Windsor SGJ32 User Manual

PARTS LIST

BRAKE

5

6

27

24

7

23

18

20

13

19

28

18

21

13

22

25

30

29

4

2

1

4

3

26

7

8

9

10

5-1

17

14

9

SGJ32 86037680 01/03/07

16

15

11

14

12

13

REF PART NO. PRV NO. QTY DESCRIPTION

1 86276880 70751 1 SCR, 1/4-20 X 3/8 HHCS SS
2 86010730 87008 1 WASHER, 1/4ID X 1-1/4OD PLTD
3 86255560 82855 1 SPRING, .31 X .04 X 3.0 EXT CS ZC
4 86279620 87200 2 WASHER, .4ID X 1.3OD NYLON
5 86009440 81972 1 PAD, BRAKE PEDAL
6 86093360 66363 1 PEDAL, BRAKE SRS
7 86008670 80606 3 COTTER, 3/8” RING
8 86248980 81438 1 PIN,CLEVIS 3/8” X 1.75 PLTD

9 86273810 70018 3 SCR, 1/4-20 X 1 HHCS SS
10 86010780 87162 2 WASHER, 1/4 SPLIT LOCK PLTD
11 86010630 87013 2 WASHER, 1/4ID X 5/8OD SS
12 86215650 29251 1 DISK, BRAKE
13 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
14 86073850 140466 1 CALIPER, CLOCKWISE BRAKE

14A 86135470 83050 1 CALIPER ACTUATING PIN
14B 86134940 83051 1 BACKING PLATE, CALIPER
14C 86135480 83052 1 PUCK CALIPER
14D 86010330 83053 1 CALIPER, ANVIL SUB-ASSEMBLY

15 86251790 67480 2 ROD END, BALL JOINT 1/4-28
16 86271600 57225 2 NUT, 1/4-28 HEX
17 86065800 05003 1 ARM, LOWER VAC CONTROL
18 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
19 86254960 730266 1 SPRING, COMP .67 OD X 1.63 X .08
20 86066010 140458 1 ARM, BRAKE LEVER
21 86087430 73206 1 SPACER, 3/8OD X .058W X 1/2L CRS
22 86252040 67470 1 ROD, BRAKE PUSH
23 86078400 66356 1 PIN, CLEVIS 0.375 X 8.26L
24 86005860 57273 1 NUT, 1/4-20 X 12MM HEX BARREL
25 86276890 70752 1 SCR, 5/16-18 X 3/4 PTHMS SS
26 86077270 51367 1 LEVER, PARKING BRAKE
27 86004800 48030 1 KNOB
28 86006720 70245 2 SCR, 4-40 X 3/4 PPHMS
29 86028630 72082 1 SWITCH, SOL LEVER BENT
30 86271280 57163 2 NUT, 4-40 W/STAR WASHER

SERIAL NO.

FROM

BRAKE

NOTES:

SERVICE ONLY
SERVICE ONLY
SERVICE ONLY
SERVICE ONLY

SGJ32 86037680 01/03/07

5-2

CIRCUIT BREAKER GROUP

3

2

1

5-3

4

SGJ32 86037680 01/03/07

CIRCUIT BREAKER GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86273990 70067 4 SCR, 6-32 X 3/8 PPHMS

2 86279300 87134 4 WASHER, #6 LOCK

3 86001920 14607 2 BREAKER, 25A 50VDC CIRCUIT

4 86008900 80845 2 BOOT, SEAL-PUSH BUTTON 7/16-28

SERIAL NO.

FROM

NOTES:

