Prior to Serial Number:
10052210000704
10052250000224
10052870000076
10052830000001
Or call Manufacturer.
Read these instructions before using the machine.
Page 2
Machine Data Label
Overview
The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The
appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the
soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine is
located on the back of the machine.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•Batteries
•Scrub Brushes
•Adjusting Squeegee
•Scrub Deck Skirts
•Squeegee Blade
•Service Schedule
The PARTS LIST section contains assembled p arts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
4
NOTE: The manual part number is located on the
lower left corner of the front cover.
86039070 CUTTER 24V
Page 5
Safety
Important Safety Instructions
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
T o reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly , has bee n dropped, damaged, lef t out doors, or dr opped into water, retur n it
to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable f or commercial use, for example in hotels, s chools, hospita ls, factories, shop s and
offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the
machine.
READ AND SAVE THESE INSTRUCTIONS
86039070 CUTTER 24V
5
Page 6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
Hazard Intensity Level
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY .
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving p arts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top
cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or nea r batte ries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
6
86039070 CUTTER 24V
Page 7
Safety
Safety Label Location
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86039070 CUTTER 24V
7
Page 8
Operations
Technical Specifications
ITEMDIMENSION/CAPACITY
Nominal power1450 W
Rated Voltage24VDC
Rated Amperage60 Amps
Batteries4 X 6 Volt 250-305-335 AH @ 20 hr rate
Scrub Brush Motors2 X .75 hp (0.56 kW)
Vacuum Motor.75 hp (0.56 Kw)
Propelling Motor.3 hp (0.22 Kw)
Mass (GVW)915 lbs. (415 kg) with 335 AH
Weight empty without batteries346 lbs. (157 kg)
Solution Control
Solution tank capacity23 gal. (87 l)
Recovery tank capacity 25 gal. (95 l)
Scrub brush diameter for 26 in. (66 cm) scrub head13 in (33.0 cm)
Scrub brush pressure
Gravity feed, fully variable with automatic shut-off in
neutral
Scrub brush speed200 rpm
Tires2 x 10 in (25.4 cm) non-marking foam-filled
Casters2 X 4 in (10.2 cm) polyurethane solid non-marking
Foundation Pressure 21 lbs./in 2 (140 kPa)
Maximum Speed3.2 Miles/hour (5.2 km/hour)
Frame ConstructionSteel plate with epoxy powdercoat finish.
Brakes (optional)Tire lock parking brake
Minimum aisle u-turn width with 26 in. (66 cm) scrub head 69 in. (175 cm)
Maximum rated climb and descent angle with empty
tanks and without optional parking brake
Maximum rated climb and descent angle with full tanks
and without optional parking brake
2%
2%
8
86039070 CUTTER 24V
Page 9
Technical Specifications
Length
Width
Height
ITEMMEASURE
Height45 in. (114 cm)
Length with 26 in. (66 cm) scrub head64 in. (163 cm)
Width without squeegee and scrub head24 in. (61 cm)
Width of squeegee for 26 in. (66 cm) scrub head35 in. (89 cm)
Width of scrub path for 26 in. (66 cm) scrub head26 in. (66 cm)
Operations
SPECIAL NOTES:
The sound pressure level at the operator's ear was measured to be 72 dBA. This was a nearfield, broad-band
measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of
impact noise. The instantaneo us sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the operator's arms was mea sured to be below 2.5m/s2 . This was
a tri-axial, third-octave-band measuremen t made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.
86039070 CUTTER 24V
9
Page 10
Operations
How The Machine Works
The Saber Cutter is a battery powered, self-propelled,
hard floor scrubber intended for commercial use. The
appliance applies a cleaning solution onto a hard floor,
scrubs the floor with brushes, and then vacuums the
soiled water back into the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system, and directional
control system.
The function of the solution system is to store cleaning
solution and deliver it to the scrub system. The solution
system consists of the solution tank, strainer, valve and
controls. The solution tank stores cleaning solution
(water and detergent) until it is delivered to the scrub
system. The strainer protects the valve from debris.
The valve is a solenoid type valve, which controls the
delivery of cleaning solution to the scrub system. The
valve automatically prevents solution flow unless the
scrub brushes are turned on and the machine is being
propelled. The solution control knob controls the
amount of cleaning solution delivered to the scrub
system by controlling the amount of time the valve is
open.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of the squeegee, vacuum motor, float
ball filter, recovery tank and controls. The squeegee
wipes the dirty solution off the floor as the machine
moves forward. The vacuum motor provides suction to
draw the dirty solution off the floor and into th e recovery
tank. The recovery tank stores the dirty solution. The
float ball filter protects the vacuum fan from debris and
shuts off air going to the recovery t ank when tan k is full.
When flow of air is shut off the vacuum motor will
continue to run. At this time the recovery tank must be
drained.
The function of the directional control system is to
control the direction and speed of the machine. The
directional control system consists of the propel control
buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls
actuate switches which cause the machine to move
forward. For reverse motion depress the reverse button
while depressing one of the propel controls.The speed
control knob actuates a potentiomete r, which signals
speed. The controller interprets the forward/reverse
signals from the switches and the speed signal from the
potentiometer to command the transaxle to propel the
machine in the direction, and at the speed, desired.
The function of the scrub system is to scrub the floor.
The scrub system consists of two rotary type disk scrub
brushes, motors, scrub deck skirt, lift mechanism and
controls. The brushes scrub the floor and th e mo to rs
drive the brushes. The brush drive hubs allow the scrub
brushes to follow irregularities and changes in the floor
without loosing contact with floor. The scrub deck skirt
controls the cleaning solution on the floor so that the
squeegee can pick it up. The brush lift mecha nisms and
controls are used to raise and lower the deck. For
heavy scrub pressure lock the lever into the lower
notch. Pushing the lever forward allows you to push
down. Pull Back on the lever to allow it to swing down
and out of the way.
10
86039070 CUTTER 24V
Page 11
Components
2
7
5
13
6
3
12
14
1
15
4
10
8
9
11
Operations
1. Control Panel
2. Front Cover
3. Recovery Tank
4. Recovery Tank Drain Hose
5. Scrub Head Shrouds
6. Solution Tank
7. Solution Tank Cover
8. Solution Tank Drain Hose
9. Solution Strainer
10. Squeegee
11. Aqua-Mizer
12. Top Cover
13. Vacuum Motor
14. Recovery Tank Dome
15. Accessory Pump Port (Optional)
86039070 CUTTER 24V
11
Page 12
Operations
3
5
8
6
13
9
4
1
2
15
11
14
10
7
12
Controls
12
86039070 CUTTER 24V
Page 13
Operations
1. Key Switch
2. Emergency Shut Off Switch (Optional)
3. Speed Control Knob
4. Propel Control Lever
5. Reverse Button
6. Brush Switch
7. Brush Lift Lever
8. Solution Control Knob
9. Vacuum Switch
10. Squeegee Lift Lever
11. Squeegee Pitch Adjustment Knob
12. Squeegee Deflection Adjustment Knobs
13. Battery Charge Level Indicator
14. Parking Brake (Optional)
15. Hour Meter (Optional)
3. SPEED CONTROL KNOB
Controls the speed of the machine.
To increase speed, rotate knob clockwise.
To decrease speed, rotate knob counterclockwise.
4. PROPEL CONTROL LEVERS
Controls the machine direction, and scrub brushes and
solution flow.
To propel machine forward, squeeze either propel
lever.
The scrub brushes will not rotate and the solution will
not flow to scrub deck with the propel levers in neutral.
5. REVERSE BUTTON
Controls the reverse function.
To propel machine backward, push the reverse button
while squeezing either propel lever.
6. BRUSH SWITCH
Controls the scrub brush motors.
1. KEY SWITCH
Controls the power for machine functions.
To turn machine on, rotate key clockwise.
To turn machine off, rotate key counterclockwise.
FOR SAFETY: Always remove the key when
machine is unattended or during service to
prevent unauthorized movement.
2. EMERGENCY SHUT-OFF SWITCH (OPTIONAL)
Shuts off machine.
To shut off machine, push the switch.
To restart machine, rotate the switch clockwise.
To turn scrub brushes on, press the bottom of the
switch. The brushes will not rotate with the propel
control levers in neutral.
To turn scrub brushes off, press the top of the switch.
86039070 CUTTER 24V
13
Page 14
Operations
7. BRUSH PRESSURE LEVER
Adjusts the amount of brush pressure to the floo r by
raising or lowering the scrub deck.
To apply brush pressure, lower brush pressure lever to
floating position.
To apply additional pressure, place lever in restricted
position. Lock the lever into the lower notch. Push the
lever forward to move in a downward motion. Pull back
on lever and release for floating position.
To decrease brush pressure, raise lever to up position.
8. SOLUTION CONTROL KNOB
Controls solution flow to scrub deck.
To increase flow, rotate knob clockwise.
To decrease flow, rotate knob counterclockwise.
If the brush motors are turned off or the propel control
levers are in neutral, the flow is automatically interrupted until the motors are turned on again. This
feature prevents unintentional draining of the solution
tank and allows the operator to adjust the solution flow
to the scrub deck without resetting each time the
scrubbing operation is interrup te d.
