Windsor Radius 30 Operator's Manual
English 3
Français 17
Español 31
Radius 30
5.962-625.0 2015980 08/07
2
English 3
Only trained and authorized persons shall
be permitted to operate a powered unit. Operators of powered units shall be qualified
as to visual, auditory, physical, and mental
ability to operate the equipment safely according to the following points.
Personnel who have not been trained to operate powered units may operate a unit for
the purposes of training only, and only under the direct supervision of the trainer. This
training should be conducted in an area
away from other units, obstacles, and pedestrians.
The operator training program should include the user’s policies for the site where
the trainee will operate the unit, the operating conditions for that location, and the specific unit the trainee will operate. The
training program shall be presented to all
new operators regardless of previous experience.
The training program shall inform the trainee that:
The primary responsibility of the operator is
to use the unit safely following the instructions given in the training program.
The training program shall emphasize safe
and proper operation to avoid injury to the
operator and others and prevent property
damage, and shall cover the following areas:
A Fundamentals of the powered units(s)
the trainee will operate, including:
(1) characteristics of the powered
unit(s), including varations between the
units in the workplace;
(2) similarities and differences from automobiles;
(3) significance of nameplate data,
warnings, and instructions affixed to the
unit;
(4) operating instructions and warnings
in the operating manual for the unit, and
instructions for inspection and maintenance to be performed by the operator;
(5) type of motive power and its characteristics;
(6) method of steering;
(7) braking method and characteristics;
(8) visibility, forward and reverse;
(9) stability characteristics with and
without load, with and without attachments;
(10) controls-location, function, method
of operation, identification of symbols;
(11) battery charging;
(12) guards and protective devices for
the specific type of unit;
(13) other characteristics of the specific
unit;
B Operating environment and its effect on
unit operation, including:
(1) floor or ground conditions including
temporary conditions;
(2) ramps and inclines;
(3) battery charging facilities;
(4) narrow aisles, doorways, overhead
wires and piping, and other areas of limited clearance;
(5) areas where the unit may be operated near other powered units, other vehicles, or pedestrians;
(6) operation near edge of dock or edge
of improved surface;
(7) other special operating conditions
and hazards which may be encountered.
C Operation of the powered unit, includ-
ing:
(1) proper preshift inspection and approved method for removing from service a unit which is in need repair;
(2) parking and shutdown procedures;
(3) other special operating conditions
for the specific application.
D Operating safety rules and practices, in-
cluding:
(1) provisions of the section „OPERATING SAFETY RULES AND PRACTICES“ in this document.
(2) other rules, regulations, or practices
specified by the employer at the location
where the unit will be used.
E Operational training practice, including:
(1) if feasible, practice in the operation
of a powered unit shall be conducted in
an area separate from other workplace
activities and personnel:
(2) training practice shall be conducted
under the supervision of the trainer;
(3) training practice shall include the actual operation or simulated performance
of all operating tasks such as maneuvering, traveling, stopping, starting, and
other activities under the conditions
which will be encountered in the use of
the unit.
Safe operation is in the responsibility of the
operator.
The operator shall develop safe working
habits and also be aware of hazardous conditions in order to protect himself, other personnel, the unit, and other material.
The operator shall be familiar with the operation and function of all controls and instruments before undertaking to operate the
unit.
Before operating the unit, operators shall
have read and be familiar with the operator’s manual for the particular unit being operated and they shall also abide by the
safety rules and practices in the following
paragraphs.
Before operating any unit, the operator
shall be familiar with unusual operating
conditions which may require additional
safety precautions or special operating instructions.
Before starting to operate the unit:
A be in operating position;
B place directional controls in neutral;
C turn switch to ON position.
Do not start or operate the unit, any of its
functions or attachments, from any place
other than from the designated operator’s
position.
Keep hands and feet inside the operator’s
designated area.
Understand unit limitations and operate the
unit in a safe manner so as not to cause injury to personnel. Safeguard pedestrians at
all times.
A Do not drive a unit up to anyone sta n d-
ing in front of an object.
B Ensure that personnel stand clear of
rear swing area before conducting turns
and maneuvers.
C Exercise particular care at cross aisles,
doorways, and other locations where
pedestrians may step into the path of
travel of the unit.
Before leaving the operator’s position:
A bring the unit to a complete stop;
B place the directional controls in neutral;
C apply the parking brake;
In addition, when leaving the unit unattended:
A stop the engine or turn off the controls;
B if the unit must be on an incline, block
the wheels.
Maintain a safe distance from the edge of
ramps, platforms, and other similar working
surfaces.
When powered units are driven on and off
highway trucks or trailers, the brakes on the
highway trucks or trailers shall be applied
and wheel chocks or other positive mechanical means shall be used to prevent
unintentional movement of highway trucks
and trailers.
When powered units are driven on and off
semitrailers that are not coupled to a tractor, supports may be needed to prevent upending or corner dipping.
Report all accidents involving personnel,
building structures, and equipment to the
supervisor or as directed.
Do not add to, or modify the unit.
