Windsor PRSD, PRSDJ Operating Instructions Manual

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Page 1

Models: Voltage

PRSD 115V PRSDJ 100V

Operating Instructions (GB/USA)

UL LISTING COVERS 115V

PRSD MODEL ONL

Read these instructions before operating the machine.

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IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance basic precautions should always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE

! WARNING

1. Use only indoors. Do not use outdoors or expose to rain.

2. Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children.

3. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

4. Do not operate machine with any opening blocked. Keep openings free of debris that may reduce air flow.

5. Keep hair, loose clothing, fingers and all parts of the body away from openings.

6. Do not use machine as a step.

7. Machine can cause a fire when operating near flammable vapors or materials. Do not operate

this machine near flammable fluids, dust, or vapors.

8. This machine is not suitable for picking up health endangering dust.

9. Maintenance and repairs must be done by qualified personnel. Maintain adjustments on machine

as specified.

10. Keep hands, feet, strings and ties from all moving parts while the machine is in operation.

To reduce the risk of fire, electric shock or injury:

11. Do not allow engine to run unattended.

12. Do not leave the machine unattended. Turn machine off when not in use and before servicing.

13. If the machine is no t working properly, has been dropped, left outdoors or dropped into water,

return it to an authorized service center.

14. Do not handle the plug or machine with wet hands.

15. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

16. Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding

the machine.

17. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.

18. Do not pull/r un machine over cord. Keep cord away from heated surfaces.

19. Use accessory tools when cleaning on stairs. Use extra caution when cleaning on stairs.

20. Connect to a properly grounded outlet. See Grounding Instructions.

21. Do not operate without filters (dry or wet) in place.

22. Do not vacuum anything that is burning or smoking, such as cigarettes, matches or hot ashes.

23. Turn off all controls before unplugging.

24. Do not run without adequate solution in tank.

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SAFETY SYMBOLS & GROUNDING INSTRUCTIONS

The following symbols are used throughout this guide as indicated in their descr ipt ions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which

COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices whic h c ou ld

result in minor personal injury or product or property damage.

FOR SAFETY: To identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do no t use the machine if it is not in proper operating c ondition. Followin g is information that signals some potentially dangerous conditions to the operator of the equipment. Read this information carefully. Know when these conditions can exist. Locate a ll safet y devices on the m achine . Please take the necessary steps to train the machine operating pers onne l.

the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be insta ll ed b y a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing: jackets, shirts or sleeves when working on the machine. Use Windsor approved replacement parts.

INSPECTION:

Carefully unpack and inspect your mini-extractor f or shipping damage. Each unit is operated and thoroughly inspected before shipping and any damage is the responsibility of the carrier, who should be notified immediately.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce

! WARNING

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit th e outle t, have a proper outlet installed by a qualified electrician.

EXTENSION CORDS:

If an extension cord is us e d, th e wire size mus t be at least one size larger than the power cord on the machine. This m ini-extractor is equipped with a 25 ft. 16/3 power cord. Do not ex ceed the 50 Ft. cord

limit.

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OPERATION & MAINTENANCE

A. SET UP AND OPERATION

1. Upon removing your new mini-extractor from the

box, loosen the two latches at either end of the machine that secure the recovery tank to the solution tank. Remove the recovery tank from the solution tank.

2. Pour up to 2 U.S. gallons (7.6 liters) of clean, hot water into the blue solution tank. To avoid

possible tank distortion, water temperature must not exceed 140°°°°F (60°°°°C). Add a non-

foaming cleaning solution concentrate for use in hot water extractors at the proportions noted on the container (see list below).

3. Place the recovery tank back onto the solution tank and refasten the two latches.

4. Plug the power cord into grounded outlet (see GROUNDING INSTRUCTIONS).

5. Connect the vac and cleaning tool hoses to the extractor. Insure that the female solution hose coupler is securely locked onto the male coupler on the extractor.

WARNING!! To prevent possible disease hazard, before attempting to clean bodily fluids spills, you must kill any viruses, germs or bacteria present in the bodily fluid.

SUITABLE INCOMPATIBLE CHEMICALS CHEMICALS

Alkalis Aldehydes Clorox II Bleach Aromatic Hydrocarbons Defoaming Agents Butyls Detergents Carbon Tetrachloride Hydroxides Clorox* Oxygen Bleaches Chlorinated Bleach es Soaps Chlorinat ed H ydroc arbons Sta-Puf Fab.Softener* D-Limonene Vinegar Lysol* White Monday Bleach* Methyls (MEK)

Perchlorethylene (perc)

• Registered Phenols Trademark Thichlorethylene

6. Turn on the power switch on the side of the extractor. Squeeze the solution lever on the cleaning tool to spray cleaning solution and place the vacuum head on the surface to be cleaned.

