Page 1
WALK BEHIND SCRUBBER
MODELS: SCENX326
10052340
Operating Instructions (ENG)
Bedienungsanleitung (GER)
Istruzioni operative (ITA)
I Instrucciones de funcionamiento (SPA)
Manuel d’utilisation (FRE)
Prior to Serial Number:
10052340000278
Or call Manufacturer.
Bitte lessen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
Leggere attentamente queste istruzoni prima di azionare la macchina
Lea las instrucciones antes de utilizar la máquina
Lire ce manuel avant d’utiliser la machine
BA
86037040 07/06/15
PRV NO. 980066
IPX4
Read these instructions before using the machine
Page 2
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
For the name and address of your dealer contact: Windsor Industries
YOUR DEALER
OVERVIEW
The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for
commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor
with brushes or pads, and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
2
CUTTER 36V (SCEX) 86037040 05/04/11
Page 3
Machine Data Log/Overview. ............................... 2
Table of Contents ................................................. 3
HOW TO USE THIS MANUAL
How to use this Manual. ....................................... 1-1
SAFETY
Important Safety Instructions ................................ 2-1
Hazard Intensity Level. ......................................... 2-2
Safety Label Location. .......................................... 2-3
OPERATIONS
Technical Specifications. ...................................... 3-1
How the Machine Works. ..................................... 3-3
Components ......................................................... 3-4
Controls ................................................................ 3-5
Machine Operation. .............................................. 3-9
Pre-Run Machine Inspection ............................. 3-9
Starting Machine. .............................................. 3-9
Emergency Stop Procedures ............................ 3-9
Filling the Solution Tank. ................................... 3-9
Scrubbing………………………………….……..3-10
Emptying & Cleaning Tanks. .......................... 3-11
MAINTENANCE
Service Schedule .................................... ......... 4-1
Batteries. .............................................................. 4-3
Battery Maintenance. ........................................ 4-3
Checking Battery Specific Gravity. .................... 4-4
Charging the Batteries. ...................................... 4-4
Changing Batteries. ........................................... 4-5
Battery Connections. ......................................... 4-5
Squeegee Blades. ................................................ 4-6
Adjusting Squeegee. ............................................ 4-6
Replace or Rotate Rear Squeegee Blade. ........ .. 4-6
Replace or Rotate Front Squeegee Blade. ....... .. 4-6
Adjusting Squeegee Pitch. ...................... ......... .. 4-7
Adjusting Rear Deflection. ....................... ......... .. 4-7
Replacing Aqua-Mizer Squeegee Blades ............ 4-7
Scrub Brushes. ..................................................... 4-8
Types. ................................................................ 4-8
Replacing or Installing Scrub Brushes .............. 4-8
Float Shut-Off ....................................................... 4-8
Solution Strainer ................................................... 4-9
Brush Motor Replacement .................................... 4-9
Greasing Axle ....................................................... 4-9
TABLE OF CONTENTS
Traction Motor Brush Replacement ........ ......... 4-10
Circuit Breaker ........................................ ......... 4-10
Brush Shrouds & Brush Skirts ................ ......... 4-10
Vacuum Motor ......................................... ......... 4-11
Actuator Scrub Deck ............................... ......... 4-12
Machine Troubleshooting........................ ......... 4-13
GROUP PARTS LIST
Control Handle ................................................... 5-1
Cover (Front) & Tank Mount .............................. 5-3
Cover (Top) & Tank Mount ................................ 5-5
Decal .................................................................. 5-7
Electrical Panel .................................................. 5-9
Lift Handle .......................................................... 5-11
Lift Handle Linkage ............................................ 5-13
Recovery Tank ................................................... 5-15
Scrub Brush/Pad Driver 32 in ............................ 5-17
Scrub Deck Aqua-Mizer ..................................... 5-19
Scrub Deck Motors ............................................ 5-21
Scrub Deck Skirt ................................................ 5-23
Scrub Deck Lift Linkage ..................................... 5-25
Scrub Deck Lift ................................................... 5-29
Solution .............................................................. 5-31
Squeegee ........................................................... 5-35
Squeegee Lift Linkage (Lower)
Vacuum .............................................................. 5-39
Wheels & Frame ................................................ 5-41
Wiring-Battery .................................................... 5-43
Wiring-Control Panel .......................................... 5-45
Wiring-Main Harness ......................................... 5-47
Wiring-Schematic ............................................... 5-49
Brake .................................................................. 5-51
Emergency Stop ................................................ 5-53
Accessory Pump-Option. ................................... 5-55
Suggested Spare Parts ...................................... 5-57
Notes .................................................................. 5-58
.......................... 5-37
CUTTER 36V (SCEX) 86037040 11/06/13
Page 4
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers.
When placing an order for parts, the
machine model and machine serial numbers are
important. Refer to the MACHINE DATA box, which is
filled out during the installation of your machine. The
MACHINE DATA box is located on the inside of the
front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
Copyright 2002 Windsor Industries, Printed in USA
The model and serial number of your machine is on
the back panel of the machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could result in
product or personal injury, or severe injury resulting in
death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Batteries
- Scrub Brushes
- Adjusting Squeegee
- Scrub Deck Skirts
- Squeegee Blade
- Service Schedule
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine. The
main illustration shows the most current
design of the machine. The boxed
illustrations show older designs. If
column has an asterisk (*), call
manufacturer for a serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
1-1
CUTTER 36V (SCEX) 86037040 12/12/06
Page 5
IMPORTANT SAFETY INSTRUCTIONS
!
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting
of other brushes may affect its safety.
Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed
on the machine.
Regularly clean the float shut-off as detailed in the instructions and examine it for signs of damage.
SAVE THESE INSTRUCTIONS
CUTTER 36V (SCEX) 86037040 12/12/06
2-1
Page 6
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know w hen the se conditions can e xist. Locate all
safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
! WARNING
Disconnect batteries before working on machine. Only qualified personnel should work inside
machine. Always wear eye protection and protective clothing when working on or near batteries.
Avoid skin contact with the acid contained in the batteries.
! WARNING
Never allow metal to lie across battery tops.
2-2
CUTTER 36V (SCEX) 86037040 12/12/06
Page 7
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
SAFETY DECAL 86252530
PRV NO. 81494
BATTERY CAUTION 86252520
PRV NO. 80885
SEE MANUAL CIRCUIT BREAKER DECAL
PN 86243610
PRV NO. 500579
2% GRADE WARNING
CUTTER 36V (SCEX) 86037040 12/12/06
2-3
Page 8
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Nominal power 2160 W
Rated Voltage 36 Volt DC
Rated Amperage 60 amps
Batteries 6 x 6 volt 250-305-335 AH @ 20 Hr rate
Scrub Brush Motors 2 x .75 hp (.56 kW )
Vacuum Motor 3 Stage .75 hp (.56 kW )
Propelling Motor .75 hp (.56 kW )
Mass (GVW) 1265 lb (574 kg) w/335 AH batteries
Weight empty without batteries 433 lb (196 kg)
Gravity feed, fully variable with automatic
Solution Control
Solution tank capacity 33 gal (125 L)
Recovery tank capacity 35 gal (132 L)
Scrub brush diameter 32 in. (81 cm) scrub head 16 in (41 cm)
Scrub brush pressure Actuated 0 lbs to 150 lbs (0 kg to 68 kg)
Scrub brush speed 200 rpm
Tires 2 x 12 in (30.5 cm) Non-Mark Foam Fill
Casters 2 x 4 in (10.2 cm) polyurethane, Non-Mark
Foundation Pressure 64 lbs/in² (441 kPa)
Maximum Speed 3.2 miles/hour (5.2 km/hour)
Frame Construction Powder coated steel
Brakes (optional) Tire lock parking
Minimum aisle u-turn width with 32 in. (81 cm) scrub head 69 inches (175 cm)
Maximum rated climb and descent angle with empty tanks
and without optional parking brake 2%
Maximum rated climb and descent angle with full tanks
and without optional parking brake 2%
shut-off in neutral
3-1
CUTTER 36V (SCEX) 86037040 01/20/12
Page 9
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 46 in (117 cm)
Length with 32 in. (81 cm) scrub head 71 in (180)
Width without squeegee and scrub head 28 in (71 cm)
Width of squeegee for 32 in. (81 cm) scrub head 39 in (99 cm)
Width of scrub path for 32 in. (81 cm) scrub head 32 in (81 cm)
LENGTH
SPECIAL NOTES:
The sound pressure level at the operator’s
ear was measured to be 75 dBA. This was
a nearfield, broad-band measurement
taken in a typical industrial environment on
a tile floor. This appliance contains no
possible source of impact noise. The
instantaneous sound pressure level is
below 63 Pa.
The weighted root mean square
acceleration at the operator’s arms was
measured to be below 2.5m/s
tri-axial, third-octave-band measurement
made during normal operation on a
composite tile floor. The measurement and
related calculations were made in
accordance with ANSI S3.34-1986.
2
. This was a
WIDTH
HEIGHT
CUTTER 36V (SCEX) 86037040 12/12/06
3-2
Page 10
HOW THE MACHINE WORKS
The Saber Cutter is a battery powered, selfpropelled, hard floor scrubber intended for
commercial use. The appliance applies a
cleaning solution onto a hard floor, scrubs the
floor with brushes, and then vacuums the soiled
water back into the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system, and
directional control system.
The function of the solution system is to store
cleaning solution and deliver it to the scrub
system. The solution system consists of the
solution tank, strainer, valve and controls. The
solution tank stores cleaning solution (water and
detergent) until it is delivered to the scrub system.
The strainer protects the valve from debris. The
valve is a solenoid type valve, which controls the
delivery of cleaning solution to the scrub system.
The valve automatically prevents solution flow
unless the scrub brushes are turned on and the
machine is being propelled. The solution control
knob controls the amount of cleaning solution
delivered to the scrub system by controlling the
amount of time the valve is open.
The function of the scrub system is to scrub the
floor. The scrub system consists of two rotary
type disk scrub brushes, motors, scrub deck skirt,
lift mechanism and controls. The brushes scrub
the floor and the motors drive the brushes. The
brush drive hubs allow the scrub brushes to follow
irregularities and changes in the floor without
loosing contact with floor. The scrub deck skirt
controls the cleaning solution on the floor so that
the squeegee can pick it up. The brush lift
mechanisms and controls are used to raise and
lower the deck.
3-3
CUTTER 36V (SCEX) 86037040 12/12/06
The function of the recovery system is to vacuum
the soiled water back into the recovery tank. The
recovery system consists of the squeegee,
vacuum motor, float ball filter, recovery tank and
controls. The squeegee wipes the dirty solution
off the floor as the machine moves forward. The
vacuum motor provides suction to draw the dirty
solution off the floor and into the recovery tank.
The recovery tank stores the dirty solution. The
float ball filter protects the vacuum fan from debris
and shuts off air going to the recovery tank when
tank is full. When flow of air is shut off the vacuum
motor will continue to run. At this time the
recovery tank must be drained.
The function of the directional control system is to
control the direction and speed of the machine.
