Windsor QK32, QQK32 Operating Instructions Manual
V
MODEL: QK32
QQK32
Operating Instructions (ENG)
Mode d’emploi (FR)
Bedienungsanweisung (GER)
Lire attentivement le mode d’emploi avant la mise en service de la machine.
V
IPX4
Read instructions before operating the machine.
Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.
QUICK 98560 09/14/01
OPERATIONS
Machine Data Log........................................2
Table of Contents.........................................1-1
Safety...........................................................2-1
Safety Label Locations.................................2-2
Technical Specifications...............................3-1
Preparing for Operations..............................3-2
Controls........................................................3-3
Machine Operation.......................................3-8
Pre-run Inspection.................................3-8
Starting Machine...................................3-8
Emergency Stop Procedure...................3-8
Filling Machine......................................3-8
Scrubbing Operation..............................3-9
Emptying and Cleaning Tanks ............ 3-10
Machine Transport and Storage................3-11
Towing or Pushing.............................. 3-11
Tie-Downs.......................................... 3-11
Jacking............................................... 3-12
Machine Storage................................3-12
MAINTENANCE
General..................................................... 4-1
Directional Control Systems...................... 4-1
Scrub Head............................................... 4-1
Scrub Brushes.....................................4-2
Scrub Deck Removal........................... 4-3
Scrub Deck Skirt and Side Squeegee..4-3
Squeegee.................................................. 4-3
Squeegee Blades..................................4-4
Replacing/Rotate...................................4-4
Remove Squeegee Tool........................4-4
Adjusting Squeegee.............................. 4-5
Drive Chain ...............................................4-6
Brakes....................................................... 4-6
Tires and Wheels...................................... 4-6
Vacuum Motor...........................................4-6
Batteries.................................................... 4-7
To Charge Batteries...............................4-8
To Install Batteries.................................. 4-8
To Remove Batteries..............................4-9
Fuse Link ..................................................4-9
Service Schedule...................................... 4-10
Machine Troubleshooting..........................4-11
Propelling System Troubleshooting........... 4-12
User Stocking List.....................................4-13
Electrical Schematic..................................4-14
TABLE OF CONTENTS
PARTS LIST
Battery Group...........................................5-1
Brake Group.............................................5-3
Circuit Breaker Group............................... 5-5
Electrical Components Group...................5-7
Floor Group.............................................. 5-9
Front Wheel Group................................... 5-11
Pedal Group .............................................5-13
Rear Wheel Group.................................... 5-15
Safety Switch Group................................. 5-17
Recovery Tank Group...............................5-19
Scrub Brush/Pad Driver Group................. 5-21
Scrub Head Group.................................... 5-23
Side Squeegee Group.............................. 5-25
Scrub Head Lift Group.............................. 5-27
Seat Group...............................................5-29
Solution Tank Group................................. 5-31
Solution Control Group.............................5-33
Squeegee Group......................................5-35
Squeegee Lift Group.................................5-37
Decal Group............................................. 5-39
Touch Pad Group.....................................5-41
Vacuum Group .........................................5-43
Steering Group.........................................5-45
Wiring Group............................................ 5-47
Front Harness...........................................5-51
Drive Motor/Touch Pad Harness............... 5-53
Rear Main Harness................................... 5-55
Touch Pad Harness/Touch Pad................ 5-57
Warranty................................................... 5-59
QUICK 98560 09/29/00
1-1
SAFETY
The following symbols are used throughout this
guide as indicated in their descr ipt ions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified
by signal words-WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined
by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which
COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could
result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be
followed for safe operation of equipment.
Report machine damage or faulty operation
immediately. Do not use the machine if it is not in
proper operating condition. Following is information
that signals some potentially dangerous conditions
to the operator or the equipment. Read this
information carefully. Know when these conditions
can exist. Locate all safety devices on the machine.
Please take the necessary steps to train the
machine operating pers onne l.
FOR SAFETY:
DO NOT OPERATE MACHINE:
• Unless Trained and Authorized.
