Windsor RRB 360 User Manual

RRB 360

English 3
Français 20
Español 38

5.962-788.0 2015942 01/08

2

Operator Qualifications

Only trained and authorized persons shall
be permitted to operate a powere d un i t.
Operators of powered units shall be quali­fied as to visual, auditory, physical, and
mental ability to operate the equipment
safely according to the following points.

Operator Training

– Personnel who have not been trained to

operate powered units may operate a
unit for the purposes of training only,
and only under the direct supervision of
the trainer. This training should be con­ducted in an area away from other
units, obstacles, and pedestrians.

– The operator training program should

include the user’s policies for the site
where the trainee will operate the unit,
the operating conditions for that loca­tion, and the specific unit the trainee will
operate. The training program shall be
presented to all new operators regard-

less of previous experience.
The training program shall inform the train­ee that:

A The primary responsibility of the opera-

tor is to use the unit safely following the

instructions given in the training pro-

gram.
B Unsafe or improper operation of a pow-

ered unit can result in: death or serious

injury to the operator or others; damage

to the powered unit or other property.
The training program shall emphasize safe
and proper operation to avoid injury to the

operator and others and prevent property
damage, and shall cover the following ar­eas:
A Fundamentals of the powered unit(s)

the trainee will operate, including:

(1) characteristics of the powered

unit(s), including varations between the

units in the workplace;

(2) similarities and differences from au-

tomobiles;

(3) significance of nameplate data,

warnings, and instructions affixed to the

unit;

(4) operating instructions and warnings

in the operating manual for the unit, and

instructions for inspection and mainte-

nance to be performed by the operator;

(5) type of motive power and its charac-

teristics;

(6) method of steering;

(7) braking method and characteristics;

(8) visibility, forward and reverse;

(9) stability characteristics with and

without load, with and without attach-

ments;

(10) controls-location, function, method

of operation, identification of symbols;

(11) battery charging;

(12) guards and protective devices for

the specific type of unit;

(13) other characteristics of the specific

unit;

B Operating environment and its effect on

unit operation, including:
(1) floor or ground conditions including
temporary conditions;
(2) ramps and inclines;
(3) battery charging facilities;
(4) narrow aisles, doorways, overhead

wires and piping, and other areas of lim­ited clearance;

(5) areas where the unit may be operat­ed near other powered units, other ve­hicles, or pedestrians;
(6) operation near edge of dock or edge
of improved surface;
(7) other special operating conditions
and hazards which may be encoun­tered.

C Operation of the powered unit, includ-

ing:
(1) proper preshift inspection and ap­proved method for removing from ser-

vice a unit which is in need repair;
(2) parking and shutdown procedures;
(3) other special operating conditions

for the specific application.

D Operating safety rules and practices,

including:
(1) provisions of the section „OPERAT-

ING SAFETY RULES AND PRACTIC­ES“ in this document.

(2) other rules, regulations, or practices
specified by the employer at the loca­tion where the unit will be used.

E Operational training practice, including:

(1) if feasible, practice in the operation
of a powered unit shall be conducted in
an area separate from other workplace
activities and personnel:
(2) training practice shall be conducted
under the supervision of the trainer;
(3) training practice shall include the ac­tual operation or simulated perfor­mance of all operating tasks such as
maneuvering, traveling, stopping, start­ing, and other activities under the con­ditions which will be encountered in the
use of the unit.

Testing, Retraining, and Enforce-

ment

A During training, performance and oral

and/or written tests shall be given by
the employer to measure the skill and
knowledge of the operator in meeting
the requirements of the Standard. Em­ployers may delegate such testing to
others but shall remain responsible for
the testing. Appropriate records shall
be kept.

B Operators shall be retrained when new

equipment is introduced, existing
equipment is modified, operating condi­tions change, or an operator’s perfor­mance ins unstatisfactory.

C The user shall be responsible for en-

forcing the safe use of the powered unit
according to the provisons of this man­ual.

NOTE: Information on operator training is
available from such sources as powered
unit manufacturers, government agencies
dealing with employee safety, trade or­gaizations of users of powered units, public
and private organizations, and safety con­sultants.

OPERATING SAFETY RULES

AND PRACTICES

Operator Responsibility

– Safe operation is in the responsibility of

the operator.

– The operator shall develop safe work-

ing habits and also be aware of hazard­ous conditions in order to protect
himself, other personnel, the unit, and
other material.

– The operator shall be familiar with the

operation and function of all controls
and instruments before undertaking to
operate the unit.

– Before operating the unit, operators

shall have read and be familiar with the
operator’s manual for the particular unit
being operated and they shall also
abide by the safety rules and practices
in the following paragraphs.

– Before operating any unit, the operator

shall be familiar with unusual operating
conditions which may require additional
safety precautions or special operating
instructions.

General

Before starting to operate the unit:
A be in operating position;

B place directional controls in neutral;
C turn switch to ON position.
– Do not start or operate the unit, any of

its functions or attachments, from any
place other than from the designated
operator’s position.

– Keep hands and feet inside the opera-

tor’s designated area.

Understand unit limitations and operate the
unit in a safe manner so as not to cause in­jury to personnel. Safeguard pedestrians at
all times.
A Do not drive a unit up to anyone stand-

ing in front of an object.

B Ensure that personnel stand clear of

rear swing area before conducting turns
and maneuvers.

C Exercise particular care at cross aisles,

doorways, and other locations where
pedestrians may step into the path of
travel of the unit.

– Do not permit passengers to ride on

powered units unless a safe place to
ride has been provided by the manufac­turer.

– A powered unit is attended when the

operator is less than 25 ft (7.6 m) from
the unit, which remains in his view.

English 3

– A powered unit is unattended when the

operator is more than 25 ft (7.6 m) from
the unit, which remains in his view, or
whenever the operator leaves the unit

and it is not in his view.
Before leaving the operator’s position:
A bring the unit to a complete stop;
B place the directional controls in neutral;
C appl y the pa rki n g brake;
In addition, when leaving the unit unattend-

ed:
A stop the engine or turn off the controls;

B if the unit must be on an incline, block

the wheels.
– Maintain a safe distance from the edge

of ramps, platforms, and other similar

working surfaces.
– When powered units are driven on and

off highway trucks or trailers, the brakes

on the highway trucks or trailers shall

be applied and wheel chocks or other

positive mechanical means shall be

used to prevent unintentional move-

ment of highway trucks and trailers.
– When powered units are driven on and

off semitrailers that are not coupled to a

tractor, supports may be needed to pre-

vent upending or corner dipping.
– Care shall be taken not to contact over-

head installations such as lights, wiring,

pipes, sprinkler systems, etc.
– Report all accidents involving person-

nel, building structures, and equipment

to the supervisor or as directed.
– Do not add to, or modify the unit.
– Do not block access to fire aisles, stair-

ways or fire equipment.