The directional control system consists of the
propel control buttons, reverse button, speed
control knob/potentiometer, controller and
transaxle. The propel controls actuate switches
which cause the machine to move forward. For
reverse motion depress the reverse button while
depressing one of the propel controls.The speed
control knob actuates a potentiometer, which
signals speed. The controller interprets the
forward/reverse signals from the switches and the
speed signal from the potentiometer to command
the transaxle to propel the machine in the
direction, and at the speed, desired.
Page 11
12
COMPONENTS
11
9
8
1. Control Panel
2. Front Cover
3. Recovery Tank
4. Recovery Tank Drain Hose
5. Scrub Head Shrouds
6. Solution Tank
7. Solution Tank Cover
8. Solution Tank Drain Hose
9. Solution Strainer
10. Squeegee
11. Aqua-Mizer
12. Top Cover
13. Vacuum Motor
14. Recovery Tank Dome
15. Accessory Pump Port
(Optional)
10
15
3
7
2
1
6
13
5
14
4
CUTTER 36V (SCEX) 86037040 12/12/06
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Page 12
CONTROLS
8
6
13
3
15
7
2
5
9
1
16
12
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CUTTER 36V (SCEX) 86037040 12/12/06
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4
10
14
12
Page 13
6
1. Key Switch
2. Emergency Shut Off Switch
3. Speed Control Knob
4. Propel Control Lever
5. Reverse Button
6. Brush Switch
7. Actuator Switch
8. Solution Control Knob
1. KEY SWITCH
Controls the power for machine functions.
To turn machine on, rotate key clockwise.
To turn machine off, rotate key
counterclockwise.
FOR SAFETY: Always remove the key
when machine is unattended or during
service to prevent unauthorized
movement.
2. EMERGENCY SHUT-OFF SWITCH
Shuts off machine.
To shut off machine, push the switch.
To restart machine, rotate the switch
clockwise.
3. SPEED CONTROL KNOB
Controls the speed of the machine.
To increase speed, rotate knob clockwise.
To decrease speed, rotate knob
counterclockwise.
CONTROLS
9. Vacuum Switch
10. Squeegee Lift Lever
11. Squeegee Pitch Adjustment Knob
12. Squeegee Deflection Adjustment Knobs
13. Battery Charge Level Indicator
14. Parking Brake
15. Hour Meter
16. Brush Pressure Indicator
4. PROPEL CONTROL LEVERS
Controls the machine direction, and scrub
brushes and solution flow.
To propel machine forward, squeeze either
propel lever.
The scrub brushes will not rotate and the
solution will not flow to scrub deck with the
propel levers in neutral.
5. REVERSE BUTTON
Controls the reverse function.
To propel machine backward, push the
reverse button while squeezing either propel
lever.
6. BRUSH SWITCH
Controls the scrub brush motors.
To turn scrub brushes on, press the bottom of
the switch. The brushes will not rotate with the
propel control levers in neutral.
To turn scrub brushes off, press the top of the
switch.
CUTTER 36V (SCEX) 86037040 12/12/06
3-
Page 14
CONTROLS
7. ACTUATOR SWITCH
Adjusts the amount of brush pressure to the floor by
raising or lowering the scrub deck.
To increase brush pressure, press the bottom of the
switch.
To decrease brush pressure or rise the scrub deck,
press the top of the switch.
8. SOLUTION CONTROL KNOB
Controls solution flow to scrub deck.
To increase flow, rotate knob clockwise.
To decrease flow, rotate knob counterclockwise.
If the brush motors are turned off or the propel control
levers are in neutral, the flow is automatically interrupted
until the motors are turned on again. This feature
prevents unintentional draining of the solution tank and
allows the operator to adjust the solution flow to the
scrub deck without resetting each time the scrubbing
operation is interrupted.
9. VACUUM SWITCH
Controls the vacuum motor.
To start vacuum motor, press the bottom of the switch.
To stop vacuum motor, press the top of the switch.
10. SQUEEGEE LIFT LEVER
Raises and lowers the squeegee.
To lower the squeegee, lift the lever
from its raised position.
To raise the squeegee, lift the lever from
its lowered position.
11. SQUEEGEE PITCH ADJUSTMENT
KNOB
Adjusts the deflection at the ends of the
squeegee.
To increase squeegee blade deflection
at the ends, turn knob counterclockwise.
To decrease squeegee blade deflection
at the ends, turn knob clockwise.
12. SQUEEGEE DEFLECTION
ADJUSTMENT KNOBS
Adjusts the deflection along the entire
length of the squeegee.
To increase squeegee blade deflection
along the entire length, turn the two
knobs at the squeegee ends counterclockwise.
To decrease squeegee blade deflection
along the entire length, turn the two
knobs at the squeegee ends clockwise.
3-7
CUTTER 36V (SCEX) 86037040 12/12/06
Page 15
13. BATTERY CHARGE LEVEL INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical
bars. Bar illuminated on the far right indicate
full charge. Bars flashing near the left side
indicate the batteries should be recharged.
Further operation of the machine could
damage the machine or the batteries.
When the machine is left overnight with less
than a full charge, the display may initially
indicate a full charge. It will also indicate a full
charge if the batteries are disconnected, then
reconnected. After a few minutes of operation
the meter will give the correct charge level.
14. PARKING BRAKE
Locks front wheels to prevent unintentional
movement.
To set parking brake, push down to lock notch.
To release parking brake, push down and over
out of the lock down notch.
15. HOUR METER
Records the number of hours the machine has
been in operation. This information is useful
in determining when to service the machine.
16. BRUSH PRESSURE INDICATOR
The brush pressure indicator corresponds to
the amp draw of the scrub brush motors to tell
how hard the motors are working. The green
zone indicates medium or proper operating
brush pressure. The red zone indicates heavy
or excessive brush pressure. Operating in the
red zone may cause the brush circuit breakers
to trip.
CONTROLS
CUTTER 36V (SCEX) 86037040 12/12/06
3-8
Page 16
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
Do a pre-run inspection to find possible problems
that could cause poor performance or lost time
from breakdown. Follow the same procedure each
time to avoid missing steps.
NOTE: See maintenance section for pre-run
machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
1. Turn the machine power on.
2. Release the parking brake, if your machine is
equipped with this option.
3. Engage the direction propel levers for the
desired direction.
EMERGENCY STOP PROCEDURES
1. Release the propel levers.
2. Turn machine power off with key switch.
3. If an electrical problem is suspected push in
emergency stop button, if machine is
equipped with this option.
4. Apply brakes, if your machine is equipped with
this option.
FILLING SOLUTION TANK
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off
machine and remove key.
1. Turn the machine power off.
2. Set the parking brake if your machine is
equipped with this option.
3. Remove solution tank cover.
4. Fill the solution tank with clean water, leaving
enough room for the required amount of
cleaning solution. The solution tank capacity
filled to 2” (5 cm) from bottom of fill inlet is 33
gallons (125 liters). The water must not be
hotter than 140° F (60°C) to prevent damage
to the tank.
5. Measure the chemical into the solution tank.
Liquid chemicals should be added to the
solution tank after filling with water. Dry
chemicals should be thoroughly mixed before
being added into solution tank. Commercially
available, high alkaline floor cleaners, are
suitable for use in the solution system.
NOTE: Read the chemical manufacturers
recommended proportion instructions.
6. Replace solution tank cover.
! WARNING
Flammable materials can cause an explosion
or fire. Do not use flammable materials in the
tanks.
3-9
CUTTER 36V (SCEX) 86037040 12/12/06
Page 17
NORMAL SCRUBBING
Plan the scrubbing pattern in advance. The
longest track is around the perimeter of the area
to be cleaned. For efficient operation, the runs
should be the longest possible without
stopping, or raising and lowering scrub
deck/squeegee.
NOTE: In order to achieve the best possible
results, the area which is to be cleaned should be
swept before scrubbing. Large debris, strings &
wire must be removed to prevent being caught in
brushes or squeegee.
turning,
CUTTER 36V (SCEX) 86037040 12/12/06
MACHINE OPERATION
TO BEGIN SCRUBBING
! WARNING
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
! CAUTION
Flammable liquids and/or reactive metals can
cause explosions or fire! Do not pick up.
1. Turn the machine power on.
2. Lower the squeegee.
3. Turn the vacuum on.
4. Lower the scrub brushes to the floor.
5. Turn the scrub brushes on (brushes will start
when machine is propelled).
6. Drive machine forward to begin scrubbin g.
NOTE: Shut machine off immediately if water or
foam is expelled from the machine.
7. Adjust the speed of the machine, solution flow
and scrub brush pressure as necessary.
NOTE: Once solution flow rate is set it is not
necessary to shut off solution when stopping
scrubbing. Solution flow is automatically shut off
when brush motors stop. When brush motors are
activated, flow automatically resumes.
TO STOP SCRUBBING
1. Release the propel levers.
2. Turn the scrub brushes off.
3. Raise the scrub brushes.
4. Raise the squeegee.
5. Turn the vacuum off.
6. Turn the machine power off.
3-10
Page 18
MACHINE OPERATION
DOUBLE SCRUB
For floors which are heavily soiled or have thick
accumulations of floor finish may not clean
sufficiently with one pass. In these cases it will be
necessary to double scrub.
To double scrub, make the first pass over the
surface being cleaned with the squeegee up,
vacuum off, the solution on, Aqua-Mizer removed
and brushes down. This allows the
contact with the soil while loosening the surface
accumulation with the brushes. Allow time for the
first application to stay in contact with the floor.
Length of time between the first and second pass
depends on amount of accumulation and the type of
chemical being used. A second scrubbing with the
squeegee down and again the solution and brushes
on will further loosen soil. The additional application
of solution will further assist the difficult cleaning job.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
EMPTYING AND CLEANING TANKS
1. Park the machine next to a floor drain. Drain
hose is on left rear corner of the machine.
2. Turn the machine power off and set parking
brake, if your machine is equipped with this
option.
SOLUTION TANK
1. Loosen small drain hose from the retainer, then
lower hose in direction of the drain.
2. Remove the solution tank cover.
3. Flush the solution tank out with clean water and
run several gallons of clean water through
systems. Do not use water hotter than 140°F
(60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank.
Damage to tank, seals and valves could occur.
4. Secure drain hose into the retainer.
3-11
solution to stay in
CUTTER 36V (SCEX) 86037040 12/12/06
RECOVERY TANK
1. Unhook the large drain hose from the retainer.
Unscrew the T-handle on plug enough to loosen
plug, then lower hose in direction of the drain.
Do not stand in front of end of hose. Recovered
solution will come out with force. Slowly remove
plug from drain hose.
2. Remove the recovery tank dome. Flush the
recovery tank out with clean water. Do not use
water hotter than 140°F (60°C) to clean tank.
Damage may occur.
3. Clean off the float shut-off system and inspect
for free movement of float. The float shut-off
system is located in the rear of the recovery
tank.
4. Replace the drain plug and secure drain hose in
bracket.
5. If machine is to be stored, leave the recovery
tank dome off.