9. VACUUM SWITCH
Controls the vacuum motor.
10. SQUEEGEE LIFT LEVER
Raises and lowers the squeegee.
To lower the squeegee, lift the lever from its raised
position.
To raise the squeegee, lift the lever from its lowered
position.
11. SQUEEGEE PITCH ADJUSTMENT KNOB
Adjusts the deflection at the ends of the squeegee.
To increase squeegee blade deflection at the ends,
turn knob counterclockwise.
To decrease squeegee blade deflection at the ends,
turn knob clockwise.
12. SQUEEGEE DEFLECTION ADJUSTMENT
KNOBS
Adjusts the deflection along the entire length of the
squeegee.
To increase squeegee blade deflection along the entire
length, turn the two knobs at the squeegee ends
counter-clockwise.
To decrease squeegee blade deflection along the
entire length, turn the two knobs at the squeegee ends
clockwise.
To start vacuum motor, press the bottom of the switch.
To stop vacuum motor, press the top of the switch.
14
86039070 CUTTER 24V
Page 15
13. BATTERY CHARGE LEVEL INDICATO R
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bar
illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should
be recharged. Further operation of the machine could
damage the machine or the batteries.
When the machine is left overnight with less than a full
charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are
disconnected, then reconnected. After a few minutes
of operation the meter will give the correct charge level.
14. PARKING BRAKE (OPTIONAL)
Locks front wheels to prevent unintentional movement.
To set parking brake, push down to lock notch.
To release parking brake, push down and over out of
the lock down notch.
Operations
15. HOUR METER (OPTIONAL)
Records the number of hours the machine has been in
operation. This information is useful in determining
when to service the machine.
86039070 CUTTER 24V
15
Page 16
Operations
Machine Operation
Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: See maintenance section for pre-run machine
inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
1. Turn the machine power on.
2. Release the parking brake, if your machine is
equipped with this option.
3. Engage the direction propel levers for the desired
direction.
Emergency Stop Procedures
Filling Solution Tank
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
1. Turn the machine power off.
2. Set the parking brake if your machine is equipped
with this option.
3. Remove solution tank cover.
4. Fill the solution tank with clean water, leaving
enough room for the required amount of cleaning
solution. The solution tank capacity filled to 2" (5
cm) from bottom of fill inlet is 23 gallons (87 liters).
The water must not be hotter than 140 F (60 C) to
prevent damage to the tank.
5. Measure the chemical into the solution tank. Liquid
chemicals should be added to the solution tank
after filling with water. Dry chemicals should be
thoroughly mixed before being added into solution
tank. Commercially available, high alkaline floor
cleaners, are suitable for use in the solution
system.
1. Release the propel levers.
2. Turn machine power off with key switch.
3. If an electrical problem is suspected push in
emergency stop button, if machine is equipped
with this option.
4. Apply brakes, if your machine is equipped with this
option.
NOTE: Read the chemical manufacturers
recommended proportion instructions.
6. Replace solution tank cover.
Flammable materials can cause an explosion or
fire. Do not use flammable materials in the tanks.
16
86039070 CUTTER 24V
Page 17
Operations
INEFFICIENT SCRUBBING PATH
RECOMMENDED SCRUBBING PATH
Normal Scrubbing
Plan the scrubbing pattern in advance. The longest
track is around the perimeter of the area to be cleaned.
For efficient operation, the runs should be the longest
possible without turning, stopping, or raising and
lowering scrub deck/squeegee.
NOTE: In order to achieve the best possible results,
the area which is to be cleaned should be swept
before scrubbing. Large debris, strings & wire must
be removed to prevent being caught in brushes or
squeegee.
To Begin Scrubbing
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
Flammable liquids and/or reactive metals can
cause explosions or fire! Do not pick up.
1. Turn the machine power on.
2. Lower the squeegee.
3. Turn the vacuum on.
4. Lower the scrub brushes to the floor.
5. Turn the scrub brushes on (brushes will start when
machine is propelled).
6. Drive machine forward to begin scrubbing.
NOTE: Shut machine off immediately if water or foam
is expelled from the machine.
7. Adjust the speed of the machine, solution flow and
scrub brush pressure as necessar y.
NOTE: Once solution flow rate is set it is not
necessary to shut off solution when stopping
scrubbing. Solution flow is automatically shut off
when brush motors stop. When brush motors are
activated, flow automatically resumes.
To Stop Scrubbing
1. Release the propel levers.
2. Turn the scrub brushes off.
3. Raise the scrub brushes.
4. Raise the squeegee.
5. Turn the vacuum off.
6. Turn the machine power off.
86039070 CUTTER 24V
17
Page 18
Operations
RECOVERY
TANK DRAIN
RECOVERY
TANK COVER
SOLUTION
TANK COVER
SOLUTION
TANK DRAIN
Double Scrub
For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with
one pass. In these cases it will be necessary to double
scrub.
To double scrub, make the first pass over the surface
being cleaned with the squeegee up, vacuum off, the
solution on, Aqua-Mizer removed and brushes down.
This allows the solution to stay in contact with the soil
while loosening the surface accumulation with the
brushes. Allow time for the first application to stay in
contact with the floor. Length of time between the first
and second pass depends on amount of accumulation
and the type of chemical being used. A second
scrubbing with the squeegee down and again the
solution and brushes on will further loosen soil. The
additional application of solution will further assist the
difficult cleaning job.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
Emptying and Cleaning Tanks
Recovery Tank
1. Unhook the large drain hose from the retainer.
Unscrew the T-handle on plug enough to loosen
plug, then lower hose in direction of the drain. Do
not stand in front of end of hose. Recovered
solution will come out with force. Slowly remove
plug from drain hose.
2. Remove the recovery tank dome. Flush the
recovery tank out with clean water. Do not use
water hotter than 140°F (60°C) to clean tank.
Damage may occur.
3. Clean off the float shut-off system and inspect for
free movement of float. The float shut-off system is
located in the rear of the recovery tank.
4. Replace the drain plug and secure drain hose in
bracket.
5. If machine is to be stored, leave the recovery tank
dome off.
1. Park the machine next to a floor drain. Drain hose
is on left rear corner of the machine.
2. Turn the machine power off and set parking brake,
if your machine is equipped with this option.
Solution Tank
1. Loosen small drain hose from the retainer, then
lower hose in direction of the drain.
2. Remove the solution tank cover.
3. Flush the solution tank out with clean water and
run several gallons of clean water through
systems. Do not use water hotter than 140°F
(60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank.
Damage to tank, seals and valves could occur.
4. Secure drain hose into the retainer.
18
86039070 CUTTER 24V
Page 19
Maintenance
Service Schedule
MAINTENANCEDAILYWEEKLYMONTHLY100 HRS200 HRS
Check batteries after charging; add water if
necessary
Check pad wear to prevent buildup of
chemicals
Check linkages and connectors for wear and
damage
Check hoses for wear, blockages, or damage*
Clean squeegee; check for adjustment; inspect
for wear
Check handles, switches, knobs, domes, and
gaskets for damage
Clean out recovery tank*
Clean out solution tank; remove and clean
screen
Clean outside of all tanks; check for damage*
Run vac motor for at least one minute to allow
motor to dry
Store with dome of f t ank to al low the tank to dry*
Check scrub deck skirt *
Check batteries for corrosion, cracks and
evidence of overheating
Check all bearings for noise*
Check all gaskets for wear and leakage*
Check vac motor carbon brushes*
Check brushes for wear; ensure bristles are not
damaged
Check linkages for wear and damage*
Grease transaxle*
Grease wheels and casters*
Check squeegee blades for wear and frame for
damage
Check overall performance of machine*
Clean batteries and terminals*
Check parking brake (inspect cables, linkages
and pulleys)
Check carbon brushes in all vacuum, brush
drive, and propel motors
Blow out dust in motors*
Inspect motor commutators*
Clean chains, cables and pulleys*
Clean pivot points on squeegee and scr ub deck
linkages
*
*
*
*
*
*
*
*
*
*
*
*
*
86039070 CUTTER 24V
19
Page 20
Maintenance
6
8
2
9
11
5
1
7
10
4
3
1. Batteries
2. Squeegee
3. Aqua Mizer
4. Scrub Brushes
5. Recovery Tank Float Shut-Off
6. Solution Strainer
7. Brush Motor
8. Traction Motor
9. Circuit Breakers
10. Brush Shroud & Brush Skirts
11. Vacuum Motor
20
86039070 CUTTER 24V
Page 21
Batteries
Maintenance
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level
to fall below the battery plates. Portions of plates
exposed to air will be destroyed. Do not overfill. Keep
plugs firmly in place at all times.
When servicing machine, avoid contact with
battery acid.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and protective clothing when
working with batteries.
Charge batteries in a well ventilated area.
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in e ach battery
cell. If a cell should accidentally overflow , clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
86039070 CUTTER 24V
21
Page 22
Maintenance
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
Checking Gravity
a. Hydrometer
b. Battery
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate .
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80 F (27 C)
1.265100% CHARGED
1.22575% CHARGED
1.19050% CHARGED
1.15525% CHARGED
1.120DISCHARGED
BATTERY CONDITION
To Charge the Batteries
When servicing machine, avoid contact with
battery acid.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and protective clot hing when
working with batteries.