Traveling

– Observe all traffic regulations including

authorized plant speed limits. Under

normal traffic conditions, keep to the

right. Maintain a safe distance, based

on speed of travel, from the unit ahead;

keep the unit under control all times.
– Yield the right of way to pedestrians and

emergency vehicles such as ambulanc-

es and fire trucks.
– Do not pass another unit traveling in the

same direction at intersections, blind

spots, or at other dangerous locations.
– Slow down and sound the audible warn-

ing device(s) at cross aisles and other

locations where vision is obstructed.
– Cross railroad tracks at an angle wher-

ever possible. Do not park closer than 6

ft (1800 mm) to the nearest rail of a rail-

road track.
– Keep a clear view of the path of travel

and observe for other traffic, personnel,

and safe clearances.
– Ascend or descend grades slowly, and

with caution. Avoid turning, if possible,

and use extreme caution on grades,

ramps, or inclines; normally travel

straight up and down.
– Under all travel conditions, operate the

unit at a speed that will permit it to be

brought to a stop in a safe manner.

– Make starts, stops, turns, or direction

reversals in a smooth manner so as not
shift load and/or overturn the unit.

– Do not indulge in stunt driving or horse-

play.
– Slow down for wet and slippery floors.
– Before driving over a dockboard or

bridge plate, be sure that it is properly

secured. Drive carefully and slowly

across the dockboard or bridge plate,

and never exceed its rated capacity.
– Do not drive units onto any elevator un-

less specially authorized to do so. Do

not exceed the capacity of the elevator.

Approach elevators slowly, and then

enter squarely after the elevator car is

properly leveled. Once on the elevator,

neutralize the controls, shut off power,

and set brakes. It is advisable that all

other presonnel leave the elevator be-

fore the unit is allowed to enter or leave.
– When negotiating turns, reduce speed

to a safe level consistent with the oper-

ating environment. Make the turns

smoothly.
The operation of a counterbalanced, center
control, high lift unit with a sit-down, nonel-

evating operator requires special safety
considerations, as follows:
A An unit may tip over if an operator fails

to slow down to a safe speed before

making turns. Indications that an unit is

being driven at an excessive speed dur-

ing turning maneuvers include:

(1) tire skidding;

(2) unit side sway;

(3) wheel lift; and

(4) the need to grip the steering wheel

tightly to keep from sliding out of the

seat.
B The likelihood of lateral tipover is in-

creased under any of the following con-

ditions, or combinations of them:

(1) braking or accelerating shar ply while

turning;

(2) traveling on an uneven surface;

(3) traveling at excessive speed.
C Tipping forward can occur and its likeli-

hood is increased under the following

condition: hard braking while traveling

forward.
D The operator should stay with the unit if

it falls off a loading dock or ramp. The

operator should hold on firmly and lean

away from the point of impact.
E Where the environment presents a se-

vere hazard, or there are other unusual

operating conditions, the user may

need to establish different and/or addi-

tional safety precautions and special

operating instructions appropriate for

the conditions.

Operator care of the unit

At the beginning of each shift and before
operating the unit, check its conditon, giv­ing special attention to the following:
A condition of tires

B if pneumatic tires, check inflation pres-

sures
C warning and safety devices
D lights
E battery
F controls
G chains and cables
H limit switches
I steering mechanism
J additional items or special equipment

as specified by the user and/or manu-

facturer
If the unit is found to be in need of repair or

in any way unsafe, or contributes to an un­safe condition, the matter shall be reported
immediately to the user’s designated au­thority, and the unit shall not be operated
until it has been restored to safe operating
condition.
– If during operation the unit becomes un-

safe in any way, the matter shall be re-

ported immediately to the user’s

designated authority, and the unit shall

not be operated until it has been re-

stored to safe operating condition.
– Do not make repairs or adjustments un-

less specifically authorized to do so.
– Do not use open flames when checking

electrolyte level in storage batteries.

MAINTENANCE AND RE-

BUILD PRACTICES

– Operation of the unit may be hazardous

if maintenance is neglected or repairs,

rebuilds, or adjustments are not per-

formed in accordance with the manu-

facturer’s design criteria. Therefore,

maintenance facilities (on or off pre-

mises), trained personnel, and detailed

procedures shall be provided.
– Parts manuals and maintenance manu-

als may be obtained from the unit man-

ufacturer.
– In unusual cases not covered by the

manuals referred above, consult the

unit manufacturer.
Maintenance and inspection of the unit
shall be performed in conformance with the

following practices:
A a schedules planned maintenance, lu-

brication, and inspection system shall

be followed; consult the manufacturer’s

recommendations;
B only trained and authorized personnel

shall be permitted to maintain, repair,

adjust, and inspect the unit, and in ac-

cordance with manufacturer’s specifi-

cations.
When lifting units for repair or inspection,

units shall be lifted in a safe, secure, stable
manner. Removal of components such as
counterweights or uprights will change the
center of gravity and may create an unsta­ble condition.
Before starting inspection and repair of the
unit:
A raise drive wheels free of floor or dis-

connect battery and use chocks or oth-

er positive unit positioning devices;

4 English

B block chassis before working on them;
C disconnect battery before working on

the electrical system;

D the charger connector shall be plugged

only into the battery connector and nev­er into the unit connector.

Operation of the unit to check performance
shall be conducted in an authorized area
where safe clearance exists.
A Before starting to operate the unit:

(1) be in operating position;
(2) place directional controls in neutral;
(3) turn switch to ON position;
(4) check function of steering, warning

devices, and breaks;

B Before leaving the unit:

(1) stop unit;
(2) place directional controls in neutral;
(3) stop the engine or turn off power;
(4) turn off the control circuit;
(5) if the unit must be left on an incline,
block the wheels.

– Avoid fire hazards and have fire protec-

tion equipment present in the work ar­ea. Do not use any open flame to check
the level or to check for leakage of any
fluid, especially battery electrolyte. Do
not use open pans of fuel or flammable
cleaning fluids for cleaning parts.

– Properly ventilate work area, vent ex-

haust fumes, and keep shop clean and
dry.

– Brakes, steering mechanisms, control

mechanisms, warning devices, articu­lating axle stops, and frame members
shall be carefully and regularly inspect­ed and maintanined in safe operating
condition.

FIRE SAFETY STANDARD

Maintenance

– Any unit not in safe operating condition

shall be removed from service.

– Precautions. Repairs shall not be

made in Class I, Class II, and Class III
locations.
Repairs to the electrical system of bat­tery-powered units shall be performed
only after the battery has been discon­nected.

– Operating Temperature. Where tem-

perature of any part of the unit is found
to be in excess of its normal operating
temperature and creates a hazardous
condition, the unit shall be removed
from service and shall not be returned
to service until the cause for such over­heating has been eliminated.

– Fire Prevention. The unit shall be kept

in a clean condition and reasonably free
of lint, excess oil, and grease. Noncom­bustible agents are preferred for clean­ing the unit. Flammable liquids [those
having flash points at or above 100°F
(37,8°C)] are not allowed. Precautions
regarding toxicity, ventilation, and fire
hazard shall be appropriate for the
agent or solvent used.