Do not block access to fire aisles, stairways
or fire equipment.
Observe all traffic regulations including authorized plant speed limits. Under normal
traffic conditions, keep to the right. Maintain
a safe distance, based on speed of travel,
from the unit ahead; keep the unit under
control all times.
Yield the right of way to pedestrians and
emergency vehicles such as ambulances
and fire trucks.
Do not pass another unit traveling in the
same direction at intersections, blind spots,
or at other dangerous locations.
Operator Qualifications
Operator Training
OPERATING SAFETY RULES
AND PRACTICES
Operator Responsibility
General
Traveling
4 English
Cross railroad tracks at an angle wherever
possible. Do not park closer than 6 ft (1800
mm) to the nearest rail of a railroad track.
Keep a clear view of the path of travel and
observe for other traffic, personnel, and
safe clearances.
Ascend or descend grades slowly, and with
caution. Avoid turning, if possible, and use
extreme caution on grades, ramps, or inclines; normally travel straight up and
down.
Under all travel conditions, operate the unit
at a speed that will permit it to be brought to
a stop in a safe manner.
Make starts, stops, turns, or direction reversals in a smooth manner so as not shift load
and/or overturn the unit.
Do not indulge in stunt driving or horseplay.
Slow down for wet and slippery floors.
Before driving over a dockboard or bridge
plate, be sure that it is properly secured.
Drive carefully and slowly across the dockboard or bridge plate, and never exceed its
rated capacity.
Do not drive units onto any elevator unless
specially authorized to do so. Do not exceed the capacity of the elevator. Approach
elevators slowly, and then enter squarely
after the elevator car is properly leveled.
Once on the elevator, neutralize the controls, shut off power, and set brakes. It is
advisable that all other presonnel leave the
elevator before the unit is allowed to en te r
or leave.
When negotiating turns, reduce speed to a
safe level consistent with the operating environment. Make the turns smoothly.
Motorized hand unit operation requires special safety considerations as follows:
A never operate with greasy hands;
B foot protection is recommended;
C do not ride on the unit;
D keep feet clear of unit frame while oper-
ating.
E always keep hands and fingers inside
the protected area of the control handle;
F be cautious when traveling in reverse
due to steering characteristics;
G use caution when turning into an aisle;
H never travel at a speed greater than nor-
mal walking speed (approximately 3.5
mph [5.6 km/h]);
I always place both hands on the control
handle when operating;
J always operate with ohe hand on con-
trols.
At the beginning of each shift and before
operating the unit, check its conditon, giving
special attention to the following:
A condition of tires
B if pneumatic tires, check inflation pres-
sures
C warning and safety devices
D lights
Ebattery
F controls
G chains and cables
H limit switches
I steering mechanism
J additional items or special equipment as
specified by the user and/or manufac-
turer
If the unit is found to be in need of repair or
in any way unsafe, or contributes to an unsafe condition, the matter shall be reported
immediately to the user’s designated authority, and the unit shall not be operated
until it has been restored to safe operating
condition.
If during operation the unit becomes unsafe
in any way, the matter shall be reported immediately to the user’s designated authority, and the unit shall not be operated until it
has been restored to safe operating condition.
Do not use open flames when checking
electrolyte level in storage batteries.
Do not make repairs or adjustments unless
specifically authorized to do so.
Operation of the unit may be hazardous if
maintenance is neglected or repairs, rebuilds, or adjustments are n ot performed i n
accordance with the manufacturer’s design
criteria. Therefore, maintenance facilities
(on or off premises), trained personnel, and
detailed procedures shall be provided.
Parts manuals and maintenance manuals
may be obtained from the unit manufacturer.
In unusual cases not covered by the manuals referred above, consult the unit manufacturer.
Maintenance and inspection of the unit
shall be performed in conformance with the
following practices:
A a schedules planned maintenance, lu-
brication, and inspection system shall
be followed; consult the manufacturer’s
recommendations;
B only tranined and authorized personnel
shall be permitted to maintain, repair,
adjust, and inspect the unit, and in ac-
cordance with manufacturer’s specifica-
tions.
Before starting inspection and repair of the
unit:
A raise drive wheels free of floor or dis-
connect battery and use chocks or other
positive unit positioning devices;
B block chassis before working on them;
C disconnect battery before working on
the electrical system;
D the charger connector shall be plugged
only into the battery connector and nev-
er into the unit connector.
Operation of the unit to check performance
shall be conducted in an authorized area
where safe clearance exists.
A Before starting to operate the unit:
(1) be in operating position;
(2) place directional controls in neutral;
(3) turn switch to ON position;
(4) check function of steering, warning
devices, and breaks;
B Before leaving the unit:
(1) stop unit;
(2) place directional controls in neutral;
(3) stop the engine or turn off power;
(4) turn off the control circuit;
(5) if the unit must be left on an incline,
block the wheels.
Avoid fire hazards and have fire protection
equipment present in the work area. Do not
use any open flame to check the level or to
check for leakage of any fluid, especially
battery electrolyte. Do not use open pans of
fuel or flammable cleaning fluids for cleaning parts.