Charge batteries in a well ventilated area. Leave
the battery cover open.
Use a 24 volt, 18 amp maximum output or 25 amp
(depending on the size of the batteries), DC charger
which will automatically shut off when the batteries are
fully charged.
1. Stop the machine in a clean, well ventilated area
next to the charger.
2. Turn "OFF" machine.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Raise the battery cover.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
NOTE: If the readings are taken when the ba tt er y
electrolyte is any temperature other than 80°F
(27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C).
Subtract (-) from the specific reading 0.004 (4 points),
for each 10°F (6°C) below 80°F (27°C).
22
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion ra te of the electrolyte may cause an overflow. Resulting in a loss
of battery acid balance and damage the machine.
86039070 CUTTER 24V
Page 23
Maintenance
+
REDBLK
-
-
BLK
-
BLK
RED
+
RED
+
RED
+
-
BLK
BLK
-
RED
+
BLK
-
RED
+
5. Replace the battery caps, and leave them in place
while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.
8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
11. Lower the battery cover.
Machines equipped with Onboard Charger:
1. Connect charger's AC power cord to AC mains.
The charger's YELLOW "AC" LED will light.
NOTE: When charger is energized, all machine
function will shut down.
Changing Batteries
Stop the machine in a clean area next to the charger .
Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
1. Raise the battery cover.
2. Disconnect battery pack from machine.
3. Use the proper size open end wrench to disconnect main ground wire first and secure cable
terminal away from batteries.
4. Disconnect main positive lead and secure cable
terminals away from batteries.
5. Loosen both terminals on each jumper cable and
remove one at a time.
6. Prepare a suitable site to place the batteries.
7. Attach suitable battery lifting device and lift
batteries from the machine.
Batteries are a potential environmental hazard.
Consult your battery supplier for safe disposal
methods.
2. Current level being delivered to the batteries will be
displayed on the charger's bar graph.
3. When battery charge level has reached 80% the
YELLOW "80%" LED will light.
4. Batteries will then receive a low current "finishcharge" indicated by the flashing GREEN "100%"
LED.
5. Charging cycle is complete when "100%" LED is
continuously GREEN.
6. Disconnect charger's AC power cord.
7. Raise battery cover and check the battery electrolyte level. It should be up to the indicator ring. If
necessary, add distilled water.
8. Lower the battery cover.
NOTE: For additional information about battery
charger function, please see the charger Product
Manual.
86039070 CUTTER 24V
23
Page 24
Maintenance
SIDE VIEW OF SQUEEGEE BLADE
SQUEEGEE DEFLECTION
TOO MUCH
CORRECT
NOT ENOUGH
Squeegee Blades
The front squeegee blade allows solution to pass
through channels in the blade into the squeegee
assembly while maintaining vacuum to provide lift. The
front blade has four wear surfaces and can be rotated
for extended life. The front blade should not require
regular replacement under normal use.
The rear blade wipes the floor to a near dry condition.
It is important the rear blade be in good condition to
properly do its job. As with the front, each squeegee
blade assembly has four wear surfaces for extended
service.
Check both the front and rear squeegee blades for
damage, wear, and adjustment each day in the pre-run
check. Change the front blade if it is torn or has an
uneven edge. Change the rear blade if it is less than 1/
2 the original thickness.
Adjusting Squeegee
Adjusting the squeegee is a two-part process. First,
the squeegee assembly must have correct pitch in
order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the
squeegee linkage controls the pitch adjustm ent. The
second adjustment is the deflection. Knobs on each
end of the squeegee control this.
To Remove Squeegee Assembly
1. With the squeegee in the up position, turn key
switch "OFF".
2. Disconnect vacuum hose from squeegee and
loosen both knobs.
3. Pull squeegee assembly rearward from the lifting
carrier.
4. Inspect or repair as necessary and reinstall.
To Replace or Rotate Rear Squeegee
Blades
1. With the squeegee in the up position, turn key
switch "OFF".
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
2. Remove the squeegee assembly from the
machine. Unlatch and remove blade retainer strap
and remove squeegee blade.
3. Rotate the squeegee to new edge position or
replace as required. Each blade has four new
edge positions.
4. Install blade on locating pins of squeegee
assembly.
5. Install squeegee retainer strap.
6. Fasten and lock latch, adjust latch only tight
enough to take up slack in retaining strap.
To Replace or Rotate Front Squeegee
Blades
1. With the squeegee in the up position, turn key
switch "OFF".
2. Remove the squeegee from the machine. Loosen
three thumbscrews and remove the retainer strap
and squeegee blade.
3. Rotate the squeegee to new edge position or
replace as required. Each blade has four new
edge positions. When installing the front blade,
tighten the center thumbscrew first. Insure that the
retainer strap is pressed against the blade before
tightening the outer screws.
24
86039070 CUTTER 24V
Page 25
Maintenance
SIDE VIEW OF SQUEEGEE BLADE
SQUEEGEE DEFLECTION
CORRECT
3
8
"
(9.5mm)
To Adjust Squeegee Pitch
1. Choose a smooth, level surface. Turn "ON" the
key switch. Lower the squeegee and drive forward
at least 2 feet (60cm.).
2. With the squeegee down, stop the machine. Do
not allow machine to roll back.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
3. Determine the differences, if any, in deflection of
the squeegee blade between each end and the
middle. Proper adjustment is obtained when
deflection is equal all the way across the squeegee
blade. The bubble level should also indicate when
the squeegee is adjusted properly. When the air
bubble is in the center of the vial, the deflection
should be even across the squeegee blade.
4. To decrease the deflection of the squeegee blade
at the ends, tighten knob near the squeegee
center. To increase the deflection at the ends of
the squeegee assembly, loosen knob.
5. Check the deflection of the squeegee blades
again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee bla de.
To Adjust Amount of Rear Squeegee
Deflection
1. Choose a smooth, level surface. Lower the
squeegee and drive forward at least 2 feet (60cm).
2. With the squeegee down, stop the machine. Do
not allow machine to roll back.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Observe the amount of squeegee deflection. It
should deflect 3/8 in. (9.5mm) across the entire
width of the squeegee.
4. To increase the squeegee deflection, turn the 2
knobs at the squeegee ends counter-clockwise. To
decrease the deflection, turn the knobs clockwise.
NOTE: The deflection should be consistent along the
length of the squeegee. If the deflection varies from
end to end the knobs can be adjusted independently
to correct the variation.
5. Turn on the key switch. Raise, then lower
squeegee assembly. Drive forward at least 2 feet
(60cm).
6. Repeat steps 2 through 4 until deflection of 3/8 in.
(9.5mm) is reached.
To Replace Aqua-Mizer™ Squeegee
Blades
These squeegee blades have two wear edges. To use
the second edge:
1. Remove deck shrouds.
2. Remove brushes or pad drivers.
3. Remove each of the Aqua-Mizer squeegee
systems.
4. Remove the hardware from each system that
retains the blade.
5. Flip the blades and replace hardware.
6. Re-install each Aqua-Mizer™ system, brushes or
pad drivers and shrouds.
86039070 CUTTER 24V
25
Page 26
Maintenance
Scrub Brushes
There are four different types of brushes available to
cover applications from cleaning heavily soiled floors to
polishing. A pad driver is also available to take
advantage of the many cleaning pads on the market.
Please refer to the following to assist in selecting the
proper brush or pad for the work at hand.
Uncoated Floors
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and
removes surface material.
Mild Grit is a less aggressive silicone carbide grit
suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on
light solid applications.
Polypropylene is a general-purpose scrub brush with
stiff bristles. Polypropylene works well for maintaining
concrete, wood and tile floors.
Finished Floors
Nylon bristles are used in a variety of applications on
coated or uncoated surfaces.
White Pads (Polishing) are used for dry polishing to
achieve a high-gloss appearance, or surface washing
on highly polished or burnished floors.
Replacing or Installing Scrub Brushes
1. With the scrub deck up, turn "OFF" the machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn OFF machine
and remove key.
2. Remove the brush cover shrouds.
3. Locate release lever on top of brush or pad driver.
Rotate release lever counter-clockwise and the
brush/pad driver will release and drop down.
4. To reinstall, center the brush driver under the brush
drive hub. Raise until it contacts brush driver
assembly. Turn clockwise until release lever plate
locks into position.
5. Replace the brush cover shrouds.
NOTE: Check that release plate is completely closed
and pad/brush is securely attached. Damage to
driver or brush could occur.
Recovery Tank Float Shut-Off
When water is no longer being vacuumed from the floor
and the vacuum fan is operating, the ball float has
engaged. The vacuum motor will not vacuum water
with recovery tank full. The recovery tank must be
drained.
Red Pads (Buffing) are used for light-duty scrubbing.
When used with a mild detergent they will provide
surface cleaning without removing the finish.
Blue Pads (Scrubbing) are used for heavy-duty
scrubbing and light stripping. The blue pads remove
less finish than brown stripping pads, yet will remove
black marks, stains and dirt.
Black Pads (Stripping) are used for easy and complete
removal of old floor waxes/finishes. They will quickly
remove ground in dirt, black heel marks, and spills.
When used with the proper stripper, this pad leaves the
floor clean and ready for finishing.