– Nameplate Visibility: The unit type des-

ignations as shown on the nameplate
and the type markers shall not be cov­ered over with paint so that their identi­fication information is obscured.

– The unit shall not be used in classified

areas.

Changing and Charging Storage

Batteries

– This section shall apply to batteries

used in electric units. The two types of
batteries commonly used are lead and
nickel-iron. They contain corrosive
chemical solutions, either acid or alkali,
and, therefore , present a chemical haz­ard. While being charged, they give off
hydrogen and oxygen, which, in certain

concentrates, are explosive.
Battery-charging installations shall be lo­cated in areas designated for that purpose;

such areas shall be kept free of extraneous
combustible materials. Facilities shall be
provided for the following:
A Flushing spilled electrolyte;

B Fire protection;
C Protecting charging apparatus from

damage by trucks; and
D Adequate ventilation for dispe rsa l of

fumes from gasing batteries.
Where on-board chargers are used, charg-

ing shall be accomplished at locations des­ignated for that purpose, taking into
account the electrical requirements of the
charger and facilities for fire protection.

Exception: Flushing faclilties shall not be
required if charging is accomplished with­out removing the battery from the vehicle.

– Where handling acid concentrates

greater than 50 percent acid (above

1.400 specific gravity), an eye-wash

fountain shall be provided.
– A conveyor, overhead hoist, or equiva-

lent material handling equipment shall

be provided for handling batteries.
– Chain hoists shall be equipped with

load-cabin containers. Where a hand

hoist is used, uncovered battries shall

be covered with a sheet of plywood or

other nonconducting material to pre-

vent the hand chain from shorting on

cell connectors or terminals. A properly

insulated spreader bar shall be used

with any overhead hoist.
– Reinstalled or new batteries shall meet

or exceed the battery type marked on

the unit. Reinstalled batteries shall be

positioned properly and secured in the

unit.
– A carboy tilter or siphon shall be provid-

ed where acid in carboys is used. When

diluting concentrated sulfuric acid to

make up electrolyte, the acid ALWAYS

shall be added to the water - not the re-

verse. Battery maintenance personnel

shall wear protective clothing such as

eye protection, long sleeves, and

gloves.

Exception: Removal and replacement
of batteries shall not require the use of
protective clothing.

– Electrical installations shall be in accor-

dance with NFPA 70, National Electrical
Code, and any local ordinances.

– Trained and authorized personnel shall

change or charge batteries.

– Units shall be positoned properly and

brakes shall be applied before attempt­ing to change or charge batteries.

– Where charging batteries, the vent

caps shall be kept in place to avoid
electrolyte spray. Care shall be taken to
ensure that vent caps are functioning.
The battery (or compartment cover(s)
shall be open to dissipate heat and gas.

– Smoking shall be prohibited in the

charging area.

– Precautions shall be taken to prevent

open flames, sparks, or electric arcs in
battery-charging areas.

– Tools and other metallic objects shall

be kept away from the tops of uncov­ered batteries.

English 5

Please read and comply with

these instructions prior to the
initial operation of your appliance. Retain
these operating instructions for future refer­ence or for subsequent possessors.
Before first start-up it is definitely neces­sary to read the safety indications Nr.

5.956-250!

Contents

Safety instructions 6
Function 6
Proper use 7
Environmental protection 7
Operating and Functional Elements 8
Before Startup 10
Start up 11
Operation 11
Shutdown 13
Maintenance and care 13
Accessories 16
Troubleshooting 17
Technical specifications 18

Safety instructions

General notes

Your sales outlet should be informed about
any transit damage noted when unpacking
the product.
– Warning and information plates on the

machine provide important directions
for safe operation.

– In addition to the information contained

in the operating instructions, all statuto­ry safety and accident prevention regu­lations must be observed.

Drive mode

 Danger

Risk of injury!
Danger of tipping if gradient is too high.
– The gradient in the direction of travel

should not exceed 12%.

Danger of tipping when driving round
bends at high speed.
– Drive slowly when cornering.

Danger of tipping on unstable ground.
– Only use the machine on sound surfac-

es.
Danger of tipping with excessive sideways
tilt.

– The gradient perpendicular to the direc-

tion of travel should not exceed 12%.

– It is important to follow all safety instruc-

tions, rules and regulations applicable

for driving motor vehicles.
– The operator must use the appliance

properly. He must consider the local

conditions and must pay attention to

third parties, in particular children, when

working with the appliance.
– The appliance may only be used by per-

sons who have been instructed in han-

dling the appliance or have proven

qualification and expertise in operating

the appliance or have been explicitly

assigned the task of handling the appli­ance.

– The appliance must not be operated by

children, young persons or persons
who have not been instructed accord­ingly.

– It is strictly prohibited to take co-pas-

sengers.

– Ride-on appliances may only be started

after the operator has occupied the driv­er's seat.

Î Please remove the key, when not in

use, to avoid unauthorised use of the
appliance.

Î Never leave the machine unattended

so long as the engine is running. The
operator may leave the appliance only
when the engine has come to a stand­still, the appliance has been protected
against accidental movement, and the
key has been removed.

Battery-operated machines

PROPOSITION 65

WARNING

Battery posts, terminals, and related ac­cessories contain lead and lead com­pounds, chemicals known to the State of
California to cause cancer and reproduc­tive harm. Batteries also contain other
chemicals known to the State of Califor­nia to cause cancer. Wash hands after
handling.

Note

Warranty claims will be entertained only if
you use batteries and chargers recom­mended by Windsor.

– Always follow the instructions of the

battery manufacturer and the charger
manufacturer. Please follow the statu­tory requirements for handling and dis­posing batteries.

– Never leave the batteries in a dis-

charged state; recharge them as soon
as possible.

– Always keep the batteries clean and dry

to avoid battery drain. Protect the bat­teries and avoid contact with impurities
such as metal dust.

– Do not place tools or similar items on

the battery. Risk of short-circuit and ex­plosion.

– Do not work with open flames, generate

sparks or smoke in the vicinity of a bat­tery or a battery charging room. Danger
of explosion.

– Do not touch hot parts of the machine

such as the drive motor (risk of burns).

– Be careful while handling battery acid.

Follow the respective safety instruc­tions!

– Used batteries are to be disposed of

properly.

Accessories and Spare Parts

 Danger

To avoid risks, all repairs and replacement
of spare parts may only be carried out by
authorized customer service personnel.

– Only use accessories and spare parts

which have been approved by the man­ufacturer. The exclusive use of original
accessories and original spare parts
ensures that the appliance can be oper­ated safely and troublefree.

– At the end of the operating instructions

you will find a selected list of spare
parts that are often required.

Symbols on the appliance

Please do not sweep away
any burning substances
such as cigarettes, match
sticks or similar objects.

Risk of being squeezed or
hurt at the belts, side­brushes, containers, ma­chine cover.

Symbols in the operating instruc-

tions

 Danger

indicates an immediate threat of danger.
Failure to observe the instruction may re­sult in death or serious injuries.