SOLUTION
TANK COVER
SOLUTION
TANK DRAIN
RECOVERY
TANK COVER
RECOVERY
TANK DRAIN
Page 19
SERVICE SCHEDULE
MAINTENANCE DAILY WEEKLY MONTHLY 100
Check batteries after charging; add water if
necessary
Check pad wear to prevent buildup of chemicals
Check linkages and connectors for wear and
damage
Check hoses for wear, blockages, or damage
Clean squeegee; check for adjustment; inspect for
wear
Check handles, switches, knobs, domes, and
gaskets for damage
Clean out recovery tank
Clean out solution tank; remove and clean screen
Clean outside of all tanks; check for damage
Run vac motor for at least one minute to allow motor
to dry
Store with dome off tank to allow the tank to dry
Check scrub deck skirt
Check batteries for corrosion, cracks and evidence
of overheating
Check all bearings for noise
Check all gaskets for wear and leakage
Check vac motor carbon brushes
Check brushes for wear; ensure bristles are not
damaged
Check linkages for wear and damage
Grease transaxle
Grease wheels and casters
Check squeegee blades for wear and frame for
damage
Check overall performance of machine
Clean batteries and terminals
Check parking brake (inspect cables, linkages and
pulleys)
Check carbon brushes in all vacuum, brush drive,
and propel motors
Blow out dust in motors
Inspect motor commutators
Clean chains, cables and pulleys
Clean pivot points on squeegee and scrub deck
linkages
MAINTENANCE
200
HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
HRS
*
*
*
CUTTER 36V (SCEX) 86037040 12/12/06
4-1
Page 20
MAINTENANCE – SERVICE SCHEDULE
AINTENANCE
6
8
1. Batteries
2. Squeegee
3. Aqua Mizer
4. Scrub Brushes
5. Recovery Tank Float Shut-Off
6. Solution Strainer
7. Brush Motor
8. Traction Motor
9. Circuit Breakers
10. Brush Shroud & Brush Skirts
11. Vacuum Motor
12. Actuator Scrub Deck
5
2
9
11
3
4
1
12
7
10
4-2
CUTTER 36V (SCEX) 86037040 12/12/06
Page 21
1. BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.
MAINTENANCE
! CAUTION
When servicing machine, avoid contact with
battery acid.
! WARNING
Batteries emit hydrogen gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
! WARNING
Wear eye protection and protective clothing
when working with batteries.
! WARNING
Charge batteries in a well ventilated area.
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the
cleaning fluid to enter the battery cells,
electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally
overflow, clean immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
CUTTER 36V (SCEX) 86037040 12/12/06
4-3
Page 22
MAINTENANCE
CHECKING BATTERY SPECIFIC GRAVITY
Use a hydrometer to check the battery specific
gravity.
CHECKING GRAVITY
A. Hydrometer
B. Battery
NOTE: Do not take readings immediately after
adding distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
@ 80
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80
the reading must be temperature corrected.
To find the corrected specific gravity reading when
the temperature of the battery electrolyte is other than
°F (27°): Add (+) to the specific gravity reading
80
0.004 (4 points), for each 10
°C).
(27
Subtract (-) from the specific reading 0.004 (4 points),
for each 10
4-4
Battery Check
BATTERY CONDITION
°
F (27°C)
°F (6°C) above 80°
°F (6°C) below 80°F (27°C).
CUTTER 36V (SCEX) 86037040 12/12/06
°F (27°C),
TO CHARGE THE BATTERIES
! WARNING
When servicing machine, avoid contact with
battery acid.
! CAUTION
Batteries emit hydrogen gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
! WARNING
Wear eye protection and protective clothing when
working with batteries.
! WARNING
Charge batteries in a well ventilated area. Leave
the battery cover open.
Use a 36 volt, 18 amp maximum output or 25 amp
(depending on the size of the batteries), DC charger
which will automatically shut off when the batteries
are fully charged.
1. Stop the machine in a clean, well ventilated area
next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Raise the battery cover.
! WARNING
Batteries emit hydrogen gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water
to cover the plates. After charging is complete,
add just enough distilled water to bring up the
level to the indicator ring. If the water level is too
high before charging, normal expansion rate of
the electrolyte may cause an overflow. Resulting
in a loss of battery acid balance and damage the
machine.
Page 23
5. Replace the battery caps, and leave them in
place while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a
wall outlet. The charger gauge should indicate
that the batteries are charging.
8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then
disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
11. Lower the battery cover.
CUTTER 36V (SCEX) 86037040 12/12/06
MAINTENANCE
CHANGING BATTERIES
Stop the machine in a clean area next to the charger.
Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
1. Raise the battery cover.
2. Disconnect battery pack from machine.
3. Use the proper size open end wren ch to
disconnect main ground wire first and secure
cable terminal away from batteries.
4. Disconnect main positive lead and secure cabl e
terminals away from batteries.
5. Loosen both terminals on each jum per cable and
remove one at a time.
6. Prepare a suitable site to place the batteries.
7. Attach suitable battery lifting device and lift
batteries from the machine.
!
WARNING
Batteries are a potential environmental hazard.
Consult your battery supplier for safe disposal
methods.
BLK
BLK
+
RED
BLK
-
+
RED
-
+
RED BLK
-
-
BLK
RED
REDRED
-
+
-
BLK
++
FRONT OF MACHINE
4-5
Page 24
MAINTENANCE
2. SQUEEGEE BLADES
The front squeegee blade allows solution to pass
through channels in the blade into the squeegee
assembly while maintaining vacuum to provide lift.
The front blade has four wear surfaces and can be
rotated for extended life. The front blade should not
require regular replacement under normal use.
The rear blade wipes the floor to a near dry condition.
It is important the rear blade be in good condition to
properly do its job. As with the front, each squeegee
blade assembly has four wear surfaces for extended
service.
Check both the front and rear squeegee blades for
damage, wear, and adjustment each day in the prerun check. Change the front blade if it is torn or has
an uneven edge. Change the rear blade if it is less
than 1/2 the original thickness.
ADJUSTING SQUEEGEE
Adjusting the squeegee is a two-part process. First,
the squeegee assembly must have correct pitch in
order for the squeegee blade to have the same
deflection at each tip as well as the center. The knob
on the squeegee linkage controls the pitch
adjustment. The second adjustment is the deflection.
Knobs on each end of the squeegee control this.
SQUEEGEE DEFLECTION
CORRECT
NOT ENOUGH
TO REMOVE SQUEEGEE ASSEMBLY
1. With the squeegee in the up position, turn key
switch “OFF”.
2. Disconnect vacuum hose from squeege e and
loosen both knobs.
3. Pull squeegee assembly rearward from the lifting
carrier.
4. Inspect or repair as necessary and reinstall.
TO REPLACE OR ROTATE REAR
SQUEEGEE BLADES
1. With the squeegee in the up position, turn key
switch “OFF”.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
2. Remove the squeegee assembly from the
machine. Unlatch and remove blade retainer
strap and remove squeegee blade.
3. Rotate the squeegee to new edge position or
replace as required. Each blade has four new
edge positions.
4. Install blade on locating pins of squeegee
assembly.
5. Install squeegee retainer strap.
6. Fasten and lock latch, adjust latch only tight
enough to take up slack in retaining strap.
TO REPLACE OR ROTATE FRONT
SQUEEGEE BLADE
1. With the squeegee in the up position, turn key
switch “OFF”.
2. Remove the squeegee from the machine.
Loosen three thumbscrews and remove the
retainer strap and squeegee blade.
3. Rotate the squeegee to new edge position or
replace as required. Each blade has four new
edge positions. When installing the front blade,
tighten the center thumbscrew first. Insure that
the retainer strap is pressed against the blade
before tightening the outer screws.
TOO MUCH
SIDE VIEW OF SQUEEGEE BLADE
4-6
CUTTER 36V (SCEX) 86037040 12/12/06
Page 25
7
TO ADJUST SQUEEGEE PITCH
1. Choose a smooth, level surface. Turn “ON” the
key switch. Lower the squeegee and drive
forward at least 2 feet (60cm.).
2. With the squeegee down, stop the machine. Do
not allow machine to roll back.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
3. Determine the differences, if any, in deflection of
the squeegee blade between each end and the
middle. Proper adjustment is obtained when
deflection is equal all the way across the
squeegee blade. The bubble level should also
indicate when the squeegee is adjusted properly.
When the air bubble is in the center of the vial,
the deflection should be even across the
squeegee blade.
4. To decrease the deflection of the squeegee blade
at the ends, tighten knob near the squeegee
center. To increase the deflection at the ends of
the squeegee assembly, loosen knob.
5. Check the deflection of the squeegee blades
again. Repeat steps 1 through 4 until the
deflection is equal across the entire rear
squeegee blade.
3/8”
PROPER DEFLECTION OF SQUEEGEE BLADE
CUTTER 36V (SCEX) 86037040 12/12/06
MAINTENANCE
TO ADJUST AMOUNT OF REAR
SQUEEGEE DEFLECTION
1. Choose a smooth, level surface. Lower the
squeegee and drive forward at least 2 feet
(60cm).
2. With the squeegee down, stop the machine. Do
not allow machine to roll back.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
3. Observe the amount of squeegee deflection. It
should deflect 3/8 in. (9.5mm) across the entire
width of the squeegee.
4. To increase the squeegee deflection, turn the 2
knobs at the squeegee ends counter-clockwise.
To decrease the deflection, turn the knobs
clockwise.
NOTE: The deflection should be consistent along the
length of the squeegee. If the deflection varies from
end to end the knobs can be adjusted independently
to correct the variation.
5. Turn on the key switch. Raise, then lower
squeegee assembly. Drive forward at least 2 feet
(60cm).
6. Repeat steps 2 through 4 until deflection of
3/8 in. (9.5mm) is reached.
3. TO REPLACE AQUA-MIZER
SQUEEGEE BLADES
These squeegee blades have two wear edges. To
use the second edge:
1. Remove deck shrouds.
2. Remove brushes or pad drivers.
3. Remove each of the Aqua-Mizer squeegee
systems.
4. Remove the hardware from each system that
retains the blade.
5. Flip the blades and replace hardware.
6. Re-install each Aqua-Mizer system, brushes o r
pad drivers and shrouds.
4-
Page 26
MAINTENANCE
4. SCRUB BRUSHES
There are four different types of brushes available
to cover applications from cleaning heavily soiled
floors to polishing. A pad driver is also available to
take advantage of the many cleaning pads on the
market. Please refer to the following to assist in
selecting the proper brush or pad for the work at
hand.
UNCOATED FLOORS
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and
removes surface material.
Mild Grit is a less aggressive silicone carbide grit
suitable for cleaning medium soil conditions.
Advantages are faster ground speed than nylon
bristles on light solid applications.
Polypropylene is a general-purpose scrub brush
with stiff bristles. Polypropylene works well for
maintaining concrete, wood and tile floors.
FINISHED FLOORS
Nylon bristles are used in a variety of applications
on coated or uncoated surfaces.
White Pads (Polishing) are used for dry polishing
to achieve a high-gloss appearance, or surface
washing on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty
scrubbing. When used with a mild detergent they
will provide surface cleaning without removing the
finish.
Blue Pads (Scrubbing) are used for heavy-duty
scrubbing and light stripping. The blue pads
remove less finish than brown stripping pads, yet
will remove black marks, stains and dirt.