SGJ32 86037680 01/03/07

5-4

CONTROL PANEL

1

2

63

8

21

23

22

24

25

7

5

17

5

20

26

19

18

4

5-5

SGJ32 86037680 01/03/07

16

15

27

11

13

14

12

9

10

REF PART NO. PRV NO. QTY DESCRIPTION

1 86122670 57049 2 NUT, 6-32 HEX NYLOCK SS

2 86005550 54183 1 MODULE, LCD

3 86007190 72161 1 SWITCH, KEY DPST
3B 86004860 48073 REF KEY

4 86007180 72160 1 SWITCH, EMERGENCY STOP

5 86257280 81371 1 SWITCH, PUSH BUTTON

6 86271820 57270 1 NUT, 5/16-18 CAPTIVE “J” PLTD

7 86238000 36216 1 GASKET, .06T X .25W X 26.5L

8 86093320 66364 1 PANEL CONTROL

9 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS
10 86276900 70753 1 SCR, 5/16-18 X 1-1/4 PFHMS SS
11 86003230 27936 1 COVER, FRONT SMALL RIDER
12 86276890 70752 4 SCR, 5/16-18 X 3/4 PTHMS SS
13 86271910 57295 2 NUT, 5/16-18 FLEXLOCK
14 86010670 87029 2 WASHER, 5/16 FLAT SS
15 86068850 140219 2 BRACKET, CABLE ATTACH
16 86002660 270070 1 CONTROLLER, GLIDE 28/32
17 86274410 70195 2 SCR, 10-32 X 1.25 SS
18 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS
19 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
20 86010630 87013 2 WASHER, 1/4ID X 5/8 OD SS
21 86007520 730142 3 SWITCH, SPDT 3-POSITION MOM
22 86250190 66365 2 PLUG, DD .625-.550
23 86007480 730124 1 SWITCH ASM, SEALED PUSHBUTTON
24 86257210 730123 1 SWITCH ASM, SEALED PUSH SQ
25 86243510 500563 REF LABEL, CONTROL PANEL
26 86271940 57299 1 NUT, 1/4-20 ACORN SS
27 86275760 70540 2 SCR, 5/16-18 X 1 HHCS GR8 PLTD

*SEE SERIAL NUMBER PAGE.

CONTROL PANEL

SERIAL NO.

FROM

*(1)

*(1)

NOTES:

SERVICE ONLY

SGJ32 86037680 11/05/08

5-6

DECAL GROUP

7

2

4

8

3

6

1

5-7

5

SGJ32 86037680 01/03/07

DECAL GROUP

SERIAL NO.

REF PART NO. PRV NO. QTY DESCRIPTION

1 86244060 500815 1 LABEL, JOHNTEC DOME (GRAY)

2 86243510 500563 1 LABEL, CONTROL PANEL

3 86243570 500574 2 LABEL, GLIDE

4 86243500 500562 1 LABEL, SRS CHARGING

5 86244130 500859 1 LABEL, CIRCUIT BREAKER GLIDE

6 86248210 81349 1 OVERLAY, HORN

7 86243580 500575 1 LABEL, SOLUTION FILL GLIDE

8 86243820 500662 1 LABEL, COVER SMALL RIDER

FROM

NOTE: SEE “SAFETY LABEL LOCATION” PAGE FOR SAFETY LABEL INFORMATION.

NOTES:

SGJ32 86037680 07/17/07

5-8

FRONT BUMPER & FLOOR

2

4

3

3

1

5

5-9

6

7

SGJ32 86037680 01/03/07

REF PART NO. PRV NO. QTY DESCRIPTION

1 86248350 66360 1 PAD, FLOOR

2 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS

3 86010670 87029 7 WASHER, 5/16 FLAT SS

4 86276910 70754 5 SCR, 5/16-18 X 3 HHCS SS NP

5 86082320 62952 1 PLATE, FLOOR

6 86031820 27934 1 COVER, BUMPER SMALL RIDER

7 86248360 66361 1 PAD, STEP

FRONT BUMPER & FLOOR

SERIAL NO.

FROM NOTES:

SGJ32 86037680 01/03/07

5-10

FORWARD/REVERSE PEDAL

6

5

3

1

1

4

2

15

7

10

8

9

14

12

11

16

13

17

5-11

16

1

SGJ32 86037680 01/03/07

FORWARD/REVERSE PEDAL

REF PART NO. PRV NO. QTY DESCRIPTION

1 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS

2 86007380 730088 1 SPACER, .50D X .26ID X 1.5L

3 86078310 66382 1 PEDAL, SMALL RIDER

4 86273850 70022 1 SCR, 1/4-20 X 2 HHCS

5 86276940 70758 1 SCR, 1/4-20 X 3.5 HHCS SS NP

6 86248340 66346 1 PAD, FWD/REV PEDAL

7 86006330 66343 1 POTENTIOMETER, THROTTLE

8 86276930 70757 2 SCR, 8X1/2 PPH TYPE B SMS SP

9 86093140 51379 1 LINK, SMALL RIDER THROTTLE
10 86278060 70759 2 SET SCR, M4 X 4MM NP
11 86089660 78532 1 TUBE, 3/8 OD X 2.96 L
12 86091500 140577 1 BASE, SMALL RIDER PEDAL
13 86228750 09082 2 BEARING, 3/8” FLANGED NYLON
14 86373780 70015 1 SCR, 1/4-20 X 3/4 HHCS SS NP
15 86010300 830117 1 BRKT, SPRING ALIGNMENT
16 86010290 830116 3 SPRING, FLAT
17 86010680 87030 2 WASHER, 3/8 ID X 3/4 OD NYLON

SERIAL NO.