몇 Warning

indicates a possibly dangerous situation.
Failure to observe the instruction may re­sult in light injuries or damage to property.

Note

indicates useful tips and important informa­tion.

Function

The sweeper operates using the overthrow
principle.
– The side brushes (3) clean the corners

and edges of the surface, moving dirt
and debris into the path of the roller
brush.

– The rotating roller brush (4) moves the

dirt and debris directly into the waste
container (5).

6 English

– The dust raised in the container is sep-

arated by the dust filter (2) and the fil­tered clean air is drawn off by the
suction fan (1).

Proper use

Use this appliance only as directed in these
operating instructions.
Î The machine with working equipment

must be checked to ensure that it is in
proper working order and is operating
safely prior to use. Otherwise, the appli­ance must not be used.

– This sweeper has been designed to

sweep dirt and debris from indoor as
well as outdoor surfaces.

– The machine is not suitable for being

driven on public roads.

– The machine is not suitable for vacuum-

ing dust which endangers health.
– The machine may not be modified.
– Never vacuum up explosive liquids,

combustible gases or undiluted acids

and solvents. This includes petrol, paint

thinner or heating oil which can gener-

ate explosive fumes or mixtures upon

contact with the suction air. Acetone,

undiluted acids and solvents must also

be avoided as they can harm the mate-

rials on the machine.
– Do not sweep/vacuum up any burning

or glowing objects.
– The machine is only suitable for use on

the types of surfaces specified in the

operating instructions.
– The machine may only be operated on

the surfaces approved by the company

or its authorized representatives.
– The machine may not be used or stored

in hazardous areas. It is not allowed to

use the appliance in hazardous loca-

tions.
– The following applies in general: Keep

highly-flammable substances away

from the appliance (danger of explo-

sion/fire).

Suitable surfaces

–Asphalt
– Industrial floor
– Screed
– Concrete
– Paving stones
– Carpet

Old machines contain valuable
materials that can be recycled;
these should be sent for recy­cling. Batteries, oil, and similar
substances must not enter the
environment. Please dispose
of your old machines using ap­propriate collection systems.

Environmental protection

The packaging material can be
recycled. Please do not throw
the packaging material into
household waste; please send
it for recycling.

English 7

Operating and Functional Elements

1 Steering wheel
2 Seat (with seat contact switch)
3 Storage area
4Cover
5 Battery socket
6 Wet/dry flap
7 Lever for seat adjustment
8 Waste container (both sides)
9 Fuses (under the appliance hood)
10 Rear sealing strip
11 Rubber strip
12 Side sealing strip
13 Roller brush
14 Front seali n g stri p
15 Bulk waste flap
16 Side panels
17 Pedal for raising/lowering bulk waste

flap
18 Left side brush (optional)
19 Fastener of the side brush
20 Right side brush
21 Drive pedal
22 Front panel
23 Operator console
24 Dust filter

Open/ close device hood

 Danger

Danger of crushing while closing the ma­chine cover. Hence, lower the machine
cover slowly.

8 English

Operator console

1 Emergency-stop button
2 Operating hour counter
3Horn
4 Indicator lamps
5 Filter dedusting
6 Travel direction switch (forward/re-

verse)
7 Key switch
8 Programe switch

Indicator lamps

A Service (yellow)
B Battery charge status (red/yellow/

green)
C Overload of the filter cleaning (red)
D Overlaod of the drive motor (red)
E Overlaod of the sweep roller (red)

English 9

Before Startup

Batteries

Safety notes regarding the batteries

Please observe the following warning notes
when handling batteries:

Observe the directions on the
battery, in the instructions for
use and in the vehicle operat­ing instructions!

Wear an eye shield!

Keep away children from acid
and batteries!

Risk of explosion!

Fire, sparks, open light, and
smoking not allowed!

Danger of caustic material!

First aid!

Warning note!

Disposal!

Do not throw the battery in the
trash bin!

 Danger

Risk of explosion! Do not put tools or similar
on the battery, i.e. on the terminal poles
and cell connectors.

 Danger

Risk of injury! Ensure that wounds never
come into contact with lead. Always clean
your hands after having worked with batter­ies.

 Danger

Risk of fire and explosion!
– Smoking and naked flames are strictly

prohibited.

– Rooms where batteries are charged

must have good ventilation because

highly explosive gas is emitted during
charging.

– Batteries must not be stored outside.

 Danger

Danger of cautic material!
– Rinse thoroughly with lots of clear water

if acid gets into the eye or comes in con­tact with the skin.

– Then consult a doctor immediately.
– Wash off the acid If it comes in contact

with the clothes.

Installing and connecting the batteries

Î Open the device hood.
Î Insert batteries into the battery mount.
Î Adjust the rubber buffers to hold the

batteries properly.

몇 Warning

Pay attention to correct poles.

Note

The connection lines are not included in the
delivery scope.

Î Connect pole terminal (red cable) to

positive pole (+).

Î Screw the connection lines onto the

batteries.

Î Connect pole terminal to negative pole

(-).

Note

Before removing the battery, make sure
that the negative pole lead is disconnected.
Check that the battery pole and pole termi­nals are adequately protected with pole
grease.

몇 Warning

Charge the batteries before commissioning
the machine.

Charge the batteries

 Danger

Risk of injury! Comply with safety regula­tions on the handling of batteries. Observe
the directions provided by the manufacturer
of the charger.

 Danger

Charge the battery only with an appropriate
charger.

Note

When the batteries are charged, first re­move the charger from the mains and then
disconnect it from the batteries.

Î Open the device hood.
Î Separate the battery plug and connect

the charger cable.

Î Plug in power cord and switch on charg-

er.

Note

The recommended chargers (matching th e
batteries used) are regulated electronically
and will automatically switch off the charg­ing process. All functions of the machine
are automatically interrupted during the
charging process.

Maintenance-free batteries

– While charging maintenance-free bat-

teries, it is necessary to tilt the appli­ance hood upward.

– While charging maintenance-free bat-

teries, follow the specifications of the
battery manufacturer.

Î Add distilled water one hour before the

end of the charging process; follow the
correct acid level. There are corre­sponding indicators on the battery.

 Danger

Danger of chemical burns. Adding water to
the battery in its discharged state can
cause the acid to leak! Use safety glasses
while handling battery acid and follow the
safety instructions to avoid personal injury
or damage to clothes. Should the acid
spray on to the skin or clothes, rinse imme­diately with lots of water.

몇 Warning

Risk of damage. Use only distilled or de­salinated water (VDE 0510) for filling the
battery. Do not add any substances (so­called performance improving agents), else
warranty claims will not be entertained.

After charging

Î Switch off the charger and remove the

plug from the socket.

Î Pull the battery cable from the charger

cable and connect it to the appliance.

Check fluid level in the battery and ad­just if required

몇 Warning

Regularly check the fluid level in acid-filled
batteries.

– The acid in a fully charged battery has a

specific weight of 10.85 lbs/gal
(1.28 kg/l) at a temperature of 68 °F
(20 °C).

