Windsor NWIFE, 10125330, 10125340, 10125360 Operating Instructions Manual

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Page 1

Read these instructions before using the machine.

86011370-AA 04/04/13

Operating instructions (ENG)

MODELS: NW

10125330

NWIFE

10125340

NUWAV UA

10125360

Wide Area Vacuum

Page 2

2 86011370 NUWAVE

Machine Data Log/Overview

Overview

The NuWave™ is a electric motor powered, wide area vacuum intended for commercial use. The NuWave™ brushes and vacuums debris from carpeted surfaces and stores the collected debris in vacuum bags.

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register you product go to :

www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

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Table of Contents

Machine Data Log/Overview. . . . . . . . . . . . . . . . . 2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3

How To Use This Manual . . . . . . . . . . . . . . . . . . . 4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . 5

HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . 7

GROUNDING INSTRUCTIONS . . . . . . . . . . . . . . 9

SAFETY LABEL LOCATION . . . . . . . . . . . . . . . 10

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . 11

Controls & Componets . . . . . . . . . . . . . . . . . . . . 12

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

How It Operates . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Brush Replacement . . . . . . . . . . . . . . . . . . . . . . 17

Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . 18

Remove Vac Motor And Filters . . . . . . . . . . . . . . 20

Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . 21

Regular/periodic Maintenance . . . . . . . . . . . . . . 21

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . 22

Parts

Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Brush Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Wiring Diagram - 120V . . . . . . . . . . . . . . . . . . . . 42

Wiring Diagram - 230V . . . . . . . . . . . . . . . . . . . . 44

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 46

Holster - Optional . . . . . . . . . . . . . . . . . . . . . . . . 48

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 50

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How To Use This Manual

This manual contains the following sections:

• -HOW TO USE THIS MANUAL

• -SAFETY

• -OPERATIONS

• -MAINTENANCE

• -PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine are located on the underside of the control panel.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could

result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• -Belt/Brush Motor

• -Vac Motor and Filters

• -Vac Motor Carbon Brushes

• -Daily Maintenance

• -Regular/Periodic Maintenance

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF - column refers to the reference number on the parts illustration.

• PART NO. - column lists the part number for the part.

• PRV NO. - Reference number.

• QTY - column lists the quantity of the part used in that area of the machine.

• DESCRIPTION - column is a brief description of the part.

• SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES - column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower left corner of the front cover.

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Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain. This machine is for dry use only. Use only as described in this manual. Use only manufacturer's recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or droppe d into water, return

it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammab le vapors or materials. Do not op erate this machine near

flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and

offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. During operation, attention shall be paid to other persons, especially children. The machine shall only be operated by instructed and authorized persons. Do not handle the plug or machine with wet hands. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord. Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around shar p edges or

corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where the maybe

present. Do not operate without dust bag and filter in place. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes. Connect to a properly grounded outlet. See Grou nd in g Ins tr uct ion s.

SAVE THESE INSTRUCTIONS

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Safety

IMPORTANTES MESURES DE SÉCURITÉ

L'utilisation d'un appareil électrique demande

certaines précautions:

LIRE TOUTES LES INSTRUCTIONS A VANT DE FAIRE FONCTIONNER (CET APPAREIL).

Pour réduire les risques d'incendie, de choc électrique ou de blessure:

N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie. N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que le s composan ts et les

accessoires conseillés par le fabricant. Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration,

a été laissée à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé. Ne pas opérer la machine lorsque les conduit s de ventilation sont bloquées . Débarrasser les débris des

conduits, car ils peuvent réduire l'écoulement d'air. Cette machine n'est pas adaptée au ramassage de poussière s da ng ere us e s. Cette machine peut provoquer un incendie lorsqu'elle est utilisée près de vapeurs ou de matériaux

inflammables. Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables. Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les

domaines hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique normal.