• Unless Operation Guide is Read and
understood.
• In Flammable or Explosive areas.
• In areas with possible falling objects.
• Before use all covers and doors shall be put in
the positions specified on the instructions.
WHEN USING MACHINE:
• Use caution when backing when backing
machine.
• Do nut carry riders on the machine.
• During operation attention shall be paid to other
persons, especially children.
• Always follow basic safety an d traffic rules.
• Go slow on slippery surfaces and grades.
• When leaving unattended, secure against
unintentional movement.
WHEN SERVICING MACHINE:
• Avoid moving parts. Do not wear loose clothing;
jackets, shirts, or sleeves when working on the
machine.
• Block machine tires before jacking machine up.
• Use hoist or jack of adequate capacity to lift
machine.
• Disconnect battery connections bef or e work ing
on machine.
• Avoid contact with battery acid.
• Use Windsor supplied replacement parts.
! CAUTION
This machine is not suitable for picking up
health endangering or hazardous dust.
! WARNING
This appliance has been designed for use with
the brushes specified by the manufacturer. The
fitting of other brushes may affect its safety.
! WARNING
Batteries emit hydrogen gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
! WARNING
Flammable materials or reactive metals can
cause explosion or fire. Do not pick up these
materials.
! WARNING
Hazardous voltage. Shock can result.
Disconnect batteries before working on machine.
Only qualified personnel should work inside
machine.
! WARNING
Machine can emit excessive noise. Consult with
your regulatory agency for exposure limits.
Hearing loss can result. Wear hearing
protection.
! CAUTION
This machine is not approved for use on public
paths or roads.
BEFORE LEAVING OR SERVICING MACHINE:
• Stop on a level surface.
• Set the parking brake.
• Turn off the machine.
• Remove key from switch.
2-1
QUICK 98560 09/20/99
SAFETY LABEL LOCATION
NOTE: These drawing indicate the location of safety labels on the floor scrubber. If at any time, the labels
become illegible contact your Windsor representative for prompt replacement.
TOP VIEW WITH COVER OPEN
CAUTION
Explosive Gas Is Given Off
By Batteries During Charge.
1. Keep Battery Compartment
Cover Open.
2. No Smoking, Flame Or
Sparks In Area.
3. Charge Only In Well
Ventilated Area.
BATTERY CAUTION 80885
MANUAL DECAL 50776
FOR SAFETY
1. Do Not Operate Machine:
-Unless Trained And Authorized.
-Unless Operation Manual Is Read.
And Understood.
-In Flammable Or Explosive Areas.
-In Poorly Ventilated Areas.
2. Do Not Raise Hopper:
-Unless Machine Is On A Level
Surface.
-Unless Main And Side Brooms
Are Turned Off.
3. Do Not Use Flammable Cleaning
Agents.
4. Check For Fuel Leaks
5. Go Slow On Grades And Slippery
Surfaces.
6. Before Leaving Machine:
-Stop On Level Surface.
-Turn Off Key And Set Parking
Brake.
-When Parking Remove Key.
7. Use Quadra Company Supplied Or
Equivalent Replacement Parts.
SAFETY DECAL 80814
PARKING BRAKE
DECAL 82802
SAFETY DECAL 81505
WARNING
Flammable
Materials Can
Cause Explosion
Or Fire.
Do Not Pick Up
Flammable
Materials.
SAFETY DECAL 81494
WARNING
Flammable
Materials Can
Cause Explosion
Or Fire.
Do Not Use
Flammable
Materials In Ta n k.
QUICK 98560 09/20/99
2-2
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Normal Power 2.8 kW
Rated Voltage 24 VDC
Rated Amperage 115 amps
Batteries 4 x 6 volt 250-250 A/H
Scrub Brush Motors 2 x .75 hp (0.56 kW)
Vacuum Motors 1 x .75 hp (0.56 kW) Standard, second motor optional
Propelling Motor .75 hp (0.56 kW)
Mass (GVW) 1780 lbs. (810 kg)
Weight empty without batteries 810 (302 kg)
Solution Control Gravity feed, fully variable with automatic shut off in neutral.
