/4 PPHMS 24 87025 12 WASHER, 1/4 LOCK EXT STAR 25 87018 4 WASHER, #10 X 9/16 OD 26 73566 6 SPACER, 1/2 OD X 3.0 W/ 1/4-20 27 57047 4 NUT, 1/4-20 NYL SELF LOCK 28 140066 1 BRUSH, 36V VGR BRUSH MTR 29 73576 1 SPRING, 0.6 OD X 2.0L COMPR 30 53782 2 VAC MOTOR ASM, 36VDC

- 140658 1 BRUSH SET, VAC MTR 53204 SERVICE ONLY

- 140686 1 BRUSH SET, 24V/36V VAC WINDSOR SERVICE ONLY 31 66095 2 PLUG, 1/8 MPT HEX BRASS 32 54139 1 MANIFOLD ASM, VGR 3-JET 33 87067 8 WASHER, 5/16 LOCK INT STR. 34 14902 1 BRACKET, VGR MANIFOLD 35 11027 1 BELT, BRUSH DRIVE ASSEMBLY 36 40033 1 HOSEBARB, 1/4 MPT X 3/8 90D 37 34270 1 FRAME, VGR2 MAIN 38 39204 1 HOSE, 3/8 NYLOBRAID X 29” 39 44060 3 JET, 8002 MINI -QUICK 40 66052 1 PIN, 1/8 X 1” ROLL 41 44052 3 JETBODY, MINI-QUICK W/ SEAL 42 34308 1 FRAME, VGR2 REAR 43 70261 2 SCREW, 6-32 X 1.0 PHMS PLTD. 44 57116 2 NUT, 6-32 E/ STAR WASHER 45 39365 1 HOSE ASM, 3/8 ID NYLOBR X 25 46 39499 1 HOSE, 3/8 X 13 47 12-800398 1 Y FITTING

PART

NO.

QTY DESCRIPTION

SERIAL NO.

FROM

PUMP REPLACEMENT PARTS

NOTES:

(65151)

(84145)

98953 02/14/04

(29188)

Page 20

WWW.MANUALS.WS

REAR TOWER ELECTRICAL ASSEMBLIES

3331185333114

REAR TOWER

CUTAWAY

2213191618120171421SUPPLIED W/ VALVE ASM.

COVER.

NOTE: SUPPLIED WITH RELAY

TO #*45

SEE DETAIL “A”

DETAIL “A”

84140 – VALVE ASM. PARTS BREAKDOWN

1 REF.

PAGE 16

TO #*38 PAGE 16

NOTES:

INSTALLED ON OUTSIDE OF

LOCATE @ PORT MARKED “P” OR “2”

LOCATE @ PORT MARKED “A” OR “1”

VGR2 98953 10/19/02

Page 21

WWW.MANUALS.WS

REAR TOWER ELECTRICAL ASEMBLIES

NO.

REF

1 40038 HOSEBARB, 1/4 MPT X 3/8 H 45DEG. 2 51184 LOCK, HANDLE ADJ. 3 57125 NUT, 5/16-24 HEX JAM 4 62561 PLATE, NEGATIVE POST 5 67005 RIVET, 1/8 OD WHT AL 6 70162 SCREW, 10-32 X 3/8 PHMS SS 7 70228 SCREW, 10-32 X 1/4 PHMS SS 8 70289 SCREW, STUD, 5/16-18 X 2.12 BRASS

9 87016 WASHER, #10 LOCK EXT STAR 10 87018 WASHER, #10 X 9/16 OD 11 87092 WASHER, 5/16 X 3/4 BRASS 12 84140 VALVE ASM, 36V 13 22072 COUPLING, 1/4 ANCHOR 14 31016 ELBOW, 1/4 NPT 15 87095 WASHER, #10 FLAT PLTD. 16 56012 NIPPLE, 1/4 FPT QD 17 56014 NIPPLE, 1/4 CLOSE 18 56048 NIPPLE, 1/4 X 1.75 19 78308 TEE, 1/4 STREET 20 84168 VALVE, 120V 110PSI SOLENOID 21 84065 VALVE, 1/4 FPT BALL 22 36019 GROMMET, 5/16 ID X 9/16 GRV. 23 57116 NUT, 6-32 W/ STAR WASHER 24 14020 TERMINAL BLOCK, 115V (3-4-3) 25 57106 NUT, 8-32 W/ STAR WASHER 26 73734 SPACER, .166ID X .313OD X .75L 27 27672 CONTROLLER, 36VDC PROPEL MOTOR 28 57047 NUT, 1/4-20 NYLOCK PLTD. 29 67315 RELAY, 36VDC 100AMP HVY DUTY 30 36020 GROMMET, 5/8 ID X 1.12 OD 31 70488 SHOULDER BOLT, 5/16 OD X 3/4 L 32 87029 WASHER, 5/16 FLAT SAE 33 57113 NUT, 5/16-18 NYLOCK PLTD