The scrub brushes should be checked before each
days work for wire, string, wear and damage.
1. The float shut-off screen can be cleaned in or out
of the machine.
2. To clean the float shut-off while it is inside the
machine wipe material off screen then rinse. Check
that the ball is also clean and moves freely.
3. To remove the float shut-off, grasp the screen with
one hand and the connected tube with the other.
Tilt and pull the float screen assembly to pull it of f
the barb on the tube.
4. To install, place one hand on the tube, and then tilt
and push the float screen assembly over the barb
on the tube.
26
86039070 CUTTER 24V
Page 27
Maintenance
Solution Strainer
The solution strainer is located in front of the left front
wheel. The solution strainer protects the solenoid valve
from debris. If there is little or no solution flow to the
ground, check the strainer for debris. Drain the solution
tank and clean the solution strainer. To remove the
strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the
debris from the wire mesh and re-assemble. Make sure
the O-ring gasket is in place when re-assembled
Brush Motor
Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.
Changing Brush Motors
1. With the scrub deck in the stored position, disconnect brush motor wiring connector from harness.
2. Remove shrouds from scrub deck to access and
remove scrub brushes or pad drivers.
3. Remove retaining bolt, lock washer, flat washer
and star drive from brush motor shaft.
4. Remove 4 brush motor mounting bolts located
under scrub deck.
5. Remove brush motor.
6. Reverse steps to install.
Brush Motor Carbon Brush Replacement
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do
not lose these.
3. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release
all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will
result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base and
cap.
86039070 CUTTER 24V
27
Page 28
Maintenance
30 Amp. Protects the left scrub
brush motor.
30 Amp. Protects the right scrub
brush motor.
25 Amp. Protects the vacuum
motor.
25 Amp. Protects the propel
motor.
3 Amp. Protects the machine
controls.
Traction Motor
Do not use a pressure washer to clean around the
motors. Use tap pressure only.
Traction Motor Carbon Brush
Replacement
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off machine
and remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the traction
motor.
3. Remove brush cap.
4. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holde r. Clean
brush holder to insure free movement.
5. Install new brush and reinstall connecting screw
and lead.
6. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
7. Carefully replace brush cap onto bearing on motor
shaft.
Circuit Breakers
Circuit breakers interrupt the flow of power in the event
of an electrical overload. When a circuit breaker is
tripped, reset it by pressing the exposed button. If a
circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
Brush Shroud & Brush Skirts
Contain the water in the shroud area. The skirt will flex
over uneven floors and also as the brush or pad wears.
As the brush wears the shrouds can be adjusted so that
skirt does not have to flex so much.
Remove three bolts on each side that fasten the
bracket to the cover and re-assemble in the top holes.
When the brushes are replaced with new ones move
the covers back to the lower set of holes.
28
86039070 CUTTER 24V
Page 29
Vacuum Motor
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
3
8
[9.5mm]
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
3/8 (9.5mm)
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Note:
Place
stop in
groove.
(Refer to the Vacuum Group in the parts section of
manual)
Do not use a pressure washer to cl ean around the
vacuum motors. Use tap pressure only. Care must
be taken so that water is not directed into vacuum
motor air intakes.
Changing V acuum Motor
1. Disconnect batteries from machine.
2. Remove front cover.
3. Disconnect electrical connector to the vacuum
motor.
4. Loosen clamp and disconnect hose from vacuum
intake.
5. Remove vacuum motor mounting bracket bolts.
6. Remove vacuum motor from mounting bracket.
7. Reverse steps to install.
Maintenance
86039070 CUTTER 24V
29
Page 30
Maintenance
RECOMMENDED GREASING:
1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease.
Greasing Axle
30
86039070 CUTTER 24V
Page 31
Machine Troubleshooting
PROBLEMCAUSESOLUTION
Poor or no water pick-upSqueegee out of adjustmentAdjust squeegee
Debris caught on squeegeeRemove debris
Worn squeegee bladesRotate or replace squeegee blades
Vacuum hose cloggedClear obstruction from hose
Vacuum hose disconnected from
squeegee or recovery tank
Vacuum hose damagedReplace vacuum hose
Recovery tank not sealed
Foam filling recovery tank
V acuum motor does not run, or
runs slowly
Poor scrubbing performanceDebris caught in scrub brushesRemove debris
Brush motors do not run, or
runs slowly
Recovery tank fullDrain recovery tank
Recovery tank float system dirtyClean float system
Circuit breaker trippedReset circuit breaker
Loose connectionCheck motor wires and connections
Faulty vacuum switchReplace switch
Worn vacuum motor brushesReplace brushes, check commutator
Worn brushes or padsReplace brushes or pads
Improper detergent, brush or pad used
Low scrub brush down pressureIncrease brush pressure
Low battery chargeCharge batteries
Circuit breaker(s) trippedReset circuit breaker(s)
Loose connectionCheck motor wires and connection
Faulty brush motor contactorReplace contactor
Worn brush motor brushesReplace brushes, check commutator
Reconnect vacuum hose
Place recovery tank dome on tank.
Replace damaged gaskets.
Empty recovery tank
Use less or different detergent
Use defoamer
Contact equipment or application
specialist
Maintenance
86039070 CUTTER 24V
31
Page 32
Maintenance
Machine T roubleshooting
PROBLEMCAUSESOLUTION
Little or no solution flow to the
floor
Solution flow turned off or set too lowTurn on or increase flow setting
Solution strainer pluggedClean solution strainer
Solution hoses obstructedClear obstruction from hose
Vent hole in solution tank lid obstructed Clear obstruction from vent hole
No power to machineB attery disconnectedCheck all battery cable connections
Battery connections corrodedClean connections
Faulty main contactorReplace contactor
Faulty key switchReplace switch
Little or no propelLow battery chargeCharge batteries
Solution tank emptyFill solution tank
Solution solenoid valve obstructed or
stuck
Emergency shut-off activated (If
included)
Wheels spinDecrease brush pressure
Controller overheated
Loose connectionCheck motor wires and connection
Clean or replace
Reset
Allow cool down period
Adjust brush shroud if needed
32
86039070 CUTTER 24V
Page 33
Notes:
86039070 CUTTER 24V
33
Page 34
Notes:
34
86039070 CUTTER 24V
Page 35
Parts
PARTS
86039070 CUTTER 24V
35
Page 36
Control Handle
9
1
2
3
4
6
8
7
5
10
11
36
86039070 CUTTER 24V
Page 37
Control Handle
REFPART NO.QTYDESCRIPTION
1862387301HANDLE, LEFT
2862572302SWITCH SPST MOM NO W/LEVER
3862549202SPRING, COMP .24ODX1.25X.018
4862314802BUTTON, PROPEL
5862770702SCREW, 4-40 X .625 PHPNHMS STL ZNPLT
6862409902HOUSING, BUTTON
7862770604SCREW, 8-32 X .875 PHPNHTC
8862770504SCREW, 5/16-18 X .75 SCHCS SS
9862387401HANDLE, RIGHT
1086004120-PROPEL HANDLE ASM LEFTSERVICE ONLY
1186004130-PROPEL HANDLE ASM RIGHTSERVICE ONLY
SERIAL NO.
FROM
NOTES
3786039070 CUTTER 24V
Page 38
Cover (Front) & Tank Mount
10
9
8
7
4
5
1
2
6
2
3
3
38
86039070 CUTTER 24V
Page 39
Cover (Front) & Tank Mount
REFPART NO.QTYDESCRIPTION
1860701501BRKT, TANK MOUNT 24V
2860106704WASHER, 5/16 X .75 X .04 FLT SS
3862767804SCREW, 5/16-18 X .75 HHCS SS
4860625301COVER, FRONT, 24V GRY
5863778902KNOB, 1.36" DIA X 5/16-18
6862763802SCREW, 5/16-18 X 1.25 SCHSET CP SS
7862780802SCREW, 5/16-18 X 1.75 SCHSET CP SS
8862718402NUT, 5/16-18 HEXTHIN NYLOCK SS
9860106702WASHER, 5/16 X .75 X .04 FLT SS
10860681501BRACKET, TANK SUPPORT*
SERIAL NO.