L'entretien et les réparations de la machine doivent être effectuées par un personnel qualif ié. Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux

enfants. Lorsque la machine est laissée sans surve i l la nc e , s'as su re r qu ' e lle ne se dép lac e pas de manière acci -

dentelle. Cette machine ne doit être manoeuvrée que par un personne l expérimenté et qualifié. Lorsque la machine est laissée sans surve il la nc e , la mettre hors tension ou verrouiller l'interrupteur

principal afin d'empêcher un emploi non autorisé. Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche. Ne pas utiliser si le cordon ou la fiche est endommagé Ne pas tirer soulever ou traîner l'appareil par le cordon. Ne pas utiliser le cordon comme une poignée,

le coincer dans l'embrasure d'unée porte ou l'appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l'appareil sur le cordon. Garder le cordon à l'écart des surfaces chaudes. Ne pas utiliser pour ramasser des liquides inflammables ou combustibles, tels que l'essence ; ne pas

utiliser dans les zones où ceux-ci peuvent être présents. Ne pas utiliser sans sac à poussière et filtre en place. Ne pas ramasser quelque chose qui brûle ou fume,comme des cigarettes, des allumettes ou des

cendres chaudes. Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Se reporter aux instruc-

tions de mise

CONSERVER CES INSTRUCTIONS

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Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

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Safety

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou

entraîner la mort.

ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ : ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon fonctionnement du matériel.

Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour l'opérateur de la machin e. L' opé ra teur doit êtr e absolum ent au cour ant d e ces dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.

POUR VOTRE SÉCURITÉ :

NE PAS MANOEUVRER LA MACHINE : Lorsqu'on n'est pas expérimenté ou qualifié. Lorsque le guide d'utilisation n'est pas été lu ou compris. Dans des zones inflammables ou explosives. Dans des zones où des objets peuvent tomber.

LORS DE L'ENTRETIEN DE LA MACHINE :

Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.

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Safety

GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL

USE ONLY. ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a p ath of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

120 VOLT MODELS:

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig. A". A temporary adaptor that looks like the adaptor in "Fig. C" may be used to connect this plug to a 2-pole receptacle as shown in "Fig. B", if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Une connexion non conforme du conducteur de mise à la terre de l'appareil peut provoquer une dé charge électrique. Consulter un électricien qualifié ou une personne du service aprés vente si vous suspectez que la prise de courant n'est pas correctement mise à la terre. Ne pas modifier la fiche fournie avec l'appareil - si elle ne rentre pas dans la prise, faites installer une prise apprropriée par un électricien qualifié.

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GROUNDING PIN

GROUNDED OUTLET

ADAPTER

METAL SCREW

TAB FOR GROUNDING SCREW

GROUNDED OUTLET BOX

(A) (B)

(C)

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Safety

SAFETY LABEL LOCATION

The following WARNING LABEL(S) ar e found on your cleaning unit. These labels po int out import ant Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

CONTROL PANEL README WARNING P/N 86221460 PRV NO. 501207

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Operations

Technical Specifications

all

SPECIAL NOTES:

The sound pressure level at the operator's ear was measured to be 74dBA . This was a nearfield, broadband measurement taken on a carpeted floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator's arms was measured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety . Children should be supervised to ensure that they do not play with the appliance.

ITEM DIMENSION/CAPACITY

Rated Amperage (120V) 15 AMPS Rated Amperage (230V) 7.5 AMPS Brush Motor 0.5 HP (373 W) Bag Capacity 792 in³ (13 L) Brush Two 25.5 in. (647mm) by 4 in. (10 mm) diameter Brush Speed (120 V) 1550 RPM Brush Speed (230 V) 1350 RPM Maximum flow rate of machine 129 cfm (61 L/sec) Maximum suction of machine 20 inches of water ( 4.97 kPa) Weight Empty 151 lbs (68 kg) Tires 9.75 in. (247mm) non-marking Frame Construction Powder coated steel