Properly ventilate work area, vent exhaust
fumes, and keep shop clean and dry.
Brakes, steering mechanisms, control
mechanisms, warning devices, articulating
axle stops, and frame members shall be
carefully and regularly inspected and maintanined in safe operating condition.
Any unit not in safe operating condition
shall be removed from service.
Precautions. Repairs shall not be made in
Class I, Class II, and Class III locations.
Repairs to the electrical system of batterypowered units shall be performed only after
the battery has been disconnected.
Operating Temperature. Where temperature of any part of the unit is found to be in
excess of its normal operating temperature
and creates a hazardous condition, the unit
shall be removed from service and shall not
be returned to service until the cause for
such overheating has been eliminated.
Fire Prevention. The unit shall be kept in a
clean condition and reasonably free of lint,
excess oil, and grease. Noncombustible
agents are preferred for cleaning the unit.
Flammable liquids [those having flash
points at or above 100°F (37,8°C)] are not
allowed. Precautions regarding toxicity,
ventilation, and fire hazard shall be appropriate for the agent or solvent used.
Nameplate Visibility: The unit type designations as shown on the nameplate and the
type markers shall not be covered over with
paint so that their identification information
is obscured.
Operator care of the unit
MAINTENANCE AND RE-
BUILD PRACTICES
FIRE SAFETY STANDARD
Maintenance
English 5
This section shall apply to batteries used in
electric units. The two types of batteries
commonly used are lead and nickel-iron.
They contain corrosive chemical solutions,
either acid or alkali, and, therefore , present
a chemical hazard. While being charged,
they give off hydrogen and oxygen, which,
in certain concentrates, are explosive.
Battery-charging installations shall be located in areas designated for that purpose;
such areas shall be kept free of extraneous
combustible materials. Facilities shall be
provided for the following:
A Flushing spilled electrolyte;
B Fire protection;
C Protecting charging apparatus from
damage by trucks; and
D Adequate ventilation for dispersal of
fumes from gasing batteries.
Where on-board chargers are used, charging shall be accomplished at locations designated for that purpose, taking into
account the electrical requirements of the
charger and facilities for fire protection.
Exception: Flushing faclilties shall not be
required if charging is accomplished without removing the battery from the vehicle.
Where handling acid concentrates greater
than 50 percent acid (above 1.400 specific
gravity), an eye-wash fountain shall be provided.
A conveyor, overhead hoist, or equivalent
material handling equipment shall be provided for handling batteries.
Chain hoists shall be equipped with loadcabin containers. Where a hand hoist is
used, uncovered battries shall be covered
with a sheet of plywood or other nonconducting material to prevent the hand chain
from shorting on cell connectors or terminals. A properly insulated spreader bar
shall be used with any overhead hoist.
Reinstalled or new batteries shall meet or
exceed the battery type marked on the unit.
Reinstalled batteries shall be positioned
properly and secured in the unit.
A carboy tilter or siphon shall be provided
where acid in carboys is used. When diluting concentrated sulfuric acid to make up
electrolyte, the acid ALWAYS shall be added to the water - not the reverse. Battery
maintenance personnel shall wear protective clothing such as eye protection, long
sleeves, and gloves.
Exception: Removal and replacement of
batteries shall not require the use of protective clothing.
Trained and authorized personnel shall
change or charge batteries.
Electrical installations shall be in accordance with NFPA 70, National Electrical
Code, and any local ordinances.
Units shall be positoned properly and
brakes shall be applied before attempting to
change or charge batteries.
Where charging batteries, the vent caps
shall be kept in place to avoid electrolyte
spray. Care shall be taken to ensure that
vent caps are functioning. The battery (or
compartment cover(s) shall be open to dissipate heat and gas.
Smoking shall be prohibited in the charging
area.
Precautions shall be taken to prevent open
flames, sparks, or electric arcs in batterycharging areas.
Tools and other metallic objects shall be
kept away from the tops of uncovered batteries.
Changing and Charging Storage
Batteries
6 English
Please read and comply with
these instructions prior to the
initial operation of your appliance. Retain
these operating instructions for future reference or for subsequent possessors.
Before first start-up it is definitely necessary to read the safety indications Nr.
5.956-250!
Safety instructions 6
Function 6
Proper use 7
Environmental protection 7
Operating and Functional Elements 8
Before Startup 9
Start up 10
Operation 10
Shutdown 11
Maintenance and care 11
Accessories 13
Troubleshooting 14
Technical specifications 15
Your sales outlet should be informed about
any transit damage noted when unpacking
the product.
– Warning and information plates on the
machine provide important directions
for safe operation.
– In addition to the information contained
in the operating instructions, all statutory safety and accident prevention regulations must be observed.
Danger
Risk of injury!
Danger of tipping if gradient is too high.
– The gradient in the direction of travel
should not exceed 12%.
Danger of tipping on unstable ground.
– Only use the machine on sound surfac-
es.