FROM
NOTES
3986039070 CUTTER 24V
Page 40
Cover (Top) & Tank Mount
8
5
7
1
2
3
5
3
6
3
9
10
4
3
10
40
86039070 CUTTER 24V
Page 41
Cover (Top) & Tank Mount
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
186062540 1C OVER, TOP, 24V, GRY
286271840 3NUT, 5/16-18 HEXTHIN NYLOCK SS
38601067010WASHER, 5/16 X .75 X .04 FLT SS
486239630 1HINGE, COVER TO TANK
586276780 4SCREW, 5/16-18 X .75 HHCS SS
6860737001BRTK, TANK LEFT
786069630 1BRKT, TANK RIGHT
886233390 1CLAMP, 7/8 DIA "P~CUSHIONED
986271870 1NUT, 1/4-20 HEXTHIN NYLOCK SS
1086276490 3SCREW, 5/16-18 X .625 HHCS SS
-86292630 1NET, CARGONOT SHOWN
1186276780 3SCREW, 5/16-18 X .75 HHCS SS
4186039070 CUTTER 24V
Page 42
Decal
8
1
2
3
5
6
7
4
42
86039070 CUTTER 24V
Page 43
Decal
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
1862435601LABEL, CUTTER RIGHT
2862435401LABEL, ELEC. PANEL,24V BASIC
3862435301LABEL, ELEC PANEL LOWER 24V
4862436001LABEL, SQUEEGEE LEVER
5862435501LABEL, CUTTER LEFT
6862431801LABEL, SOLUTION FILL 24V
7860049701LABEL WINDSOR LOGO DOMED
8862435901LABEL, BRUSH LEVER
NOTES
4386039070 CUTTER 24V
Page 44
Electrical Panel
4
35
6
10
10
8
17
9
DETAIL 'A'
SEE DETAIL 'A'
34
14
16
5
36
31
13
13
29
29
12AB
21
23
9
22
24
9
25
19
20
18
28
33
26
27
29
30
7
15
1
2
3
32
37
36
40
44
86039070 CUTTER 24V
Page 45
Electrical Panel
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1862762907SCREW, 10 X .75 PHPNHMS BLK ZNPLT
2862942507WASHER, .190 X .5 X .09 FLT STL BLKOX
3860071402SWITCH SPST 2-POSITION ROCKER
4862421102KNOB, .90OD X .25 COLLET
5860089004BOOT, SEAL-PUSH BUTTON 7/16-28
6860828301PLATE, ELEC PANEL, 24V BASIC
7862378001GASKET, ELEC PLATE, 24V
8862793008WASHER, 6 X .25 X .031 SPL SS
98627399012SCREW, 6-32 X .375 PHPNHMS SS
10860019104BREAKER, 30A 50VDC CIRCUIT
11---
12A860071701SWITCH KEY TWO POSITION
12B86193750-SW,RTRY NON-ILLUM TMOPTIONAL
13860064202RELAY 24VDC 100A
14860057004NUT, 10-32 HEXSTRW LK STL ZNPLT
15862794804WASHER, 5/16 X .588 X .028 EXTLK
16862710804NUT, 5/16-24 HEX STL GRA ZNPLT
17860107602WASHER, 5/16 X .688 X .065 FL T STL ZNPLT
18860828201PLATE, ELECT. PANEL, BACK
19862544402SPACER,.166IDX.313ODX.375L AL
20860029501CONTROLLER, 24VDC PROPEL MOTOR
21862708502NUT, 8-32 HEX NYLOCK SS
22860032501CIRCUIT BOARD SOL FLOAT WIRED
23862768801SCREW, 1/4-20 X .375 HHCS SS
24862558902STANDOFF, 6-32 X 1.0 HEX NYL
25862559101STANDOFF, 1/4-20 X 1.0 HEX INS
26860068501SCREW, 1/4-20 X 1.25 SCHSET CP SS
27860057101NUT, 1/4-20 HEXSTRW LK STL ZNPLT
28862739102SCREW, 8-32 X 1 PHPNHMS SS
29862718706NUT, 1/4-20 HEXTHIN NYLOCK SS
30860055201METER,24V BATTERY CHARGE LEVEL
31860020001BREAKER, 3 AMP 1681-090-300
32860063101POTENTIOMETER, 50K OHMSSERVICE ONLY
33862570301SWITCH MOMENTARY DPST
34860020101BOOT, 3/8 CIRCUIT BREAKER
35860048601KEY, SWITCHSERVICE ONLY
36862559004STANDOFF, 6-32 X 5/8 HEX NYL1000099610
37860055301METER, 12-48 VDC LED HOUR1000099610
38862673402WIRE, 22" RED/18 76040 X 760751000099610NOT SHOWN
39862673601WIRE, 14" BLK/18 76011 X 760401000099610NOT SHOWN
40862380302GASKET, SWITCH CARLING
4586039070 CUTTER 24V
Page 46
Lift Handle
2B
5
4
6
7
8
4
9
10
3
2A
1
11
3
4
46
86039070 CUTTER 24V
Page 47
Lift Handle
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1860772601LEVER, DECK, SWING
2A860825601PLATE, LEVER NOTCH, 24V BASIC1000092720
2B860822801PLATE, LEVER NOTCH BASIC
3862594102WASHER, .510 X 1 X .063 THR
4860106706WASHER, 5/16 X .75 X .04 FLT SS
5862767804SCREW, 5/16-18 X .75 HHCS SS
6860069302SCREW, 5/16-18 X 1 SCHBTNHCS SS
7860668601BAR, SQG LIFT SWING 36V
8862383601GRIP, 3/16 X 1.0 ORANGE
9862288402BUSHING, .314 X .502 X .5 FLG
10862718402NUT, 5/16-18 HEXTHIN NYLOCK SS
11862383501GRIP, 3/16 X 1.0 BLUE
4786039070 CUTTER 24V
Page 48
Lift Handle Linkage
3
2
4
5
6
8
7
11
12
16
15
13
7
10
15
13
7
10
1
9
10
7
17
7
8
7
13
14
18
48
86039070 CUTTER 24V
Page 49
Lift Handle Linkage
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1862594003WASHER, .510 X 1 THR
2862769202SCREW, 3/8-16 X 1 HHCS SS NP
3862384301GROMMET 1.00 ID 3/16 GRIP
4862767804SCREW, 5/16-18 X .75 HHCS SS
5860106704WASHER, 5/16 X .75 X .04 FLT SS
6860822701PLATE, PIVOT
7860106306WASHER, 1/4 X .625 FLT SS
8862738203SCREW, 1/4-20 X 1.25 HHMS SS
9860696101BRKT, SCRUB DECK PIVOT 24V
10862718703NUT, 1/4-20 HEXTHIN NYLOCK SS
11860086501PIN, COTTER RING 1/4 X .041 X .844
12860056302NUT, 3/8-16 HEXTHIN NYLOCK SS
13862289003BUSHING, .252 X .5 03 X .75 FLG
14860667301BAR, LIFT LINKAGE
15860095601PIN, CLEVIS 1/4 X .625 STL ZNPLT
16860774801LINK, SQG LIFT FIXED
17860032401CABLE .125X26.5,07 07 ,SS,LB,E-E
18862789102WASHER, 3/8 X .875 X .05 FLT SS
4986039070 CUTTER 24V
Page 50
Recovery Tank
1
13
19
21
7
11
18
12
17
16
15
14
7
8
9
26
22
23
11
25
20
6
5
3
4
2
26
24
10
50
86039070 CUTTER 24V
Page 51
Recovery Tank
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1862742201SCREW, 6-32 X .625 PHPNHMS SS
2860033401DOME, 13 X 11
3860039901GASKET, DOME
4862460801LANYARD, 18.0 W/ LOOP & EYE
5860148101NUT, 6-32 ACORN SS
6860325401TANK, REC, 24V, GRY
7862762905SCREW, 10 X .75 PHPNHMS BLK ZNPLT
8860011901BRKT, RECOVERY HOSE MTG
9860896301TUBE, 1.5 PVC X 24.0
10862376502GASKET, 1 1/2 COMPRESSION
11860056602NUT 1.5 SLIP JOINT
12860024001CLAMP, 2.0" WORM GEAR X .312W
13860041801HOSE, 1.5 BLK VAC X 28”
14860028401CUFF, 1.5 SLIP X 1.5 HOSE
15860084001TETHER, DRAIN PLUG
16860062401DRAIN PLUG 1 1/4"
17860044501HOSEBARB, 1.5 DOUBLE MCHD
18860042601HOSE 1.5 X 24.0 DRAIN
19862718702NUT, 1/4-20 HEXTHIN NYLOCK SS
20860755401COVER, VACUUM HOSE
21860697801BRKT, VAC INTAKE
22860106302WASHER, 1/4 X .625 FLT SS
23862738102SCREW, 1/4-20 X 1 HHCS SS
24862364101FLOAT VAC SHUT OFF
25862578601TUBE, 1.5 WASTE
26862331402CLAMP, 2.0" WORM GEAR
9862559902STRAP, AQ BACK R13 IN
10862560002STRAP, AQ BACK L 13 IN
11A860014101BLADE, 13 IN LEFT
11B861351501BLADE, 13IN LT URETHANE
12862769609SCREW, 1/4-20 X 1 CARR SS
13862495301PLATE, AQ ATTACH L 13"
14862738102SCREW, 1/4-20 X 1 HHCS SS
15860056306NUT, 3/8-16 HEXTHIN NYLOCK SS
16862495401PLATE, AQ ATTACH R 13"
17862289106BUSHING, .377 X .502 X 1.25 FLG BRZ
18862768606SCREW, 3/8-16 X 1.75 SCHBTNHCS SS
19A860014001BLADE, 13IN RIGHT
19B861351401BLADE, 13IN RT URETHANE
20862718404NUT, 5/16-18 HEXTHIN NYLOCK SS
21860823801PLATE, AQ LOCK R 13 IN
2286024970-AQUA-MIZER™ 26 IN SCRUBHEAD LTSERVICE ASM
2386024980-AQUA-MIZER™ 26 IN SCRUBHEAD RTSERVICE ASM
