Windsor NWWU2250H, 10066650, NWWU1350N, 10066660, NWWC1350N Operator Instructions Manual

...
500 PSI-13 Gallon
Operating instructions (ENG)
MODELS:
NWWU2250H
10066650
NWWU1350N
10066660
NWWC1350N
10066690
86324470-T 06/11/12
Read these instructions before using the machine.
Machine Data Log / Overview
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
OVERVIEW
The Dominator is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register you product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
2 86324470 DOMINATOR 500 PSI
Table of Contents
Machine Data Log / Overview. . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 7
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . 10
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . 11
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .13
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 14
Equipment Set-up . . . . . . . . . . . . . . . . . . . . . . . . . .14
Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . .14
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PARTS
Control Panel with Heat (Dual Vac) . . . . . . . . . . . 22
Control Panel Without Heat (Single Vac) . . . . . . . 24
Electrical with Heat (Dual Vac) . . . . . . . . . . . . . . . 26
Electrical Without Heat (Single Vac) . . . . . . . . . . 28
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pump with Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Vacuum with Heat (Dual Vac) . . . . . . . . . . . . . . . . 44
Vacuum Without Heat (Single Vac) . . . . . . . . . . . 46
Wand / Hoses - Optional. . . . . . . . . . . . . . . . . . . . 48
Wiring with Heat (Dual Vac) . . . . . . . . . . . . . . . . . 50
Wiring - Without Heat (Single Vac) . . . . . . . . . . . . 52
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 54
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . 16
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . . 16
Vacuum Motor Replacement . . . . . . . . . . . . . . . . . 17
Solution Pump Replacement . . . . . . . . . . . . . . . . . 18
Seul le personnel d'entretien qualifié peut effectuer
des réparations. . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .20
86324470 DOMINATOR 500 PSI 3
How to Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Serial Number Ta g
This manual contains the following sections:
How to Use This Manual
•Safety
Operations
Maintenance
•Parts List
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is located approximately where shown.
The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in good working condition. They are listed in this general order:
Maintenance
•Lubrication
Vacuum Motor Replacement
Solution Pump Replacement
Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
REF – column refers to the reference number
on the parts illustration.
PART NO. – column lists the part number for
the part.
PRV NO. – reference number.
QTY – column lists the quantity of the part used
in that area of the machine.
DESCRIPTION – column is a brief description
of the part.
SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustra­tion is shown, it displays the older design.
NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
4 86324470 DOMINATOR 500 PSI
NOTE: The manual part number is located on the lower left corner of the front cover.
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-
nance or service.
Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attach­ments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86324470 DOMINATOR 500 PSI 5
Safety
CONSIGNES IMPORTANTES DE SÉCURITÉ
Lors de l'utilisation d'un appareil électrique, il faut toujours observer des précau-
tions élémentaires,qui comprennent parmi celles-ci :
LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET APPAREIL.
Cette machine est pour l’utilisation commerciale.
Pour réduire les risques d'incendie, d'électrocution ou de blessure :
Raccordez l'appareil à une prise adéquatement reliée à la terre. Voir les Consignes de mise à la terre.
Ne laissez pas l'appareil sans surveillance lorsqu'il est branché. Débranchez l'appareil lorsqu'il n'est pas utilisé et avant tout entretien.
Utilisez-le exclusivement dans des endroits fermés. Ne l'utilisez pas en plein air et ne le laissez pas sous la pluie.
Ne pas permettre aux enfants dejouer avec l'appareil. Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Utilisez-le exclusivement de la manière décrite dans ce manuel. Utilisez exclusivement les composants et les fixations recommandés par le fabricant.
N'utilisez pas l'appareil si le cordon ou la fiche est endommagé(e). Observez toutes les consignes figurant dans ce manuel au sujet de la mise à la terre de l'appareil. Si l'appareil ne fonctionne pas correctement, s'il est tombé par terre, s'il est endommagé, s'il a été laissé dehors ou s'il a été plongé dans l'eau, veuillez le renvoyer à un centre d'entretien agréé.
Ne tirez pas sur le cordon, ne portez pas l'appareil par le cordon, n'utilisez pas le cordon comme poignée, ne fermez pas une porte sur le cordon, ne tirez pas sur le cordon dans des angles ou des coins pointus.
Ne faites pas passer l'appareil par-dessus le cordon. Maintenez le cordon à l'écart de surfaces chauffées..
Ne débranchez pas l'appareil en tirant sur le cordon. Pour le débrancher, empoignez la fiche, non pas le cordon.
Ne manipulez pas la fiche ou l'appareil les mains mouillées.
Ne faites pas fonctionner l'appareil si des ouvertures sont bouchées. Dégagez des ouvertures tous débris suscep­tibles d'entraver le passage de l'air.
Cette machine est destinée pour nettoyer le tapis seulement.
Ne pas ramasser quelque chose qui brûle ou fume, comme des cigarettes, des allumettes ou des cendres chaudes.
Cet appareil n'est pas conçu pour aspirer des poussières dangereuses.
Arrêtez toutes les commandes avant le débranchement.
L'appareil peut déclencher un incendie s'il se trouve à proximité de vapeurs ou de matériaux inflammables. Ne faites pas fonctionner cet appareil à proximité de fluides, de poussières ou de vapeurs inflammables.