PART

DESCRIPTION

SERIAL

NOTES:

VGR2 98953 10/19/02

Page 22

WWW.MANUALS.WS

HANDLE, MIRCOSWITCH AND CABLE ASSEMBLIES

NOTE: FOR BRUSH AND REVERSE SWITCHES, ALIGN THE TWO SWITCHES AND CHECK TO

789

12101

BRUSH HOUSING

872

VIEW: LEFT SIDE OF

REAR PANEL

VIEW: RIGHT SIDE

OF REAR PANEL

BRUSH & REVERSE SWITCH

SHOWN.

REF.

3 REF.

18 4

REF.

BEND UP

ALIGN

HOLD

REF.

SEE THAT THE ACTUATOR TABS ARE EVEN TO WITHIN 1/16 INCH. IF REQUIRED, BEND THE LOWER TAB UP TO MATCH THE HIGHER TAB. INSTALL THE SWITCHES WITH THE SCREWS LOOSE ENOUGH TO ALLOW THE TOP SCREW TO SLIDE IN THE MOUNTING SLOT. WITH THE LEVER IN THE TOP POSITION, SLIDE THE

SWITCHES BACK UNTIL THEY BOTH CLICK, TIGHTEN THE SWITCHES IN THIS POSITION.

VGR2 98953 10/19/02

Page 23

WWW.MANUALS.WS

HANDLE, MICROSWITCH & CABLE ASSEMBLIES

NO.

REF

1 48030 2 KNOB, PT17/20 BLACK

2 38186 2 HANDLE, BRUSH/VAC CONTROL

3 27559 2 CLEVIS, 3/8-16 UNC ROD END

4 51170 2 LEVER ASM, HANDLE PIVOT

5 70117 2 SHOULDER BOLT, 5/16 OD X 1.0 L

6 73220 2 SPACER, EPB CABLE/CASE HARD

7 87013 2 WASHER, 1/4 ID X 5/8 OD SS

8 87025 2 WASHER, 1/4 LOCK EXT STAR SS

9 70011 2 SCREW, 1/4-20 X 5/8 HHCS SS 10 72082 3 SWITCH, SOL LEVER BENT 11 57163 4 NUT, 4-40 W/ STAR WASHER 12 70401 4 SCR, 4-40 X 1.25 PHMS 13 27486 1 CABLE, BRUSH LIFT 14 27488 1 CABLE, VAC SHOE LIFT 15 70187 2 SCREW, 10-24 X 1/2 PHTC –F16 87018 2 WASHER, #10 X 9/16 OD 17 36179 1 GUARD, SPLASH 18 66073 3 PIN, COTTER 1/16” X 3/4” L PLTD 19 66116 3 PIN, CLEVIS 1/4” X 3/4” PLTD 20 70088 4 SCR, 10-32 X 1/2 PPHMS SS

PART

QTY DESCRIPTION

SERIAL

NOTES:

VGR2 98953 10/19/02

Page 24

WWW.MANUALS.WS

CONTROL PANEL ASSEMBLY

NOTE: HARDWARE

320191715111086

12823132213021974

333435

SUPPLIED WITH METER.

VGR2 98953 10/19/02

Page 25

WWW.MANUALS.WS

CONTROL PANEL ASSEMBLY

NO.