– The acid in a partially discharged bat-

tery has a specific weight between 8.46
and 10.85 lbs/gal (1.00 and 1.28 kg/l).

– The specific weight of the acid must be

uniform in all cells.

Î Unscrew all cell caps.
Î Take a sample from each cell using the

acid tester.

Î Put the acid sample back into the same

cell.

Î Where fluid level is too low, top up cells

to the mark provided with distilled wa­ter.

Î Charge battery.
Î Screw in cell caps.

Unloading

몇 Warning

Do not use a forklift truck to unload the ma­chine as this may damage it.

10 English

Note

Press the emergency-stop button to imme­diately deactivate all functions and turn the
key switch to the "0" position.

To unload the machine, proceed as follows:

Î Cut plastic packing belt and remove foil.
Î Remove the elastic tape fasteners at

the stop points.
Î Four indicated floor boards of the pallet

are fastened with screws. Unscrew

these boards.
Î Place the boards on the edge of the pal-

let. Place the boards in such a way that

they lie in front of the four wheels of the

machine. Fasten the boards with

screws.

Î Slide the four support beams included

in the packaging under the ramp.
Î Remove the wooden blocks used for ar-

resting the wheels and slide them under

the ramp.

(1) Machine without built-in battery

Î Loosen immobilizing brake (see "move

sweep machine").
Î Slide the machine over the prepared

ramp from the pallet.

(2) Machine with built-in battery

Î Connect battery (see section on Care

and maintenance)
Î Release emergency-stop button by

turning.

Î Set main switch to "1".
Î Press the drive direction switch and

slowly move the machine down from

the ramp.
Î Set main switch back to "0".

Move the sweep machine

 Danger

– Risk of injury! Before releasing the im-

mobilizing brake, the machine must be

secured to prevent it rolling away. After

releasing the emergency brake, the ap-

pliance will roll until a speed of 2.8 mph

(4.5 km/h) is reached. After that, the

electronics will brake the appliance.
– It is prohibited to release the emergen-

cy brake on an incline with out using the

stopper.

Î Remove the brake level from the wheel

and put it in its position.

The immobilizing brake is thus deactivated;
the machine can now be moved.

Start up

General notes

The appliance will brake electrically while
standing still, if one of the following condi­tions is met.
– Foot was removed from the pedal.
– Operator's seat was left for more than 1

second.
– Key switch was set to “0”.
The automatic emergency brake will only

work while the appliance is at a standstill.

Î Park the sweeper on an even surface.
Î Remove the key.

Inspection and maintenance work

Î Check charging status of battery.
Î Check side brush.
Î Check roller brush.
Î Shake off dust filter.
Î Empty waste container.
Î Check tyre pressure.

Note

For description, see section on Care and
maintenance.

Operation

Adjusting driver's seat

Î Pull seat adjustment lever inwards.
Î Slide seat, release lever and lock in

place.
Î Check that the seat is properly locked in

position by attempting to move it back-

wards and forwards.

Check charging status of battery

– Indicator lamp glows green
Battery is charged (100...40%).

– Indicator lamp glows yellow
Battery is discharged to 40 ... 20%.

– Indicator lamp blinks red
Battery is almost discharged. The sweep­ing mode will be shortly switched off auto-

matically.
– Indicator lamp glows red

Battery is discharged. The sweeping mode
will be terminated automatically (the
sweeping aggregates cannot be taken into
operation until the battery is charged).
Î Drive the machine directly to the charg-

ing station; avoid any steep gradients in

the process.

Î Charge battery.

Check immobilizing brake

 Danger

Danger of accident. The immobilizing brake
must always be checked first on an even
surface before starting the machine.

Î Take the seating position.
Î Release emergency-stop button by

turning.

Î Set main switch to "1".
Î Activate the travel direction switch (for-

ward/reverse).

Î Gently depress drive pedal.
Î You must hear the brake being re-

leased. The machine must roll slightly
on a plane surface. When the pedal is
released, the brake falls in in an audible
manner. Switch off the machine and call
the aftersales service if the above-men­tioned events do not occur.

Storage area

Note

The max. load of the storage area is

44.1 lbs (20 kg).

Î Fasten the load through appropriate

fasteners at the 4 eyelets.

Emergency-stop button

– The appliance has an emergency OFF

switch. If this switch is pressed, the ap­pliance will stop abruptly and the auto­matic emergency brake will be
activated.

– In order to restart the appliance, first un-

lock the emergency OFF switch, then
turn the key switch on and off.

Programme selection

1Driving

Driving to the Place of Use.

2 Sweeping with sweep roller

Roller brush is lowered. The roller brush
and the side brush will rotate.

3 Sweeping using roller brush and side

brushes
Roller brush and side brushes are low-

ered.

Turning on the Machine

Note

The machine is equipped with a seat con­tact switch When you quit the driver seat,
the machine comes to a halt after a delay of
approx. 1.5 seconds and the activated
sweep function is switched off.

Î Sit on the driver's seat.

English 11

Î Do NOT press the accelerator pedal.
Î Set programme switch to step 1 (driv-

ing).

Î Set main switch to "1".

Drive the machine

 Danger

Danger of accident. If the machine does not
brake, then proceed as follows:

– If the device does not come to a halt on

a ramp with a gradient of 2% when you
release the drive pedal, then the emer­gency-stop button may be pressed for
safety reasons only if the mechanical
functioning of the immobilizing brake
has been checked properly before com­missioning the device.

– Switch off the machine only after it

comes to a complete halt (on an even
surface) and call up the aftersales ser­vice!

– Further, follow all warning instructions

for braking.

Î Release emergency-stop button by

turning.

Î Sit on the seat and set main switch to

"1".

Drive forward

Î Set the travel direction switch to "for-

ward".

Î Press accelerator pedal down slowly.

Reverse drive

 Danger

– Risk of injury! While reversing, ensure

that there is nobody in the way, ask
them to move if somebody is around.

– During reverse drive, a pulsing warning

sound will be heard.

– The reverse drive speed is lower than

the forward speed for safety reasons.

Î Set the travel direction switch to "back-

wards".

Î Press accelerator pedal down slowly.

Note

Driving method

– The accelerator pedal can be used to

vary the driving speed infinitely.

Brakes

Î Release the accelerator pedal, the ma-

chine brakes automatically and stops.

Driving over obstacles

Driving over fixed obstacles which are

2.0 in (50 mm) high or less:
Î Drive forwards slowly and carefully.

Driving over fixed obstacles which are
more than 2.0 in (50 mm) high:
Î Only drive over these obstacles using a

suitable ramp.

Overlaod of the drive motor

In case of overloading, the drive motor au­tomatically switches off after a certain peri­od. The indicator lamp "Overlaod of the
drive motor" will illuminate red as soon as
the drive motor current is limited. If the con­trol is overheated, all drives (except for the
horn and the filter cleaning) will be switched
off.

Î Allow machine to cool down at least for

15 minutes.