Cet appareil est adapté à un usage commercial : par exemple dans les hôtels, les établissements scolaires, les hôpitaux, les usines, les magasins et les bureaux, à des fins plus étendues qu'un simple entretien de la maison.
Les travaux de maintenance et de réparation doivent absolument être effectués par du personnel qualifié.
Si de la mousse ou du liquide s'échappe de la machine, éteignez-la immédiatement.
CONSERVEZ CES CONSIGNES
6 86324470 DOMINATOR 500 PSI
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use only manufacturer approved replacement parts.
86324470 DOMINATOR 500 PSI
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves
blessures ou entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ : ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ :
NE PAS MANOEUVRER LA MACHINE :
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE : Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des
chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.
8
86324470 DOMINATOR 500 PSI
Safety Labels
WARNING!
FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
Label Warning Label Warning 86244300 PRV # 500955
For Model 10066650 and 10066660 Only
86333370
For Model 10066690 Only
Safety
Label Circuit Interrupter 86200570 PRV # 170-41
For Model 10066650 and 10066660 Only
Label Circuit Interrupter 86333380
For Model 10066690 Only
86324470 DOMINATOR 500 PSI 9
Safety
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunc­tion or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordi­nances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig. A". A temporary adaptor that looks like the adaptor in "Fig. C" may be used to connect this plug to a 2-pole receptacle as shown in "Fig. B", if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
Le raccordement incorrect du conducteur de terre d'équipement peut entraîner des risques d'électro­cution. Vérifiez auprès d'un électricien qualifié ou d'un responsable de l'entretien si vous avez quelque doute que ce soit quant au raccordement à la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l'appareil : si elle ne correspond pas à la prise murale, faites installer une prise adéquate par un électricien qualifié.
10 86324470 DOMINATOR 500 PSI
Technical Specifications
Height
Length
Width
MODEL ITEM MEASURE
Electrical 115 Volt, 60 hz, 15A Solution Pump 500 psi Solution Capacity 13 Gal
ALL
10066650
10066660
10066690
Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 134 lbs Weight-Full Solution 239 lbs Power cord 2 X 25 feet Heater 1850 watts Vacuum Motor Single 3 Stage Weight- Empty 115 lbs Weight-Full Solution 220 lbs Power cord 1 X 25 feet Vacuum Motor Single 3 Stage Weight- Empty 117 lbs Weight-Full Solution 222 lbs Power cord 1 X 40 feet inline GFCI
Operations
86324470 DOMINATOR 500 PSI 11
Operations
1
2
3
4
5
6
7
8
9
10
11
Controls
1. Vacuum Accessory Tool Hook-up
2. Solution Pump Switch
3. Vacuum 1 Switch
4. Vacuum 2 Switch (Dual Vac Units Only)
5. Heater Switch with On Light (Units w/Heat Only)
6. Pressure Gauge
7. Adjustable Pressure Relief Valve
8. Heater Temperature Light (Units w/Heat Only)
9. Breaker for Vacuum 2 (Dual Vac Units Only)
10. Breaker for Vacuum 1
11. Solution Accessory Tool Hook-up
12 86324470 DOMINATOR 500 PSI
Operations
Machine Operation
Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manufacturers instructions regarding dangers and correct usages.
ll faut être prudent en utilisant des produits chimiques. Les produits chimiques sont toxiques et peuvent présenter un risque pour la santé. Lisez et suivez les instructions du fabricant concernant les dangers et les usages corrects.
The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.
Chemicals
Suitable Chemicals
Alkalis
Detergents
Hydroxides
•Soaps
Vinegar
Non-Compatible
Aldehydes
Aromatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
•Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
Les pièces internes de la pompe utilisée dans la machine peuvent être utilisées avec la plupart des produits chimiques de nettoyage des tapis. Mais elles sont sensibles à l'attaque chimique de certains produits de nettoyage, tels que les solvants hydrocarbonés et les décolorants chlorés. Ces matériaux non compatibles ne sont pas du type utilisé pour le nettoyage des tapis.
*Registered Trademarks
Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.
Do not let pump run dry.
Ne pas laisser la pompe fonctionner à sec.
Do not let pump run unattended.
Ne pas laisser la pompe fonctionner sans surveil­lance.
86324470 DOMINATOR 500 PSI 13
Operations
Pre-Run Inspection
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
Equipment Set-up
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Using a clean container, fill the solution tank with clean hot water. Do not use water over 130°F. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manu­facture's instructions printed on container.
4. Connect priming hose to solution fitting on machine. Turn on pump and run for 30 seconds or until a steady flow of water is coming out of priming hose. Turn off pump and disconnect priming hose.
5. Connect vacuum hose to machine. Slide the swivel cuff over the outlet on the tank.
6. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.
NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.
Heater Operation
NOTE: Units with Heat Only
The solution fittings on the machine will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting or performing any maintenance on the heater.
Les pièces de fixation de la machine deviennent très chaudes pendant le fonctionnement. Prévoyez suffisamment de temps pour refroidir, ou laissez couler la solution à travers la machine avec le réchauffeur éteint avant de débrancher ou d'effectuer toute opération d'entretien sur le réchauffeur.