Black Pads (Stripping) are used for easy and
complete removal of old floor waxes/finishes. They
will quickly remove ground in dirt, black heel
marks, and spills. When used with the proper
stripper, this pad leaves the floor clean and ready
for finishing.
The scrub brushes should be checked before each
days work for wire, string, wear and damage
.
REPLACING OR INSTALLING SCRUB
BRUSHES
1. With the scrub deck up, turn “OFF” the
machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn OFF
machine and remove key.
2. Remove the brush cover shrouds.
3. Locate release lever on top of brush or pad
driver. Rotate release lever counter-clockwise
and the brush/pad driver will release and drop
down.
4. To reinstall, center the brush driver under the
brush drive hub. Raise until it contacts brush
driver assembly. Turn clockwise until release
lever plate locks into position.
5. Replace the brush cover shrouds.
NOTE: Check that release plate is completely
closed and pad/brush is securely attached.
Damage to driver or brush could occur.
5. RECOVERY TANK FLOAT SHUT-OFF
When water is no longer being vacuumed from
the floor and the vacuum fan is operating, the
ball float has engaged. The vacuum motor will
not vacuum water with recovery tank full. The
recovery tank must be drained.
1. The float shut-off screen can be cleaned in or
out of the machine.
2. To clean the float shut-off while it is inside the
machine wipe material off screen then rinse.
Check that the ball is also clean and moves
freely.
3. To remove the float shut-off, grasp the screen
with one hand and the connected tube with the
other. Tilt and pull the float screen assembly to
pull it off the barb on the tube.
4. To install, place one hand on the tube, and
then tilt and push the float screen assembly
over the barb on the tube.
4-8
CUTTER 36V (SCEX) 86037040 12/12/06
Page 27
9
6. SOLUTION STRAINER
The solution strainer is located in front of the left
front wheel. The solution strainer protects the
solenoid valve from debris. If there is little or no
solution flow to the ground, check the strainer for
debris. Drain the solution tank and clean the
solution strainer. To remove the strainer, turn the
bottom part of the strainer counterclockwise until
the bottom is separated. Clean out the debris from
the wire mesh and re-assemble. Make sure the Oring gasket is in place when re-assembled
7. BRUSH MOTOR
! WARNING
Do not use a pressure washer to clean around
the brush motors. Use tap pressure only.
CHANGING BRUSH MOTORS
1. With the scrub deck in the stored position,
disconnect brush motor wiring connector from
harness.
2. Remove shrouds from scrub deck to access and
remove scrub brushes or pad drivers.
3. Remove retaining bolt, lock washer, flat washer
and star drive from brush motor shaft.
4. Remove 4 brush motor mounting bolts located
under scrub deck.
5. Remove brush motor.
6. Reverse steps to install.
BRUSH MOTOR CARBON BRUSH
REPLACEMENT
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap.
Do not lose these.
3. Release brush from spring tension. Remove
screw connecting brush wire lead to brush holder.
Clean brush holder to insure free movement.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer
alignment.
7. With end cap in partially installed position, release
all brushes to contact position with motor
commutator.
NOTE: Failure to insure all brushes are released
will result in motor failure.
MAINTENANCE
8. Reset end cap and realign with scrib e marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base
and cap.
GREASING AXLE:
1-2 Strokes Mobiltemp®78 or compatible clay-based
or calcium-based grease.
NOTE: Use hand operated grease gun only.
CUTTER 36V (SCEX) 86037040 12/12/06
4-
Page 28
MAINTENANCE
8. TRACTION MOTOR
! WARNING
Do not use a pressure washer to clean around the
motors. Use tap pressure only.
TRACTION MOTOR CARBON BRUSH
REPLACEMENT
FOR SAFETY: Before leaving or servicing machine,
stop on a level surface, turn off machine and remove
key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the traction
motor.
3. Remove brush cap.
4. Release brush from spring tension. Re move
screw connecting brush wire lead to brush holder.
Clean brush holder to insure free movement.
5. Install new brush and reinstall connecting screw
and lead.
6. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
7. Carefully replace brush cap.
4-10
CUTTER 36V (SCEX) 86037040 12/12/06
9. CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in
the event of an electrical overload. When a
circuit breaker is tripped, reset it by pressing the
exposed button. If a circuit breaker continues to
trip, the cause of the electrical overload should
be found and corrected.
30 Amp. Protects the left scrub
brush motor.
30 Amp. Protects the right scrub
25 Amp. Protects the propel
motor.
brush motor.
25 Amp. Protects the vacuum
motor.
3 Amp. Protects the machine
controls.
10. BRUSH SHROUDS & BRUSH SKIRTS
Contain the water in the shroud area. The skirt
will flex over uneven floors and also as the brush
or pad wears. As the brush wears the shrouds
can be adjusted so that skirt does not have to flex
so much.
Remove three bolts on each side that fasten the
bracket to the cover and re-assemble in the top
holes. When the brushes are replaced with new
ones move the covers back to the lower set of
holes.
Page 29
11. VACUUM MOTOR
(Refer to the Vacuum Group in the parts section
of manual)
! WARNING
Do not use a pressure washer to clean around the
vacuum motors. Use tap pressure only. Care
must be taken so that water is not directed into
vacuum motor air intakes.
CHANGING VACUUM MOTOR
1. Disconnect batteries from machine.
2. Remove front cover.
3. Disconnect electrical connector to the vacuum
motor.
4. Loosen clamp and disconnect hose from vacuum
intake.
5. Remove vacuum motor mounting bracket bolts.
6. Remove vacuum motor from mounting bracket.
7. Reverse steps to install.
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
End Cap
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
Note:
Place
stop in
groove.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
3
[9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
CUTTER 36V (SCEX) 86037040 12/12/06
4-11
Page 30
12. ACTUATOR SCRUB DECK
REMOVAL/REPLACEMENT
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface, turn off
machine and set parking brake (If option is
installed).
1. Remove front cover.
2.
3. Remove the two nuts below the scrub deck that
attach the actuator bracket.
4. Remove clevis pin and rue ring from lower
bracket of actuator, make sure not allow actuator
bracket to rotate.
5. Disconnect actuator from wiring harness.
6. Remove upper clevis pin and rue ring from
actuator bracket.
7. Reverse steps to install.
MAINTENANCE
SCRUB DECK ACTUATOR ADJUSTMENT
The actuator will need to be adjusted when replaced.
To adjust the actuator:
1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it
is fully extended. Positive power to white wire,
and negative/ground to black. Limit switch within
actuator will stop it.
2. Turn barrel out one or more full turns to assure
that when it is retracted it will not bind against
itself.
3. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it
is fully retracted. Positive power to black wire,
and negative/ground to white wire. Limit switch
within actuator will stop it.
4. With actuator fully retracted, turn barrel in until it
touches the base of the threaded shaft.
5. At the bottomed out position, turn the barrel out
1 1/2 turns, then enough more to allow
connection to lift linkage.
6. Connect actuator to lift linkage.
7. Check travel of actuator during operation.
4-12
CUTTER 36V (SCEX) 86037040 12/12/06
Page 31
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Poor or no water pick-up Squeegee out of adjustment Adjust squeegee
Debris caught on squeegee Remove debris
Worn squeegee blades Rotate or replace squeegee
blades
Vacuum hose clogged Clear obstruction from hose
Vacuum hose disconnected
from squeegee or recovery
tank
Vacuum hose damaged Replace vacuum hose
Recovery tank not sealed Place recovery tank dome on
Foam filling recovery tank Empty recovery tank
Vacuum motor does not run, or
runs slowly
Recovery tank float system
Circuit breaker tripped Reset circuit breaker
Loose connection Check motor wires and
Faulty vacuum switch Replace switch
Worn vacuum motor
Poor scrubbing performance Debris caught in scrub
Worn brushes or pads Replace brushes or pads
Improper detergent, brush or
Low scrub brush down
Low battery charge Charge batteries
Brush motors do not run, or runs
slowly
Loose connection Check motor wires and
Faulty brush motor contactor Replace contactor
Recovery tank full Drain recovery tank
dirty
brushes
brushes
pad used
pressure
Circuit breaker(s) tripped Reset circuit breaker(s)
Reconnect vacuum hose
tank. Replace damaged gaskets.
Use less or different detergent
Use defoamer
Clean float system
connections
Replace brushes, check
commutator
Remove debris
Contact equipment or application
specialist
Increase brush pressure
connection
Worn brush motor brushes Replace brushes, check
commutator
CUTTER 36V (SCEX) 86037040 12/12/06
4-13
Page 32
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Little or no solution flow to the floor Solution tank empty Fill solution tank
Solution flow turned off or
Solution strainer plugged Clean solution strainer
No power to machine Battery disconnected Check all battery cable
Little or no propel Low battery charge Charge batteries
Wheels spin Decrease brush pressure
set too low
Solution hoses obstructed Clear obstruction from hose
Solution solenoid valve
obstructed or stuck
Vent hole in solution tank lid
obstructed
Emergency shut-off
activated (If included)
Battery connections
corroded
Faulty main contactor Replace contactor
Faulty key switch Replace switch
Controller overheated Allow cool down period
Loose connection Check motor wires and
Turn on or increase flow
setting
Clean or replace
Clear obstruction from vent
hole
connections
Reset
Clean connections
Adjust brush shroud if
needed
connection
4-14
CUTTER 36V (SCEX) 86037040 12/12/06
Page 33
PARTS
CUTTER 36V (SCEX) 86037040 12/12/06
Page 34
CONTROL HANDLE
1
10
6
3
5
2
4
7
8
9
11
5-1 CUTTER 36V (SCEX) 86037040 12/12/06
Page 35
CONTROL HANDLE
SERIAL NO.
