Windsor SC20, SCXC20T, SCC20T, SCX20T, SCC20 User Manual

WALK BEHIND SCRUBBER

MODELS: SC20 SCC20
10052190 10052230

SC20T
10052200 10052240

SCX20T SCXC20T

10052370 10052420

SCC20T

Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen

Read these instructions before using the machine

BA

86038350 01/29/07

PRV NO. 98712

Operating Instructions

Bedienungsanleitung

IPX4

MACHINE DATA LOG/OVERVIEW

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

__________________________________________

Copyright 1995 Windsor Industries, Printed in USA

YOUR DEALER

For the name and address of your dealer contact: Windsor Industries

OVERVIEW

The Saber Compact is a battery powered, hard floor scrubber intended for commercial use.
The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or
pad, and then vacuums the soiled water back into the recovery tank.

SABER (SC) 86038350 01/29/07

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3

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Safety Label Location. ..................................2-3

OPERATIONS

Technical Specifications. ..............................3-1

How the Machine Works............................... 3-3

Components..................................................3-4

Controls.........................................................3-5

Machine Operation......................................3-10

Pre-Run Machine Inspection.................... 3-10

Starting Machine......................................3-10

Emergency Stop Procedures...................3-10

Filling the Solution Tank...........................3-10

Scrubbing.................................................3-10

Emptying & Cleaning Tanks.....................3-12

MAINTENANCE

Batteries........................................................4-1

Battery Maintenance..................................4-1

Checking Battery Specific Gravity..............4-2

Charging the Batteries...............................4-2

Changing Batteries. ...................................4-3

Battery Connections...................................4-3

Scrub Brushes. .............................................4-4

Types.........................................................4-4

Replacing or Installing Scrub Brushes....... 4-4

Squeegee Blades..........................................4-6

Replace Squeegee Blade..........................4-6

Remove Squeegee Assembly....................4-6

Adjusting Deluxe Squeegee.......................4-6

Adjusting Squeegee Deflection..................4-7

Replacing Squeegee Blades......................4-7

Greasing Axles...........................................4-7

Service Schedule..........................................4-8

Machine Troubleshooting..............................4-9

TABLE OF CONTENTS

GROUP PARTS LIST

Control Handle Group – Non-Traction..........5-1

Control Tower Group - Traction....................5-3

Decal Group..................................................5-5

Electrical Panel Group – Non-Traction.........5-7

Electrical Panel Group – Traction…………...5-9
Hour Meter……………………………………5-11

Recovery Tank Group................................. 5-13

Scrub Brush/Pad Driver Group .................. 5-15

Scrub Head Group – Non-Traction…………5-17

Scrub Head Group - Traction...................... 5-19

Scrub Head Lift Group – Non-Traction....... 5-21

Scrub Head Lift Group - Traction................5-23

Solution Tank Group – Non-Traction.......... 5-25

Solution Tank Group – Traction..................5-27

Squeegee Group ........................................ 5-29

Squeegee Lift Group................................... 5-31

Deluxe Squeegee Group............................ 5-33

Deluxe Squeegee Lift Group. ..................... 5-37

Vacuum Group............................................ 5-39

Wheels and Frame Group – Non-Traction.. 5-41

Wheels and Frame Group - Traction.......... 5-43

Onboard Charger........................................5-45

Wiring Group – Battery Cables................... 5-47

Wiring Group–Control Panel-Non-Traction 5-49
Wiring Group-Control Panel-Non-Traction

With Battery Charger.......................... 5-51

Wiring Group – Schematic – Non-Traction. 5-53
Wiring Group – Schematic – Non-Traction

Onboard Charging.............................. 5-55

Wiring Group – Schematic - Traction.......... 5-57

Wiring Group –Schematic – Traction and

Onboard Charging.............................. 5-59

Wiring Group – Control Panel - Traction..... 5-61

Wiring Group – Main Harness - Traction.... 5-63

Emergency Stop Option.............................. 5-65

Accessory Pump Option............................. 5-67

Suggested Spare Parts............................... 5-69

EC Declaration of Conformity..................... 5-70

Warranty..................................................... 5-71

SABER (SC) 86038350 01/29/07

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

Parts may be ordered from authorized Windsor
dealers.

When placing an order for parts, the

machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.

MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

Copyright 1995 Windsor Industries, Printed in USA

The model and serial number of your machine is on
the front of the control tower.