1. Plug the two power cords into separate grounded circuits. The heater draws 15 amps of current.
2. Turn the solution pump ON. Fully prime the solution system before turning heater on.
3. Turn the heater switch on. The red light on the heater switch will be on when the heater switch is on. The red heater temperature light will be on when the heater is active and will turn off when the heater reaches maximum temperature.
On initial start-up the heater will take a few minutes to reach operating temperature.
When turning the pump and heater OFF, make certain that you turn the heater off FIRST.
7. Turn pump and vacuum switch(es) to the on position.
14 86324470 DOMINATOR 500 PSI
Cleaning
Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
Utilisez toujours des anti-mousses, en cas de formation de mousse. La mousse suspendra les grosses particules qui peuvent endommager l'aspi­rateur et laissera le liquide s'écouler dans le moteur de l'aspirateur sans entraîner l'arrêt du flotteur.
1. Prior to cleaning, make certain that the nozzle is functioning properly.
a. To check, hold the wand about one foot above
the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b. If the nozzle is not showing a full spray pattern,
adjust nozzle for proper pattern, clean, or replace nozzle.
Operations
2. Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied, you may once again proceed with cleaning
86324470 DOMINATOR 500 PSI 15
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw kept tight. If the cable insulation is broken or frayed, repair or replace immediately. Don't take chances with electrical fire or shock.
Daily/Regular Maintenance
Before making any repairs or adjustments to the machine, disconnect the power cords from the electrical source.
Retirez le cordon d'alimentation de la machine de la source électrique avant de procéder à des répara­tions ou des ajustements de la machine.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 1 to 2 gallons of clean water.
4. After each use, rinse tank with fresh water. Periodi­cally inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 10-1 bleach to water solution. Waste water should be disposed of properly.
Do not allow machine to freeze.
SERVICE SCHEDULE DAILY WEEKLY QUARTERLY
Check machine for cord damage * Check recovery dome and gasket for damage and cleanliness * Check hoses for wear, blockages, or damage * Check handles, switches, and knobs for damage * Run one gallon of water through solution system * Clean out recovery tank and check float valve to make sure it moves freely * Clean out solution tank and remove and clean vacuum intake screen * Clean outside of all tanks and check for damage * Run vac motor for at least one minute to allow motor to dry * Store with dome off tank to allow the tank to dry * Check all gaskets for wear and leakage * Check pump pressure; observe spray pattern and check with gauge if
necessary Check and clean solution screen * Check cables for fraying * Check overall performance of machine * Check vac motor carbon brushes *
*
16 86324470 DOMINATOR 500 PSI
Only qualified maintenance personnel are to
3 8
[9.5 mm]
Carbon Brushes
End Cap
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
WARNING: The green ground wire must be attached for safe operation. See wiring diagram. AVERTISSEMENT: Le fil à la terre vert doit être attaché
pour un fonctionnement en toute sécurité. voir le schéma de câblage.
perform the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des réparations.
Vacuum Motor Replacement
1. Turn off all switches and unplug machine.
2. Remove hardware under front of machine to access component compartment.
3. Remove vacuum motor cover and disconnect motor wires.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Maintenance
86324470 DOMINATOR 500 PSI 17
Maintenance
Cam & Bearing Kit 86201040
PRV NO. 250-73C
Plunger & Seals Kit 86201080 PRV NO. 250-75A
Valve & O-Rings Kit (both sides) 86201030
PRV NO. 250-73B
Pump Replacement Kits 500 psi
Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des réparations.
18 86324470 DOMINATOR 500 PSI
Only qualified maintenance personnel are to
(GREEN 500 PSI)
REBUILD KIT
8.619-924.0
perform the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des réparations.
Pressure Regulator
For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
1. Turn unit off before lubricating.
2. Remove cap, spring and spring retainer plate.
3. With fingertips remove piston and u-cup.
4. Wipe piston and u-cup clean of any film or scale.
Maintenance
5. Lubricate the piston and u-cup with Superlube.
6. Reassemble regulator.
7. With pump ON, re-adjust pressure regulator for normal operation.
Lubricate U-Cup with Superlube Monthly.
86324470 DOMINATOR 500 PSI 19
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Unit not plugged in Connect unit to 3 prong grounded outlet.
Loss of Power
Electrical shock
Vac motor speed varies or doesn't run
Loss of vacuum
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet Over saturation
Carpet browning
Solution not flowing properly
Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring
Internal wiring problem
Vacuum circuit breaker tripped Reset Breaker Faulty vacuum motor Replace Faulty switch Replace Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint
Lint or dirt clogging vacuum screen With power off clean screen Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise Vac motor seals leaking Replace Floor tool vac chamber clogged Wash out with hose. Pick lint out with a wire Vacuum hose damaged Replace Recovery tank full / Float ball stuck in
the up position Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line
damaged and leaking Internal pump components wearing out Replace, see pump kit components Check valves in pump head for particles
or cuts in seals Faulty switch Replace Loose wiring Repair or replace
Corrosion on fittings.