WIDTH

LENGTH

ITEM MAXIMUM STORAGE

Height 44 inches (1120 mm) 21 inches (530 mm) Length 51.5inches (1310 mm) 33 inches (840 mm) Width 30.5 inches (770 mm) 30.5 inches (770 mm)

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Operation

Controls & Componets

1. Main handle Adjust for operator comfort and storage

2. Handle Adjustment Lever Adjusts for operator comfort and storage.

3. Vac on/off switch. Turns on and off vac motor.

4. Brush Motor Circuit Breaker Protects brush motor from overheating.

5. Vac Motor Circuit Breakers Protects the vac motors from overheating.

6. Bag full Indicator Light Indicates when filter bag requires replacement or a clog in the vacuum system ducting.

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Operation

7. Intake Filter Filters intake air for extend vacuum motor life.

8. Filter Bag Cover Raises to allow access to filter bag and vacuum motors.

9. Filter Bag Basket Locates filter bag for maximum fill efficiency and easy changing.

10. Filter Bag Lift out easily for service.

11. Accessory Port Lift port to attach optional accessory hose. Brush motor will be deactivated during accessory use.

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Operations

Set Up

1. Take machine out of storage position by lowering onto all four wheels.

2. Adjust handle to comfortable position at waist level by opening adjustment lever on left side of machine and moving handle. Lock back into position by closing adjustment lever .

3. Install filter bag inside the main body by pushing the rubber collar over the chute.

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ADJUSTMENT LEVER

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Operations

Cleaning Route

Accessory port

Cord Hooks

How It Operates

This machine is a portable, easy to use wide area vacuum designed for use indoors, in a commercial or light industrial environment.

When operating as a carpet vacuum, soil is lifted from the carpet surface by two counter-rotating brushes and carried into a removable bag by the vacuum motors.

1. Large debris such as paper cups, plates, string, etc., should be picked up before starting the cleaning process.

2. Plan your cleaning route to work away from the electrical source. Move machine forward at a steady pace.

Cleaning

1. Adjust handle to comfortable position at waist level or higher.

2. Use your finger to depress the Vacuum switch on the control panel to activate the vacuum.

3. When using optional accessory tool, brushes will be deactivated when accessory port is lifted.

Keep machine moving while brush engaged. Damage to carpet could occur if not moving.

Gardez la machine en mouvement lorsque la brosse est engagée. Sinon, des dommages peuvent se produire au tapis.

4. Move forward or backwards at a steady pace for thorough cleaning. Run machine more slowly over extremely soiled areas.

5. Use the right side of the machine for edge cleaning.

6. To keep the vacuum operating at maximum efficiency, check the filter bag regularly. Use the upper and lower access holes in basket to feel level of fullness. Empty when 1/2 to 3/4 full.

7. 7.When finished vacuuming, coil the cord by wrapping around the three cord hooks provided on the handle tubes and control panel. The upper hook pivots for easy release of the cord.

PIVOT

HOOK

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Maintenance

Components

1. Primary Drive Belt

2. Brush Motor Assembly

3. Belt Guard

4. Brush Deck Assembly

5. Vacuum Hose

6. Hose Clamp

7. Brush Deck Mounting Bolts

8. Drive Housing Cover Plate

9. Secondary Timing Belt

10. Drive Housing

11. Belt Tensioning Nut

12. Belt Tensioning Bracket

13. Retaining Clips

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Maintenance

NOTE: The following service items should be performed by an authorized service facility or authorized service personnel. All parts referred to in these instructions can be identified by using the parts lists and illustrations on the following pages.

Remove machine power cord from electrical source before making any repairs or adjustments to the machine.

Retirez le cordon d'alimentation de la machine de la source électrique avant de procéder à des réparations ou des ajustements de la machine.

Brush Deck

The dual cylindrical brush deck is designed to efficiently extract dirt from the carpet. Please note the differences between the front/rear brushes. Installing them in reverse position will significantly reduce the performance of the machine. The brush part numbers are marked on drive ends of the brush core as follows:

8.621-612.0 (12543) - Front Brush

8.621-611.0 (12540) - Rear Brush

Brushes should be replaced as a set when bristle length wears to height of yellow PerformAlertTM bristles.