REF PART NO. PRV. NO QTY DESCRIPTION
1 86238730 38307 1 HANDLE, LEFT
2 86257230 730125 2 SWITCH, SPST MOM NO W/LEVER
3 86254920 730153 2 SPRING, COMP .240D X 1.25 X .018
4 86231480 140504 2 BUTTON, PROPEL
5 86277070 70784 2 SCR, 4-40 X 5/8 PPHMS
6 86240990 41431 2 HOUSING, BUTTON
7 86277060 70783 4 SCR, 8-32 X 7/8 PHTC TYPE 23
8 86277050 70782 4 SCR, 5/16-18 X 3/4 SHCS NP
9 86238740 38308 1 HANDLE, RIGHT
10 86004120 38312 - PROPEL HANDLE ASM, LEFT SERVICE ONLY
11 86004130 38313 - PROPEL HANDLE ASM, RIGHT SERVICE ONLY
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06 5-2
Page 36
COVER (FRONT) & TANK MOUNT
5
3
6
7
2
3
1
5-3 CUTTER 36V (SCEX) 86037040 12/12/06
Page 37
COVER (FRONT) & TANK MOUNT
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86073690 140576 1 BRACKET, REC TO SOL W/BRAKE 36V
2 86010670 87029 2 WASHER, 5/16 FLAT SS
3 86276780 70728 5 SCR, 5/16-18 X 3/4 HHCS SS
4 86062550 27927 1 COVER, FRONT 36V GRY
5 86377890 2 KNOB, 1.36" DIA X 5/16-18
6 86276380 70639 4 SCR, 5/16-18X 1.25 SSSCU
7 86279630 87212 3 WASHER, .344ID X 1.13OD X .09T PLTD
FROM NOTES:
CUTTER 36V (SCEX) 86037040 06/17/15
5-4
Page 38
COVER (TOP) & TANK MOUNT
3
7
1
5
9
2
3
4
11
8
3
10
5
3
6
5-5 CUTTER 36V (SCEX) 86037040 04/12/07
Page 39
COVER (TOP) & TANK MOUNT
REF PART NO. PRV NO. QTY DESCRIPTION
1 86062560 27928 1 COVER, TOP 36V GRY
2 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS
3 86010670 87029 10 WASHER, 5/16 FLAT SS
4 86239650 41432 1 HINGE, COVER TO TANK 36V
5 86276780 70728 4 SCR, 5/16-18 X 3/4 HHCS SS
6 86069840 140525 1 BRACKET, TANK LEFT 36V
7 86069850 140526 1 BRACKET, TANK RIGHT 36V
8 86233390 80887 1 CLAMP, 7/8 DIA “P” CUSHIONED
9 86271870 57290 1 NUT, 1/4-20 HEX NYLOCK THIN SS
10 86276490 70670 3 5/16-18 X 5/8 HHCS SS
- 86292630 - 1 NET, CARGO NOT SHOWN
11 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 09/30/11 5-6
Page 40
DECAL
1
8
2
3
4
5
6
5-7 CUTTER 36V (SCEX) 86037040 12/12/06
Page 41
DECAL
REF PART NO.
1 86243560 500573 1 LABEL, CUTTER RIGHT
2 86243630 500581 1 LABEL, ELEC. PANEL 36V DLX
3 86243610 500579 1 LABEL, ELEC. PANEL. LOWER 36V
4 86243600 500578 1 LABEL, SQUEEGEE LEVER
5 86243550 500572 1 LABEL, CUTTER LEFT
6 86243710 500625 1 LABEL, SOLUTION FILL 36V
7 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
PRV
NO.
QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06
5-8
Page 42
ELECTRIC PANEL
DETAIL 'A'
33
1
2
3
11
48
7
30
37
29
22
40
38
32
27
39
13
24
26
25
31
43
23
41
19
42
12
28
32
20
10
10
18
47
34
4
36
8
9
43
6
44
35
5
DETAIL 'A'
14
15
16
9
5-9 CUTTER 36V (SCEX) 86037040 04/02/14
17
21
Page 43
ELECTRICAL PANEL
REF
1 86276290 70626 7 SCR, #10 X 3/4 PPHST HI-LO BLK
2 86294250 - 7 WASHER, .19 ID X .5 X .09TK BLK
3 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER W/GASKET
4 86242110 48088 2 KNOB, .90OD X .25 COLLET
5 86008900 80845 4 BOOT, SEAL-PUSH BUTTON 7/16-28
6 86291070 - 1 PLATE, ELEC PNL 36V AKW 10052340000248
7 86237820 35263 1 GASKET, ELEC PLATE 36V
8 86279300 87134 8 WASHER, #6 LOCK
9 86273990 70067 12 SCR, 6-32 X 3/8 PPHMS
10 86001910 14606 4 BREAKER, 30A 250VAC 50VDC
11 86246940 54156 1 METER, 0-50 AMP DC
12 86007170 72159 1 SWITCH, KEY 2-POSITION
13 86371450 - 2 RELAY, 36VDC 100AMP HD
14 86005700 57104 4 NUT, 10-32 HEX W/ STAR
15 86279480 87166 6 WASHER, 5/16 EXT LOCK PLTD
16 86271120 57125 4 NUT, 5/16-18 BRASS
17 86010760 87142 2 WASHER, .344 X .69 X .066 FLAT PLT
18 86082820 66353 1 PLATE, ELEC PANEL BACK
19 86254440 73734 2 SPACER, .166ID X .313OD X .375L AL
20 86002940 27672 1 CONTROLLER, 36VDC PROPEL MOTOR
21 86270850 57026 2 NUT, 8-32 HEX NYLOCK SS
22 86003250 27944 1 CIRCUIT BOARD, SOL/FLOAT WIRED
23 86276880 70751 1 SCR, 1/4-20 X 3/8 HHCS SS
24 86255890 730164 4 STANDOFF, 6-33 X 1.0 HEX NYL
25 86255910 73659 1 STANDOFF, 1/4-20 X 1.0 HEX INS
26 86006850 70393 1 SET SCR, 1/4-20 X 1.25 L
27 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
28 86273910 70045 2 SCR, 8-32 X 1 PPHMS
29 86253620 73986 1 SHUNT, DC AMM. 50 AMP, 50MV
30 86246930 54144 1 METER, 36V BATTERY CHARGE LEVEL
31 86002000 14717 1 BREAKER, 3AMP 1681-090-300
32 86271870 57290 6 NUT, 1/4-20 HEX NYLOCK THIN SS
33 86257030 72168 1 SWITCH, MOMENTARY DPST
34 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
35 86004860 48073 1 KEY, SWITCH SERVICE ONLY
36 86006310 66335 1 POTENTIOMETER, 50K OHMS SERVICE ONLY
37 86279020 87026 2 WASHER, #6 LOCK EXT STAR SS
38 86279600 87187 2 WASHER #6 FLAT BRASS
39 86276250 70615 2 SCR, 6-32 X 3/8 SRHMS BR
40 86271790 57256 2 NUT, 6-32 HEX BRASS
41 86249290 62283 1 PLATE, METER RETAINING
42 86237830 35264 1 GASKET, AMP METER
43 86255900 73538 4 STANDOFF, 6-32 X 5/8 HEX NYL
44 86005530 54154 1 METER, 12-48 VDC LED HOUR
45 86267340 880269 2 WIRE, 22” RED/18 76040 X 76075 NOT SHOWN
46 86267360 880271 1 WIRE, 14” BLK/18 76011 X 76040 NOT SHOWN
47 86238030 36235 3 GASKET , SWITCH CARLING SERVICE ONLY
48 86007210 72165 1 SWITCH, DPDT 3-POSITION ROCKER W/GASKET
PART
NO.
PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 04/01/14 5-10
Page 44
LIFT HANDLE
1
2
3
4
5
6
7
8
2
9
5-11 CUTTER 36V (SCEX) 86037040 12/12/06
Page 45
REF PART NO. PRV NO. QTY DESCRIPTION
1 86082910 66376 1 PLATE, LEVER NOTCH DELUXE 36V
2 86010670 87029 5 WASHER, 5/16 FLAT SS
3 86276780 70728 4 SCR, 516-18 X 3/4 HHCS SS
4 86066860 140537 1 BAR, SQG LIFT SWING 36V
5 86006930 70514 1 SCR, 5/16-18 X 1.00 BSHCS SS
6 86238360 36215 1 GRIP, 3/16 X 1.0 ORANGE
7 86259400 87205 1 WASHER, THRUST .51 ID X 1 OD BRO
8 86228840 09124 1 BEARING, FLANGED .314 ID X .502 OD
9 86271840 57285 1 NUT, 5/16-18 HEX NYLOCK THIN SS
LIFT HANDLE
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06 5-12
Page 46
LIFT HANDLE LINKAGE
1
10
4
3
5
2
6
5
7
15
9
8
12
14
13
5-13
CUTTER 36V (SCEX) 86037040 12/12/06
11
Page 47
LIFT HANDLE LINKAGE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86069830 140524 1 BRKT, LEVER, PIVOT BOTTOM 36V
2 86238430 36191 1 GROMMET 1.00 ID 3/16 GRIP
3 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP
4 86276780 70728 4 SCR, 5/16-18 X 3/4 HHCS SS
5 86010670 87029 5 WASHER, 5/16 FLAT SS
6 86082890 66372 1 PLATE, PIVOT TOP
7 86228840 09124 1 BEARING, FLANGED .314 D X .502 OD
8 86259400 87205 1 WASHER, THRUST .51 ID X 1 OD BRO
9 86008650 80604 1 COTTER, 1/4” RING
10 86271840 57285 1 NUT, 5/16-18 HEX NYLOCK THIN SS
11 86005630 57022 2 NUT, 3/8-16 HEX NYLOCK THIN SS
12 86077210 140536 1 LEVER, SQG LIFT FIXED 36V
13 86003240 27942 1 CABLE, .125X26.5, 0707,SS,LB,E-E
14 86009560 82053 1 PIN, CLEVIS 1/4 X .63 PLTD
15 86007020 70673 1 SCR, 5/16-18 X 1.25 HHCS SS NP
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06
5-14
Page 48
RECOVERY TANK
21
11
23
22
25
10
1
2
3
4
7
20
5
24
6
19
10
26
18
12
17
8
7
11
9
26
13
14
5-15 CUTTER 36V (SCEX) 86037040 09/15/14
16
15
Page 49
REF PART NO. PRV NO. QTY DESCRIPTION
1 86274220 70134 1 SCR, 6-32 X 5/8 PPHMS SS
2 86003340 28062 1 DOME, 13 X 11
3 86003990 35250 1 GASKET, DOME
4 86246080 51368 2 LANYARD, 18.0 W/ LOOP & EYE
5 86014810 - 1 NUT, 6-32 ACORN SS
6 86032560 75373 1 TANK, RECOVERY 36VGRY
7 86276290 70626 5 SCR, #10 X 3/4 PPHST HI-LO BLK
8 86001190 140133 1 BRACKET, RECOVERY HOSE MTG
9 86089630 78490 1 TUBE, 1.5 PVC X 24.0
10 86237650 35219 2 GASKET, 1-1/2 COMPRESSION
11 86372080 - 2 NUT, 1.5 SLIP JOINT
12 86002400 20064 1 CLAMP, 2.0” WO RM GEAR X .312W
13 86004180 39315 1 HOSE, 1.5 BLK VAC X 28”
14 86002840 27282 1 CUFF, 1.5 SLIP X 1.5 HOSE
15 86008400 78499 1 TETHER DRAIN PLUG
16 86006240 66227 1 PLUG, DRAIN HOSE
17 86004450 40019 1 HOSEBARB, 1.5 DOUBLE MCHD
18 86004260 39472 1 HOSE, 1.5 X 24.0 DRAIN
19 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
20 86075540 27941 1 COVER, VACUUM HOSE