Severe soil conditions
Leaving carpet too wet Check for loss of vac pressure Too much chemical Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair
Have a trained service technician check machine's wiring
Replace or repair using acrylic plastic cement only
Turn off power, drain recovery tank.
Replace
Take piston from BPR and lubricate with Super­lube. If problem still exists change BPR kit
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other. Use a pre-spray.
Adjust solution pressure to lower settings. Make several passes without spray
20 86324470 DOMINATOR 500 PSI
PARTS
86324470 DOMINATOR 500 PSI
Control Panel with Heat (Dual Vac)
1
6
3
12
11
11
2
5
13
7
4
8
9
14
10
16
17
18
22 86324470 DOMINATOR 500 PSI
Control Panel with Heat (Dual Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86180350 12-800035 1 ELL, 1/4FP X 1/4T BR 2 86202230 390-09A 2 WASHER 9/16 S/S USS THICK 3 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL 4 86002450 22015 1 COUPLER, 1/4 QD 5 86197390 31021 1 ELBOW, 1/4NPT 45D STREET 6 86005700 57104 2 NUT, 10-32 HEX W/STAR 7 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP 8 86007140 72130 3 SWITCH, SPST 2-POSITION ROCKER
9 86008900 80845 2 BOOT, SEAL PUSH BUTTON 7/16” 10 86311840 - 1 PANEL, CONTROL, 500 HEAT 11 86313020 - 2 GASKET, .125 T X .25 W X 15.6” 12 86313030 - 4 GASKET, .125 T X .25 W X 7.2” 13 86318320 - 2 BREAKER, 13A, 250VAC, 32VDC 14 86323310 - 1 GAUGE, 0-600 PSI 15 86318780 1 LIGHT ASM, HEATER, 120V 16 86317850 1 SWITCH, LIGHTED 2-POS ROCKER 17 86233480 1 CLIP, NEON LAMP 18 86005720 57106 2 NUT, 8-32 W/STAR WASHER PLTD
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 23
Control Panel Without Heat (Single Vac)
1
6
3
13
12
12
2
5
14
7
4
8
9
15
11
10
24 86324470 DOMINATOR 500 PSI
Control Panel Without Heat (Single Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86180350 12-800035 1 ELL, 1/4FP X 1/4T BR
2 86202230 390-09A 2 WASHER 9/16 S/S USS THICK
3 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL
4 86002450 22015 1 COUPLER, 1/4 QD
5 86197390 31021 1 ELBOW, 1/4NPT 45D STREET
6 86005700 57104 2 NUT, 10-32 HEX W/STAR
7 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP
8 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER
9 86008900 80845 1 BOOT, SEAL PUSH BUTTON 7/16” 10 86005720 57106 2 NUT, 8-32 W/STAR WASHER PLTD 11 86320850 - 1 PANEL, CONTROL, 500 12 86313020 - 2 GASKET, .125 T X .25 W X 15.6” 13 86313030 - 4 GASKET, .125 T X .25 W X 7.2” 14 86318320 - 1 BREAKER, 13A, 250VAC, 32VDC 15 86323310 - 1 GAUGE, 0-600 PSI
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 25
Electrical with Heat (Dual Vac)
6
8
4
2
11
7
5
17
9
12
1
3
10
15
13
14
16
3
18
19
26 86324470 DOMINATOR 500 PSI
Electrical with Heat (Dual Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD 2 86005670 57040 2 NUT, 1/2 NPT CONDUIT 3 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD 4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS 5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L 6 86256200 73200 2 STRAIN RELIEF, 1/2 NPT FLEX 7 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL 8 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS
9 86316460 - 1 BRKT, ELECTRICAL 10 86316540 - 2 CONNECTOR, 5 POS, PUSH WIRE 11 86316700 - 2 BRKT, CORD STRAIN RELIEF 12 86318620 - 2 CORD ASM, 14/3 SJT X 25' BLK 13 86319090 - 2 FUSE HOLDER, PANEL MNT 14 86319100 - 1 FUSE, 1/4" X 1 1/4", 15A 15 86364350 - 1 FUSE, 7A 1/4" X 1 1/4" 16 86005810 57245 2 NUT, 1/4-20 NYLOCK 17 86323330 - 2 WASHER, 1/4" ID X 1.0D FLAT BLK 18 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA 19 86006590 70088 1 SCREW, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 27
Electrical Without Heat (Single Vac)
3
18
19
12A
6
15
14
13
10
3
1
12B
9
17
5
7
11
2
4
8
16
28 86324470 DOMINATOR 500 PSI
Electrical Without Heat (Single Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD 2 86005670 57040 1 NUT, 1/2 NPT CONDUIT 3 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD 4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS 5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L 6 86256200 73200 1 STRAIN RELIEF, 1/2 NPT FLEX 7 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL 8 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS
9 86316460 - 1 BRKT, ELECTRICAL 10 86316540 - 1 CONNECTOR, 5 POS, PUSH WIRE 11 86316700 - 1 BRKT, CORD STRAIN RELIEF
12A 86318620 - 1 CORD ASM, 14/3 SJT X 25' BLK
12B 86325300 - 1 CORD ASM, 14/3 X 40' GFCI BLK ETL MODELS
13 86319090 - 1 FUSE HOLDER, PANEL MNT 14 86364350 - 1 FUSE, 7A 1/4" X 1 1/4" 15 86317580 - 1 BRKT, CORD, BLANK 16 86005810 57245 2 NUT, 1/4-20 NYLOCK 17 86323330 - 2 WASHER, 1/4" ID X 1.0D FLAT BLK 18 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA 19 86006590 70088 1 SCREW, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES
NON-ETL MODELS
86324470 DOMINATOR 500 PSI 29
Frame
10A
1
2
3
4
5
6
7
8
9
10B
11
30 86324470 DOMINATOR 500 PSI
Frame
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86199430 040-03 2 CASTER, SWIVEL 4" 250# CPCTY
1B 86327030 - 2 CASTER, SWIVEL 4" LOCKING ETL MODEL
2 86001660 41236 2 HUBCAP, 5/8 SHAFT 3 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS 4 86276080 70595 1 SCR, 10-32 X 1” PPHMS GRN 5 86010630 87013 8 WASHER, 1/4 X 5/8 FLAT SS 6 86005700 57104 2 NUT, 10-32 HEX W/STAR 7 86010730 87088 4 WASHER, 5/8 X 1-3/16 FLAT SS 8 86219480 41567 2 HUBCAP, 9.75" WHEEL
9 86309790 - 2 WHEEL, 12" X 2.25” 10A 86312830 - 1 FRAME, 5/8" AXLE, DUAL VAC W/ HEAT 10B 86322760 - 1 FRAME, 5/8" AXLE, SGL VAC W/O HEAT
11 86277500 70853 8 SCR,1/4-20 X 5/8 CARR SS
SERIAL NO.
FROM
NOTES
NON-ETL
MODELS
86324470 DOMINATOR 500 PSI 31
Heater
TO CONSOLE SOLUTION
FROM PUMP
1
2
2
9
7
3 6
5
8
7
6
4
10
14
13
17
13
13
12
11
19
18
15
16
20
14
13
32 86324470 DOMINATOR 500 PSI
Heater
REF PART NO. PRV NO. QTY DESCRIPTION
1 86200260 151-50C 1 HOSE,PULSE 47.0 1/4MPTX1/4MPT
2 86197360 31016 2 ELBOW, 1/4 NPT STREET
3 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS
4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
5 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406 DIA
6 86010630 87013 3 WASHER, 1/4 X 5/8 FLAT SS
7 86318310 - 2 CLAMP, 3.25 WORM GEAR SS
8 86318410 - 1 BRKT, HEATER MOUNT
9 86318750 - 1 HEATER ASM, 1850W, 120V
10 86006180 66095 1 PLUG, 1/8 MPT HEX BRASS 11 86199980 130-14 1 CARTRIDGE HEATER, 5/8" X 10" 12 86201790 130-14C 1 THERMOSTAT RESET 302 13 86200870 300-06A 7 SCR, 6 X 3/16, PHSMS, B 14 86010650 87018 3 WASHER, #10 X 9/16 FLAT 15 86266020 76029L 1 TERM, 14GA. .25 FEMALE 16 86266130 76044L 1 TERM, 14GA. MALE COUPLER FI 17 86317510 - 1 THERMOSTAT W/VERT SPADE 18 86317730 - 1 INSULATION, HEATER 19 86326680 - 1 HEATER CART. CASE WELDED 20 86202220 390-01 4 WASHER #5 SS .135ID X .312 OD
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 33
Labels
1
2
3A 3B
34 86324470 DOMINATOR 500 PSI
Labels
REF PART NO. PRV NO. QTY DESCRIPTION
1 86321760 - 1 LABEL, DOM, RH
2 86321770 - 1 LABEL, DOM, LH 3A 86321780 - 1 LABEL, DOM, W/ HEAT W/ HEAT 3B 86321790 - 1 LABEL, DOM, W/O HEAT W/O HEAT
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 35
Pump
17
1
20
6
18
8
10
9
6
5
13
7
4
7
19
23
16
11
14
15
25
15
12
7
TO SOLUTION TANK
FROM SOLUTION TANK
TO PRESSURE GAUGE
21
24
22
15
2
26
36 86324470 DOMINATOR 500 PSI
Pump
REF PART NO. PRV NO. QTY DESCRIPTION
1 86190520 11-800224 2 PLUG, 3/8 SOCHD BR 2 86200260 151-50C 2 HOSE,PULSE 47.0 1/4MPT X 1/4MPT 3 OPEN OPEN - OPEN 4 86197270 04008 1 ADPTR, 1/4MPT X 1/4FPT BR 5 86197290 14076 1 BUSHING, 3/8 MPT X 1/4 FPT HEX 6 86233150 20042 2 CLAMP, 3/8 WORM GEAR 7 86197360 31016 2 ELBOW, 1/4 NPT STREET 8 86197420 31026 1 ELBOW, 3/8NPT STREET
9 86282320 39710 1 HOSE, 1/2ID WIRE BOUND X 26” 10 86240500 40095 1 HOSEBARB, 3/8MPT X 3/8HOSE 90 11 86270960 57080 4 NUT, 1/4-20 CAPTIVE 12 86274750 70270 4 SCR, 1/4-20 X 3/4 HHCS PLTD 13 86197760 78308 1 TEE, 1/4 STREET 14 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406 DIA 15 86010630 87013 10 WASHER, 1/4 X 5/8 FLAT SS 16 86317550 - 1 HOSEBARB, 3/8 MPT X 1/2 90 BR 17 86364370 - 1 MOTOR, M58 500PSI 120/230V *(1) *** 18 86318990 - 1 PUMP, SERIES 207V 19 86321290 - 1 BPR, 500PSI 20 86321470 - 1 HOSE, 3/8ID WIRE BOUND X 26" 21 86317590 - 1 HOSE, 10” 1/4JIC X 1/8MPT SS 22 86270850 57026 3 NUT, 8-32 HEX NYLOCK 23 86321660 - 1 ELBOW, 1/4 MPT X 1/8 FPT 24 86355740 - 1 BRKT, P/P BPR 25 86005710 57105 1 NUT, 1/4-20 HEX W/STAR WASHER 26 86365240 - 1 HARNESS, 500PSI PUMP
SERIAL NO.