Danger of tipping with excessive sideways
tilt.
– The gradient perpendicular to the direc-
tion of travel should not exceed 12%.
– It is important to follow all safety instruc-
tions, rules and regulations applicable
for driving motor vehicles.
– The operator must use the appliance
properly. He must consider the local
conditions and must pay attention to
third parties, in particular children, when
working with the appliance.
– The appliance may only be used by per-
sons who have been instructed in han-
dling the appliance or have proven
qualification and expertise in operating
the appliance or have been explicitly
assigned the task of handling the appli-
ance.
– The appliance must not be operated by
children, young persons or persons
who have not been instructed accordingly.
Î Never leave the machine unattended
so long as the engine is running. The
operator may leave the appliance only
when the engine has come to a standstill, the appliance has been protected
against accidental movement, if necessary, by applying the immobilization
brake and the ignition key has been removed.
Note
Warranty claims will be entertained only if
you use batteries and chargers recommended by Windsor.
– Always follow the instructions of the
battery manufacturer and the charger
manufacturer. Please follow the statutory requirements for handling and disposing batteries.
– Never leave the batteries in a dis-
charged state; recharge them as soon
as possible.
– Always keep the batteries clean and dry
to avoid battery drain. Protect the batteries and avoid contact with impurities
such as metal dust.
– Do not place tools or similar items on
the battery. Risk of short-circuit and explosion.
– Do not work with open flames, generate
sparks or smoke in the vicinity of a battery or a battery charging room. Danger
of explosion.
– Do not touch hot parts of the machine
such as the drive motor (risk of burns).
– Be careful while handling battery acid.
Follow the respective safety instructions!
– Used batteries are to be disposed ac-
cording to the EC guideline 91/ 157
EWG or the corresponding national
regulations in an environment-friendly
manner.
Danger
To avoid risks, all repairs and replacement
of spare parts may only be carried out by
authorized customer service personnel.
– Only use accessories and spare parts
which have been approved by the manufacturer. The exclusive use of original
accessories and original spare parts
ensures that the appliance can be operated safely and troublefree.
– At the end of the operating instructions
you will find a selected list of spare
parts that are often required.
Danger
indicates an immediate threat of danger.
Failure to observe the instruction may result in death or serious injuries.
몇 Warning
indicates a possibly dangerous situation.
Failure to observe the instruction may result in light injuries or damage to property.
Note
indicates useful tips and important information.
The sweeper operates using the overthrow
principle.
– The side brushes (1) clean the corners
and edges of the surface and move dirt
and debris into the path of the roller
brush.
– The rotating roller brush (2) moves the
dirt and debris directly into the waste
container (3).
– The dust raised in the container is sep-
arated by the dust filter (4) and the filtered clean air is drawn off by the
suction fan (5).
Contents
Safety instructions
General notes
Drive mode
Battery-operated machines
Accessories and Spare Parts
Symbols on the appliance
Please do not sweep away
any burning substances
such as cigarettes, match
sticks or similar objects.
Risk of being squeezed or
hurt at the belts, sidebrushes, containers, pushing handle.
Symbols in the operating instruc-
tions
Function
English 7
Use this appliance only as directed in these
operating instructions.
Î The machine with working equipment
must be checked to ensure that it is in
proper working order and is operating
safely prior to use. Otherwise, the appliance must not be used.
– This sweeper has been designed to
sweep dirt and debris from indoor as
well as outdoor surfaces.
– The appliance is not intended for street
cleaning.
– The machine is not suitable for vacuum-
ing dust which endangers health.
– The machine may not be modified.
– Never vacuum up explosive liquids,
combustible gases or undiluted acids
and solvents. This includes petrol, paint
thinner or heating oil which can gener-
ate explosive fumes or mixtures upon
contact with the suction air. Acetone,
undiluted acids and solvents must also
be avoided as they can harm the mate-
rials on the machine.
– Do not sweep/vacuum up any burning
or glowing objects.
– The machine is only suitable for use on
the types of surfaces specified in the
operating instructions.
– The machine may only be operated on
the surfaces approved by the company
or its authorized representatives.
– The machine may not be used or stored
in hazardous areas. It is not allowed to
use the appliance in hazardous loca-
tions.
– The following applies in general: Keep
highly-flammable substances away
from the appliance (danger of explo-
sion/fire).
–Asphalt
– Industrial floor
– Screed
– Concrete
– Paving stones
– Carpet
Proper use
Suitable surfaces
Environmental protection
The packaging material can be
recycled. Please do not throw
the packaging material into
household waste; please send
it for recycling.
Old appliances contain valuable materials that can be recycled; these should be sent for
recycling.. Batteries and accumulators contain substances
that must not enter the environment. Please dispose off old
devices, batteries and rechargeable batteries properly.