Î Turn the main switch to "0" and turn it

back to "1".

Sweeping mode

 Danger

Risk of injury! If the bulk waste flap is open,
stones or gravel may be flung forwards by
the roller brush. Make sure that this does
not endanger persons, animals or objects.

몇 Warning

Do not sweep up packing strips, wire or
similar objects as this may damage the
sweeping mechanism.

몇 Warning

To avoid damaging the floor, do not contin­ue to operate the sweeping machine in the
same position.

Note

To achieve an optimum cleaning result, the
driving speed should be adjusted to take
specific situations into account.

Note

During operation, the waste container
should be emptied at regular intervals.

Note

When cleaning surfaces, only lower the
roller brush.

Note

Also lower side brush when cleaning along
edges.

Sweeping with sweep roller

Î Set programme switch to step 2. Roller

brush is lowered. The roller brush and
the side brush will rotate.

Sweeping with bulk waste flap raised

Note

To sweep up larger items up to a height of

2.0 in (50 mm), e.g. cigarette packs, the
bulk waste flap must be raised briefly.

Raising bulk waste flap:
Î Press the pedal for the bulk waste flap

forwards and keep pressed down.

Î To lower it, take foot off pedal.

Note

An optimum cleaning result can only be
achieved if the bulk waste flap has been
lowered completely.

Sweeping with side brushes

Î Set programme switch to step 3. Side

brushes and roller brush are lowered.

Note

Roller brush and side brush start operating
automatically.

Sweeping dry floors

Note

During operation, the waste container
should be emptied at regular intervals.

Note

During operation, the dust filter should be
shaken off and cleaned at regular intervals.

Î Close wet/dry flap

Sweep in fibrous and dry waste (such as
dry grass, hay)

Î Open wet/dry flap.

Note

You can thus preven the filter system from
getting blocked.

Sweeping damp or wet floors

Î Open wet/dry flap.

Note

This protects the filter from moisture.

Filter dedusting

– Switch on manual filter shake off.

Î Press Filter shake off button. The filter

will be cleaned for 15 seconds.

Emptying waste container

Note

Wait until the filter shaking process is fin­ished and the dust has settled before you
open or empty the waste container.

Î Raise the waste container slightly and

pull it out.

Î Empty waste container.
Î Push in the waste container and lock it.
Î Empty opposite waste container.

Turn off the appliance.

Î Set programme switch to step 1 (driv-

ing). The side brush and roller brush are
raised.

Î Turn main key to "0" and remove it.

Note

– Once the machine has been switched

off, the dust filter is shaked automatical­ly for approx. 15 seconds. Do not open
the machine hood during this period.

– The appliance has an automatic switch-

off function to protect the batteries from
discharging. If the appliance is not in
use (with the key switch turned on) for
longer than 30 minutes, it will switch off
automatically.

Transport

Î Turn main key to "0" and remove it.
Î Secure the wheels of the machine with

wheel chocks.

Î Secure the machine with tensioning

straps or cables.

12 English

Note

Observe markings for fixing points on base
frame (chain symbols). When loading or
unloading the machine, it may only be op­erated on gradients of max. 12%.

Shutdown

If the sweeper is going to be out of service
for a longer time period, observe the follow­ing points:

Î Park the sweeper on an even surface.
Î Set programme switch to step 1 (driv-

ing). The roller brush and side brushes
are raised to prevent the bristles being
damaged.

Î Turn main key to "0" and remove it.
Î Lock the sweeper to ensure that it does

not roll off.

Î Clean the inside and outside of the

sweeper.

몇 Warning

Danger of damage to the machine because
of water penetrating into the machine! The
machine should not be sprayed using a
high pressure water jet.

Î Park the machine in a safe and dry

place.

Î Disconnect battery.
Î Charge battery and recharge it approx.

every 2 months.

Maintenance and care

General notes

Î First switch off the appliance and re-

move the key before performing any
cleaning or maintenance tasks on the
appliance, replacing parts or switching
over to another function.

Î Pull out the battery plug or clamp the

battery while working on the electrical
unit.

– Maintenance work may only be carried

out by approved customer service out­lets or experts in this field who are famil­iar with the respective safety
regulations.

– Mobile appliances used for commercial

purposes aer subject to safety inspec­tions according to VDE 0701.

– Use only roller brushes/ side-brushes

that are provided with the appliance or
specified in the Operations Manual.
The use of other roller brushes/ side­brushes can affect the safety of the ap­pliance.

Cleaning

몇 Warning

Risk of damage! Do not clean the appliance
with a water hose or high-pressure water
jet (danger of short circuits or other dam­age).

Cleaning the inside of the machine

 Danger

Risk of injury! Wear dust mask and protec­tive goggles.

Î Open the device hood.
Î Clean machine with a cloth.
Î Blow through machine with com-

pressed air.
Î Close cover.

External cleaning of the appliance

Î Clean the machine with a damp cloth

which has been soaked in mild deter-

gent.

Note

Do not use aggressive cleaning agents.

Maintenance intervals

Note

The elapsed-time counter shows the timing
of the maintenance intervals.

Maintenance by the customer

Daily maintenance:
Î Check the sweeping roller and the side

brush for wear and wrapped belts.

Î Check tyre pressure.
Î Check function of all operator control el-

ements.
Weekly maintenance:

Î Check fluid level of battery.
Î Check moving parts for freedom of

movement.
Î Check the gasket in the sweeping area

for position and wear.
Î Check dust filter and clean filter box, if

required.
Maintenance to be carried out every 100

operating hours:

Î Check function of seat contact switch.
Î Check battery acid level.
Î Check tension, wear and function of

drive belts (V-belt and circular belt).
Maintenance following wear:

Î Replace sealing strips.
Î Replace roller brush.
Î Replace side brush.

Note

For description, see section on Mainte­nance work.

Note

Where maintenance is carried out by the
customer, all service and maintenance
work must be undertaken by a qualified
specialist. If required, a specialized Wind­sor dealer may be contacted at any time.

Maintenance by Customer Service

Maintenance to be carried out after 5 oper­ating hours:
Î Carry out initial inspection.

Maintenance to be carried out every 50 op­erating hours
Maintenance to be carried out every 100
operating hours

Note

In order to safeguard warranty claims, all
service and maintenance work during the
warranty period must be carried out by the
authorized Windsor Customer Service in
accordance with the maintenance booklet.

Maintenance Works

Preparation:

Î Park the sweeper on an even surface.
Î Turn main key to "0" and remove it.
Î Press emergency-stop button.

General notes on safety

 Danger

Risk of injury!
The engine requires 15 seconds to come to
a standstill once it has been switched off.
Do not open the appliance hood during that
period.

 Danger

Risk of injury! Allow the machine sufficient
time to cool down before carrying out any
maintenance and repair work.

Check fluid level in the battery and ad­just if required

몇 Warning

Regularly check the fluid level in acid-filled
batteries.

Î Unscrew all cell caps.
Î Where fluid level is too low, top up cells

to the mark provided with distilled wa­ter.