FROM
NOTES
* SEE SERIAL NUMBER PAGE ** CALL MANUFACTURER FOR SERIAL NUMBER *** FOR SERIAL NUMBERS PRIOR TO *(1), USE MOTOR UPGRADE KIT 98411760.
86324470 DOMINATOR 500 PSI 37
Pump with Heat
17
1
20
6
18
8
10
9
6
5
13
4
7
19
25
16
7
TO SOLUTION TANK
FROM SOLUTION TANK
TO PRESSURE GAUGE
21
24
22
23
2
11
15
12
TO HEATER
28
27
26
14
38 86324470 DOMINATOR 500 PSI
Pump with Heat
REF PAR T NO. PRV NO. QTY DESCRIPTION
1 86190520 11-800224 2 PLUG, 3/8 SOCHD BR
2 86364360 - 1 HOSE, PULSE 19.5” X 1/4MPT X 1/4MPT
3 OPEN OPEN - OPEN
4 86197270 04008 1 ADPTR, 1/4MPT X 1/4FPT BR
5 86197290 14076 1 BUSHING, 3/8 MPT X 1/4 FPT HEX
6 86233150 20042 2 CLAMP, 3/8 WORM GEAR
7 86197360 31016 2 ELBOW, 1/4 NPT STREET
8 86197420 31026 1 ELBOW, 3/8NPT STREET
9 86282320 39710 1 HOSE, 1/2ID WIRE BOUND X 26” 10 86240500 40095 1 HOSEBARB, 3/8MPT X 3/8HOSE 90 11 86270960 57080 2 NUT, 1/4-20 CAPTIVE 12 86274750 70270 2 SCR, 1/4-20 X 3/4 HHCS PLTD 13 86197760 78308 1 TEE, 1/4 STREET 14 86314700 - 1 CLAMP, CABLE,1-3/4 "P"CUSHION *(1) 15 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS 16 86317550 - 1 HOSEBARB, 3/8 MPT X 1/2 90 BR 17 86364370 - 1 MOTOR, M58 500PSI 120/230V *(1) *** 18 86318990 - 1 PUMP, SERIES 207V 19 86321290 - 1 BPR, 500PSI 20 86321470 - 1 HOSE, 3/8ID WIRE BOUND X 26" 21 86317590 - 1 HOSE, 10” 1/4JIC X 1/8MPT SS 22 86270850 57026 3 NUT , 8-32 HEX NYLOCK 23 86200260 - 1 HOSE, PULSE 47.0 1/4MPTX1/4MPT 24 86355740 - 1 BRKT, P/P BPR 25 86321660 - 1 ELBOW, 1/4 MPT X 1/8 FPT 26 86010640 87016 1 WASHER #10 LOCK EXT STAR SS *(1) 27 86006770 70323 1 SCREW 10-32 X 1/4 PHTR PLTD *(1) 28 86365240 - 1 HARNESS, 500PSI PUMP
SERIAL NO.
FROM
NOTES
* SEE SERIAL NUMBER PAGE ** CALL MANUFACTURER FOR SERIAL NUMBER *** FOR SERIAL NUMBERS PRIOR TO *(1), USE MOTOR UPGRADE KIT 98411760.
