Windsor TRIDENT COMPACT TCZOE User Manual

HA
RD
FLOOR
(ELECTRIC VERSIONS)
SC
RU
BBE
R
MIEL
SMOWN:
MODEL:
TCZOE
-
TC20T
(20”
Non-
Traction)
VOLTAGE
115V
(ENG)
QEsr
Wipgsor’s
Quality Management System
.
. .
for
Continuous Improvement.
is
Certified
IS0
9QOl.
C€
IPX4
Read these instructions before operating the machine.
TC20E
98447
03/13/00
MACHINE
DATALOG
MODEL DATE SERIAL NUMBER SALES REPRESENTATIVE DISTRIBUTOR NAME
OPERATIONS GUIDE NUMBER . 98447 PUBLISHED . 7/1/96
Cover
......................
.
OF
PURCHASE
@Copyright 1996 Windsor Industries. Printed in U.S.A.
TABLE
.
1
.
.
.
OF
CONTENTS
Squeegee Assembly
..............
14
Data Log / Table of Contents
Safety Precautions
Safety Precautions (cont.)
Safety/Operations
Operation Controls
Maintenance
Maintenance (cont.)
Maintenance (cont.)
Trouble Shooting Guide
Wiring Diagram
Tanks. and Frame Assembly
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......
.............
............
.................
...........
...........
........
(1
15V)
.........
....
....
2
3
4
5
6
7
8
9
10
11
12
Squeegee Assembly Parts List
Valve Assembly
Valve Assembly Parts List
Scrub Deck Assembly Scrub Deck Assembly Parts List
Mechanical Controls
Mechanical Controls Parts List
Control Panel Assembly
Control Panel Assembly Parts List
Vac Motor
Scrub Deck Assembly (Hex Drive)
..................
.............
..............
Assembly
..............
......
..........
.....
......
...........
15
16
17
18
19
20
21
22
...
23
24
...
25
Tanks and Frame Parts List
2
.....
13
Warranty
TC
I
7/20 984 1 7 7/1/97
.......................
26
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be fallowed, including the following:
READ ALL INSTRUCTIONS BEFORE USING MACHINE
TO
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY:
Connect machine to a properly grounded outlet only. See grounding instructions. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing. Do not use outdoors on wet surfaces. Do not allow to be used as a toy. Close attention is necessary when used by Use only as described in this manual. Use only manufacturers recommended attachments. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged,
left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry by cord, use cord as a handle, close a door on a cord, or pull cord around sharp edges or
corners. Do not run appliance over cord. Keep cord away from
heated surfaces.
Do not unplug by pulling on cord. Do not handle plug or appliance with wet hands. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and
anything that may reduce air flow. Keep hair, loose clothing, fingers, and all parts of body away from opening and moving parts. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes. Turn
off
all controls before unplugging.
Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
To
unplug, grasp the plug, not the cord.
or
near children.
Rotating fan blades inside the cover. Before opening cover, switch completely or dust and debris may be ejected.
Dry mop floor before using.
SAVE
THESE INSTRUCTIONS
TCPOE
98447 7/1/97
off
machine. Wait until the fan/brush stops
3
SAFETY
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD
There are three levels of hazard intensity identified
by signal words
SAFETY.
mined by the following definitions:
WARNING
COULD result in severe personal injury or death.
CAUTION
result damaae.
INTENSITY LEVEL
-
WARNING, CAUTION and
The level of hazard intensity is deter
-
Hazards or unsafe practices which
-
Hazards or unsafe practices which could
in
minor personal injury or product or property
FOR
WHEN TRANSPORTING MACHINE
INA TRAILER:
0
-
0
0
0
0
0
0
THIS PRODUCT IS FOR COMMERCIAL
EL
Make sure the ramp angle
lo",
and the ramp is strong enough to
is
no more than
support the machine.
Make sure ramp
is
clean and dry.
Put ramp into position. Remove squeegee assembly
&
brushes
before loading.
Align the machine on a level surface ten
(10)
feet behind the ramp.
Push machine up ramp carefully.
Securelv fasten the machine to the trailer.
ECTRICA
L:
USE
~
ONLY.
FOR SAFETY:
To Identify actions which must be
followed for safe operation of equipment.
The following information signals indicate potentially dangerous conditions to the operator or equipment. Read this guide carefully. Know when these conditions can exist. Locate all safety devices on the machine. Report machine damage or faulty operation immediate ly. Do not use the machine
if
it is not proper operating
condition.
For SAFETY:
DO
NOT OPERATE MACHINE:
0
0
Unless Trained and Authorized
Unless Operation Guide is Read and understood.
0
In
Flammable or Explosive areas.
WHEN USING MACHINE:
0
0
0
0
Go slow on grades and slippery
surfaces
.
Use care when backing machine. Do not carry riders on machine.
Always follow basic safety and traffic rules.