Î Charge battery.
Î Screw in cell caps.

Check the tyre pressure

Î Park the sweeper on an even surface.
Î Connect air pressure testing device to

tyre valve.

Î Check air pressure and adjust if re-

quired.

Î Set air pressure for the rear tyres to

90 psi (6 bar).

Replacing wheel

 Danger

Risk of injury!

Î Park the sweeper on an even surface.
Î Remove the key.
Î When carrying out repairs on public

highways, wear warning clothing when
working close to passing traffic.

Î Check stability of ground. Also secure

the machine with wheel chock(s) to pre-

vent it rolling away.
Check tyres
Î Check tyre contact face for foreign ob-

jects.

Î Remove objects found.
Î Use suitable, commercially available

materials to carry out tyre repairs.

English 13

Note

Observe the manufacturer's recommenda­tions. The journey may be resumed provid­ing that the directions supplied by the
product manufacturer have been observed.
The tyre/wheel change should nonetheless
be carried out as soon as possible.

Î Raise slightly the waste container on

the appropriate side and pull it out.

Î Position vehicle jack at the appropriate

mounting point for the front or rear
wheel.

Î Raise machine using vehicle jack.
Î Remove the hexagonal screw (rear

wheel only).

Î Remove wheel.
Î Mount spare wheel.
Î Attach the hexagonal screw (rear wheel

only).

Î Lower machine using vehicle jack.
Î Push in the waste container and lock it.

Note

Use a suitable commercially available vehi­cle jack.

Checking the sweeping mirror of the
side-brushes

Î Check tyre pressure.
Î The side-brushes lift up.
Î Drive sweeper on to a smooth, even

surface covered with a visible layer of
dust or chalk.

Î Lower side-brushes and allow them to

briefly rotate.

Î The side-brushes lift up.
Î Drive machine backwards.
Î Park the sweeper on an even surface.
Î Check sweeping mirror.

The width of the sweeping track should lie
between 1.6-2.0 in (40-50 mm).

Note

The side brush floating mounting adjusts
the sweeping track as the bristles wear
down. The side brush must be replaced if it
becomes too worn.

Replacing side brush

Î Park the sweeper on an even surface.

Î Set programme switch to step 1 (driv-

ing). Side brushes lift up.

Î Turn main key to "0" and remove it.
Î Loosen 3 fastening screws on the un-

derside.

Î Clip side brush on to driver and screw

on.

Checking roller brush

Î Park the sweeper on an even surface.
Î Set programme switch to step 1 (driv-

ing). Roller brush is raised.

Î Turn main key to "0" and remove it.
Î Secure the machine with wheel

chock(s) to prevent it from rolling away.

Î Remove belts or cords from roller

brush.

Replacing roller brush

Replacement is due if a visible deteriora­tion in sweeping performance caused by
bristle wear is evident.

Î Park the sweeper on an even surface.
Î Set programme switch to step 1 (driv-

ing). Roller brush is raised.

Î Turn main key to "0" and remove it.
Î Secure the machine with wheel

chock(s) to prevent it from rolling away.

Î Raise slightly the waste container on

the left side and pull it out.

Î Loosen the fastening screw on the left

side-panel.

Î Remove side panel.

Î Unhook pull spring.

A Fastening screw of the under-pressure

can
B Fastening nut of the bulk waste flap
C Screw of the roller brush crank

Î Unscrew the fastening screws of the

vacuum socket and release the lever.

Î Turn the fastening nut of the bulk waste

flap and unhook the bulk waste flap.

Î Unscrew and withdraw bolt on the roller

brush swinging arm.

Î Push the roller brush cover backwards

and remove it.

Î Pull out roller brush.

Installation position of roller brush in direc­tion of travel
Î Push new roller brush into the roller

brush housing and onto the drive pin.

Note

When installing the new roller brush, en­sure correct positioning of the bristle as­sembly.

Î Position roller brush cover.
Î Fit the fastening screws and nuts.
Î Hook the draw spring in.
Î Screw on side panel.
Î Push in the waste containers on both

the sides and lock them.

Check the sweeping mirror of the
sweeping roller

Î Set programme switch to step 1 (driv-

ing). The side brush and roller brush are
raised.

Î Drive sweeper on to a smooth, even

surface covered with a visible layer of
dust or chalk.

Î Set programme switch to step 2. Roller

brush is lowered. Slightly press down
on the drive pedal and allow the sweep
brush to briefly rotate.

Î Raise roller brush.

14 English

Î Press pedal which raises bulk waste

flap and keep pressed.

Î Drive machine backwards.

The sweeping track should have an even
rectangular shape which is between 2.0
and 2.8 in (50 and 70 mm) wide.

Note

The side brush floating mounting of the roll­er brush adjusts the sweeping track as the
bristles wear down. The roller brush must
be replaced if it becomes too worn.

Adjusting and replacing sealing strips

Î Park the sweeper on an even surface.
Î Set programme switch to step 1 (driv-

ing). Roller brush is raised.

Î Turn main key to "0" and remove it.
Î Press emergency-stop button.
Î Secure the machine with wheel

chock(s) to prevent it from rolling away.

Î Raise slightly the waste containers on

both sides and pull them out.

Î Open the fastening screws of the side

panels on both sides.

Î Remove side panels.
 Front sealing flap
Î Loosen retaining nuts for the front seal-

ing strip (1) slightly (to replace, un­screw).

Î Screw on new sealing strip without fully

tightening the nuts.

Î Unscrew retaining nuts for rear sealing

strip (3).

Î Screw on new sealing strip.
 Side skirts
Î Slightly loosen retaining nuts for the

side sealing strip (to replace, unscrew).

Î Screw on new sealing strip without fully

tightening the nuts.

Î To set the floor clearance, insert a

sheet with a thickness of between 0.04
and 0.12 in (1 and 3 mm) under the
sealing strip.

Î Adjust side skirt.
Î Tighten nuts.
Î Screw on side panels.
Î Push in the waste containers on both

the sides and lock them.

Replacing dust filter

 Danger

Empty waste container before replacing
dust filter. Wear a dust mask when working
around the dust filter. Observe safety regu­lations on the handling of fine particulate
material.

Î Turn main key to "0" and remove it.
Î Press emergency-stop button.
Î Open the device hood.

Î Loosen the fastening screws.
Î Press the filter holder upwards and re-

move it.

Î Remove the lamella filter.
Î Insert new filter.

Replacing filter case seal

Î Lift filter case seal out of groove in the

cover.

Î Insert new seal.

Checking drive belt

Î Turn main key to "0" and remove it.
Î Press emergency-stop button.
Î Open the device hood.

Î Check tension of circular belt of the

side-brush; also check for wear or dam­age.

Î Check tension, wear and damages on

the V-belt of the sweep roller drive.

Î Adjust side skirt.
Î Set the distance between the sealing

strip and the floor so that the bottom
edge trails behind at a distance of be­tween 0.4-0.6 in (10-15 mm).