Brush Removal

The brushes are removed from the right side of the machine.

1. Adjust handle into the vertical position and lock the cam lever. Tilt machine on it's back using handle to support it's position.

2. Pull out on the bottom of the retaining clip.

3. The brush assembly and end cap should drop down. Then pull the brush down far enough to clear the bottom of the housing.

4. Pull brush out with a rocking motion to free brush from drive hub.

Bearing Cleaning

1. Remove bearing cap from end of brush.

2. Clean cap and bearings.

Brush Replacement

1. Make sure the brushes are in the correct position (front/rear) by following the brush installation label on the underside of the machine. Lift the drive side of the brush and push it onto drive hub until a positive stop is felt. The brush cannot be installed until the brush is fully seated on the drive hub.

2. Pull out on the bottom of the retaining clip.

3. Line up end cap with the flats to each side.

4. Slide brush up into retaining clip until it clicks in place.

DRIVE END

FRONT BRUSH

REAR BRUSH

BRUSH INSTALLATION LABEL

RETAINING CLIPS

Brush PN: 12543

Brush PN: 12540

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Brush PN: 8.621-611.0

Brush PN: 8.621-612.0

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Maintenance

Belt Replacement

The primary drive belt and secondary belt should be replaced if they are damaged or broken. To determine if a belt is damaged or broken, there will be a noticeable drop in the performance of the machine or the brushes will not spin when the machine is turned on.

Primary Drive Belt Replacement

The primary drive belt is removed from the under side of the machine.

1. Unplug power cord.

2. Adjust handle into vertical position and lock cam lever. Tilt machine on it's back using handle to support it's position.

3. Remove belt guard by loosening the (2) mounting screws.

4. Remove brush motor assembly by loosening the (4) mounting bolts.

5. Remove damaged or broken belt from drive pulleys and replace with a new drive belt. Be sure the grooves in the drive belt match the grooves in the drive pulleys.

6. Install brush motor assembly with new drive belt to the machine by using the (4) mounting bolts. With mounting bolts in place but not fully tightened, use weight of the brush motor assembly to apply proper tension to the drive belt. Once the belt is properly tensioned, fully tighten the mounting bolts.

7. Attach belt guard to the frame by using the (2) mounting screws.

8. Plug machine into a power supply and turn it on to assure the machine is running properly.

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Maintenance

Secondary Belt Replacement

The secondary belt can be accessed from the under side of the machine.

1. Unplug power cord.

2. Adjust handle into the vertical position and lock the cam lever. T ilt machine on it's back using the handle to support it's position..

3. Remove belt guard by loosening the (2) mounting screws.

4. Loosen the 4 mounting bolts for brush motor assembly to relieve primary drive belt tension. Do not fully remove the (4) mounting bolts. Remove primary drive belt from the brush deck pulley.

5. Remove brush deck assembly by loosening the 4 mounting bolts that attach it to the linkage arms (2) bolts on the right side and (2) on the left side). With the brush deck assembly removed, detach vacuum hose from the nozzle by loosening hose clamp.

6. The secondary belt can now be accessed on the right side of brush deck assembly by removing the (4) screws that mount the drive housing cover/plate.

7. Loosen nut on the belt tensioning bracket and remove damaged/broken belt. Install new secondary belt in the same configuration.

8. Apply tension to belt by pressing thumb tab on belt tensioning bracket. Tighten the nut on belt tensioning bracket until proper tension is achieved. Test belt by spinning brushes. Brushes should spin easily without excessive friction.

9. Replace drive housing cover/plate, reattach the vacuum hose to nozzle, and reassemble brush deck to machine by using the (4) mounting bolts (2) on right side and (2) on left side.