BEFORE LEAVING OR SERVICING MACHINE:
0
0
Stop on level surfaces.
Turn off machine.
WHEN SERVICING MACHINE:
0
Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on
machine.
0
Block machine wheels before jacking machine up.
0
Use hoist or jack of adequate capacity
to
lift machine.
0
Use
Windsor approved replacement parts.
In the USA this scrubber operates on a standard 15 amp volt A.C. power circuit (120V nominal). Special voltage mod els are available for international applications. The amp, hertz, and voltage are listed on the data label found on each
or
machine. Using voltages above
below those indicated on
the data label will cause serious damage to the motors.
-
GROUNDING INSTRUCTIONS:
This appliance must be grounded.
If
it should malfunction or break down, grounding provides a path of least resistance electric current to reduce the risk of electric shock. This ap pliance is equipped with a cord having an equipment-ground- ing conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and
in
grounded
Improper connection of the equipment
accordance with all local codes and ordinances.
-
grounding con ductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly grounded. not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qual ified electrician.
-
This appliance is for use on a nominal 120
has a grounded plug that looks like the plug in
volt circuit, and
"
Fig. A temporary adaptor that looks like the adaptor in below may be used to connect this plug to a 2-pole receptacle
"
as shown in
Fig. B" below. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be con
nected to a permanent ground such as a properly grounded
outlet box cover. Whenever the adaptor is used, it must be
in
held
place by a metal screw.
NOTE: Check local electrical codes before using an
adaptor. Adaptors are not allowed in Canada.
A
"
"
Fig.
11
5
for
Do
below.
C
-
-
-
-
-
4
TCPOE
98447 7/1/97
SAFETY/OPERA
TIONS
EXTENSION CORDS:
If
an
extension cord is used, the wire size
size larger than the power cord on the machine, and the cord
must
be
a type SJTW/SSTW:A.
must
be at least one
HOW IT OPERATES
The
TRIDENT COMPACT
The main scrubbing components include a
tank,
single disc-type brush or pad, a rear squeegee and a vac
uum
motor. Detergent solution and water flow from the solution the scrub brush. The rotating brush scrubs the floor. As the machine moves forward, the rear squeegee collects the dirty solution and channels it into hose. The pickup hose deposits the dirty solution into the re covery tank.
is a walk-behind scrubber.
solutiodrecovery
the
vacuum
of
the squeegee pickup
tank
to
PREPARING FOR OPERATION
(PERFORM DAILY
PAGE
Fill
1.)
2.)
7.)
Solution
Remove cover and fill. (see item Use a clean bucket or hose to fill the tank with water.
Tank
MAINTENANCE
19,
AS
page
SHOWN
14)
ON
PREPARING FOR OPERA
4.)
Plug the power cords together and twist into locked
position. Attatch the power cord to the yellow strain
relief as shown. Plug power cord into a properly
grounded wall outlet.
5.)
Turn vacuum motor switch on and
there is electrical power at machine.
TION(Cont..)
off
to make sure
OPERATING THE MACHINE
(PERFORM
-
-
PAGE
1.
Adjust the operator control handle to a comfortable position. (see item
2.
Switch on main power switch. (see item
3.
Release solution. (Pull solution control lever rearward.) (see item
amount of solution can be regulated during operation depending
traverse speed farther rearward releases more solution.
4.
Switch on brush drive motor. (see item
5.
Switch on vacuum motor. (see item
DAILYMAINTENANCEAS
7.)
6,
page
on
the type of
of
the machine. Pulling the lever
3,
6)
SHOWN
page
NOTE:
floor
2,
6)
1,
page
The
and the
1,
page
page
ON
5)
6)
6)
3.)
Add a cleaning concentrate for use in automatic floor scrubbers. Closely follow the manufacturer’s instructions found on container. Read ingredients listed on the container to ensure compatible chemicals
Use only the suitable chemicals listed below. Using incom patible chemicals may damage the machine. Damages of this type are not covered under the Protection Plan. Carefully read ingredients on manufac turer’s label before using any product in this machine.
I
are
used.
WINDSOR Three Year
SUITABLE INCOMPATIBLE CHEMICALS CHEMICALS
Alkalis
Defoaming Agents Carbon Tetrachloride
Detergents Hydroxides
Aldehydes
Chlorinated Hydrocarbons Methyls (MEK)
Perchlorethylene(per)
Phenols
Trichlorethylene
-
Limonene
D
TCPOE
-
-
I
98447 7/1/97
6.
Lower scrub deck. Pull scrub deck lift lever rearward. (see item
is
stationary.
7.
Lower squeegee. Pull squeegee lift lever back. (see item
squeegee as shown on page
8.
Move machine forward bv aDDlvinrr even pressure on the main haidle . Forward motion is
assisted by the scrubbing action of the driver.
Take extra care not to run machine over cord or
catch cord on squeegee when turning.
7.