IMPORTANT: ALWAYS TEST UPHOLSTERY FOR COLOR FASTNESS IN AN INCONSPICUOUS PLACE. Also, to avoid prolonged drying times, do not spray too much solution in any one area.

the solution reaches the FULL mark, shut off extractor, loosen the latches and empty the recovery tank.

WARNING! DO NOT operate the extractor if the solution level is above the FULL mark on the recovery tank; water could be drawn directly into the vac motor and this will damage the motor.

NOTE: The solution tank is not intended to run dry. When using this extractor for vacuum pickup only, insure that the pump switch is turned off.

B. WHEN FINISHED OPERATING

WARNING!! Before making any adjustments or performing maintenance, disconnect the power cord from the electrical source.

1. Empty recovery tank completely and rinse it

several times to remove any dirt or debris that may be left behind.

2. Tip the solution tank to the rear over a sink to drain any unused cleaning solution and rinse with clean water to remove any suds left by the cleaning chemicals.

3. Check the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions.

C. PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.

2. If spray jet becomes clogged, remove the spray tip, wash it thoroughly, and blow dry.

IMPORTANT! Do not use pins, wire, etc. to clean nozzle as this could destroy spray pattern.

3. Apply silicone lubricant to solution nipple.

4. Periodically inspect all hoses, electrical cable,

and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation on the power cord is broken or frayed, repair or replace it immediately. Don't take chances with electrical fire or shock.

7. When cleaning, be sure to monitor the level of recovered solution in the recovery tank. When

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TROUBLESHOOTING & WIRING DIAGRAM

PROBLEM. CAUSE SOLUTION

Little or no solution flow.

Loss of vacuum/solution recovery.

Clogged spray jet on cleaning tool.

Faulty pump. Incorrectly attached

solution hose. Incorrectly attached vac

hose. Obstruction in cleanin g

tool. Recovery tank is not securely mounted on the solution tank.

Remove and clean jets. Check and replace pump.

(Call Windsor Tech. Services first.)

Insure solution hose coupler is securely attached to the coupler on the solution tank.

Insure vac hose is pushed completely onto the recovery tank inlet.

Inspect for and remove any debris.

Tighten latches on either end of the machine.

REF PART NO. DESCRIPTION

1 88183 Wire, 8” BLK/14 76029 x Strip 2 88982 Wire, 12” WHT/18 76040 x Strip 3 88980 Wire, 13” BLK/18 76040 x 76040 4 88884 Wire, 14" GRN/18 76008 x 76008 5 76070 Wire Nut, Crimp Type 6 70335 Screw, 10-32 x ½ PHTR 7 88396 Wire, 3” BLK/14 76029 x Strip 8 76127 Wire Nut, Crimp 3/18G

9 23181 Cord Set, 18/3 x 25’ SJTW 10 14832 Breaker, 6A VDE Circuit 11 53230 Vac Motor Asm, 115V 4.8 2St 12 72150 Switch, DPDT on-off-on 10A

13a 65159 Pump, 100V Solenoid 13b 65158 Pump, 120V Solenoid

PRSD 98454 06/11/99

SERIAL NO.

FROM

NOTES:

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PRESTO DELUXE HAND TOOL ASSEMBLY

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HAND TOOL ASSEMBLY PARTS LIST

REF PART NO. DESCRIPTION

1 04007 Adaptor, 1/8 MPT x 1/8 FPT BR

2 12509 Brush, DDH

3 22026 Coupler, 1.5 Vac Hose

4 27677 Cuff, Swivel DDH Hose Exit

5 27678 Cuff, Swivel DDH

6 27681 Connector, 1/4T x 1/4 MPT

7 31067

8 39463 Hose, Vac 1 1/2 x 5' DDH

9 41301 Housing, Handtool DDH 10 44052 Jet, Body Mini-Quick w/ seal 11 44060 Jet, 8002 Mini-Quick Replacement 12 51248 Lever, Trigger 13 51249 Lock, Lever 14 51250 Lever, Handle 15 56012 Nipple, 1/4 FPT QD 16 57240 Insert, 8-32 Nut 17 66031 Pin, Roll 1/8" x 3/4"L SS 18 70045 Screw, 8-32 x 1 PPHMS SS 19 70114 Screw, #10 x 3/4 Polyfast 20 73776 Spring, Comp. .08D x .75L x .01W 21 73835 Shield, DDH Upholstery 22 78335 Tube, 1/4OD x 77.5" 23 84137 Valve, 1/8 NPT 24 87017 Washer, #8 Flat

25* 39128 Hose Asm, 12' 250psi Not Shown 26* 14182 Bag, Accessory Hose Not Shown

Elbow, 45° 1/4T x 1/8 NPT

SERIAL NO.