PROPEL

REF

1 27710 1 COVER, REAR VOYAGER 2 TRIMMED

2 54144 1 METER, 36V BATTERY CHARGE LEVEL

3 72130 2 SWITCH, SPST 2-POSITION ROCKER

4 70056 2 SCREW, 6-32 X 1/2 PPHMS

5 OPEN - -

6 57109 1 NUT, 7/16-28 PANEL

7 54092 2 METER, 0-60 VDC HOUR

8 57132 2 NUT, 3/8-27 DRESS PANEL

9 57116 1 NUT, 6-32 W/ STAR WASHER PLTD 10 14944 1 BREAKER, 16A 250 VAC 50 VDC 11 14688 1 BREAKER, 35 AMP 50 VDC MTR. 12 14700 1 BREAKER, 15 AMP BRUSH MTR. 13 04082 1 ADAPTER, “Y” FITTING MODIFIED 14 51142 1 LEVER, HANDLE LOCK 15 87018 4 WASHER, #10 X 9/16 OD 16 87090 2 WASHER, 1/4 ID X 3/4 OD PLTD 17 70066 4 SCREW, 10-32 X 3/4 PPHMS 18 OPEN - 19 39481 1 HOSE, VAC X 20” 20 34308 1 FRAME, REAR W/O PLENUM 21 39313 2 HOSE, 1.5 BLUE VAC X 20” 22 20063 4 CLAMP, 1.75 WORM GEAR X .312 23 20046 1 CLAMP, 2.25” WORM GEAR 24 57032 1 NUT, 3/8-16 SERRATED FLG. PLT. 25 80604 1 RING, RUE COTTER 1/4” 26 66133 1 PIN, CLEVIS 3/16” X 7/8” I 27 67273 1 ROD, VOY HANDLE ADJ. 28 78271 1 TUBE, VOY HANDLE ADJ. 29 47200 1 KIT, VOYAGER ADJUSTMENT PLATE 30 50776 1 LABEL, WARNING FOR SAFTEY 31 98721 1 SERVICE TAG NOT SHOWN 32 14382 1 BAND, SERVICE TAG NOT SHOWN 33 500548 1 LABEL, MAIN SWITCH 34 500547 1 LABEL, CIRCUIT BREAKER 35 50540 1 LABEL, VALVE POSITION

PART

QTY DESCRIPTION

SERIAL

NOTES:

HANDLE

ASM.

VGR2 98953 10/19/02

Page 26

WWW.MANUALS.WS

VAC SHOE ASSEMBLY

811910121314

REAR

(REF)

GREASE

NOTE: #24 SPRINGS ATTACH TO #17 EYEBOLT.

VAC SHOE ASM.

MAIN FRAME

VGR2 98953 10/19/02

Page 27

WWW.MANUALS.WS

VAC SHOE ASSEMBLY

REF PART NO. QTY DESCRIPTION

1 70351 13 SCREW, 10-32 X 3/8 HHTR W/ STAR 2 62391 1 PLATE, VAC SHOE COVER 3 35124 1 GASKET, VGR VAC SHOE PLATE 4 85031 1 VAC SHOE, VGR2 28” 5 87003 4 WASHER, 3/8 ID X 7/8 OD SS 6 89059 2 WHEEL, PT20 SQUEEGEE BUMPER 7 70368 2 SCREW, 3/8-16 X 1-3/4 HHCS 8 140197 1 BRACKET, VAC SHOE LINKAGE PLTD

9 87025 9 WASHER, 1/4 LOCK EXT STAR 10 70011 5 SCREW, 1/4-20 X 5/8 HHCS PLTD 11 05070 2 ARM ASM, SQUEEGEE 12 70298 4 SHOULDER BOLT, 5/16 X 3/8L 13 87029 4 WASHER, 5/16 FLAT SAE 14 87030 8 WASHER, 3/8 ID X 3/4 OD NYL 15 57047 4 NUT, 1/4-20 NYLOCK 16 140192 1 BRACKET ASM, VAC SHOE PIVOT 17 70263 3 EYEBOLT 8-32 X 1; 1/4 EYE PIT 18 57026 2 NUT, 8-32 NYLOCK 19 48031 1 KNOB, VAC SHOE ADJ. 20 87013 1 WASHER, 1/4 ID X 5/8 OD SS 21 54-501623 2 22 57029 12 NUT, 1/4-28 HEX SS 23 14029 4 BALL JOINT ASM, 1/4-28 HD 24 73426 2 SPRING, EXT. .43D X 2.50L X .047W 25 14820 2 BUSHING, FLANGED 3/4 ID X 7/8 OD 26 87008 1 WASHER, 1/4 ID X 1-1/4 PD PLTD 27 90006 1 ZERK, GREASE

RD, 1/4-28 X 2-1/2 SST

SERIAL

NO.

NOTES:

MOUNTING OF VAC SHOE AND CASTER SPRING ASSEMBLY.

VAC SHOE

CABLE ASM.

(REF)

NOTE: USE 90° TOOL TO VERIFY THAT VAC SHOE IS ADJUSTED CORRECTLY TO 90° ANGLE.

NOTE: SPRING ATTACHES

FROM CASTER TO VAC SHOE

BRACKET (BOTH SIDES).

NOTE: ANGLE

DJUSTMENT NUTS

FOR VAC SHOE.

