PILEJOGGER II
MODELS: PJ2A 8.604-176.0
PJ2AIE 8.604-177.0
Operating Instructions (ENG)
8603750 - G 03/04/08
PRV NO. 98018
Read instructions before operating the machine.
MACHINE DATA LOG/OVERVIEW
!
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
Copyright 1999 Windsor Industries, Printed in USA
YOUR DEALER
For the name and address of your dealer contact: Windsor Industries
OVERVIEW
The PILEJOGGER can be operated with all Windsor® hot water soil extractors. If used with other
machines, the extraction unit pump must produce a minimum of 25 psi. If the Pilejogger is be used
with the Dominator Professional or other machines capable of 200psi, correctly sized stainless
steel jets are required (order optional SS Jet Kit 86025360 -PRV NO.#47058).
WARNING:
Do NOT use with extractors producing over 200 psi.
86037500 PJ2A 03/04/08
2
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATIONS
How the Machine Works...............................3-1
MAINTENANCE
Daily Maintenance. .......................................4-1
Machine Troubleshooting..............................4-1
Wiring Diagram.............................................4-1
GROUP PARTS LIST
Pilejogger Assembly. ....................................5-1
230V Service Parts.......................................5-3
Warranty. .................................................... .5-4
TABLE OF CONTENTS
86037500 PJ2A 03/04/08
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers.
When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
Copyright 1999 Windsor Industries, Printed in USA
The model and serial number of your machine is on
the bottom back-end of the machine.
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86037500 PJ2A 03/04/08
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Daily Maintenance
- Troubleshooting
- Wiring Diagram
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – Reference number
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
IMPORTANT SAFETY INSTRUCTIONS
!
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
WARNING:
To reduce the risk of fire, electric shock, or injury:
Do not operate without filters (dry or wet) in place.
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the ma chine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
the cord.
SAVE THESE INSTRUCTIONS
86037500 PJ2A 03/04/08
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
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86037500 PJ2A 03/04/08
3
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
86037500 PJ2A 03/04/08
GROUNDING INSTRUCTIONS
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
2-
OPERATIONS
USING PILEJOGGER II WITH
EXTRACTOR
1. Connect vacuum and solution hoses to
PILEJOGGER.
2. Plug power cord into properly grounded
outlet.
3. Move PILEJOGGER to starting place. Turn
on brush drive motor by depressing foot
switch located on top of cleaning head.
Depress solution valve lever fully and move
backward at a steady pace (25 to 30 feet
per minute).
NOTE: Lift the handle slightly as you move
backward so the weight is almost off the
rear roller. This will bring the vacuum orifice
and brush into proper contact with carpet.
4. Release solution valve lever approximately
6 inches before reaching the end of the
cleaning pass to ensure that all solution is
extracted.
5. Make the next cleaning pass beside the
first, overlapping about 1 inch.
6. Reverse direction and clean balance of
room.
CAUTION: To prevent possible damage to
the carpet, never let the PILEJOGGER
stand in one place with the brush running.
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86037500 PJ2A 03/04/08
MAINTENANCE
DAILY MAINTENANCE
1. Vacuum unused cleaning solution from solution tank into recovery bucket.
2. Flush two gallons of clean water through pumping system of extractor, PILEJOGGER and hand tools. Twice
a month, flush a vinegar solution (one quart white vinegar to two gallons water) or browning prevent solution
(mixed as directed) through extractor and PILEJOGGER. This will minimize buildup of alkaline residue in the
system.
3. Remove carpet lint from brush fibers and underside of brush housing. Flush out with water.
4. Check for carpet lint buildup in vac shoe. Clean out and flush with water.
5. If spray jets become clogged, remove from manifold, wash and blow-dry to remove obstruction. Do not use
pins, wires, etc. to clean jets as this could destroy spray pattern.
6. Apply silicone lubricant to quick-disconnect fittings.
TROUBLESHOOTING
PROBLEM.
No power to brush
Brush motor speed
varies or doesn’t run
Loss of vacuum
Solution hose quick
disconnects hard to
insert
Solution won’t shut off
Clogged spray jets
Carpet not clean
Carpet too wet
WIRING DIAGRAM
CAUSE SOLUTION
Dead electrical circuit Check building circuit breaker or fuse box
Faulty switch Replace
Faulty electrical cable Replace
Faulty motor Replace
Faulty switch Replace
Loose cuff on vac hose Tighten cuffs (turn counterclockwise)
Vac chamber plugged Wash out with hose. Pick lint out with wire.
Broken vac hose Replace
Corrosion on fittings
Faulty solution valve Repair or replace
Corrosion
Severe soil conditions
Loss of vacuum Check vac system for leaks
Clean fitting by soaking in vinegar solution, lubricate
lightly with silicon lube
Clean with steel wool and vinegar solution; wipe dry
after each use.
Make more than one pass at right angle to first pass.
Prespray.