Î Tighten nuts.
 Rubber strip
Î If worn, replace.
Î Unscrew retaining nuts for the rubber

strip (2).

Î Screw on new rubber strip.
 Rear flap
Î Set the distance between the sealing

strip and the floor so that the bottom
edge trails behind at a distance of be­tween 0.2 and 0.4 in (5 and 10 mm).

Î If worn, replace.

Î Make sure driver engages with holes on

drive side.

Î Insert the filter holder and press down-

wards.

Î Tighten the fastening screws.

Note

Make sure when installing the new filter
that the fins are not damaged.

Î Check tension, wear and damages on

the V-belt of the sweep roller drive.

Î Tighten the V-belt at the screw if neces-

sary.

English 15

Accessories

Side brushes 6.905-626.0

With standard bristles for indoor and out­door areas.

Standard sweep roll-er4.762-430.0

Î Check tension, wear and damages on

the V-belt of the sweep roller drive.

Check suction blower

Î Check hose at the suction blower for

tightness.

Replacing the fuse

Resistant of wear and moisture. Univer­sal bristles for inside and outside clean­ing.

Roller-brush, soft 4.762-442.0

With natural bristles especially for fine
dust sweeping on smooth indoor floors.
Not resistant to wetness; not for abrasive
surfaces.

Dust filter 6.414-576.0

Roller brush, anti­static

Carpet sweeping unit 2.641-665.0

4.762-441.0

1 Automotive flat plug fuse
2Pole fuse
– Replace the automotive flat plug fuse

with the following rating: 1 A (F2) - vac­uum pump

Î Replace defective fuse.

Pole fuse

Î Replace defective fuse.

Note

A defective pole fuse may only be replaced
by a Windsor service technician or an au­thorised expert. If this fuse is defective,
check the usage conditions and the entire
control system.

16 English

Troubleshooting

Danger



Risk of injury! Before carrying out any tasks on the machine, set the main key to "0" and remove it. Press emergency-stop button.

Fault Remedy

Appliance cannot be started Sit on the driver seat, the seat contact switch gets activated

Release emergency-stop button
Insert battery plug.
Set main switch to “1”
Check fuse F1, have it replaced by Windsor customer service if required
Check battery; charge it, if needed
Inform Windsor Customer Service.

Machine is not sweeping properly Check roller brush and side brushes for wear, replace if necessary.

Check function of bulk waste flap
Check sealing strips for wear, adjust or replace as required
Check belts of sweeping drive.
Inform Windsor Customer Service.

Dust gathers in the machine Empty waste container

Check suction fan drive belt
Check sealing cover on suction fan
Check hoses of suction blower for absence of leakness.
Check dust filter, clean or replace
Check filter case seal
Close wet/dry flap
Check sealing strips for wear, adjust or replace as required
Inform Windsor Customer Service.

Poor cleaning performance at edg-esReplace side brush

Check sealing strips for wear, adjust or replace as required
Inform Windsor Customer Service.

Side brush or roller brush is not be­ing lowered

Insufficient vacuum performance Check filter case seal

Roller brush does not turn. Remove belts or cords from roller brush

Error code is displayed. Completely switch of the appliance and turn it back on.

Check fuse F2, replace if required.
Inform Windsor Customer Service.

Check sealing cover on suction fan
Check hoses of suction blower for absence of leakness.
Insert lamella filter correct; see Changing dust filter
Inform Windsor Customer Service.

Inform Windsor Customer Service.

If this error recurs, please contact the Windsor customer service department

Error code

Indicator lamp ­service

yellow green/yellow/red red red red
blinking -- -- -- x Press emergency-stop button.
blinking -- -- x -- Overtemperature on the circuit board
blinking -- -- x x Battery voltage defective
blinking -- x -- -- Drive pedal error
blinking -- x -- x Line interruption, electrical consumers
blinking -- x x -- Short circuit, electrical consumers
blinking -- x x x Error while charging
blinking x -- -- -- Performance module defective
blinking x -- -- x Built-in charging device defective
blinking x -- x -- General contactor does not open

Off Not important x -- -- Overload of the filter cleaning
Off Not important -- x -- Overlaod of the drive motor
Off Not important -- -- x Overlaod of the sweep roller

Indicator lamp ­battery charge
status indicator

Indicator lamp ­Overload of the
filter cleaning

Indicator lamp ­overlaod of the
drive motor

Indicator lamp ­Overload of the
sweep roller

Significance

English 17

Technical specifications

RRB 360

Machine data

Length x width x height in (mm) 64.4 x 38.6 x 49.6 (1635 x 980 x 1260)
Unladen weight lbs (kg) 440.9 (200)
Permissible overall weight lbs (kg) 1168.4 (530)
Driving speed mph (km/h) 3.7 (6)
Cleaning speed mph (km/h) 3.7 (6)
Climbing capability (max.) % 12
Roller brush diameter in (mm) 9.8 (250)
Roller brush width in (mm) 24.2 (615)
Side brush diameter in (mm) 16.1 (410)
Surface cleaning performance without side brushes ft
Surface cleaning performance with 1 side brushes ft
Surface cleaning performance with 2 side brushes ft
Working width without side brushes in (mm) 24.2 (615)
Working width with 1 side brushes in (mm) 35.4 (900)
Working width with 2 side brushes in (mm) 46.7 (1185)
Volume of waste container gal (l) 15.8 (60)
Protection type, drip-proof -- IPX 3

Motors

– Drive motor
Type -- Inverse speed motor for forward and re-

Type -- Wheel hub motor in front wheel
Voltage V 24
Rated current A 40
Rated power (mechanical) W 600
Type of protection -- IP 54
Speed 1/min Phaseless
– Sweeping aggregates and blower
Type -- DC permanent solenoid motor
Type -- B14
Voltage V 24
Rated current A 33
Rated power (mechanical) W 600
Type of protection -- IP 20
Speed 1/min 3600

Fuses

Fuse (F1) main fuse A 150
Fuse (F2) vacuum pump A 1

Tyres

Size, rear -- 4.00-8
Air pressure, rear psi (bar) 90 (6)

Brake

Operating brake, emergency brake -- electronic

Filter and vacuum system

Filter surface area, fine dust filte r ft
Category of use – filter for non-hazardous dust -- M
Nominal vacuum, suction system psi (kPa) 0.12 (0.8)
Nominal volume flow, suction system gpm (l/s) 649.1 (41)

Working conditions

Temperature °F (°C) 41...113 (+5...+45)
Air humidity, non-condensing % 0 - 90

Noise emission

Sound pressure level (EN 60704-1) dB(A) 69
Guaranteed sound power level (2000/14/EC) dB(A) 87

Machine vibrations

Vibration total value (ISO 5349)
Arms, steering wheel m/s
Feet, pedal m/s
Seating m/s

2

/h (m2/h) 39720 (3690)

2

/h (m2/h) 58130 (5400)

2

/h (m2/h) 76530 (7110)

verse drive

2

(m2) 43.1 (4.0)

2

2

2

1.15

0.93

0.35

18 English