Solution tank capacity 30 gal. (113.5 liter)
Recovery tank capacity 30 gal. (113.5 liter)
Scrub brush 2 dia. X 16 in. (5 cm x 40.5 cm)
Scrub brush pressure 0-150 lbs. (0-68 kg) 4 automatic pressure settings
Scrub brush speed 200 rpm
Tires (QK32)
(QQK32)
Foundation Pressure (at recommended tire psi) 35 lbs/in.²
Maximum Speed 3.7 miles/hour (5.95 km/hour)
Coverage 46,200 ft² /hour @ 3.5 mph with 2 in. overlap
Frame construction Welded cold rolled steel and steel plated
Brakes Self centering mechanical 8 in. (20.3 cm) disc with hand lock
Minimum aisle u-turn width 66 in (168 cm)
Steering Rack and Pinon
Ramp climbing 7.5 degrees
Height 53 in. (135 cm)
Length 61 in.(155 cm) without counterweighed bumper
Length 64 in. (163 cm) with counterweighted bumper
Width without squeegee 37.75 (96 cm)
Width with squeegee 41 in (104 cm)
Width of scrub path 32 in. (81 cm)
12 in. (30.5 cm) pneumatic non-marking standard
12 in. (30.5 cm) Black Knobby Foam Fill
parking brake.
LENGTH
The sound pressure level at the operators ear
was measured to be 73 dBA. This was a
nearfield, broad-band measurement taken in a
typical commercial environment on a tile floor .
This appliance contains no possible source of
impact noise. The instantaneous sound
pressure level is below 63 Pa.
3-1
HEIGHT
WIDTH
The weighted root mean square acceleration at
the operator’s arms was measured to be below
2.5 m/s² . This was a tri-axial, third-octive band
measurement made during normal operation on
a composite tile floor. The measurement and
related calculations were made in accordance
with ANSI S3.34-1986.
QUICK 98560 03/17/01
PREPARING FOR OPERATION
The machine has been delivered to you by your
dealer serviced and ready for operation. Should any
discrepancies exist contact your dealer immediately.
BEFORE OPERATING THE QUICK©
1. Before operating check the machine for any
shipping damage. Report any damage to your
dealer.
2. Complete the machine data sheet on page 2.
3. Read this manual carefully before operating or
servicing the machine.
! CAUTION
Do not operate machine unless operation manual is
read and understood.
! CAUTION
Wear safety glasses when servicing the
batteries. Avoid contact with battery acid.
4. Check the electrolyte level of the batteries. See
“Batteries” in the Maintenance section.
5. Check the specific gravity of the batteries to
determine the charge for the batteries. See
“Batteries” in the Maintenance section.
6. Check for proper connection of the
batteries/battery to machine.
7. Check squeegee wheels for free movement.
8. Check the squeegee for proper adjustment.
9. Check for proper brush installation.
10. Check the scrub head side squeegee for proper
installation and adjustment.
11. Check tires for damage and proper inflation.
QUICK 98560 09/20/99
3-2
CONTROLS
Q
X
K
S
R
P
F
G
A
A. Key Operated Switch
B. Directional Control Pedal
C. Brake Pedal
D. Parking Brake
E. Comfort Zone Operators Seat
F. Brush Motor/Lift Switch
G. Squeegee/Vacuum Motor Switch
H. Solution Control
I. Emergency Stop Button
J. Hour Meter
K. Battery Condition Indicator
L. Steering Wheel
M
CONTROL PANEL QUICK
M. Horn Button
N. Circuit Breakers
O. Fuses
P. Bru sh Pre ssu r e Swit ch
Q. Optional Pump Switch
R. Brush Circuit Breaker Monitor
S. Full Recovery Tank Indicator
T. Solution Tank Cover
U. Recovery Tank Drain Hose
V. Lid
W. Solution Tank Drain Hose
X. Recycle Option Switch
3-3
QUICK 98560 09/20/99
CONTROLS
T
Q
R
O
X
H
N
B
L
V
E
W
I
D
J
U
C
QUICK 98560 09/20/99
3-4
CONTROLS
A. KEY OPERATED SWITCH
The key switch controls the power for machine
functions. All touch panel switches are controlled by
the key switch. To operate the machine, turn the
key clockwise. To turn off the machine, turn the key
counter-clockwise. Turning off the key switch will
immediately stop the brushes, vac u um motors,
optional recycle pump, and also stop the actuators
for the deck and squeegee.