8 English
1 Push handle
2 Lever to raise and lower the bulk waste
flap
3 Lever for forward drive
4Cover
5 Roller brush
6 Side brushes
7 Bulk waste flap
8 Waste container
9Dust filter
10 Drive wheels
11 Guiding roll with fixed position brake
12 Front sealin g stri p
13 Side sealing strip
14 Rear sealing strip (at the waste contain-
er)
15 Fastener of the side brush
16 Charger
17 Fastening screw for slider
1 Main switch
2 Lever for lowering and raising the side-
brush
3 Locking screw of the dust filter cover
4 Locking bow of the waste container
5 Filter cleaning for dust filter
6 Wet/dry flap
Remove the key:
Turn the main switch using "0" position and
pull it out.
Operating and Functional Elements
Operating field
Main switch
0/OFF Motor off
1 Motor on
A Remove the key
B Battery display
English 9
Note
The hood is unlocked with the same key as
the main switch. The key can be removed
now, when the hood is unlocked.
Î Insert the key for the main switch into
the hood lock and rotate in a clockwise
direction by 90°.
Î Pull the hood lock out by the key.
Î Open the device hood.
Î Close cover.
Î Close the device hood with the main
switch key.
To unload the machine, proceed as follows:
Î Remove the cardboard.
Î Remove the wooden blocks that secure
the wheels and raise the device from
the pallette by hand.
Î Release parking brake.
Î Loosen the fastening screws.
Î Align the pushing handle.
Î Tighten the fastening screws.
Note
Remove the waste container and move the
pushing handle to the front prior to tilting
the appliance. Do not rest the appliance on
the pushing handle.
Î Clip side brush on to driver and screw
on.
Please observe the following warning notes
when handling batteries:
Danger
Risk of explosion! Do not put tools or similar
on the battery, i.e. on the terminal poles
and cell connectors.
Danger
Risk of injury! Ensure that wounds never
come into contact with lead. Always clean
your hands after having worked with batteries.
Danger
Risk of fire and explosion!
– Smoking and naked flames are strictly
prohibited.
– Rooms where batteries are charged
must have good ventilation because
highly explosive gas is emitted during
charging.
Danger
Danger of cautic material!
– Rinse thoroughly with lots of clear water
if acid gets into the eye or comes in contact with the skin.
– Then consult a do ctor immediately.
– Wash off the acid If it com es in contact
with the clothes.
Î Open the device hood.
Î Set the batteries on to the motor carrier.
Î Secure the batteries with the holding
strap.
몇 Warning
Pay attention to correct poles.
Î Connect pole terminal (red cable) to
positive pole (+).
Î Fit the connection wires to the batteries.
Î Connect pole terminal to negative pole
(-).
Note
Before removing the battery, make sure
that the negative pole lead is disconnected.
Check that the battery pole and pole terminals are adequately protected with pole
grease.
몇 Warning
Charge the batteries before com missioning
the machine.
Danger
Risk of electric shock. Observe supply network and fuse protection. Only use the
charger in dry rooms with sufficient ventilation.
Danger
Risk of injury! Comply with safety regulations on the handling of batteries. Observe
the directions provided by the manufacturer
of the charger.
Danger
Risk of injury! The charger should be used
only if the mains cable is in an undamaged
state. Get the manufacturer, the customer
service agent or a qualified person to immediately replace a damaged mains cable.
Note
Normally, the machine is equipped with
maintenance-free batteries.
Î Open the device hood.
Î Insert the plug of the charger into the
socket.
Note
The charger has electronic controls and automatically switches off the charging process. All functions of the machine are
automatically shut down during the charging process.
The battery display shows the progress of
the charging process when the plug is inserted:
Open the device hood.
Close device hood
Before Startup
Unloading
Installing the pushing handle
Install side brush
Batteries
Safety notes regarding the batteries
Observe the directions on the
battery, in the instructions for
use and in the vehicle operating instructions!
Wear an eye shield!
Keep away children from acid
and batteries!
Risk of explosion!
Fire, sparks, open light, and
smoking not allowed!
Danger of caustic material!
First aid!
Warning note!
Disposal!
Do not throw the battery in the
trash bin!
Installing and connecting the batteries
Charge the batteries
Batteries are being
charged
glows yellow
Batteries are charged glows green
10 English
Î Disconnect the mains plug.
Î Wrap the mains cord around the handle
of the charger.
Î Close cover.
Note
Start the appliance only when the hood is
closed.
Î Park the sweeper on an even surface.
Î Switch off engine.
Î Lock parking brake.
Î Check charging status of battery.
Î Check side brush.
Î Check roller brush.
Î Shake off dust filter.
Î Empty waste container.
Note
For description, see section on Care and
maintenance.
Î Release parking brake.
Start the motor.
Î Turn the main switch to position “1”.
Note
The sweep roller and the side-brushes start
rotating.
Î Pull the lever for forward drive.
Note
The drive speed for forward drive can be
adjusted steplessly depending on the position of the lever.
Î Release the lever for forward drive. De-
vice comes to a halt.
Driving over fixed obstacles which ar e
1.2 in (30mm) high or less:
Î Raise bulk waste flap.
Î Drive forwards slowly and carefully.
Driving over fixed obstacles which ar e
more than 1.2 in (30 mm) high:
Î Only drive over these obstacles using a
suitable ramp.