FROM

NOTES:

SGJ32 86037680 01/03/07

5-12

SCRUB BRUSH/PAD DRIVER

7

6

9

4

5

8

6

9

4

8

1

5

3

7

5

2A
2B
2C
2D

5-13

SGJ32 86037680 01/03/07

SCRUB BRUSH/PAD DRIVER

REF PART NO. PRV NO. QTY DESCRIPTION

1 86000290 02418 2 PAD DRIVER, 16” SD
2A 86000300 02419 2 BRUSH, 16” POLYPROPYLENE SD
2B 86000310 02420 2 BRUSH, 16” NYLON SD

2C 86000330 02422 2 BRUSH, 16” MILD GRIT SD
2D 86000340 02423 2 BRUSH, 16” SUPER AGG SD

3 86005070 51284 1

4 86276590 70695 3 SCR, #12 X 1 PPHSMS SS

5 86276580 70694 1 SCR, 8-32 X 3/4 PTHMS

6 86276600 70696 3 SCR, #10 X 3/4 PTHSMS SS

7 86007910 73817 1 SPRING, EXT .31 D X 2.0 L X .03 W SS

8 86007280 730011 1 SOCKET, DRIVE BRUSH

9 86005940 62852 1 PLATE, BRUSH RELEASE

LOCK, PAD CENTER SNAP, TWO
STEP

SERIAL NO.

FROM

NOTES:

SGJ32 86037680 01/03/07

5-14

SCRUB DECK LIFT-32 IN

21

25

22

24

23

18

14

15

17

17

20

15

14

16
18

26

2

1

4

3

5

6

7

21

5

18

8

16

6

10

11

9

12

13

18

17

15

19

14

5-15

3

SGJ32 86037680 01/03/07

5

REF PART NO. PRV NO. QTY DESCRIPTION

1 86272600 80657 1 PIN, COTTER, HAIR. 148” DIA X 3/4

2 86014500 - 1 ACTUATOR, 36VDC 2.0 STRK SG28

3 86008670 80606 4 COTTER, 3/8” RING

4 86092250 29254 1 DECK LIFT ASM

5 86008720 80637 3 PIN, CLEVIS 3/8” X 2.375 PLTD

6 86090270 87204 2 WASHER, RECTANGULAR HOLE

7 86077470 51362 2 LINK, DECK LIFT

8 86254880 730005 1

9 86001320 140353 2 BALL JOINT ASSY, 3/8-24 LH
10 86005830 57263 2 NUT, 3/8-24 UNF LH
11 86006440 67415 2 ROD, SCRUB LIFT
12 86005800 57217 2 NUT, 3/8-24 HEX JAM
13 86008810 80697 2 BALL JOINT ASSY, 3/8-24 RH
14 86276920 70755 6 SCR, 3/8-16 X 1 HHCS SS NP
15 86008460 80102 6 SPACER, .500OD X .391ID X .400
16 86271530 57216 4 NUT, 3/8-24 HEX NYLOCK
17 86009050 81324 6 BEARING, 1/2ID X 11/32L NYLON
18 86005630 57022 6 NUT, 3/8-16 HEX NYLOCK THIN SS
19 86077330 31373 2 LINKAGE, .25 X 1.25 X 9.25
20 86066790 140503 1 BAR, PANHARD
21 86248970 81406 2 PIN, CLEVIS 3/8 X 2
22 86276780 70728 1 SCR, 5-16-18 X 3/4 HHCS SS
23 86008550 80583 1 HORN, 36VDC
24 86270830 57023 1 NUT, 5/16-18 HEX NYLOCK SS
25 86005740 57112 2 NUT, 5/16-18 SERRATED FLG
26 86008740 80654 2 BUMPER, ADJUSTMENT

*SEE SERIAL NUMBER PAGE.

SPRING, COMP 1.687OD X 4.5L X
.234W

SCRUB DECK LIFT-32 IN

SERIAL NO.

FROM

*(2)
*(3) WAS 05168

NOTES:

SGJ32 86037680 01/24/07

5-16