86324470 DOMINATOR 500 PSI 39
Recover y
21A
20B
16B
14B
15B
21B
17
9
7
1
10
12
13
10
5
20A
16A
14A
8
2
4
19
3
15A
18
11
6
40 86324470 DOMINATOR 500 PSI
Recovery
REF PART NO. PRV NO. QTY DESCRIPTION
1 86161460 15-808123 1 DUMP VALVE, 1 1/2
2 86002620 260-64A 1 ACCESS, COVER CLEAR 6" W/RIM
3 86197820 31002 1 ELBOW, 1.5 FPT X FS PVC
4 86004000 35255 1 GASKET, TANK LID
5 86197040 57264 2 NUT, 5/16-18 HEX ACORN PLTD
6 86273740 70010 2 SCR, 1/4-20 X 1.50 HHCS SS
7 86273750 70011 4 SCR, 1/4-20 X 5/8 HHCS SS
8 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
9 86010630 87013 4 WASHER, 1/4 X 5/8 FLAT SS 10 86010670 87029 6 WASHER, 5/16 X 3/4 SS 11 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK 12 86011020 89202 2 WHEEL, 3" DIA. CUSHION RUBBER 13 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
14A 86311510 - 1 ADAPTER, FLOAT 30 DEG, 2 W/ HEAT 14B 86227120 04095 1 ADAPTER, FLOAT 30 DEG W/O HEAT 15A 86312360 - 1 TANK, RECOVERY, TRIMMED W/ HEAT 15B 86321990 - 1 TANK, RECOVERY, TRIMMED, 1.5 W/O HEAT 16A 86313040 - 1 SCRN, FLOAT, SHTOFF, 2 W/ HEAT 16B 8619-9840 090-12A 1 SCRN, FLOAT, CAGE ASSY W/O HEAT
17 86316710 - 2 BRKT, CORD, MOUNT 18 86317230 - 1 HOSEBARB,1.5MPT X 1.5 W/FLNG 19 86317720 - 2 SCR, 5/16-18 X 2.50 BSHCS SS
20A 86320790 - 1 PIPE ASM, 2", VACUUM W/ HEAT 20B 86321720 - 1 PIPE ASM, 1.5”, VACUUM W/O HEAT 21A 86233120 20019 1 CLAMP, 2.75" WORM GEAR W/ HEAT 21B 86002380 20046 1 CLAMP, 2.25" WORM GEAR W/O HEAT
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 41
Solution
7
14
24
22
1
1
1
23
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
42 86324470 DOMINATOR 500 PSI
Solution
REF PART NO. PRV NO. QTY DESCRIPTION
1 86173640 11-800437 2 ADPT,3/8 BLKHD COMPLETE 2 86233150 20042 2 CLAMP, 3/8 WORM GEAR 3 86238460 36259 2 HOOK, STRAP 4 86317550 - 1 HOSEBARB, 3/8 MPT X 1/2 90 BR 5 86001550 40043 1 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 6 86273740 70010 1 SCR, 1/4-20 X 1.50 HHCS SS 7 86273830 70020 11 SCR, 1/4-20 X 1/2 HHCS SS 8 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
9 86324210 - 4 SCR, 1/4-20 X 5/8 BHCS BLK 10 86276160 70604 2 SCR, 10-32 X 5/8 PPHMS BLK 11 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 12 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406 DIA 13 86010670 87029 2 WASHER, 5/16 X 3/4 SS 14 86010630 87013 12 WASHER, 1/4 X 5/8 FLAT SS 15 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK 16 86311990 - 1 HINGE, 9.5" LG X .074 THK 17 86312000 - 1 LID, SOLUTION, COVER 18 86312010 - 1 LID, SOLUTION, HINGE BRKT 19 86321370 - 1 TANK, SOL, TRIM 20 86297620 - 2 STRAP, HAND TOOL 21 86317560 - 1 SPACER, .50 ODX .28 ID X 1.0L 22 86318790 - 2 WASHER, 1.032ID X 1.5OD X .062THK
23 86242130 48100 2 KNOB, 1/4 HEX PRESS-LOC WING
24 86324030 - 2 PLATE, MOUNTING, SOLUTION
SERIAL NO.
FROM
NOTES
NON-ETL
MODELS
86324470 DOMINATOR 500 PSI 43
Vacuum with Heat (Dual Vac)
12
11
10
9
8
7
6
5
4
3
2
1
4
13
44 86324470 DOMINATOR 500 PSI
Vacuum with Heat (Dual Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS
2 86274090 70092 5 SCR, 10-32 X 1.5 PPHMS
3 86233430 81431 2 CLAMP, 2.50 WORM GEAR
4 86010630 87013 16 WASHER, 1/4 X 5/8 FLAT SS
5 86278990 87017 8 WASHER, #8 X 3/8 FLAT
6 86311520 - 1 MANIFOLD, VACUUM, DUAL
7 86312990 - 1 GASKET, VAC MANIFOLD, DUAL
8 86314710 - 8 SCR, 1/4-20 X 5.50 HHCS PLT
9 86317630 - 8 SCR, #8 X 3/4" PPHSMS TYPE AB 10 86318300 - 1 HOSE, VAC, 2.0 ID X 18.5"L 11 86318760 - 2 VAC ASM, 2-STAGE, 120V
- 86135320 140687 - SP BRUSHES SET (120V VAC) 12 86312080 - 2 COVER, VAC MOTOR 13 86312220 - 2 BASE, VAC MOTOR, 2-STAGE
- 86319020 - - VAC HOUSING, 2-STAGE INCLUDES 12, 13
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 45
Vacuum Without Heat (Single Vac)
1
5