NOTE: Turning the key switch off during normal
running operation will stop all motors and actuators.
When the key is turned back on the system will
assume they are in the normal parked mode (s cr ub
deck up, squeegee up, and motors off). Any touch
panel command will send the selected system to the
working position regardless of the position it was in
when the key switch was turned off. This is normal
and will not damage machine.
FOR SAFETY: Always remove the key when
machine is unattended or during service to
prevent unauthorized movement.
B. DIRECTIONAL CONTROL PEDAL
This pedal controls the direction of travel and the
speed of the vehicle.
D. PARKING BRAKE
The parking brake lever is located on the left side of
the steering pedestal. With the service brakes fully
applied pulling the lever toward the operator then
releasing the brake pedal sets the parking brake. To
release the parking brake simply tap the brake
pedal.
FOR SAFETY: Always park on a level surface,
turn the machine off, and set the parking brake
before leaving the machine of before servicing
the machine.
E. COMFORT ZONE OPERATOR SEAT
F. BRUSH MOTOR/LIFT SWITCH
One touch on the control panel “brush” switch
automatically lowers the scrub head to the “light
Scrub” position, turns on both brush drive motors,
turns on the vacuum motor, and lowers the
squeegee. Three sets of LED’s will light on the
touch panel. The first, indicates the brush pressure
setting. The second, shows that the brush motors is
lowering. The third lights to show the vacuum motor
has been activated as well as the squeegee.
Touching the switch again turns off the brushes and
returns the scrub deck to the up position. The two
LED indicators are turned off. Also the squeegee
will raise after a delay of 15 seconds and in an
additional 15 seconds the vacuum motor will turn off.
If the scrub deck is lowered without brushes installed
the brush motors will stop, the deck will raise and all
four of the brush pressure LED’s will flash
continuously until the brush s witc h has been
pressed once again.
Slowly pressing the front of the pedal causes the
machine to travel forward. Pressing the rear of the
pedal causes the vehicle to travel in reverse. The
vehicle speed can be controlled by varying the
pressure on the front of the pedal.
FOR SAFETY: the vehicle can coast for a short
distance after releasing the directional pedal.
Remove food from pedal and use brakes to slow
or stop the machine.
C. BRAKE PEDAL
The brake pedal is located on the floor to the left
side of the steering column. This pedal operates the
disc brake on the two front wheels. To slow or stop
the vehicle, apply pressure to the brake pedal.
3-5
QUICK 98560 09/20/99
G. SQUEEGEE/VACUUM MOTOR SWITCH
A touch panel switch (with LED indicator) lowers the
squeegee and turns on the vacuum motors. This
switch will also shut off the vacuum motor/motors
and raise the squeegee if double scrubbing is
required. The LED will light when the squeegee is in
the down position. Pressing the switch again raises
the squeegee fully and turns off the vacuum motors
after approximately 15 seconds.
H. SOLUTION CONTROL
The slide lever mounted to the electric panel
controls the solution flow to the scrub deck. Pushing
the lever toward the down position allows full flow to
the floor. Pulling the lever to the up position
gradually reduces flow to full off. If the brush motors
are turned off a secondary valve automatically
interrupts the flow until the motors are turned on
again. This feature aides in preventing an
unintentional draining of the solution tank and allow
the operator to adjust the amount of solution to the
floor without resetting each time the scrubbing
operation is interrupted.
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