5586039070 CUTTER 24V
Page 56
Scrub Deck Motors
5
4
3
10
9
8
7
6
2
1
56
86039070 CUTTER 24V
Page 57
Scrub Deck Motors
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1860053202MOTOR ASM, 24VDC 200RPM GEAR
1A86001890-BRUSH SET, 53632 ASISERVICE ONLY
2860028302CABLE TIE, .375 X 24.7
3860107908WASHER, 3/8 X .680 X .094 SPL STL ZNPLT
4862769708SCREW, 3/8-16 X .75 HHCS SS
5860070202SCREW, 5/16-18 X 1.25 HHCS SS NP
6862791302WASHER, 5/16 X .583 X .078 SPL STL ZNPLT
7862796302WASHER, 5/16 X 1.13 X .09 FLT
8860034202DRIVER, BRUSH SD
9860048102KEY, 1/4 X 1/4 X 1 LCSTLSUPPLIED W/ MTR
10862796402WASHER, .780 X 1.63 X .25 FLT YW ZNPLT
5786039070 CUTTER 24V
Page 58
Scrub Deck Skirt
2
5
18
19
6
7
21
9
13
14
1
17
9
8
3
4
8
1
15
16
9
8
12
11
10
20
22
23
24
58
86039070 CUTTER 24V
Page 59
Scrub Deck Skirt
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
18629004011SCREW, 5/16-18 X .75 SCHBTNHCS SS
2860696501BRKT, SHROUD LEFT
38627190019NUT, 10-24 HEXTHIN NYLOCK SS1000094309
48601065019WASHER, 10 X .562 X .032 FLT STL PSVT
5860629401SHROUD SCRUBDECK 26IN LFT
68627711019SCREW, 10-24 X .75 PHPNHMS SS1000094309
98629250010WASHER, 5/16 X .562 X .063 FLT STL PSVT
10862709204NUT, 6-32 HEX NYLOCK SS
11862739504SCREW, 6-32 X .5 PHPNHMS SS1000094 309
12860629501SHROUD, SCRUB DECK 26IN RIGHT
13860110201WHEEL 3" DIA CUSHION RUBBER
14860013501BUSHING, SPANNER .435 X 1.10
15862771501SCREW, 5/16-18 X 2 SCHBTNHCS SS1000094309
16860829501PLATE, BUMPER WHEEL ATTACH1000094309
17860696401BRKT, SHROUD RIGHT
18860663801BAND, SHROUD SKIRT LEFT
19860074401SKIRT, 26INCH, LEFT
20860663901BAND, SHROUD SKIRT RIGHT
21860074501SKIRT, 26INCH, RIGHT
2286004730-SHROUD ASM 26" RIGHT SCRUBHEADSERVICE ONLY
2386004740-SHROUD ASM 26" LEFT SCRUBHEADSERVICE ONLY
24862441001LABEL, AQUA-MIZER
5986039070 CUTTER 24V
Page 60
Scrub Deck Lift Linkage-26In Scrubdeck
7
1
2
3
4
5
4
5
7
4
3
8
6
7
7
7
7
4
5
11
12
4
13
9
4
10
60
86039070 CUTTER 24V
Page 61
Scrub Deck Lift Linkage-26In Scrubdeck
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1862737806SCREW, 1/4-20 X .75 HHCS SS NP
28 60699101BRKT, ANGLE SUPPORT LEFT
3862737402SCREW, 1/4-20 X 1.5 HHCS SS
4860106308WASHER, 1/4 X .625 FLT SS
58627187010NUT, 1/4-20 HEXTHIN NYLOCK SS
68 60699201BRKT, ANGLE SUPPORT RIGHT
78625940010WASHER, .510 X 1 THR
8862289202BUSHING, .252 X .503 X 1 BRZ
9862289002BUSHING, .252 X .503 X .75 FLG
10862738202SCREW, 1/4-20 X 1.25 HHMS SS
11860667701BAR, LINK LEFT
12860667201BAR, LINK RIGHT
13862366501FRAME, W24V SCRUB DECK
6186039070 CUTTER 24V
Page 62
Scrub Deck Lift Linkage-Center
1
2
3
4
5
6
7
8
9
10
6
12
13
14
2
2
2
2
3
1
1
6
6
4
4
12
13
2
5
5
10
2
5
5
2
2
3
2
1
2
3
7
4
4
6
4
4
5
2
6
6
11
4
62
86039070 CUTTER 24V
Page 63
Scrub Deck Lift Linkage-Center
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1862738204SCREW, 1/4-20 X 1.25 HHMS SS
28601063012WASHER, 1/4 X .625 FLT SS
3862289004BUSHING, .252 X .503 X .75 FLG
4862594008WASHER, .510 X 1 THR
5862594106WASHER, .510 X 1 X .063 THR
68627187010NUT, 1/4-20 HEXTHIN NYLOCK SS
7862289202BUSHING, .252 X .503 X 1 BRZ
8860702101BRKT, SCRUB DECK LIFT, L.H..
9860702001BRKT, SCRUB DECK LIFT, R.H.
10862737402SCREW, 1/4-20 X 1.5 HHCS SS
11862737804SCREW, 1/4-20 X .75 HHCS SS NP
12860667602BAR, TENSIONER
13860902704WASHER, RECTANGULAR HOLE
14862548801SPRING,COMP 1.687ODX4.5LX.234W
6386039070 CUTTER 24V
Page 64
Scrub Deck Lift Linkage-Front & Rear
1
2
3
4
5
6
7
8
10
11
12
13
14
15
9
5
5
8
11
10
11
8
9
11
11
8
5
14
16
16
5
17
8
7
5
7
64
86039070 CUTTER 24V
Page 65
Scrub Deck Lift Linkage-Front & Rear
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
1860669901BAR, VERTICAL LINK
2860670001BAR, VERTICAL BRAKE
3862738103SCREW, 1/4-20 X 1 HHCS SS
4862289001BUSHING, .252 X .503 X .75 FLG
5860106306WASHER, 1/4 X .625 FLT SS
6862738201SCREW, 1/4-20 X 1.25 HHMS SS
7862718706NUT, 1/4-20 HEXTHIN NYLOCK SS
8862594105WASHER, .510 X 1 X .063 THR
9862289202BUSHING, .252 X .503 X 1 BRZ
10862767804SCREW, 5/16-18 X .75 HHCS SS
11862594005WASHER, .510 X 1 THR
12860697501BRKT, FRAME MOUNT
13860699001BRKT, BELL CRANK SUPPORT REAR
14862737402SCREW, 1/4-20 X 1.5 HHCS SS
15860667401BAR, DECK LINKAGE, FRONT
16862718404NUT, 5/16-18 HEXTHIN NYLOCK SS
17860667501BAR, DECK LINKAGE, REAR
6586039070 CUTTER 24V
Page 66
Solution
18
14
9
13
15
17
20
16
19
21
13
1
2
3
4
25
6
7
8
10
12
11
SEIZE
ANTI-
5
22
13
22
13
23
24
66
86039070 CUTTER 24V
Page 67
Solution
REFPART NO.QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
186273950 1SCREW, 6-32 X .5 PHPNHMS SS
286234790 1COVER, CLP SOLUTION
386246080 1LANYARD, 18.0 W/ LOOP & EYE
486014810 1NUT, 6-32 ACORN SS
586008270 1TANK SOLUTION, 24V, BLU
686240460 1HOSEBARB 1/2MPT X 1.0 HOSE
786282050 1HOSE 1ID X .12W CLR X 24.5"
886233110 1CLAMP, 1.0" WORM GEAR
986271840 4NUT, 5/16-18 HEXTHIN NYLOCK SS
1086276380 4SCREW, 5/16-18 X 1.25 SCHSET CP SS
11 862227701PLATE, BEARING COVER
1286197910 1HOSEBARB 1/2MPT X 1/2 POLY DL
1386010670 13WASHER, 5/16 X .75 X .04 FLT SS
1486276920 7SCREW, 3/8-16 X 1 HHCS SS NP
1586279590 2WASHER, 3/8 SEG STL GALVWAS 87003
1686005630 2NUT, 3/8-16 HEXTHIN NYLOCK SS
1786069930 1BRKT, SOLUTION FI LL
18 860699101BRKT, ANGLE SUPPORT LEFT
1986277280 2SCREW, 3/8-16 X 1 CARR SS100125123
2086068160 1BRACKET, TANK BRACE100125123
2186005630 4NUT, 3/8-16 HEXTHIN NYLOCK SS100125123
2286271840 5NUT, 5/16-18 HEXTHIN NYLOCK SS100125123
2386279650 1WASHER, 5/16 X .75 X .122 SEG SS1000141108
2486274720 1SCREW, 5/16-18 X 1.5 HHCS SS1000141108
2586032890 1TANK, SOLUTION 24V1000141108
6786039070 CUTTER 24V
Page 68
Solution
7
2
3
6
8
4
10
9
1
5
13
12
11
10
4
68
86039070 CUTTER 24V
Page 69
Solution
REFPART NO.QTYDESCRIPTION
1862737502SCREW, 1/4-20 X .625 HHCS SS NP
2862331503CLAMP, 3/8 HOSE (D-SLOT)
38 60697901BRKT, FILTER/SOLUTION MOUNT
4862718704NUT, 1/4-20 HEXTHIN NYLOCK SS
5862718302NUT, 3/8-16 LK NYL BLK
6862649402CABLE TIE 11.38" UL/CSA
7862821901HOSE, 1/2ID WIRE BOUND X 13"
8860075601STRAINER 1/2 HOSE 20 MESH
-860058701O-RING SEAL FILTER SEAL RON-VIK
-860077501SCREEN, 20 MESH STRAINER SCRBR
-86313160-CAP, STRAINER SHORT
9860105401VALVE 24VDC SOL.1/2"HOSEBARB
-86003460-PROTECTION PART SRVC PART SLNDSERVICE ONLY
-86136820-SERVICE SLND SPRG KITSERVICE ONLY
10862811002HOSE 1/2ID WIRE BOUND X 7"
11860035801FITTING, 1/2"X3/8~X3/8~ RED. T
12862808202HOSE 3/8ID NYLOBRD X 10"
13860015502HOSEBARB, 3/8MPT X3/8 90D
SERIAL NO.