Plan your cleaning route to work away from the electrical source. Move machine forward at a steady pace
7,
8,
page
page
6)
6)
NOTE:
9.
,.
-
Adjust
-
brushlpad
5
OPERATION CONTROLS
1
Brush Switch.
Vacuum Switch.
2
motor
3
Main Handle.
4
Brush Motor Circuit Breaker.
Protects brush motor from overheating.
5
Vacuum Motor Circuit Breaker.
Protects vacuum motor from overheating.
6
Solution Lever.
solution flow to the floor.
7
Squeegee Lift Lever.
lowers squeegee.
8
Scrub Deck Lift Lever.
scrub deck.
9
Recovery Tank Drain Hose.
10
Solution Tank Drain Hose.
11
Squeegee Release Latch.
the rear squeegee blade for adjustment or replacement.
12
Battery Compartment Door Latch.
back
13
Vacuum Hose.
on/off.
of machine for access to batteries.
Turns brush on/off.
Turns vacuum
Controls the amount of
Raises and
Raises and lowers
Releases
Opens
TOP
BA
13
VIEW
d
'
6
\
r
1
\
2
6
TCSOE
1
(1
11
4
98447 7/1/97
MAINTENANCE
Before Starting
the Work Period
End of Work
Period
Before Storing
Maintenance Item
Check Vac Hose Connections
Clean the Squeegee Blades
Inspect Brush or Pad
Inspect Vac Fan Inspect power cord for wear
@
Drain & Rinse Tanks
Raise Squeegee Assembly
Remove the BrushPad Check
the
Clean Squeegee Blades
Remove lint build-up
Remove tank lid and allow recoverv to Check Solution Strainer
Check Casters & Wheels for proper lubrication
Inspect Tanks and Hoses Inspect all Motors for Carbon
Motor Brush wear.
Foam
Breaker
BrushLPad for Damage and or wear
&
Foam Breaker
from
screen in the recovery tank well.
drv
between uses.
Daily Weekly Monthly Annually
*
*
*
I*I
I I
*
*
I*I
I I I
* * *
* *
I
I
I*I I*I
I
I
*
*
I
I I
NOTE:
7.
2.
2.
3.
4.
Details on these maintenance items can be found on the following pages.
This cable will lay on wet surfaces. To prevent electrical shock immediatly replace cords with frayed or cracked insulation. Periodically inspect the recovery tank and decontaminate if necessary,
using a Hospital Grade Wastewater should be disposed of properly.
Occasionally check in line filter screen, rinse with hot water if necessary. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
Virucide or a
7-70
LUBRICATION:
The following symbols are found throughout the manual indicating the items requiring lubrication:
EXAMPLE:
@
Apply Grease
Use Spray Lubricant.
Thread Locker (Red or blue).
bleach to water solution.
Use Anti-Seize when repairing.
TCZOE
98447 7/1/97
7
MAINTENANCE
VACUUM
MOTOR
7.
Disconnect battery leads and remove batteries
from compartment.
2.
Remove assembly to recovery tank.
3.
Disconnect and
4.
Check motor brushes. When wom to both brushes.
After the machine has been used for any wet pick up, allow the vacuum motor to help reduce moisture build tor. Drying out the vacuum motor after each use will extend the life of your vacuum motor.
Hazardous Voltage. Shock can result. Discon-
nect batteries before working on machine. Only qualified personnel should work inside ma chine.
Wire Terminal
(6)
bolts holding vac motor/ plate
vac motor lead from connector
lift
out vac motor/ plate assembly.
run
-
up
in
7
Important:
When replacing carbon brushes loosen wire terminal moving screws on bracket.
3/8"
replace
1-2 minutes, to
the vacuum mo
vac motor
BEFORE
-
-
re
NOTE: Periodically check the length
of
bon brushes. Replace carbon brushes which are
3/8"
less than
I
PART NO.
long.
14695
BRUSH
Brush
1.
2.
3.
-
Brush
1.
2.
-
3.
Installation:
Slide brush or pad driver under drive plate.
Align one metal lug on the brush or pad driver with the scrub deck sight hole and a keyhole in the drive plate. Raise the brush or pad driver upward and twist clockwise until locked.
Removal:
Raise brush or pad driver off floor. Reach under brush or pad driver and rotate
so
that the metal lug in the drive plate is visible
through the scrub deck sight hole. Quickly twist brush or pad driver counterclockwis to release.
the car
II
U
-
Important:
Replace carbon
if worn
These brushes wear quicker length shortens due to increased heat. Spring inside brush housing will damage motor lowed to completely wear away
down
vac
motor brushes
to
318"
in length.
if
brushes are al-
as
the
Note: Place stop
in groove.
8
Wire
8
Terrqinal
TCSOE
SOLUTION STRAINER
1.
98447 7/1/97
An inline solution strainer
is
located under chassis behind left wheel. Remove sediment bowl and screen periodically and rinse clean with hot water. Be careful not to misplace the gasket.
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