21 86069780 140511 1 BRACKET, VAC INTAKE
22 86010630 87013 2 WASHER, 1/4ID X 5/8OD SS
23 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS
24 86236410 34394 1 FLOAT, VAC SHUT OFF
25 86257860 78390 1 TUBE, 1.5 WASTE
26 86233140 20041 2 CLAMP, 2.0" WORM GEAR
RECOVERY TANK
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 09/15/14 5-16
Page 50
SCRUB BRUSH/PAD DRIVER 32 IN
6
9
4
8
7
5
5
7
6
9
4
8
1
5
2A
2B
2C
2D
2E
3
5-17 CUTTER 36V (SCEX) 86037040 12/12/06
Page 51
SCRUB BRUSH/PAD DRIVER 32 IN
8
REF PART NO. PRV NO, QTY DESCRIPTION
1 86000290 02418 2 PAD DRIVER, 16” SD
2A 86000300 02419 2 BRUSH, 16” POLYPROPYLENE SD
2B 86000310 02420 2 BRUSH, 16” NYLON SD
2C 86000320 02421 2 BRUSH, 16” NYLON POLISH SD
2D 86000330 02422 2 BRUSH, 16” MILD GRIT SD
2E 86000340 02423 2 BRUSH, 16” SUPER AGGRESSIVE SD
3 86005070 51284 1 LOCK, PAD CENTER SNAP, TWO STEP
4 86276590 70695 3 SCR, #12 X 1.0 PPHMS SS
5 86276580 70694 4 SCR, 8-32 X 3/4 PTHMS SS
6 86276600 70696 3 SCR, #10 X 3/4 PTHMS SS
7 86007910 73817 1 SPRING, EXT .31 D X 2.0 L X .03 W SS
8 86007280 730011 1 SOCKET, DRIVE BRUSH
9 86005940 62852 1 PLATE, BRUSH RELEASE
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06
5-1
Page 52
SCRUB DECK AQUA – MIZER
1
2
3
4
21
22
5
24
16
14
17
18
23
15
19
14
20
6
8
7
13
9
10
7
8
11
7
12
5-19
CUTTER 36V (SCEX) 86037040 12/12/06
Page 53
SCRUB DECK AQUA – MIZER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006930 70514 4 SCR, 5/16-18 X 1.00 BSHCS SS
2 86228840 09124 4 BEARING, FLANGED .314 ID X .502 OD
3 86259420 87232 4 WASHER, THRUST .51 ID X 1 OD BRO
4 86259400 87205 4 WASHER, THRUST .51 ID X 1 OD BRO
5 86255060 73426 2 SPRING, EXT. .43D X 2.50L X .047W
6 86249590 66374 1 PLATE, AQ LOCK LEFT 16 IN
7 86010630 87013 13 WASHER, 1/4 ID C 5/8 OD SS
8 86271870 57290 11 NUT, 1/4-20 HEX NYLOCK THIN SS
9 86256020 730131 2 STRAP, AQ, BACK,L 16 INCH
10 86256010 730130 2 STRAP, AQ, BACK, R 16 INCH
11A 86001430 140528 1 BLADE, AQ LEFT 16 INCH
11B 86135160 730429 1 BLADE , AQ LT 16 IN URETHANE
12 86273810 70018 2 SCREW, 1/4-20 X 1 HHCS SS
13 86082870 66370 1 PLATE, AQ ATTACH L, 16”
14 86276960 70773 9 SCR, 1/4-20 X 1 CARRIAGE SS
15 86005630 57022 6 NUT, 3/8-16 HEX NYLOCK THIN SS
16 86082880 66371 1 PLATE, AQ, ATTACH R 16 IN
17 86228910 09139 6 BEARING, FLANGED .377 ID C .502 OD
18 86276860 70747 6 SCR, 3/8-16 X 1.75 BSHCS SS
19A 86001420 140527 1 BLADE, AQ RIGHT 16 INCH
19B 86135170 730430 1 BLADE, AQ RT 16 INCH URETHANE
20 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
21 86249600 66375 1 PLATE, AQ LOCK RIGHT 16 IN
22 86236670 34393 1 FRAME, 36V SCRUB DECK
23 86024960 47396 -
24 86004700 47401 -
AQUA-MIZER 32IN SCRUBHEAD,
LEFT
AQUA-MIZER 32IN SCRUBHEAD,
RIGHT
SERIAL NO.
FROM
NOTES:
Service
only
Service
only
CUTTER 36V (SCEX) 86037040 08/11/14
5-20
Page 54
SCRUB DECK MOTORS
1
2
3
4
10
9
8
7
6
5
5-21
CUTTER 36V (SCEX) 86037040 12/12/06
Page 55
SCRUB DECK MOTOR
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005340 53632 2 MOTOR, 36VDC 200RPM 3/4 HP GEAR
1A 86001360 140394 - BRUSH SET, SCRUB BRUSH MOTOR SERVICE ONLY
2 86002830 27196 2 CABLE TIE, .375 X 24.7
3 86010790 87163 8 WASHER, 3/8 SPLIT LOCK PLTD
4 86276970 70774 8 SCR, 3/8-16 X 3/4HHCS SS
5 86007020 70673 2 SCR, 5/16-18 X 1.25 HHCS SS
6 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD
7 86279630 87212 2 WASHER, .344ID X 1.13OD X .09T PLTD
8 86003420 29220 2 DRIVER, BRUSH SD
9 86004810 48040 2 KEY,1/4 SQ. X 1.00
10 86279640 87213 2 WASHER, .78ID X 1.63OD X .25T PLTD
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06 5-22
Page 56
SCRUB DECK SKIRT
15
1
22
20
12
21
16
13
14
8
8
9
24
9
7
9
8
11
10
17
6
1
2
3
4
19
5
18
23
5-23 CUTTER 36V (SCEX) 86037040 02/14/07
Page 57
SCRUB DECK SKIRT
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86290040 - 10 SCR, 5/16-18 X 3/4 BSHCS SS
2 86070050 140563 1 BRACKET, SHROUD RETAINER LEFT
3 8627 1900 57294 23 NUT, 10-24 HEX NYLO CK THIN SS 1000094309
4 86010650 87018 23 WASHER, #10 X 9/16 OD
5 8606 2960 730136 1 SHROUD, SCRUBDECK 32IN LEFT
6 86277110 70789 23 SCR, 10-24 X 3/4 PPHMS SS 1000094309
7 86161800 46-802531 1 LATCH & CONCEALED KEEPER
8 86271840 57285 10 NUT, 5/16-18 HEX NYLOCK THIN SS 1000094309
9 86292500 - 10 WASHER, 5/16 ID X 9/16 OD SS
10 86270920 57049 4 NUT, 6-32 HEX NYLOCK SS
11 86273950 70056 4 SCR, 6-32 X 1/2 PPHMS SS 1000094309
12 86062970 730137 1 SHROUD, SCRUBDECK 32IN RIGHT
13 86011020 89202 1 WHEEL, 3” DIA CUSHION RUBBER
14 86001350 140390 1 BUSHING, SPANNER, .435 X 1.10
15 86277150 70797 1 SCR, 5/16-18 X 2 BSHCS SS 1000094309
16 86082950 66385 1 PLATE, BUMPER WHEEL ATTACH 1000094309
17 86070040 140562 1 BRKT, SHROUD RETAINER RIGHT
18 86066410 140549 1 BAND, SKIRT LEFT 32 INCH
19 86007530 730145 1 SKIRT, 32 INCH LEFT
20 86066400 140548 1 BAND, SKIRT RIGHT 32 INCH
21 86007540 730146 1 SKIRT, 32 INCH RIGHT
SHROUD ASM, 32” RIGHT
22 86004710 47412 23 86004720 47413 -
24 86244100 500831 1 LABEL, AQUA-MIZER
SCRUBHEAD
SHROUD ASM, 32” LEFT
SCRUBHEAD
FROM
NOTES:
SERVICE
ONLY
SERVICE
ONLY
CUTTER 36V (SCEX) 86037040 04/12/07
5-24
Page 58
SCRUB DECK LIFT LINKAGE
2
1
4
2
3
13
12
8
9
3
11
3
10
5
3
4
3
3
7
8
4
6
14
11
8
12
9
8
7
5-25 CUTTER 36V (SCEX) 86037040 12/12/06
Page 59
SCRUB DECK LIFT LINKAGE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86069860 140530 1 BRKT, CENTER LINK 36V
2 86228840 09124 1 BEARING, FLANGED .314 ID X .502 OD
3 86259400 87205 12 WASHER, THRUST .51 ID X 1 OD BRO
4 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
5 86010670 87029 1 WASHER, 5/16 FLAT SS
6 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS
7 86271870 57290 5 NUT, 1/4-20 HEX NYLOCK THIN SS
8 86010630 87013 17 WASHER, 1/4 ID X 5/8 OD SS
9 86259410 87206 2 WASHER, THRUST .51 ID X 1 OD X .063
10 86070010 140559 1 BRKT, FRAME MOUNT 36V
11 86228920 09140 5 BEARING, .252 ID X .503 OD X 1.0
12 86273740 70010 5 SCR, 1/4-20 X 1.5 HHCS SS
13 86197150 70669 1 SCR, 5/16 X 1.25 ELEV, FLDG, SA
14 86066850 140519 2 BAR, LINKAGE
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06 5-26
Page 60
SCRUB DECK LIFT LINKAGE
2
4
6
7
7
3
5
7
3
6
7
1
2
3
4
5-27 CUTTER 36V (SCEX) 86037040 12/12/06
5
Page 61
SCRUB DECK LIFT LINKAGE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273780 70015 4 SCR, 1/4-20 X 3/4 HHCS SS NP
2 86070030 140561 2 BRKT, ANGLE SUPPORT 36V
3 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
4 86273740 70010 2 SCR, 1/4-20 X 1.5 HHCS SS
5 86271870 57290 6 1/4-20 HEX NYLOCK THIN SS
6 86228920 09140 2 BEARING, .252 ID X .503 OD X 1.0
7 86259400 87205 6 WASHER, THRUST .51 ID X 1 OD BRO
SERIAL NO.
FROM
NOTES:
CUTER36V (SCEX) 86037040 12/12/06
5-28
Page 62
SCRUB DECK LIFT
14
2
1
3
1
12
16
13
14
15
4
13
5
6
7
8
9
10
11
13
5-29
CUTER36V (SCEX) 86037040 04/12/07
Page 63
SCRUB DECK LIFT
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276920 70755 5 SCR, 3/8-16 X 1HHCS SS NP
2 86070090 140568 1 BRKT, SOLUTION FILL 36V
3 86069800 140521 1 BRKT, ACTUATOR, BACK 36V
4 86069810 140522 1 BRKT, ACTUATOR, FRONT 36V
5 86272410 66233 1 PIN, CLEVIS 3/8” X 1.625 PLTD
6 86277010 70778 2 SCR, 3/8-16 X 7 HHCS SS
7 86068130 140456 1 BRKT, ACTUATOR TUBE
8 86248970 81406 1 PIN, CLEVIS 3/8 X 2.00 PLTD
9 86254910 730134 2 SPRING, COMP .89 X 6.13 L
10 86005730 57111 2 NUT, 3/8-16 HEX
11 86069770 140510 1 BRKT, DECK MOUNT
12 86276970 70774 2 SCR, 3/8-16 X 3/4 HHCS SS
13 86005630 57022 9 NUT, 3/8-16 HEX NYLOCK THIN SS
14 86008670 80606 2 COTTER, 3/8” RING
15 86011940 - 1 ACTUATOR, 36 VDC 5.0 STRK * WAS 05124
16 86279590 87185 2 WASHER, 3/8 SEALING X 3/4 OD WAS 87003
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 04/12/07 5-30
Page 64
SOLUTION
HOSE FROM
FILTER ASM.