VGR2 98953 05/05/05

Page 28

WWW.MANUALS.WS

TANK, COVER & HARDWARE ASSEMBLY

535747

94061

*10

41 62

21 17

69AB

13AB

*65

VGR2 98953 06/28/03

Page 29

WWW.MANUALS.WS

TANK, COVER AND HARDWARE PARTS LIST

REF PART NO. QTY DESCRIPTION

1 75393 1 TANK ASM., VGRB W/ DIAPHRAGM 2 27472 1 COVER, LEFT TANK VGRB 3 27673 1 COVER, BELT GUARD VGRB 4 27684 1 COVER, BATTERY COMP. 5 27473 1 COVER, RIGHT SIDE TANK 6 28054 1 DOME, VOYAGER TANK 7 27557 1 COVER, SIGHT WINDOW 8 35199 1 GASKET, VGR SIGHT WIN

9 62345 2 PLATE, REAR FRAME TANK MNT 10 34305 1 FLOAT, SHUT OFF 11 78122 1 TUBE, 1.5 PVC X 1.88 IN 12 40090 2 HOSEBARB, 1/4 MPT X 3/8 45°

13A 66251 1 PIVOT ASM., TANK RIGHT 13B 66250 1 PIVOT ASM., TANK LEFT

14 39476 1 HOSE ASM., 2” DIA. 15 70085 4 SCREW, 1/4-20 X 1/2 PPMHS 16 39481 1 HOSE, 2” VAC X 20” 17 20064 2 CLAMP, 2.0” WORM GEAR X .312W 18 20063 1 CLAMP, 1.75” WORM GEAR X .312 19 04032 1 ADAPTER, 1.5 MPT X 1.5FS PVC 20 78499 1 TETHER, DRAIN PLUG 21 40019 1 HOSEBARB, 1.5 DOUBLE MCHD 22 66227 1 PLUG, DRAIN HOSE 23 70481 6 SCREW, 1/4-20 X 3/4 BHCS 24 89059 2 WHEEL, PT20 SQG. BUMPER 25 89231 1 BRACKET ASM., GUIDE WHEEL 26 70361 14 SCREW, 10-32 X 1/2 PHTR PLT 27 87018 12 WASHER, #10 X 9/16 OD 28 70201 4 SCREW, 1/4-20 X 3/4 FHMS PLTD 29 20046 3 CLAMP, 2.25” WORM GEAR 30 73198 1 SPACER, 2.26 OD X 1.91 ID X 2.51 31 41305 1 HINGE, VGR DOOR LEFT 32 41303 1 HINGE, VGR DOOR RIGHT 33 40036 1 HOSEBARB, 1.5 MPT X 1.5 34 81379 2 FITTING, SEALED BULKHEAD 35 35095 1 GASKET, VGRB DOME 36 39408 1 HOSE, SOL. DRAIN W/ STAMP 37 39472 1 HOSE, 1.5 DRAIN X 24” 38 20042 4 CLAMP, 3/8 ID HOSE 39 39451 2 HOSE, 3/8 NYLOBRAID X 11 40 87016 4 WASHER, #10 LCK EXT STAR 41 70011 5 SCREW, 1/4-20 X 5/8 HHCS 42 14899 1 BRACKET, DRAIN HOSE PLUG 43 40053 1 HOSEBARB, SOL. HOSE MTG 44 57047 1 NUT, 1/4 X 20 NYLOCK PLTD 45 70368 2 SCREW, 3/8-16 X 1.75 HHMS 46 57022 2 NUT, 3/8-16 LOCK SS 47 57044 2 NUT, HEX BRASS 3/8 NPT 48 87151 6 WASHER, 1/4 SPLIT LOCK 49 87025 8 WASHER, 1/4 LOCK EXT STAR SS 50 57236 2 NUT, 10-32 HEX NYLOCK BLK. 51 40051 1 HOSEBARB, 3/4 MPT X 1” HOSE PV 52 41304 2 BRACKET, VOYAGER HINGE 53 57104 8 NUT, 10-24 W/ STAR WASHER 54 78211 1 TUBE, 1.5 PVC X 3.31 55 04075 1 ADAPTER, 1.5 FPT X 1.5 FS PVC 56 34140 1 FILTER, VAC INTAKE 10 MESH 57 140193 1 BRACKET, VGR FLOAT 58 70209 2 SCR, 10-32 X 1.75 PHME PLTD 59 87131 2 WASHER, #80R #10 FLAT W/NEO. 60 20005 1 CLAMP, 5/16 NYLON 61 140194 1 BRACKET, RECOVERY HOSE MTG. 62 87013 1 WASHER, 1/4 ID X 5/8 OD SS 63 28056 1 DOME ASM., VGR2 64 04082 1 ADAPTOR, Y-FITTING MODIFIED 65 70088 2 SCREW, 10-32 X 1/2 PPHMS 66 500009 1 LABEL, WARNING EXPLOSION 67 66380 3 PLATE, SPACER 68 70114 2 SCR, #10 X 3/4 TYPE B

69A 50917 1 LABEL, TANK RIGHT 69B 50918 1 LABEL, TANK LEFT

70 50941 1 LABEL, WINDSOR LOGO

SERIAL NO.

FROM

NOTES:

VGR2 98953 06/28/03

Page 30

WWW.MANUALS.WS

WIRING DIAGRAM VOYAGER 2

VGR2 98953 10/19/02