FROM
NOTES
6986039070 CUTTER 24V
Page 70
Squeegee-26In Scrubhead
37
34
36
5
34
31
32
33
35
7
2
6
29
30
13
15
39
2
3
4
5
10
9
8
7
22
18
19
20
21
24
23
11
12
25
26
27
28
1
17
14
16
70
86039070 CUTTER 24V
Page 71
Squeegee-26In Scrubhead
REFPART NO.QTYDESCRIPTION
1860092002KNOB, 3/8-16 4 PRONG ALUM1000099023WAS 4
2860106804WASHER, 3/8 FLT NYL
3860077802SPRING COMP .60D X 2.0L X .045W
4860086602COTTER 5/16” RING
5860013504BUSHING, SPANNER .435 X 1.10
6862718702NUT, 1/4-20 HEXTHIN NYLOCK SS
7860056304NUT, 3/8-16 HEXTHIN NYLOCK SS
8862741302SCREW, 8-32 X .375 PHPNHTC
9860099101VIAL, LEVEL
10860824201PLATE, SQUEEGEE TOP 35"
11860824401PLATE, SQG REAR 35"
13860013401BAND, REAR SQUEEGEE
14860091801STRIKER, SQUEEGEE STRAP REAR
15860013301BAND, SQUEEGEE REAR (S)
16860091701LATCH, SQUEEGEE STRAP
17860064004RIVET, 5/32 X .062-.125GL POP AL
18862769202SCREW, 3/8-16 X 1 HHCS SS NP
19860107902WASHER, 3/8 X .680 X .094 SPL STL ZNPLT
20860058402NUT, 3/8-16 CPL SS
21860824501PLATE, SQUEEGEE BOTTOM 35"
22860083901TUBE ASM, SQUEEGEE VAC
23862769902SCREW, 3/8-16 X 3.5 CARR SS
24862768702SCREW, 3/8-16 X 2.5 CARR SS
25860824301PLATE, SQG FRONT 35"
26A860080201SQGE BLADE, FRONT LINATEX 35"
26B861370301SQUEEGEE, FRONT BLADE URETHANE
27860663701BAND, SQUEEGEE FRONT
28862770002SCREW, 1/4-20 X 1.5 CARR SS
29860070403SCREW, 5/16-18 X 1 THUMB SS
30862718203NUT, 5/16-18 X .028-.056PR CAGE
31862718402NUT, 5/16-18 HEXTHIN NYLOCK SS
32860056502NUT, 5/16-18 HEX STL ZNPLT
33860106704WASHER, 5/16 X .75 X .04 FLT SS
34860110204WHEEL, 3" DIA. CUSHION RUBBER
35862769802SCREW, 5/16-18 X 2 HHCS SS
36860062702PIN, CLEVIS 5/16 X 1.625 STL ZNPLT
37860698702BRKT, SQG WHEEL
3886026530-SQUEEGEE ASM 26 IN SCRUBHEAD SERVICE ASM
39860048902KNOB,ALUM 3/8-16 NYLOCK NUT SS1000099023
SERIAL NO.
FROM
NOTES
7186039070 CUTTER 24V
Page 72
Squeegee Lift Linkage (Lower)
1
2
3
4
5
6
7
1
8
9
10
11
12
13
14
15
16
17
72
86039070 CUTTER 24V
Page 73
Squeegee Lift Linkage (Lower)
REF
10860056301NUT, 3/8-16 HEXTHIN NYLOCK SS
11860725301BRKT, CAMBER PIVOT
12862768701SCREW, 3/8-16 X 2.5 CARR SS
13862771302SCREW, 5/16-18 X 1 CARR SS
14862490601PIN, CLEVIS 3/8 X 4.625 STL ZNPLT
15860088702BUSHING, 3/8 X .688 FLG
16862594002WASHER, .510 X 1 THR
17860088601PIN, CLEVIS 3/8 X 5.5 STL ZNPLT
PART
NO.
1860086702COTTER 3/8" RING
2860694501BRKT, SQG PIVOT LIFT
3862718402NUT, 5/16-1 8 HEXTHIN NYLOCK SS
4862288402BUSHING, .314 X .502 X .5 FLG
5862594202WASHER, .510 X 1 X .093 THR
6860092001KNOB, 3/8-16 4 PRONG ALUM
7862795101WASHER, 3/8 X 1 X .083 FLT STL ZNPLT
8860821501PLATE, SQUEEGEE MOUNT
9860072701SPRING COMP 1.100DX2.0LX.148W
QTYDESCRIPTION
SERIAL NO.
FROM
NOTES
7386039070 CUTTER 24V
Page 74
Vacuum
4
15
1
5
6
10
9
5
4
11
12
14
3
2
13
7
8
74
86039070 CUTTER 24V
Page 75
Vacuum
REF PART NO.QTYDESCRIPTION
1862769203SCREW, 3/8-16 X 1 HHCS SS NP
2862789103WASHER, 3/8 X .875 X .05 FLT SS
3860056303NUT, 3/8-16 HEXTHIN NYLOCK SS
4860016201HOSE ASSEMBLY 1.5 BLK VAC X 67
5860024002CLAMP, 2.0" WORM GE AR X .312W
6862718703NUT, 1/4-20 HEXTHIN NYLOCK SS
7--
8860054601VAC MOTOR ASM, 24VDC 3 STAGE
-86230810-BRUSH SET, 24V 3ST VAC AMETEKSERVICE ONLY
-86326980-BRUSH SET 24/36V VAC WINDSOR1000122411SERVICE ONLY
9860106303WASHER, 1/4 X .625 FLT SS
10862738103SCREW, 1/4-20 X 1 HHCS SS
11860911701TUBE, 2.0 OD X 1.0L
12862334301CLAMP 2.50 WORM GEAR
13- -
14860649101MUFFLER, VAC MOTOR1000122451
5 860008001AXLE MOTOR 24 VDC
5A86216150 -BRUSH SET 24V TRANSAXLE (2)SERVICE ONLY
5B86004660 -HUB KIT, TRANSAXLE 8.600-080.01000094309SERVICE ONLY
5C86241840 -KEY, WOODRUFF .75 ID HUB1000094309SERVICE ONLY
686238430 1GROMMET 1.00 ID 3/16 GRIP
786006560 4SCREW, 5/16-18 X 1 HHCS SS NP
886092580 1FRAME, MAIN, 24V
986002310 2CASTER, 4DIA X 2 W X 3.56 R
1086270880 8NUT, 3/8-16 SERFLG STL ZNPLT
11862789108WASHER, 3/8 X .875 X .05 FLT SS
SERIAL NO.
FROM
NOTES
OPTIONAL
(STANDARD ON
BSCSC264)
7786039070 CUTTER 24V
Page 78
Wiring-Battery
1
2
3
4
5
6
7
8
13
1
9
11
10
12
78
86039070 CUTTER 24V
Page 79
Wiring-Battery
REFPART NO.QTYDESCRIPTION
1860101201CONNECTOR 175 DCA RED W/O TERMS
2862718702NUT, 1/4-20 HEXTHIN NYLOCK SS
3862719108NUT, 5/16-18 FLEX LK STL GRA CDPLT
4860089208BOOT, RUBBER TERM. ISOLATOR
5860090003WIRE4X9.5BK 5/16RINGX5/16RING
6860108501WIRE, 4X20RD CTERM X 5/16RING
7860108601WIRE, 4X20 BK CTERM X5/16RING
8862605202WIRE, 4X67 BK CTERM X 5/16RING
9862333601CLAMP, CABLE KIT
10862708901NUT , 10-32 ACORN STL NKLPLT
11860106501WASHER, 10 X .562 X .032 FLT STL PSVT
12862739801SCREW, 10-32 X .75 PHPNHMS SS
13863127101BLOCK, 3.5 X 4 X 5 FOAM
SERIAL NO.