10. Reattach primary drive belt to brush deck pulley making sure the grooves line up properly. Apply proper tension to primary drive belt and tighten the (4) mounting bolts on brush motor assembly. Reattach primary belt guard.

11. Plug machine into a power supply and turn it on to assure the machine is running properly.

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Maintenance

Remove Vac Motor And Filters

1. Unplug power cord.

2. Open cover.

3. Remove (6) screws from vacuum motor retaining plate.

4. Remove (8) screws from vac motor brackets, (4) each bracket.

5. Lift vacuum motors out of machine body.

Vacuum Motor Carbon Brushes Replacement

Carbon Brushes

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

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3 8

[9.5mm]

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Maintenance

Daily Maintenance

1. Unplug power cord.

2. Shake down the contents of the bag daily.

3. Check power cord for damaged or frayed insulation.

4. Check for and remove any lint or debris around brush and brush housing.

Regular/periodic Maintenance

1. Unplug power cord.

2. Every 4 to 6 months remove wheels, clean axles, and apply a thin coat of silicone lubricant to axles.

3. Inspect and clean vac motor filters.

4. Periodically inspect all hoses, electrical cables, filters, gaskets and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum loss.

5. The electrical cable must be well insulated, if the cable insulation is broken or frayed, repair or replace it immediately. Don't take chances with electrical fire or shock.

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Maintenance

Service Schedule

MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY

Check bag and replace if necessary * Check filters and replace if necessary * Check hoses for wear, blockages, or damage * Inspect base for clogs * Check vac nozzle for clogs; remove clogs with

fingers (if appropriate)

Check major gaskets for leakage * Check brush-should be clean with no lint or

strings attached

Wind cord and store in upright position * Remove bearing cap from end of brush. Clean

bearing and cap.

Check hoses for cracks or holes * Check all cords and handles for damage or

cracks; replace as necessary

Check brushes for wear; replace if necessary * Check brush strip for wear; replace if necessary * Inspect and replace all filters including exhaust,

intake

Inspect, clean, and repair power head - including brush housing

Check all bearings for fiber build-up and noise * Check all gaskets for wear and leakage * Check belts for wear; replace if necessary * Check vac motor carbon brushes * Check for arcing and pitting on any electrical

contacts; replace if found

Inspect and clean vac deck; check for dents and damage which would detrimentally effect vacuum and brush movement

Check overall performance of machine *

86011370 NUWAVE

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Parts

PARTS

86011370 NUWAVE

Page 24

Brush Deck

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2586011370 NUWAVE

Brush Deck

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86293390 8 SCR, M5 X .8 X 15 SHCS GR 10.9 BLK 2 86137300 8 WASHER, M8 FLAT DIN125A PLT 3 86173350 5 WASHER, M5, FLAT, ISO7089, SS 4 86290110 1 NOZZLE, VACUUM, DECK 5 86218140 2 GASKET, VAC NOZZLE 6 86270830 5 NUT, 5/16-18 HEX NYLOCK SS 7 86010670 5 WASHER, 5/16 FLAT SS 8 86292460 2 WELMENT, DECK LEVELING BRKT