Danger
Risk of injury! If the bulk waste flap is open,
stones or gravel may be flung forwards by
the roller brush. Make sure that this does
not endanger persons, animals or objects.
몇 Warning
Do not sweep up packing strips, wire or
similar objects as this may damage the
sweeping mechanism.
Note
To achieve an optimum cleaning result, the
driving speed should be adjusted to take
specific situations into account.
Note
To sweep up larger items u p t o a h eight of
2.0 in (50 mm), e.g. cigarette packs, the
bulk waste flap must be raised briefly.
Raising bulk waste flap:
Î Pull the lever for raising the bulk waste
flap.
Lowering the bulk waste flap:
Î Release the lever for raising the bulk
waste flap.
Note
An optimum cleaning result can only be
achieved if the bulk waste flap has been
lowered completely.
Î Move the lever to lower the side brush
to the front. The side brush will be low-
ered.
Note
During operation, the waste container
should be emptied at regular intervals.
Note
During operation, the dust filter should be
shaken off and cleaned at regular intervals.
Î Close wet/dry flap
Î Open wet/dry flap.
Note
This protects the filter from moisture.
The battery display shows the charging status of the batteries during operation:
Î Pull the handle of the filter clean-off out
several times and reinsert it.
Note
– Make sure the seal strip is not damaged
while emptying the waste container.
– The max. load of the waste container is
88.2 lb s (40 kg).
Î Shake off dust filter.
Î Pull lock bow of the waste container up-
ward.
Î Pull out the waste container.
Î Empty waste container.
Î Push in the waste container.
Î Push lock bow of the waste container
downward.
Switch off engine.
Î Turn the main switch to position “0”.
Î The side-brushes lift up.
Î Lock parking brake.
Î Turn the main switch using "0" position
and pull it out.
몇 Warning
The appliance must be secured against
slippage during transport.
Î Switch off engine.
Î Turn the main switch using "0" position
and pull it out.
Î Lock parking brake.
Î Secure the wheels of the machine with
wheel chocks.
Î Secure the machine with tensioning
straps or cables.
Charger is defective glows red
Battery poled or is not
connected
slowly blinks
red
Battery defective blinks red fast
After charging
Start up
General notes
Inspection and maintenance work
Operation
Starting the machine
Drive the machine
Drive forward
Dry run
Driving over obstacles
Sweeping mode
Sweeping with bulk waste flap raised
Sweeping with side brushes
Sweeping dry floors
Sweeping damp or wet floors
Battery display
full glows green
30% capacity remain-
ing
glows yellow
10% capacity remaining
blinks red
Protection against total
discharge; the appliance is switched off
glows red
Cleaning the dust filter
Emptying waste container
Turn off the appliance.
Transport
English 11
1 Tie-down area above the pushing han-
dle
2 Tie-down area under the device hood
Note
– Observe markings for fixing points on
base frame (chain symbols).
– Do not kink the bowden or sheathed ca-
bles.
If the sweeper is going to be out of service
for a longer time period, observe the following points:
Î Park the sweeper on an even surface.
Î Switch off engine.
Î Turn the main switch using "0" position
and pull it out.
Î Lock parking brake.
Î Lock the sweeper to ensure that it does
not roll off.
Î Raise roller brush. Thus, engage both
adjustment levers in the top boring.
Î The side-brushes lift up.
Î Clean the inside and outside of the
sweeper.
Î Park the machine in a safe and dry
place.
Î Disconnect batteries.
Î Charge batteries and recharge approx.
every 2 months.
– Maintenance work may only be carried
out by approved customer service outlets or experts in this field who are familiar with the respective safety
regulations.
– Mobile appliances used for commercial
purposes aer subject to safety inspections according to VDE 0701.
몇 Warning
Risk of damage! Do not clean the appliance
with a water hose or high-pressure water
jet (danger of short circuits or other damage).
Danger
Risk of injury! Wear dust mask and protective goggles.
Î Open the device hood.
Î Clean machine with a cloth.
Î Blow through machine with com-
pressed air.
Î Close cover.
Î Clean the machine with a damp cloth
which has been soaked in mild detergent.
Note
Do not use aggressive cleaning agents.
Daily maintenance:
Î Check the sweeping roller and the side
brush for wear and wrapped belts.
Î Check function of all operator control el-
ements.
Î Check functioning of all indicator lamps.
Weekly maintenance:
Î Check tension, wear and tear and func-
tioning of the drive belts.
Î Check the smooth running of the brush
cables and the moveable parts
Î Check the gasket in the sweeping area
for position and wear.
Î Check the sweeping track of the sweep-
ing roller.
Î Clean the dust filter.
Note
For description, see section on Care and
maintenance.
Note
Where maintenance is carried out by the
customer, all service and maintenance
work must be undertaken by a qualified
specialist. If required, a specialized Windsor dealer may be contacted at any time.
Maintenance to be carried out after 20 operating hours:
Î Carry out initial inspection.