1
2
3
4
5
6
11
12
10
13
7
8
9
5-31 CUTTER 36V (SCEX) 86037040 12/12/06
Page 65
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273950 70056 1 SCR, 6-32 X 1/2 PPHMS SS
2 86234790 27827 1
3 86246080 51368 1 LANYARD, 18.0 W/ LOOP & EYE
4 86014810 - 1 NUT, 6-32 ACORN SS
5 86032550 75372 1 TANK, SOLUTION 36V BLU
6 86240460 40089 1 HOSEBARB, 1/2 MPT X 1.0 HOSE
7 86282150 39596 1 HOSE, 1 ID X .12 W CLR X 28”
8 86233110 20018 1 CLAMP, 1.0” WORM GEAR
9 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
10 86276380 70639 4 SCR, 5/16-18 X 1.25 SSSCU
11 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
12 86156390 40022 1 HOSEBARB, 1/2 MPT X 1/2 POLY DL
13 86010670 87029 4 WASHER,5/16 FLAT SS
COVER, SOLUTION TANK CLP
SOLUTION
SERIAL NO.
FROM
SOLUTION
NOTES:
CUTTER 36V (SCEX) 86037040 04/12/07
5-32
Page 66
SOLUTION
2
6
3
13
1
TO SOLUTION TANK
7
11
5
14
12
8
2
9
4
5-33 CUTTER 36V (SCEX) 86037040 12/12/06
10
Page 67
SOLUTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS NP
2 86233150 20042 3 CLAMP, 3/8 HOSE (D-SLOT)
BRACKET, FILTER/SOLUTION MOUNT
3 86070020 140560 1
4 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS
5 86281100 39274 1 HOSE, 1/2 ID WIRE BOUND 7”
6 86234940 27051 4 CABLE TIE, 11.38” UL/CSA
7 86282190 39616 1 HOSE, 1/2” WIRE BOUND X 13”
8 86007560 730161 1 STRAINER, 1/2 HOSE 20 MESH
- 86005870 59021 - O-RING, FILTER SEAL RON-VIK SERVICE ONLY
- 86007750 73405 - SCREEN, 20 MESH STRAINER SCRBR SERVICE ONLY
- 86313160 - - CAP, STRAINER SHORT SERVICE ONLY
9 86009710 82312 1 VALVE, 36VDC SOL 1/2” HOSEBARB
- 86003460 29260 - DIAPHRAGM, SRVC PART SLND SERVICE ONLY
- 81636820 47395 - SOLENOID SPRING KIT SERVICE ONLY
10 86271830 57283 2 NUT, 3/8 NPT PLASTIC
11 86003580 34327 1 FITTING, 1/2” X 3/8” X 3/8” RED. T
12 86280820 39035 2 HOSE, NYLOBRAID X 10”
13 86001550 40043 2 HOSEBARB, 3/8 MPT X 3/8 90D
14 86240280 39711 1 HOSE, 1/2 ID WIRE BOUND X 8”
CUTTER 36V (SCEX) 86037040 10/08/08 5-34
36V
SERIAL NO.
FROM
NOTES:
Page 68
SQUEEGEE
36
34
35
34
5
33
32
31
37
39
2
3
4
5
14
13
6
8
7
9
16
17
10
1
15
29
30
28
7
18
12
2
19
11
20
22
21
24
23
25
5-35 CUTTER 36V (SCEX) 86037040 01/20/12
27
26
Page 69
SQUEEGEE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86009200 81535 2 KNOB, 3/8-16 4 PRONG ALUM 1000099023 WAS 4
2 86010680 87030 6 WASHER, 3/8 ID X 3/4 OD NYLON
3 86007780 73576 2 SPRING, COMP .60D X 2.0L X .045W
4 86008660 80605 2 COTTER, 5/16 RING
5 86001350 140390 4 BUSHING, SPANNER .435 X 1.10
6 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
7 86005630 57022 4 NUT, 3/8-16 HEX NYLOCK THIN SS
8 86274130 70098 2 SCR, 8-32 X 3/8 PHTC ‘F’ PLTD
9 86009910 82576 1 VIAL, LEVEL
10 86082460 62974 1 PLATE, SQUEEGEE TOP 40”
11 86082480 62976 1 PLATE, SQG REAR 40”
12A 86007490 730133 1 SQUEEGEE, REAR BLADE LINATEX
12B 83137040 730425 1 SQUEEGEE, REAR BLADE UTETHANE
13 86066360 140381 1 BAND, SQUEEGEE REAR
14 86009180 81489 1 STRIKER, SQUEEGEE STRAP REAR
15 86001330 140382 1 BAND, SQUEEGEE REAR (S)
16 86009170 81488 1 LATCH, SQUEEGEE STRAP
17 86006400 67380 4 RIVET, 5/32OD X 1/8 GRIP
18 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP
19 86010790 87163 2 WASHER, 3/8 SPLIT
20 86005840 57269 2 NUT, 3/8-16 HEX COUPLING SS
21 86082490 62977 1 PLATE, SQUEEGEE BOTTOM 40”
22 86008390 78493 1 TUBE ASM, SQUEEGEE VAC
23 86276990 70776 2 SCR, 3/8-16 X 3.5 CARRIAGE SS
24 86276870 70748 2 SCR, 3/8-16 X 2.5 CARRIAGE SS
25 86082470 62975 1 PLATE, SQUEEGEE FRONT 40” SPACER
26A 86009830 82528 1 BLADE, SQUEEGEE FRONT LINATEX
26B 86137050 730426 1 SQUEEGEE, FRONT BLADE URETHANE
27 86066350 140380 1 BAND SQUEEGEE FRONT
28 86277000 70777 2 SCR, 1/4-20 X 1.5 CARRIAGE SS
29 86007040 70680 3 SCR, 5/16-18 X 1 THUMB SS TYPE P
30 86271820 57270 3 NUT, 5/16-18 CAPTIVE “J” PLTD
31 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
32 86005650 57031 2 NUT, 5/16-18 HEX
33 86010670 87029 4 WASHER, 5/16 FLAT SS
34 86011020 89202 4 WHEEL, 3” DIA. CUSHION RUBBER
35 86276980 70775 2 SCR, 5/16-18 X 2.00 HHCS SS
36 86006270 66276 2 PIN, CLEVIS 5/16 X 1.63 PLTD
37 86069870 140531 2 BRACKET, SQUEEGEE WHEEL
38 86026540 47399 - SQUEEGEE ASM 32IN SCRUBHEAD SERVICE ASM
39 86004890 48095 2 KNOB, ALUM 3/8-16 NYLOCK NUT SS 1000099023
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 02/12/07 5-36
Page 70
SQUEEGEE LIFT LINKAGE (LOWER)
1
17
14
16
15
2
3
4
5
6
7
1
8
9
10
11
13
12
5-37 CUTTER 36V (SCEX) 86037040 12/12/06
Page 71
SQUEEGEE LIFT LINKAGE (LOWER)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86008670 80606 2 COTTER, 3/8” RING
2 86069450 140455 1 BRACKET, SQG PIVOT LIFT
3 86271840 57285 2 NUT, 5/16-18 HEX NYLOCK THIN SS
4 86228840 09124 2 BEARING, FLANGED .314ID X .502OD
5 86259420 87232 2 WASHER, THRUST .51ID X 1ODBRO
6 86009200 81535 1 KNOB, 3/8-16 4 PRONG ALUM
7 86279510 87171 1 WASHER, 3/8 FLAT
8 86082150 62922 1 PLATE, SQUEEGEE MOUNT
9 86007270 730006 1 SPRING, COMP 1.10OD X 2.0L X .148W
10 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS
11 86072530 14409 1 BRACKET, CAMBER PIVOT
12 86276870 70748 1 SCR, 3/8-16 X 2.50 CARRIAGE SS
13 86277130 70795 2 SCR, 5-16-18 X 1.00 CARRIAGE SS
14 86249060 82061 1 PIN, CLEVIS 3/8 X 4.63 PLTD
15 86008870 80815 2 BEARING, FLANGED 3/8” ID X 11/16”
16 86259400 87205 2 WASHER, THRUST .51ID X 1OD BRO
17 86008860 80808 1 PIN, CLEVIS 3/8” X 5.5”L PLTD
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 02/28/07
5-38
Page 72
VACUUM
10
9
8
5
4
11
12
14
1
1
2
7
3
6
2
3
5
4
5-39 CUTTER 36V (SCEX) 86037040 12/12/06
Page 73
VACUUM
REF
1 86276970 70774 3 SCR, 3/8-16X3/4 HHCS SS
2 86278910 87003 3 WASHER, 3/8ID X 7/8OD SS
3 86005630 57022 3 NUT, 3/8-16 HEX NYLOCK THIN SS
4 86001620 40087 1 HOSE ASM, 1.5 BLK VAC X 67
5 86002400 20064 2 CLAMP, 2.0” WORM GEAR X .312W
6 86271870 57290 3 NUT, 1/4-20 HEX NYLOCK THIN SS
7 86069820 140523 1 BRACKET, VACUUM MOUNT 36V
8 86005450 53799 1 VAC MOTOR ASM, 36VDC 3 STAGE
- 86230800 140550 1
- 86135310 140686 1 BRUSH SET, VAC 24V/36V WINDSOR 1000122411 SERVICE ONLY
9 86010630 87013 3 WASHER, 1/4ID X 5/8OD SS
10 86273810 70018 3 SCR, 1/4-20 X 1 HHCS SS
11 86091170 730174 1 TUBE, 2.0 OD X .05W X 1.0L
12 86233430 81431 1 CLAMP, 2.50 WORM GEAR
13 OPEN - - -
14 86064910 54194 1 MUFFLER, VAC MOTOR 1000122451
CUTTER 36V (SCEX) 86037040 02/12/07
PART
NO.
PRV
NO.
QTY DESCRIPTION
BRUSH SET, VAC 36V 3ST VAC
AMETEK
SERIAL
NO.
NOTES:
SERVICE ONLY
5-40
Page 74
WHEELS & FRAME
6
8
9
10
4A
4B
4C
5
3
1
2
PRIOR TO SERIAL NO. 1000105226
11
7
5-41
CUTTER 36V (SCEX) 86037040 04/06/07
Page 75
WHEELS & FRAME
REF PART NO. PRV NO. QTY DESCRIPTION
1 86271840 57285 4 NUT, 5/16-18 HEX NYLOCK THIN SS
2 86215770 140532 2 BRACKET, TRANSAXLE MOUNT
3 86010090 82738 6 NUT, 7/16-20 WHEEL PLTD
4A 86010370 830756 2 WHEEL ASM, 12” FMFL BLK KNOBBY
4B 86090640 830732 2 WHEEL ASM, 12” FMFL N-MARKING
4C 86137410 830690 - WHEEL ASM, 12” SOLID SCBR CMPD OPTIONAL
5 86000770 05121 1 AXLE MOTOR DRIVE, 36VDC
- 86001360 140394 - BRUSH SET, CCL MOTORS SERVICE ONLY
- 86135870 47370 - HUBKIT TRANSAXLE 05121 SERVICE ONLY
6 86238430 36191 1 GROMMET, 1.00ID 3/16 GRIP
7 86087270 730172 2 SPACER, TRANSAXLE 36V SERVICE ONLY
8 86006560 70083 4 SCR, 5/16-18 X 1 HHCS SS NP
9 86236660 34392 1 FRAME, MAIN 36V
10 86002310 18041 2 CASTER, 4 DIA X 2 W X 3.56R
11 86270880 57032 8 NUT, 3/8-16 SERRATED FLG
SERIAL NO.
