The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE
SERIAL NUMBER
SALES REPRESENTATIVE
DEALER NAME
OPERATIONS GUIDE NUMBER
PUBLISHED ________________________________
________________________
____________________________
___________________
#
______________________________
__________________
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
-REF – column refers to the reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-QTY – column lists the quantity of the
part used in that area of the machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The 98# on the lower left corner of the front
cover is the part number for this manual.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.
4
STORM POLISHER 980100 03/08/03
IMPORTANT SAFETY INSTRUCTIONS
!
WARNING:
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
STORM POLISHER 980100 03/08/03
1-1
HAZARD INTENSITY LEVEL
!
WARNING
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
1-2
STORM POLISHER 980100 03/08/03
THIS PRODUCT IS FOR COMMERCIAL USE
!
WARNING:
ONLY.
ELECTRICAL:
In the USA this machine operates on a one 15
amp nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This appliance
is equipped with a cord having an equipmentgrounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks
like the adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle as shown
in “Fig. B”, if a properly grounded outlet is not
available. The temporary adaptor should be used
only until a properly grounded outlet (Fig. A) can
be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from
the adaptor must be connected to a permanent
ground such as a properly grounded outlet box
cover. Whenever the adaptor is used, it must be
held in place by a metal screw.
GROUNDING INSTRUCTIONS
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
STORM POLISHER 980100 03/08/03
1-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Construction Heavy-duty die cast aluminum deck
with heavy-duty rubber bumper,
tubular steel adjustable handle with
die cast aluminum handle housing
Motor
SP13, SP15, SP17, SP20 1.0 hp
SP17X, SP20X, SPDS20 1.5 hp
Brush/Pad speed
SP13, SP15, SP17, SP20, SP17X, SP20X 175 rpm
SPDS20 175/300 rpm
Electrical system 115 volts, 60 Hz
Cable 50’ (15 m), 14/3, built in cord wrap
Switches Dual levers with safety lock
Wheels Two 5” (12.7 cm) dia., 1.25” (3 cm)
wide, non-marking tread
Handle 1.5” (4 cm) tubular steel,
adjustable, easy to use thumb
activated safety lock
Dimensions (L x W x H)
13” (33 cm) model 21.0” (53 cm) x 14” (36 cm) x 47”
(119 cm)
15” (38 cm) model 22.0” (56 cm) x 16” (41 cm) x 47”
(119 cm)
17” (43 cm) model 23.0” (58 cm) x 18” (46 cm) x 47”
(119 cm)
20” (51 cm) model 24.5” (62 cm) x 21” (53 cm) x 47”
(119 cm)
2-1
STORM POLISHER 980100 03/08/03
HANDLE
RECEPTACLE
4
HANDLE INSTALLATION
WHEN INSTALLING THE HANDLE
ASSEMBLY, CHECK ORIENTATION OF
THE CORD ASM AND CORD HOOK.
5
DECK
ASSEMBLY
6
MOTOR
PLUG
1
SEE NOTE
PIVOT
HOLE
3
2
This must be installed by qualified personnel. Read all
instructions thoroughly. The machine is shipped with
The machine is shipped with handle unassembled.
Follow these steps for installation:
1. Remove handle and deck assembly from carton.
2. Attach handle assembly to base using hardware kit (47331) (attached to handle in a plastic bag) items 1, 2,
and 3.
NOTE: The spacers (items 1) are required for the correct operation of the handle. The spacers are positioned
completely inside the pivot holes in the casting, and are held in place by tightening the bolts and washers (items 2
and 3) against the spacer.
3. Remove bolt, nut and washers (items 4, 5 and 6) from lower block on handle assembly. Attach links as
shown. Tighten bolt and nut securely, then back off 1/4 to 1/2 turn.
4. Check handle for movement up and down.
5. Plug motor cord into handle cord receptacle.
STORM POLISHER 980100 03/08/03
2-2
OPERATION
LOCKING SIDE FLAT
66334
L
HANDLE C
L
CONTROLS
1. Safety Lock – Prevents unintended operation of the
machine.
2. Switch Levers – Turns machine on/off.
3. Adjustment Handle – Allows the handle to be
adjusted to a comfortable operating position.
1
22
LOCK
UNLOCK
3
The handle adjust bar (14344) for the polishers
are individually preset at the factory for optimum
locking efficiency and minimum effort of
engaging. It should not be necessary to adjust
the handle adjust bar unless the relationship of
the handle adjust bar nut (57275) or fixed clamp
bolt (70692) and their corresponding nuts
(57275) and washer (87086) have been
disturbed. The handle can be positioned to be
locked with the handle adjust bar pointing either
up or down. In order to change the position the
handle and bolt must be removed and rotated
180 degrees. It is incorrect to make it lock
opposite from the way it was assembled by
applying more force to the nut. From the factory
the locking is in the up position when the
machine handle is locked. The pivot pin (66334)
on the handle adjust bar is off center, in
relationship of the screw to the axis of the (see
drawing). To adjust handle adjust bar, tighten
nut on handle while in the locked position. The
handle is locked when the screw is to the
outside of the machine and the flat on the
opposite side of the handle is flush to the
bracket.
1. To adjust handle lock, tighten nut on handle while in
the locked position. Optimum locking force and ease
of locking is accomplished when the locking lever
nut is set to a torque of 30 to 50 inch pounds in the
locked position.