FROM
NOTES
FOR 86312720
BATTERIES
7986039070 CUTTER 24V
Page 80
Wiring-Control Panel
BRUSH
RIGHT
NEGATIVE
BATTERY
CABLE
CABLE
BATTERY
POSITIVE
3A
1/65 RED
13 RED
MAIN
KEY
SWITCH
27 GRN
6 BLK
12 RED
30A
30A
30A
56 RED
PROPEL
16 RED
11 RED
10 RED
VAC
MTR
52 RED
14 RED
CONTROLLER
8 BLU
9 BLU
28 WHT
7 RED
47 RED
48 BLK
16 RED
19 BLK
BOARD
29 YLW
57 RED
1 RED
2 BLK
SOLUTION
CONTROL
A
METER
30A
51 RED
LEFT
BRUSH
15 RED
1
B
HOUR
3
2
POT
32 RED
REV
VAC
ROCKER
10 RED
64 RED
49/50 BLK
43/59 BLK
19/66 BLK
E-STOP
58 RED
SWITCH
61 BLK
28 WHT
27 GRN
62 BLK
26 RED
61 BLK
26 RED
63 RED
DIAGRAM B
29 YLW
30 RED
METER6 BLK
20 BLU
BRUSH
ROCKER
57 RED
BRUSH
20 BLU
RELAY
8 BLU
7 RED
4
1
2
POT
14/15 RED
43 BLK
50 BLK
BATTERY
65 RED
2 BLK
26 RED
62 RED
63 BLK
52 RED
48 BLK
47 RED
51 RED
DIAGRAM A
49 BLK
56 RED
FORWARD
SWITCHSWITCH
FORWARD
PRV NO. 88868
66 BLK
13 RED
12 RED
64 RED
RELAY
58 RED
11 RED
MAIN
54 RED
59 BLK
20 BLU
9 BLU
30 RED
86269300
1
2
2
3
44
4
5
6
INDICATES OPTIONAL ACCESSORY.
80
86039070 CUTTER 24V
Page 81
Wiring-Control Panel
REFPART NO.QTYDESCRIPTION
1862389901HARNESS, PANEL, DELUXE
2862612102DIODE ASM, 76008 X 76008
3860034101DIODE ASM, 76075 X 76075
4862673402WIRE, 22" RED/18 76040 X 76075
5862693001WIRE, 16" RED/18 STRIP X STRIP
6862673601WIRE, 14" BLK/18 76011 X 76040
SERIAL NO.
FROM
NOTES
8186039070 CUTTER 24V
Page 82
Wiring Group - Main Harness
LEFT
BRUSH
MOTOR
RIGHT
BRUSH
MOTOR
76 RED
77 BLK
74 RED
75 BLK
69 RED
68 GRN/YLW
SOLENOID
VAC
MOTOR
72 RED
73 BLK
PROPEL
MOTOR
78 RED
79 BLK
A
B
DIAGRAM A
77 BLK
73 BLK
DIAGRAM B
76 RED
75 BLK
74 RED
79 BLK
68 GRN/YLW
69 RED
6 BLK
5 BRN
1
VALVE
78 RED
72 RED
82
86039070 CUTTER 24V
Page 83
Wiring Group - Main Harness
REFPART NO.QTYDESCRIPTION
1862389801HARNESS, MAIN
SERIAL NO.
FROM
NOTES
8386039070 CUTTER 24V
Page 84
Wiring - Schematic-SC264
86261210
86261210
86003410
INDICATES OPTIONAL ACCESSORY
8486039070 CUTTER 24V
Page 85
Wiring - Schematic-SCC264
86003410
86261210
86261210
INDICATES OPTIONAL ACCESSORY
8586039070 CUTTER 24V
Page 86
Notes:
86
86039070 CUTTER 24V
Page 87
Options
OPTIONS
86039070 CUTTER 24V
87
Page 88
Brake
1
2
3
4
5
6
7
9
10
13
8
10
14
12
11
2
8
2
1
4
17
9
9
15
16
11
11
12
14
88
86039070 CUTTER 24V
Page 89
Brake
REFPART NO.QTYDESCRIPTION
1862483702PAD, BRAKE
2860062203PIN, ROLL 1/4 X 1.25L
3862520701ROD, BRAKE 24V
4862313302BUSH, BRZ FLG .63 X .75 X 1.0
5862550602SPRING, EXT .43D X 2.50 L X .047 W
6860700701BRKT, LOWER BRAKE MOUNT 24V
7862348501CRANK, BRAKE
8862726102PIN, CLEVIS 5/16" X 3/4" L PLTD
9862318201CABLE, PARK BRAKE
10860086602COTTER, 5/16" RING
11860106306WASHER, 1/4 ID X 5/8 OD SS
12862718705NUT, 1/4-20 HEX NYLOCK THIN SS
13860701501BRKT, TANK MOUNT 24V
14862594001WASHER, THRUST .51 ID X 1 OD BRO
15862289001BEARING, FLANGED .252ID X .503OD
16862738201SCR, 1/4-20 X 1.25 HHCS SS
17860772802LEVER, BRAKE
SERIAL NO.
FROM
NOTES
8986039070 CUTTER 24V
Page 90
Emergency Stop
1
90
86039070 CUTTER 24V
Page 91
Emergency Stop
REF PART NO.QTYDESCRIPTION
1860071801SWITC H, EMER GEN CY STOP
2862693001WIRE, 16" RED/18 STRIP X STRIPNOT SHOWN
SERIAL NO.
FROM
NOTES
9186039070 CUTTER 24V
Page 92
Accessory Pump
1
3
2
4
17
6
8
9
10
11
TO FILTER
(EXISTING HOSE)
3
3
2
5
TO COUPLING
3
7
17
3
16
3
BRACKET
RECOVERY
SOLUTION
10
15
14
13
12
92
86039070 CUTTER 24V
Page 93
Accessory Pump
REFPART NO.QTYDESCRIPTION
1860106701WASHER, 5/16 FLAT SS
2862767801SCR, 5/16-18 X 3/4 HHCS SS
3862331506CLAMP, 3/8 HOSE (D-SLOT)
48 60701401BRKT, FILTER/SOLENOID MOUNT
58 62404101HOSEBARB, 1/2 TEE
68 62822001HOSE 3/8 X 40" WIRE BOUND
78 60015501HOSEBARB, 3/8MPT X 3/8 90D
8860263701PUMP ASM, 24V ACCESSORY
9861979401HOSEBARB, 3/8MPT X 1/2 90 D DL
10862709904NUT, 10-32 HEX NYLOCK SS
11860106504WASHER, #10 X 9/16 OD
12861976201HOSEBARB, 1/4MPT X 3/8 45D DL
13860024701COUPLIN G, 1/4 ANCHOR W/1" HEX
14860055901NIPPLE, 1/4 CLOSE
15860055801NIPPLE, 1/4 FPT QD
16862821101HOSE, 1/2" WIREBOUND X 5.5
17862807501HOSE, 1/2 WIREBOUND X 21”
-862390201HARNESS PUMP KIT ADAPTERNOT SHOWN
-862649403CABLE TIE, 11.38" UL/CSANOT SHOWN
SERIAL NO.
FROM
NOTES
9386039070 CUTTER 24V
Page 94
Battery Charger-SCC264
94
86039070 CUTTER 24V
Page 95
Batter y Charger-SCC264
REFPART NO.QTYDESCRIPTION
1862329401CCHARGER, DELTA Q, 24V, 25A
2860318101COVER, TOP, 24V GRY OBC
3860734302BRKT, CHARGER DELTA-Q
4862265501GROMMET, 1/2 ID X 1/4 GROOVE
5860058106NUT, 1/4-20 HEX NYLOCK SS
6862754906SCREW, 1/4-20 X 1 SCHBTNHCS BLKOX
7862795208WASHER, 1/4 X .625 X .065 FLT BLK ZNPLT
8862680101WIRE, 20" RED/16 76033 X STRIP
9862680001WIRE, 12" RED/16 76033 X 76009
10862680201WIRE, 20" BLK/16 76001 X 76033
11862514501RELAY, 15A 24V MINI
12861334000.125TAPE, 1/32T X 1.0 2SA
13862343901SP CORD ASM, 16/3 SJTW X 2M IEC
14862680601WIRE, 2" GRN/16 76033 X 76044
15860753901COVER, CHARGER DELTA-Q
SERIAL NO.
FROM
NOTES
9586039070 CUTTER 24V
Page 96
Suggested Spare Parts
PART NO.DESCRIPTION
86001910BREAKER, 30A 50VDC CIRCUIT
86002000BREAKER, 3 AMP 1681-090-300
86230810BRUSH SET, 24V 3ST VAC AMETEK
86135310 BRUSH SET 24/36V VAC WINDSOR1000122411
86006420RELAY 24VDC 100A
86007140SWITCH SPST 2-POSITION ROCKER
86009200KNOB, 3/8-16 4 PRONG ALUM
86007430SQUEEGEE, REAR BLADE LINTEX
86008020SQGE BLADE, FRONT LINATEX 35"
86003990GASKET, DOME
86236410FLOAT VAC SHUT OFF
86001410BLADE, 13 IN LEFT
86001400BLADE, 13 IN RIGHT
86007430SQUEEGEE, REAR BLADE LINTEX
86008020SQGE BLADE, FRONT LINATEX 35"
86007440SKIRT, 26INCH, LEFT
86007450SKIRT, 26INCH, RIGHT
86004860KEY, SWITCH
SERIAL NO.
FROM
NOTES
96
86039070 CUTTER 24V
Page 97
Notes:
86039070 CUTTER 24V
97
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