FROM

NOTES:

* NOTE: Part numbers 39128 and 14182 are part of the DDHK only.

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HAND TOOL PREPARATION AND USE

Preparation For Hand Tool Use:

1. Turn the machine completely off and unplug it from the electrical outlet.

2. Turn solution valve to "Accessory Position" or reduce pump pressure to below 400 psi (if applicable).

3. Remove recovery hose (white cuff) from dome and insert hose from accessory tool in its place.

4. Attach solution hose from accessory tool to the "Accessory Tool Connecti on " usua l l y located on the chassis. Use vacuum and solution hose set (example #39128) or solution adaptor (#04079).

5. Make sure the solution tank has solution and that the recovery dome and tank are in place and ready for operation.

6. Plug the machine in and turn on only the vac/pump switch. Do not turn on brush (if

applicable).

7. Turn off the machine and unplug it from

electrical outlet before disconnecting accessory tool.

8. Make sure the solution valve is returned to the "Carpet Spray Position" before returning the extractor to standard carpet extraction (if applicable).

To use Hand Tool:

1. Pull lever to begin spray. Both vacuum slots should fully contact the surface to be cleaned. If the surface is rounded or narrow, use the upholstery shield provided (#21-73835) to close the opening to ensure thorough recovery.

2. Solution spray can be locked "on" by pulling lever and pushing lock lever (#13-51249).

3. The brush comes in a storage position. If agitation is required, slide the brush off the tool and reverse. Bristle should extend approximately 1/8" (3mm) beyond the vacuum shoe edge.

Troubleshooting:

1. If the spray is irregular, remove jet and clean. Spray nozzle is a twist and lock type; use needle nose pliers and carefully remove, clean and reinstall.

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PRESTO CART PARTS LIST

REF PART NO. DESCRIPTION

1 78310 Tube, Cart handle 2 70010 Screw, ¼-20 x 1.5 tap pltd. 3 57196 Nut, ½ Star Lock Push-on 4 57104 Nut, 10-32 Hex w/ Star Washer 5 89048 Wheel 6 57047 Nut, ¼-20 Lock 7 27637 Base, Cart Presto 8 70088 Screw, 10-32 x ½ PHMS 9 140088 Basket, 3 Bottle

10 18010 Caster, Swivel

SERIAL NO.

FROM

PRESTO Cart P/N: PCT

NOTES:

OPTION

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PRESTO MINI EXTRACTOR-Parts Breakdown

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PRESTO MINI EXTRACTOR Parts List

REF PART NO. DESCRIPTION

1 75211 Tank, Recovery 2 35163 Gasket, 2.5”ID x 4”D x 3/8” T poron 3 70161 Screw, 10-32 x 1 3/8 PHMS 4 27634 Cover, Vacuum 5 34293 Foam, 4.00 OD x 1.0 thick

6 73461 Screen, Inlet 7a 53230 Vac Motor, 115V 4.8 2St PD 7b 53775 Vac Motor, 230V 4.8 2St PD

8 35161 Gasket, 4.0 x 5.5” x .25 T poron

9 14832 Breaker, 6amp 50VDC circuit 10 35187 Gasket, Tube Seal 11 72163 Switch, DPDT 10A Asm. 12 27376 Clip, Switch retaining 13 41278 Housing, Vac 14 75235 Tank, Solution PRSJ 15 75210 Tank, Solution 16 31020 17 56012 Nipple, ¼ FPT QD 18 56049 Nipple, ¼ x 6.0 Brass 19 48062 Latch w/ keeper 20 140037 Bracket, Nipple 21 50776 Label, For Safety 22 35186 Gasket, Vac housing 23 70556 Screw, ¼-20 x 1.5 PHMS pltd. 24 73710 Strain Relief, Trumpet 25 23181 Cord Set, 25’ 18/3 SJTW 26 67005 Rivet, 1/8 OD Wht Al 27 35172 Gasket, Vac housing 28 70052 Screw, 8-32 x 3/8 PPHMS SS 29 70088 Screw, 10-32 x ½ PPHMS SS DL 30 35160 Gasket, 6.8 x 3.4 x .125 Neoprene 31 62129 Plate, Data Label 32 70335 Screw, 10-32 x ½ grn/ground 33 50742 Label, Warning Explosion 34 70528 Screw, 10-32 x 3/8 PPH ex-sems 35 OPEN 36 OPEN 37 20042 Clamp, Hose 38 39326 Hose, 3/8” Wirebound x 8” 39 39403 Hose, 3/8” Rubber x 5” 40 04081 41 140070 Bulkhead, Union 42 87136 Washer, .52 ID x .875 OD 43 59034 O-ring, 0.36” x 0.56” 44 73250 Strainer, 80 Mesh x 3/8 FPT 45 87008 Washer, ¼ ID x 1.25 OD pltd. 46 14942 Boot, 5/8 Circuit Breaker 47 70517 Screw, 8-32 x ½ FHMS SS 48 35173 Gasket, Nipple Seal 49 57208 Nut PG11 Metal, 1.024 OD x 0.73 ID 50 40059 Hosebarb, 1/8 FPT x 3/8