2. Gap between clamp halves at the front should be to
the gap in rear when the handle adjust bar is
adjusted properly and in the locked position (gap
approximately 1/16").
14344
87202
67430
70692
2
87086
SHOWN HANDLE IS
IN LOCK POSITION
PIVOT PIN C
57275 (2)
1
2-3
STORM POLISHER 980100 03/08/03
!
CAUTION
For indoor use only.
!
WARNING
!
WARNING
To prevent possible damage to the floor when
using the brush option, use water or other
approved cleaning solution while operating.
When using the pad option, always keep the
machine moving when in contact with the floor.
High starting torque. Hold machine firmly with
both hands.
1. Ensure that the pad driver or brush is installed
correctly and in good shape. Install or change
pad if necessary.
2. Plug the machine into a wall outlet as described
in the grounding instructions.
3. Lower the handle by unlocking the adjustment
handle and moving the handle into position.
Relock the handle when it is in a comfortable
position.
OPERATION
DAILY MAINTENANCE
1. Inspect power cord for wear. To prevent
electrical shock replace cords with frayed or
cracked insulation immediately.
2. Place machine in the storage position.
3. Check pad condition. Change if soiled or torn.
PAD DRIVER INSTALLATION
1. Lay machine back, exposing the under side.
2. Place pad driver on the motor lug and rotate
clockwise until engaged. To remove, turn
counter-clockwise.
Insure that handle is locked in position before
starting machine.
4. Push the safety lock forward, unlocking the
switch levers.
5. With the safety lock forward, squeeze one or
both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re-engage until both levers are released.
6. To stop the machine, release both of the switch
levers.
NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an overload
condition occurs. The circuit breaker is located on
the rear of the motor. Push the reset button to restart
the machine. If the breaker trips again, correct the
cause of overloading before proceeding.
STORM POLISHER 980100 03/08/03
2-4
MAINTENANCE
SCRUB BRUSHES
NOTE: All original equipment brushes are equipped
with “Perform Alert �”. This feature will tell the
operator when it is time to replace the scrub
brushes. “Perform Alert�” brushes have pretrimmed bright yellow tufts to indicate the length of a
worn out brush. When the tufts in the scrub brush
wear to a length equal to the yellow tufts, the scrub
brushes should be replaced.
There are five different types of brushes available to
cover applications from cleaning heavily soiled floors
to polishing. A pad driver is also available to take
advantage of the many cleaning pads on the market
and further add to the flexibility of the POLISHER.
FINISHED FLOORS
Nylon Polish is the softest brush. It will gently clean
finished tile or terrazzo floors without removing floor
finish or floor material. Used for washing highly
polished or burnished floors.
Nylon bristles are used in a variety of applications
on coated or uncoated surfaces.
White Pads (Polishing) are used for dry polishing to
achieve a high-gloss appearance, or surface
washing on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty
scrubbing. When used with a mild detergent they
will provide surface cleaning without removing the
finish.
Please refer to the following to assist in selecting the
proper brush or pad for the work at hand.
UNCOATED FLOORS
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and
removes surface material.
Mild Grit is a less aggressive silicone carbide grit
suitable for cleaning medium soil conditions.
Advantages are faster ground speed than nylon
bristles on light solid applications.
Nylon is a general-purpose scrub brush with stiff
bristles. Polypropylene works well for maintaining
concrete, wood and tile floors.
Blue Pads (Scrubbing) are used for heavy-duty
scrubbing and light stripping. The blue pads remove
less finish than brown stripping pads, yet will remove
black marks, stains and dirt.
Brown Pads (Stripping) are used for easy and
complete removal of old floor waxes/finishes. They
will quickly remove ground in dirt, black heel marks,
and spills. When used with the proper stripper, this
pad leaves the floor clean and ready for finishing.
The scrub brushes should be checked before each
days work for wire, string, wear and damage. The
scrub brushes should be replaced if brush bristles
are missing or if yellow Perform Alert � indicates
minimum brush length.
SERVICE SCHEDULE
MAINTENANCE DAILY MONTHLY
Check pad wear to prevent buildup of
chemicals
Check pad driver system for damage
Check handles, switches, and knobs
for damage
Store with pad off the floor
Check all bearings for noise *
Check skirt/bumpers for damage and
replace as necessary
Check overall performance of machine *
2-5
STORM POLISHER 980100 03/08/03
*
*
*
*
*
PROBLEM CAUSE SOLUTION
2-6
TROUBLESHOOTING
Machine will not run
Electrical shock Equipment not grounded. Follow grounding instructions exactly.
Repeated circuit
breaker tripping
Circuit breaker tripped in
building.
Power switch failure. Test switch for continuity and replace if necessary.
Tripped circuit breaker. Reset.
Faulty power cord. Replace.
Fuse in motor is blown.
Receptacle not grounded. Have an electrician inspect building’s wiring.
Internal wiring problem
Mechanical problem.
Faulty circuit breaker.
Check and reset.
Replace. CAUTION: To reduce the risk of electrical
shock, unplug the machine before opening fuse
holder. Fuse will only open under extreme
conditions. Investigate cause before replacing.
Ensure that the machine wiring matches the
appropriate wiring diagram. Replace any wires or
components that are short-circuiting.
Higher amp draws indicate a mechanical problem,
find the problem before using the machine.
Test circuit for continuity. Replace circuit breaker if
necessary.
Excessive vibration Pad not centered. Re-center pad.
Damaged or unevenly Replace pad. Do not rest machine on pad when not
worn pad. in use.