Maintenance to be carried out every 100
operating hours
Maintenance to be carried out every 300
operating hours
Maintenance to be carried out every 500
operating hours
Note
In order to safeguard warranty claims, all
service and maintenance work during the
warranty period must be carried out by the
authorized Windsor Customer Service in
accordance with the maintenance booklet.
Preparation:
Î Park the sweeper on an even surface.
Î Turn the main switch using "0" position
and pull it out.
Î Lock parking brake.
Danger
Risk of injury!
The engine requires approx. 3-4 seconds
to come to a standstill once it has been
switched off. During this time, stay well
clear of the working area.
– Pull out the battery plug or clamp the
batteries while working on the electrical
unit.
– Allow the machine sufficient time to cool
down before carrying out any maintenance and repair work.
– Do not touch any h ot parts, such as the
drive motor.
Note
Remove the waste container and move the
pushing handle to the front prior to tilting
the appliance. Do not rest the appliance on
the pushing handle.
Î Switch off the appliance prior to clean-
ing and performing any maintenance
tasks or replacing parts.
This must be adjusted if the drive performance of the appliance becomes insufficient when driving uphill.
Î Loosen counter-nut.
Î Adjust the adjustment screw.
Î Tighten the counter-nut.
Î Lock parking brake.
Î Remove the waste container.
Î Remove belts or cords from roller
brush.
Replacement is due if a visible deterioration in sweeping performance caused by
bristle wear is evident.
Note
Remove the waste container and move the
pushing handle to the front prior to tilting
the appliance. Do not rest the appliance on
the pushing handle.
Î Lock parking brake.
Î Remove the waste container.
Î Tilt the appliance rearward.
Î Lift the waste flap, press in the bearing
cap and swivel the roller brush toward
the front.
Î Pull out roller brush.
Shutdown
Maintenance and care
General notes
Cleaning
Cleaning the inside of the machine
External cleaning of the appliance
Maintenance intervals
Maintenance by the customer
Maintenance by Customer Service
Maintenance Works
General notes on safety
Adjust the Bowden cable of the acceleration drive
Checking roller brush
Replacing roller brush
12 English
Î Attach the new roller brush to the drive
pin (left).
Î Engage the bearing cup into the boring
of the roller brush swinging arm on the
opposite side.
몇 Warning
Risk of damage! Make sure that no bristles
are jammed into the boring of the roller
brush swinging arm.
Note
Once the new roller brush has be e n in stalled, the sweeping track must readjusted.
Î Raise the sweeper from the front and
drive it on to a smooth, even surface
covered with a visible layer of dust or
chalk.
Î Lock parking brake.
Î Let the sweeping roller rotate for ap-
prox. 15-30 seconds.
Î Raise the sweeper at the front and drive
it towards the side.
The sweeping track should have an even
rectangular shape which is between 1.2
and 1.6 in (30 and 40 mm) wide.
Adjust sweeping track:
Î Adjust the left and right adjustment le-
vers and engage into the same boring.
– Engage adjustment lever into the lower
boring (+): Sweeping track becomes
bigger
– Engage the adjustment lever into the
upper boring (-): Sweeping track becomes smaller
Î Check sweeping mirror.
Replacement is due if a visible deterioration in sweeping performance caused by
bristle wear is evident.
Note
Remove the waste container and move the
pushing handle to the front prior to tilting
the appliance. Do not rest the appliance on
the pushing handle.
Î Unscrew 3 screws from the underside
of the side brush.
Î Remove the wiper blade.
Î Clip new side brushes on to driver and
screw on.
Adjustment is necessary if a visible deterioration in sweeping performance caused by
side-brush is evident.
Î Release the wing nut.
Î Adjust the adjustment screw.
Î Tighten the wing nut.
– Adjustment is necessary if the front
waste flap cannot be raised wide
enough.
– The Bowden cable needs to be re-
leased a little if the sweeper results become poorer, for e.g. due to the wearing
of the front lip.
Î Loosen counter-nut.
Î Adjust the adjustment screw.
Î Tighten the counter-nut.
Note
Remove the waste container and move the
pushing handle to the front prior to tilting
the appliance. Do not rest the appliance on
the pushing handle.
Front sealing flap
Î Loosen the fastening screws of the side
skirt.
Î Adjust or replace sealing strip.
Î Set the distance between the sealing
strip and the floor so that the bottom
edge trails behind at a distance of between 0-0.4 in (0-10 mm).
Î Adjust side skirt.
Î Tighten the fastening of the side skirt.
Rear flap
Î Remove the waste container.
Î Loosen the fastening screws of the side
skirt.
Î Adjust or replace sealing strip.
Î Set the distance between the sealing
strip and the floor so that the bottom
edge trails behind at a distance of between 0-0.4 in (0-10 mm).
Î Tighten the fastening of the side skirt.
Side skirts
Î Loosen the fastening screws of the side
skirt.
Î Adjust or replace sealing strip.
Î To set the floor clearance, insert a
sheet with a thickness of max. 0.08 in
(2 mm) under the sealing strip.