9 OPEN - 10 86010720 4 WASHER, M10 X 30 PLTD 11 86295960 4 SCR, M10 X 20 HHMS GR 8.8 PLT 12 86293380 4 SCR, 5/16-18 X 3/4 CARR GR 10.9 13 86012780 1 PULLEY ASM, 5MM HTD 22T 14 86277130 1 SCR, 5/16 X 1.00 CARRAGE SS 15 86293400 10 SCR, M5X12 SHCS GR 10.9 PLT 16 86293200 1 ASSY, JACK SHAFT DRIVE 17 86215230 1 BEARING, BRONZE FLANGED 18 86223520 3 RING, 28MM INT SNAP PHOSPHATE 19 86215530 1 BRACKET, BELT TENSIONER 20 86279130 1 WASHER, 5/16 SPLIT LOCK PLTD 21 86215310 1 BELT, TIMING, 5MM X 15MM X 575 22 86223310 1 PULLEY, 5MM HTD, 18T, 12.7ID 23 86223490 2 RING, 10MM EXT SNAP, DIN 471 24 86222890 1 PLATE, BRUSH DRIVE COVER 25 86172970 4 SCR, M5X12, PHLP PHMS, ISO 7046, SS 26 86223320 2 PULLEY, 32T, 5MM HTD 27 86223780 10 SCR, M4X8, SET, ISO4029, CP, BLK 28 86012790 2 ASSY, BRSH END CAP SHFT 29 86219400 1 HOUSING, BRUSH DRIVE 30 86216120 1 BRUSH, 25.5 X 4.0 OD, FRONT 31 86216110 1 BRUSH, 25.5 X 4.0 OD, REAR 32 86216750 1 CLAMP, WORM GEAR 40-64MM 33 86291140 1 PULLEY, MICRO-V, 1.125 OD 34 86217810 1 EXTRUSION, DUAL BRUSH DECK 35 86219410 1 HOUSING, BRUSH RELEASE CLIP 36 86293230 2 ASSY, BRSH END CAP SHFT 37 86172980 2 SCR, KA50X10, PT OHS, WN1412, PLTD 38 86224630 2 SPRING, BRUSH CLIP 39 86295970 4 WASHER, M10 EXT STAR LOCK 40 86173330 8 WASHER, M5 FLAT, ISO7093, SS 41 86224170 2 SHAFT, 6.2MM BRUSH DRIVE

Page 26

Brush Motor

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2786011370 NUWAVE

Brush Motor

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86216750 2 CLAMP, WORM GEAR 40-64MM

2 86293380 4 SCR, 5/16-18 X 3/4, CARR GR 10.9 3A 86222120 1 MOTOR, 115V, 0.5HP, INDUCTION

WITH

CAPACITORS

3B 86222150 1 MOTOR, 230V, .5HP, INDUCTION

4 86012580 1 BRACKET, CAPACITOR, MOTOR MNT

5 86010630 7 WASHER, 1/4 ID X 5/8 OD SS

6 86173340 7 WASHER, SPLIT LOCK, ¼, SS

7 86293270 7 SCR, 1/4-20 X 5/8 HHCS 10.9

8 86223780 2 SCR, M4X8, ISO4029, CP, BLK

9 86291150 1 PULLEY, MICRO-V, 1.80 OD 10 86291380 1 BELT, 290J6, MICRO-V 11 86270830 4 NUT, 5/16-18 HEX NYLOCK SS 12 86010670 4 WASHER, 5/16 FLAT SS 13 86215550 2 BRACKET, MOTOR MOUNT 14 86222900 1 PLATE, MOTO R BASE 15 86137280 4 WASHER, M8 FLAT DIN125A PLT 16 86137310 4 WASHER, M8 SPLIT LOCK 17 86274860 4 SCR, M8X20 HHMS

Page 28

Control Panel

11B

12A

12B

11A 11C

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2986011370 NUWAVE

Control Panel

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86172640 1 NUT, M8, NYLOCK, ISO7040, SST

2 86173300 1 WASHER, M8, FLAT ISO7089, SST

3 86224730 1 SPRING, COMP, 12MM OD X 12.7MM

4 86215410 3 BOOT, CIRCUIT BREAKER MP/MB 5A 86348660 1 SWITCH, 2 POSN, BRUSH 230V ONLY 5B 86007130 1 SWITCH DPDT 2-POSITION ROCKER 120V ONLY