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SABER (SC) 86038350 01/29/07

The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:

- Batteries

- Scrub Brushes

- Squeegee

- Service Schedule

- Machine Troubleshooting

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- REF – column refers to the reference
number on the parts illustration.

- PART NO. – column lists the part
number for the part.

- PRV NO. – reference number

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief
description of the part.

- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.

- NOTES – column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

IMPORTANT SAFETY INSTRUCTIONS

!

When using an battery powered appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

WARNING:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and

attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into

water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting

of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2%.

SAVE THESE INSTRUCTIONS

SABER (SC) 86038350 01/29/07

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HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY . The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To identify actions which must be followed for safe operation or equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.

FOR SAFETY
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.

! WARNING

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries.
Do not smoke around batteries.

! WARNING

Disconnect batteries before working on machine. Only qualified personnel should work inside
machine. Always wear eye protection and protective clothing when working on or near batteries.
Avoid skin contact with the acid contained in the batteries.

! WARNING

Never allow metal to lie across battery tops.

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SABER (SC) 86038350 01/29/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.

SAFETY DECAL
86252530
PRV NO. 81494

CAUTION

Explosive Gas is Given Off
By Batteries During Charge.

1. Keep Battery Compartment
Cover Open.

2. No Smoking, Flame Or
Sparks In Area.

3. Charge Only In Well
Ventilated Area.

BATTERY CAUTION
86252520
PRV NO. 80885

SABER (SC) 86038350 01/29/07

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TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Nominal power – non-traction model 1100 W
Nominal power – traction model 1200 W
Rated Voltage 24VDC
Rated Amperage – non-traction model 45 Amps
Rated Amperage – traction model 50 Amps
Batteries 2 x 12 Volt 105-130-195 AH @

20hr rate
Scrub Brush Motor .75 hp (0.56 kW)
Vacuum Motor .75 hp (0.56 Kw)
Propelling Motor – traction model .38 hp (0.28 Kw)
Mass (GVW) – non-traction model 543 lbs. (246.5 kg)
Mass (GVW) – traction model 556 lbs. (252.4 kg)
Weight empty without batteries – non-traction model 213 lbs. (96.1 kg)
Weight empty without batteries – traction model 232 lbs. (105.3 kg)
Solution Control – non-traction model Gravity feed, fully variable
Solution Control – traction model Gravity feed, fully variable with

automatic shut-off in neutral
Solution tank capacity 13 gal. (50 l)
Recovery tank capacity 16 gal. (60 l)
Scrub brush diameter 20 in (51 cm)
Scrub brush pressure – non-traction model 50 lbs. (23 kg)
Scrub brush pressure – traction model 100 lbs. (45 kg)
Scrub brush speed 200 rpm
Tires – non-traction model 2 x 8 in (20 cm) thermoplastic

elastomer non-marking
Tires – traction model 2 x 8 in (20 cm) foam filled non-

marking
Casters 3.5 x 1.25 in (9 cm) polyurethane

solid non-marking
Foundation Pressure – non-traction model 105 lbs./in 2 ( 725 kPa)
Foundation Pressure – traction model 46 lbs./in 2 ( 315 kPa)
Maximum Speed – traction model 2.75 miles/hour (4.5 km/hour)
Coverage 9500 ft2/hour at 2 mph with

2 in. overlap
Frame Construction Steel with epoxy powdercoat

finish.
Minimum aisle u-turn width 45 in. ( 114.3 cm)
Maximum rated climb and descent angle with empty tanks 2%
Maximum rated climb and descent angle with full tanks 2%

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SABER (SC) 86038350 01/29/07

TECHNICAL SPECIFICATIONS

ITEM MEASURE

Height 43 in. ( 109.2 cm)
Length 54 in. (137.1 cm)
Width without squeegee 22 in. (55.9 cm)
Width of squeegee 31 in. ( 78.7 cm)
Width of scrub path 20 in. (51 cm)

SPECIAL NOTES:

The A-weighted sound pressure level emitted
by the appliance was measured to be 72.5 dBA.
This is a space-averaged, broad-band
measurement determined according to IEC
704-I. This appliance contains no possible
source of impact noise.

Length

Height

Width

The overall root-mean-square acceleration at
the operator’s arms was measured to be less
than 1.0m/s
measurement made during normal operation on
a composite tile floor.

2

. This is a tri-axial, broad-band

SABER (SC) 86038350 01/29/07

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