8
7
4
10
3
11
13
6
9
12
5
2
46 86324470 DOMINATOR 500 PSI
Vacuum Without Heat (Single Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86277840 00-000167 4 SCR, 1/4-20 X 6.5 HHCS PLT 2 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 3 86274090 70092 2 SCR, 10-32 X 1.5 PPHMS 4 86002390 20063 2 CLAMP, 1.75 WORM GEAR X .312 5 86010630 87013 8 WASHER, 1/4 X 5/8 FLAT SS 6 86278990 87017 4 WASHER, #8 X 3/8 FLAT 7 86312340 - 1 MANIFOLD, VACUUM 8 86313810 - 1 GASKET, VAC MANIFOLD, SINGLE
9 86317630 - 4 SCR, #8 X 3/4" PPHSMS TYPE AB 10 86239910 39306 1 HOSE, VAC, 1.5 ID X 17"L 11 86318770 - 1 VAC ASM, 3-STAGE, 120V
- 86135320 140687 - SP BRUSHES SET (120V VAC) 12 86312080 - 1 COVER, VAC MOTOR 13 86312120 - 1 BASE, VAC MOTOR, 3-STAGE
- 86319030 - - VAC HOUSING, 3 STAGE INCLUDES 12, 13
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 47
Wand / Hoses - Optional
8, 9
A
A
SECTION A-A
10
7
6
15
14
13
12
11
3
4
5
2
1A 1B
48 86324470 DOMINATOR 500 PSI
Wand / Hoses - Optional
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86241890 150-50A KIT, HOSE ASM 25' HP/1.5"-VAC 1B 86260740 150-50 HOSE ASM,16.5' HP-M/1/5"-VAC
2 86241500 44010 JET BODY, 1/4MPT 3 86201720 160-15 TEE-JET CHECK VALVE FINE 4 86002820 27074 CAP NOZZLE 5 86201670 160-27 TEE JET TIP 9501 S/S 6 86136900 51381 SOLUTION LEVER/DIP W/HDWR 7 86202200 380-39 WAND GRIP 1 1/2 X 6 8 86273750 70011 SCR, 1/4-20 X 5/8 HHCS SS NP 9 86005710 57105 NUT 1/4-20 HEX W/STAR WASHER
10 86135760 38109 HANDLE GRIP ASSEMBLY 1.5"T
11 86005580 56012 NIPPLE 1/4 FPT QD 12 86005590 56014 NIPPLE 1/4 CLOSE 13 86197390 31021 ELBOW, 1/4NPT 45D STREET 14 86137260 84183 VALVE, SOLUTION 15 86197320 22010 CONNECTOR, 1/4MPT X 1/4 TUBE
- 86000600 89226 DELUXE PROFESSIONAL WAND COMPLETE
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 49
Wiring with Heat (Dual Vac)
1
7
50 86324470 DOMINATOR 500 PSI
Wiring with Heat (Dual Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 98407920 - 1 HARNESS KIT, HEATED
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 51
Wiring - Without Heat (Single Vac)
-FUSE
-CB
M
-PUMP
M
-VACUUM
WHT BLK
BLK
WHT FROM PUMP
7AMP
13AMP
GRNGRN
GRN
GRN
GRY/3BLU/1
GRY-WHT
BLK-WHT
WHT
WHT/7
WHT
BLK
1
-PANEL
CORD
-POWER
MOTORMOTOR
BLOCK
-TERMINAL
SWITCHSWITCH
-PUMP-VACUUM
52 86324470 DOMINATOR 500 PSI
Wiring - Without Heat (Single Vac)
REF PART NO. PRV NO. QTY DESCRIPTION
1 98407900 - 1 HARNESS KIT, SINGLE CORD
SERIAL NO.
FROM
NOTES
86324470 DOMINATOR 500 PSI 53
Suggested Spare Parts
PART NO. PRV NO. DESCRIPTION
86199240 250-33A BPR REPAIR KIT PUMPTEC 86317510 - THERMOSTAT W/ VERT SPADE (HEATED MODELS) 86201790 130-14C THERMOSTAT RESET 302 (HEATED MODELS) 86135320 140687 BRUSH SET, 120V VAC 86199430 040-03 CASTER SWIVEL 4” 250# CAPACITY 86002620 260-64A ACCESS COVER CLEAR 6” W/RIM 86364350 - FUSE, 7A 1/4" X 1 1/4" 86319100 - FUSE, 1/4” X 1-1/4”, 15A (HEATED MODELS) 86318760 - VAC ASSY 2-STG, 120V (2-STG MODELS) 86318770 - VAC ASSY 3-STG, 120V (3-STG MODELS) 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86317850 - SWITCH, LIGHTED 2-POSITION ROCKER (HEATED MODELS) 86309790 - WHEEL, 12” X 2.25” 86001660 41236 HUBCAP, 5/8” SHAFT 86007970 73864 STRAINER 3/8” NPT 60 MESH 86201040 250-73C CAM & BEARING KIT 86201080 250-75A PLUNGER & SEALS KIT 86201030 250-73B VALVE & O RINGS KIT 86324290 - PRIMING HOSE 86006350 67029 RECTIFIER, BRIDGE 86357300 - TERMINAL STRIP, 12 POST IDEAL CUT TO FIT
SERIAL NO.
FROM
NOTES
54 86324470 DOMINATOR 500 PSI
Serial Numbers
REF.
NO.
1.006-665.0 - 10066650000241
1
1.006-666.0 - 10066660000026
1.006-669.0 - 10066690000122
MODEL: SERIAL #
86324470 DOMINATOR 500 PSI 55
Notes:
56 86324470 DOMINATOR 500 PSI
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