Fitting, Female 90° elbow

Adaptor, 1/8Fx 90° Pump Inlet

SERIAL NO.

FROM

NOTES:

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PRESTO Mini-Extractor Parts List (continued)

REF PART NO. DESCRIPTION

51 87139 Washer, 3/16 Flat SS 52 70211 Screw, 10-32 x ¾ Blk Nylon 53 57104 Nut, 10-32 w/ Star Washer 54 20054 Clamp, 3/8 Nylon 55 40066 56 140172 Bracket, Solenoid Pump

57A 65159 Pump Asm, 100V Solenoid 57B 65158 Pump Asm, 120V Solenoid

58 87017 Washer, #10 Ext. Tooth Lock 59 88219 Wire, 22.0" Grn/18 76008 x 76008

Hosebarb, 1/8 MPT 3/8 90°

SUGGESTED SPARE PARTS

PART NO. DESCRIPTION

04079 Adaptor, DDH Solution 12509 Brush, DDH 14182 Bag, Accessory Hose 39128 Hose Asm, 12' Vac 250psi 44226 Valve Repair Kit 44227 Valve O-Ring Repair Kit

SERIAL NO.

FROM

SERIAL NO.

FROM

NOTES:

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LIMITED WARRANTY

Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. The warranty period is subject to the conditions stated below.

3 YEARS FOR PARTS AND 1 YEAR FOR SERVICE LABOR

Exceptions: Rotationally molded polyethylene tanks carry a 6 year parts and 1 year service labor warranty. motors, and belts, and a 1 year service labor warranty. SENSOR warranty on vacuum motors and belts, and a 1 year service labor warranty. Extractor brush motors, pump motors, pc boards and electronics, vac motors (other than

VERSAMATIC

SENSOR®), pumps, and FLEXSOL™ diaphragms, all RADIUS™, all AXCESS™ and TITAN™1 carry a 1 year parts and service labor warranty. Propane equipment has a 1 year

parts and service warranty. The Onan® engines have a 3 year manufacturers’ warranty. The

Honda® engines have a 2 year manufacturers’ warranty. The engine warranty is administered

through the engine manufacturer and must be repaired at an authorized service center. Normal wear items including, but not limited to, belts, brushes, capacitors, carbon brushes,

casters, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, tires and wheels will be warranted for manufacturing defects for 90 days from the purchase date.

The warranty commences on the purchase date by the original end user from an authorized Windsor Agent, subject to proof of purchase. The Machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after date of sale to an authorized Windsor distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.

models carry a 3 year warranty on brush motors, vacuum

models carry a 2 year

VERSAMATIC® and

90 DAY WARRANTY EXTENSION AVAILABLE

Upon receipt of the Machine Registration Card, Windsor will extend the warranty period an additional 90 days from the purchase date. Does not include items warranted 90 days for manufacturing defects.

STATED WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.

Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Windsor will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing; performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer.

This warranty shall not apply to: 1.damage in transit; 2.misuse or abuse(including the use of incompatible or corrosive chemicals or overloading of capacity); 3. failure due to lack of proper maintenance and care (including cleaning); 4.any design alterations performed by an organization not authorized or specified by Windsor; 5.batteries and chargers. 6. high pressure washing. 7.electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized Windsor Agent from whom the product was purchased. Windsor, Inc. may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight pre-paid to an authorized Windsor Distributor/Service Center or to the Windsor factory.

USE OF PARTS NOT APPROVED BY WINDSOR, INC. WILL VOID ALL WARRANTIES.

This warranty is valid only for all products sold after July 1, 1995. A product sold before that date shall be covered by the limited Warranty in effect at the date of sale to the original purchaser.