FROM
OPTIONAL,
NOTES:
SCENX326
CUTTER 36V (SCEX) 86037040 06/10/10
5-42
Page 76
WIRING- BATTERY
1
11
12
10
6
16
15
2
13
14
9
1
8
7
5-43 CUTTER 36V (SCEX) 86037040 12/31/09
Page 77
REF PART NO. PRV NO. QTY DESCRIPTION
1 86008760 80682 1 CONN 175 DCA GRY W.O TERMS
2 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS
3 86002510 23125 5 CABLE ASM BAT. JUMPER X 15”
4 86002570 23190 1 WIRE, 4 X 27 RD B CLAMP X C TERM
5 86002580 23191 1 WIRE, 4 X 27 BK B CLAMP X C TERM
6 86260520 880384 2 WIRE, 4X67 BK C. TERM 5/16 RING
7 86233360 28038 1 CLAMP, CABLE KIT SY945
8 86270890 57034 1 NUT, ACORN 10-32
9 86010650 87018 1 WASHER, #10X9/16 OD
10 86022200 70066 1 SCR, 10-32 X 3/4 PPHMS SS
11 86008920 80889 12 BOOT, RUBBER TERM. ISOLATOR
12 86271910 57295 12 NUT, 5/16-18 FLEXLOCK
13 86010670 87029 12 WASHER 5/16 FLAT SS
14 86009000 81131 5 WIRE 4X9.5 BK 5/16 RING X 5/16 RING
15 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING
16 86010850 880352 1 WIRE, 4X20 RD CTERM X 5/16 RING
CUTTER 36V (SCEX) 86037040 12/31/09
WIRING – BATTERY
SERIAL
NO.
FROM
NOTES:
NOT SHOWN
NOT SHOWN
NOT SHOWN
5-44
Page 78
WIRING GROUP – CONTROL PANEL
11 RED
58 RED
64 RED
54 RED
ROCKER
VAC
DIAGRAM B
61 BLK
28 WHT
27 GRN
SWITCH
MAIN
RELAY
29 YLW
REV
49/50 BLK
43/59 BLK
19/23 BLK
64 RED
10 RED
30 RED
18 BLU
41 BLU
E-STOP
58 RED
59 BLK
21 RED
22 RED
26 RED
26 RED
61 BLK
FORWARD
SWITCH
63 BLK
62 RED
12 RED
13 RED
3
AMP
METER
32 RED
DIAGRAM A
33 RED
1
4
7 RED
20 BLU
49 BLK
52 RED
50 BLK
2/25 BLK
BATTERY
METER
2
86267340
PRV 880269
20 BLU
9 BLU
ROCKER
BRUSH
20 BLU
51 RED
30 RED
BRUSH
RELAY
43 BLK
56 RED
48 BLK
47 RED
57 RED
54 RED
POT
26 RED
6 BLK
POT
14/15 RED
2
4
8 BLU
62 RED
FORWARD
SWITCH
63 BLK
19 BLK
16 RED
21 RED
CONTROLLER
48 BLK
47 RED
9 BLU
8 BLU
7 RED
28 WHT
6 BLK
27 GRN
POSITIVE
BATTERY
CABLE
NEGATIVE
BATTERY
CABLE
CUTTER 36V (SCEX) 86037040 04/07/14
5-45
13 RED
1/35
3A
MAIN
12 RED
KEY
SWITCH
2
11 RED
16 RED
30A
PROPEL
10 RED
56 RED
22 RED
SOLUTION
CONTROL
BOARD
1
30A
VAC
MTR
RED
18 BLU
33/34 RED
2 BLK
1 RED
57 RED
29 YLW
14 RED
52 RED
5
24/25 BLK
30A
BRUSH
RIGHT
23/24 BLK
33/34 RED
41 BLU
15 RED
51 RED
6
A
B
30A
BRUSH
LEFT
4
HOUR
METER
1
2
3
86267340
PRV 880269
Page 79
WIRING GROUP – CONTROL PANEL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86238990 41442 1 HARNESS, MAIN
2 86261210 29204 2 DIODE ASM, 76008 X 76008
3 86003410 29215 1 DIODE ASM, 76075 X 76075
4 86267340 880269 2 WIRE, 22” RED/18 76040 X 76075
5 86269300 88868 1 WIRE, 16” RED/18 STRIP X STRIP
6 86267360 880271 1 WIRE, 14” BLK/18 76011 X 76040
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 02/20/09
5-46
Page 80
WIRING GROUP – MAIN HARNESS
LEFT
BRUSH
MOTOR
ACTUATOR
5 BRN
6 BLK
69 RED
68 GRN/YLW
76 RED
77 BLK
SOLENOID
VALVE
74 RED
75 BLK
VAC
MOTOR
RIGHT
BRUSH
MOTOR
72 RED
73 BLK
DIAGRAM A
DIAGRAM B
75 BLK
76 RED
77 BLK
73 BLK
78 RED
79 BLK
72 RED
74 RED
5 BRN
1
PROPEL
MOTOR
78 RED
79 BLK
68 GRN/YLW
69 RED
6 BLK
A
B
PROPEL
MOTOR
78 RED
79 BLK
2
PRIOR TO SERIAL NUMBER:
1000105226
5-47
CUTTER 36V (SCEX) 86037040 12/12/06
Page 81
WIRING GROUP – MAIN HARNESS
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86238980 41441 1 HARNESS, MAIN
2 86260400 880212 1 WIRE ASM, REV POLARITY JUMPER SERVICE ONLY
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06
5-4
Page 82
WIRING GROUP – SCHEMATIC
BLK
WHT
86003410 PRV 29215
86261210
PRV 29204
86261210
PRV 29204
DECK
5-49
CUTTER 36V (SCEX) 86037040 04/07/14
Page 83
0
THIS PAGE LEFT BLANK INTENTIONALLY
CUTTER 36V (SCEX) 86037040 12/12/06
5-5
Page 84
BRAKE
10
8
9
14
11
15
6
13
12
11
13
16
2
1
4
9
4
3
2
1
5-51
CUTTER 36V (SCEX) 86037040 12/12/06
10
5
11
12
7
2
9
8
Page 85
BRAKE
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86248370 66381 2 PAD, BRAKE
2 86006220 66192 3 PIN, ROLL 1/4 X 1.25L
3 86251800 67485 1 ROD, BRAKE 36V
4 86231330 14664 2 BUSH, BRZ FLG .63 X .75 X 1.0
5 86255060 73426 2 SPRING, EXT .43 D X 2.50 L X .047 W
6 86070060 140564 1 BRKT, LOWER BRAKE MOUNT 36V
7 86234850 27956 1 CRANK, BRAKE
8 86272610 80669 2 PIN, CLEVIS 5/16” X 3/4” L PLTD
9 86231820 27961 1 CABLE, PARK BRAKE
10 86008660 80605 2 COTTER, 5/16” RING
11 86010630 87013 6 WASHER, 1/4 ID X 5/8 OD SS
12 86271870 57290 5 NUT, 1/4-20 HEX NYLOCK THIN SS
13 86259400 87205 2 WASHER, THRUST .51 ID X 1 OD BRO
14 86228900 09138 1 BEARING FLANGED .252 ID X .503OD
15 86273820 70019 1 SCR, 1/2-20 X 1.25 HHCS SS
16 86077280 51378 1 LEVER, BRAKE
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06
5-5
Page 86
EMERGENCY STOP
1
CUTTER 36V (SCEX) 86037040 04/10/13
5-53
Page 87
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86007180 72160 1 SWITCH, EMERGENCY STOP
2 86269300 88868 1 WIRE, 16” RED/18 STRIP X STRIP NOT SHOWN
EMERGENCY STOP
SERIAL NO.
FROM
NOTES:
CUTTER 36V (SCEX) 86037040 12/12/06
5-5
Page 88
ACCESSORY PUMP-OPTION
11
4
8
12
13
SOLUTION
RECOVERY
BRACKET
14
10
1
3
2
9
4
8
4
5
TO COUPLING
TO SOLENOID
(EXISTING HOSE)
TO FILTER
6
4
7
CUTTER 36V (SCEX) 86037040 12/12/06
5-55
Page 89
ACCESSORY PUMP-OPTION
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006100 65176 1 PUMP, ASM, 36V ACCESSORY
2 86010650 87018 4 WASHER, #10 X 9/16 OD
3 86197940 40027 1 HOSEBARB, 3/8MPT X 1/2 90D DL
4 86233150 20042 6 CLAMP, 3/8 HOSE (D-SLOT)
5 86280750 151-38A 1 HOSE, 1/2 WIREBOUND X 21”
6 86240410 40078 1 HOSEBARB, 1/2 TEE
7 86282110 39571 1 HOSE, 1/2” WIRE BOUND X 5.5
8 86282110 39617 1 HOSE, 3/8 X 40” WIRE BOUND
9 86001550 40043 1 HOSEBARB, 3/8MPT X 3/8 90D
10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
11 86197620 40038 1 HOSEBARB, 1/4MPT X 3/8 45D DL
12 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1” HEX
13 86005590 56014 1 NIPPLE, 1/4 CLOSE
14 86005580 56012 1 NIPPLE 1/4 FPT QD
- 86239020 41463 1 HARNESS PUMP KIT ADAPTER NOT SHOWN
- 86264940 27051 1 CABLE TIE, 11.38” UL/CSA NOT SHOWN
CUTTER 36V (SCEX) 86037040 12/12/06
SERIAL NO.
FROM
NOTES:
5-5
Page 90
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001910 14606 BREAKER, 30A 50VDC CIRCUIT
86002000 14717 BREAKER, 3AMP
86006370 67315 RELAY, 36VDC 100A HVY DUTY
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86009200 81535 KNOB, 3/8-16 4 PRONG ALUM
86007490 730133 SQUEEGEE, REAR BLADE, LINATEX
86009830 82528 SQUEEGEE, FRONT BLADE LINATEX
86003990 35250 GASKET, DOME
86236410 34394 FLOAT, VAC SHUT OFF
86001430 140528 BLADE, AQ LEFT 16 INCH
86001420 140527 BLADE, AQ RIGHT 16 INCH
86004860 48073 KEY, SWITCH
86007530 730145 SKIRT, 32 INCH LEFT
86007540 730146 SKIRT, 32 INCH RIGHT
86230800 140550 BRUSH SET, VAC MOTOR AMETEK
86135310 140686 BRUSH SET, VAC 24V/36V WINDSOR 1000122411
SERIAL NO.
FROM
NOTES:
5-57
CUTTER 36V (SCEX) 86037040 12/12/06
Page 91
NOTES
8
CUTTER 36V (SCEX) 86037040 12/2/06
5-5
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