86037500 PJ2A 03/04/08
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PILEJOGGER ASSEMBLY
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86037500 PJ2A 03/04/08
PILEJOGGER ASSEMBLY
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000890 09013 2 BEARING, PJ2A SHAMBAN
2 86229780 14130 2 BLOCK, PJ BEARING MTG
3 86263880 03018 1 AXLE, PJ BRUSH
4 86273930 70051 2 SCR, 8-32 X 1/2 PPHMS NP
5 86230780 14048 1 BRUSH, PJ
6 86250410 64001 1 PULLEY, PJ2 W/ .314 BORE
7 86006570 70084 3 SET SCR, 8-32 X 3/16 KCP DL
8 86001050 11005 1 BELT, BRUSH DRIVE
9 86252350 67034 1 ROLLER, PJ2A
10 86263870 03014 1 AXLE, .375 X 13.31 PJ2A ROLLER
11 86274080 70091 8 SCR, 10-24 X 1/2 PFHMS SS
12 86240860 41006 1 HOUSING, PJ2A BLU
13 86272130 66019 3 PIN, ROLL 5/64” X 3/8”L
14 86234700 27035BLU 1 COVER, BLU PJ BELT
15 86274200 70122 2 SCR, 10-32 X 1.50 FHMS PLTD
16 86006350 67029 1 RECTIFIER, BRIDGE
17 86278930 87007 6 WASHER, #8 LOCK EXT. STAR PLTD
18 86006490 70013 1 SCR, 8-32 X 3/4 PPHMS SS
19 86247110 53146 1 MOTOR, 115V BRUSH DRIVE
20 86005960 64036 1 PULLEY, 3/8 MOTOR
21 86245650 50776 1 LABEL, FOR SAFETY
22 86005700 57104 2 NUT, 10-32 W/ STAR WASHER PLTD
23 86027640 14041 REF BRUSH ASM, PJ2A
24 86075420 27034BLU 1 COVER, BLU PJ MOTOR
25 - OPEN - -
26 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS NP
27 86233180 20061 1 CLAMP, HANDLE GRIP SS
28 86271620 57229 2 NUT, 1/4-20 ACORN SS
29 86064900 89002 1 WINDOW, PJ2A
30 86237040 35008 1 GASKET, PJ2A WINDOW
31 86136110 50017 1 LABEL, PJ2A ACTION EXT
32 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS
33 86005680 57047 2 NUT, 1/4-20 HEX NYLOCK
34 86264940 27051 3 CABLE TIE, 11.38” UL/CSA
35 86092620 38023 1 HANDLE ASM, PJ2
36 86076260 38015 1 HANDLE, VALVE PLTD
37 86270810 57015 1 NUT, 1/2-24 HEX PLTD
38 86279000 87021 1 WASHER, 1/2 INT. STAR
39 86005580 56012 1 NIPPLE, 1/4 FPT QD
86197390
40
41 86258690 84009 1 VALVE, 1/4M X 1/4M INLINE
42 86135990 47024 REF KIT, VALVE REPAIR NOT SHOWN
43 86197530 40012 1 HOSEBARB, 1/4FPT X 1/4
44 86233090 20016 2 CLAMP, 1/4ID HOSE
45 86280880 39168 1 HOSE, 1/4 X 43” (250PSI)
46 86260850 23047 1 CORD ASM, 18/3 X 40 SJT, YL PJ2A V7
47 86234400 26006 REF CORD END, 125V 15A M NEMA5-15P
48 86010630 87013 4 WASHER, 1/4ID X 5/8OD SS
49 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS SS
50 86256030 73015 1 STRAIN RELIEF, 18/3-16/3
51 86270840 57024 1 NUT, 3/8-27 PANEL PLTD
52 86230090 14192 1 BREAKER, 1.2A CIRCUIT
53 86270820 57017 1 NUT, 15/32-32 HEX PANEL ZINC PLTD
54 86027850 38048 REF HANDLE ASM, PJ2A W/ VALVE NOT SHOWN
55 86256580 72001 1 SWITCH, 125V-8A/250V-4A PUSH
56 86245000 50237 1 LABEL, BFT WARNING & CAUTION
57 86006540 70068 2 SCR, 10-32 X 3/4 PFHMS SS
58 86077680 54121 1 MANIFOLD, PJ2A
59 86197520 40011 1 HOSEBARB, 1/8MPT X 1/4 DL
60 86006180 66095 1 PLUG, 1/8 MPT HEX BRASS
61 86004530 44052 3 JET BODY, MINI -QUICK W/ SEAL
62 86135890 44051 REF JET SEAL, MINI-QUICK NOT SHOWN
63 86004550 44061 3 JET, 11003-QUICK CHANGE
64 86090440 27882 2 CLAMP, 1/2”OD HALF CLIP
65 86006520 70052 7 SCR, 8-32 X 3/8 PPHMS SS
66 86237080 35028 1 GASKET, PJ HANDLE
67 86242780 50020 1 LABEL, PJ2A
68 86135760 38109 REF HANDLE GRIP ASM
69 86025360 47058 REF KIT, HIGH PRESSURE SPRAY TIP OPTIONAL
31021 2
ELBOW, 1/4 NPT 45° STREET
SERIAL NO.
FROM
NOTES:
86037500 PJ2A 03/04/08
5-2
230V SERVICE PARTS
PART NO. PRV NO. DESCRIPTION NOTES:
86247120 53147 MOTOR ASM, 230V DC PM SERVICE ONLY
86261060 23718 CORD ASM, 1.0MM 3 X 40 HODVVF SERVICE ONLY
86001780 14308 CIRCUIT BREAKER, .8A (230V) SERVICE ONLY
5-3
86037500 PJ2A 03/04/08
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