Î Adjust side skirt.
Î Tighten the fastening of the side skirt.
Danger
Empty waste container before replacing
dust filter. Wear a dust mask when working
around the dust filter. Observe safety regulations on the handling of fine particulate
material.
Î Lock parking brake.
Î Shake off dust filter.
Î Open the locking screw of the dust filter
cover in a counterclockwise direction.
Î Lift the dust filter cover.
Î Replace dust filter Make sure the dust
filter is inserted correctly (see figure).
Î Screw in the locking screw all the way.
몇 Warning
If the locking screw is not tightened all the
way, there may be damages.
Note
Make sure when installing the new filter
that the fins are not damaged.
Check and adjust roller brush sweeping
track
Setting range (-) 1...10 (+)
Minimum sweeping track 1
Maximum sweeping track 10
New roller brush 1...3
Replacing side brush
Adjust side-brush lowering
Adjust the raising of the front waste flap
Adjusting and replacing sealing stri ps
Replacing dust filter
English 13
The fuses are located in the charger.
Replacing fuses
Accessories
Hard side-brushes 6.905-625.0
For removing stubborn dirt in the external
area; resistant to moisture.
Roller-brush, soft 6.906-886.0
With natural bristles especially for fine
dust sweeping on smooth indoor floors.
Not resistant to wetness; not for abrasive
surfaces.
Roller-brush, hard 6.906-885.0
For removing stubborn dirt in the external
area; resistant to moisture.
Roller brush, antistatic
6.906-950.0
Carpet sweeping unit 2.641-571.0
Includes: Lint trap, antistatic roller brush,
triple steering roller
14 English
Troubleshooting
Fault Remedy
Appliance cannot be started Close appliance hood
Charge the batteries
Check overload fuse
Inform Windsor Customer Service.
Engine is running but machine is not moving Adjust the Bowden cable of the acceleration drive
Checking the V-Belt
Inform Windsor Customer Service.
Device comes to halt while climbing a slope Drive over a path with lesser slope
Check overload fuse
Adjust the Bowden cable of the acceleration drive
Checking the V-Belt
Inform Windsor Customer Service.
Machine is not sweeping properly Check roller brush and side brushes for wear, replace if necessary.
Check function of bulk waste flap
Release the Bowden cable of the bulk waste flap (adjustment screw)
Check belts for tension and functioning; replace, if required
Adjust roller mirror
Replacing roller brush
Inform Windsor Customer Service.
Dust gathers in the machine Check function of bulk waste flap
Release the Bowden cable of the bulk waste flap (adjustment screw)
Check dust filter, clean or replace
Empty waste container
Replace sealing profile at the waste container
Check the seal on the dust filter
Check sealing strips for wear, adjust or replace as required
Poor cleaning performance at edges Adjust side-brush lowering
Replace side brush
Lower the side brushes
Check the drive belt of the side brush
Inform Windsor Customer Service.
Side-brush raising does not function Check Bowden cable of the side-brush raising
Inform Windsor Customer Service.
The new roller brush brushes against the waste
container
Correct the setting of the sweep track; for this, engage both adjustment levers into the
upper boring (1...3)
English 15
Technical specifications
Radius 30
Machine data
Length x width x height (pushing handle unfolded) in (mm) 56.3 x 29.5 x 46.9 (1430 x 750 x 1190)
Length x width x height (pushing handle folded in) in (mm) 45.7 x 29.5 x 36.6 (1160 x 750 x 930)
Weight (without batteries) lbs (kg) 174.2 (79)
Weight (with batteries) lbs (kg) 275.6 (125)
Driving and sweeping speed mph (km/h) 2.8 (4.5)
Climbing capability (max.) % 12
Roller brush diameter in (mm) 10.4 (265)
Side brush diameter in (mm) 16.1 (410)
Surface area, max. ft
2
/h (m2/h) 36600 (3400)
Working width without side brushes in (mm) 21.7 (550)
Working width with side-brush in (mm) 29.5 (750)
Volume of waste container gal (l) 10.6 (40)
Protection type, drip-proof -- IPX 3
Engine
Type -- DC permanent solenoid motor
Direction of rotation, right
Voltage V 24
Rated current A 22
Rated power W 400
Speed 1/min 2750
Type of protection -- IP 20
Electrical fuses
Central A 50
Protection against total discharge -- via relay
Filter and vacuum system
Filter surface area, fine dust filter ft
2
(m2) 19.4 (1.8)
Category of use – filter for non-hazardous dust -- L
Nominal vacuum, suction system psi (kPa) 0.07 (0.5)
Nominal volume flow, suction system gpm (l/s) 712.4 (45)
Working conditions
Temperature °F (°C) 23...104 (-5...+40)
Air humidity, non-condensing % 0 - 90
Noise emission
Sound pressure level (EN 60704-1) dB(A) 64
Guaranteed sound power level (2000/14/EC) dB(A) 81
Machine vibrations
Vibration total value (ISO 5349)
Upper limbs m/s
2
1.19
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