6 86225960 1 WELDMENT, ELECTICAL PANEL

7 86005700 2 NUT, 10-32 W/STAR

8 86221820 1 LIGHT, INDICATOR, RED, 120VAC

9 86218960 1 HOOK, UPPER, CORD 10 86223830 1 SCR, M8X40, SHCS, ISO 4762, SST

11A 86217150 1 CORD ASM, 14/3 SJT X 75' YLW 11B 86217160 1 CORD ASM, EURO 1.5 MM X 75 BLK 11C 86217170 1 CORD ASM, AUST 1.5MM X 75 BLK 12A 86215670 3 BREAKER, 8A VDE CIRCUIT 120V ONLY 12B 86215710 3 BREAKER, 5A VDE CIRCUIT 230V ONLY

13 86218290 4 GASKET, CONSOLE, HANDLE 14 86276820 3 SCR, 10-32 X 1/2 PTHMS BLK NP 15 86299320 1 LABEL, GROUND SYMBOL 230V ONLY 16 86010640 1 WASHER, #10 LOCK EXT STAR SS

Page 30

Cover

86011370 NUWAVE

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3186011370 NUWAVE

Cover

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86217470 1 COVER, ACCESSORY PORT

2 86218300 1 GASKET, ACCESSORY PORT COVER

3 86173330 5 WASHER, M5, FLAT, ISO7093, SS

4 86293360 1 SCR, M5 X12 GR 8.8, PLT

5 86293390 2 SCR, M5X15 SHCS, GR 10.9 BLK

6 86173350 2 WASHER, M5, FLAT, ISO7089, SS

7 86008650 6 COTTER, 1/4" RING

8 86222620 1 PIN, 5MM DIA X 85MM L

9 86216030 1 BRKT, ACCESSORY PORT HINGE 10 86225080 1 SWITCH, 125 VAC SP NC ROLLER 11 86173110 2 SCR, M3X16, BSHCS, ISO7380, SST 12 86225630 1 VACUUM LID, TRIM 13 86218200 1 GASKET, FITTING ACCESSORY PORT 14 86217880 1 FITTING, ACCESSORY PORT 15 OPEN - 16 86295530 1 NUT, HEX, M3, PLT 17 86274340 6 SCR, M6 X 16 PH 18 86215160 1 BASKET, FILTER BAG MOLDED 19 86238080 2 GASKET, 1 W X 5/8 FOAM, M 20 86238070 2 GASKET, 1 W X 5/8 FOAM, F 21 86222640 2 PIN, 6 MM DIA X 60 MM LG 22 86223780 2 SCR, M4X8, SET, ISO4029, CP, BLK 23 86293420 4 SCR, M8X20 FHCS BR 10.9 BLK 24 86218930 2 HINGE, LID 25 86222630 2 PIN, 6MM DIA X 95 MM LG 26 OPEN - 27 86224770 1 SPRING, TORSION 28 86222960 1 PLATE, ACCESSORY PORT 29 86014530 4 SCR, KA50X16, PT, WN1412,PL 30 86216750 1 CLAMP, WORM GEAR 40-64MM 31 86219120 1 HOSE, 2.0 ID X 15.75L, 3.5:1 32 86311920 1 SNAP RING, 50MM ID, BLACK

- 86215090 - BAG, PAPER WIDE AREA VAC NOT SHOWN

Page 32

Decal

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3386011370 NUWAVE

Decal

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86221460 1 LABEL, CONTROL PANEL VACUUM

2 86221530 1 LABEL, NUWAVE RT

3 86221540 1 LABEL, NUWAVE LT

4 86004970 1 LABEL, WINDSOR LOGO DOMED

5 86012590 1 LABEL, BRUSH INSTALLATION

Page 34

Frame

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3586011370 NUWAVE

Frame

*CALL MANUFACTURER FOR SERIAL NUMBER.

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86274860 10 SCR. M8X20 HHMS

2 86137310 18 WASHER, M8 SPLIT LOCK

3 86137280 22 WASHER, M8 FLAT DIN125A PLT

4 86295660 1 WELDMENT, HANDLE BRACE

5 86295780 2 M8X40 HHCS GR 8.8 PLT

6 86226050 2 WHEEL, 9.75" X 1.5”

7 86225730 2 WASHER, M6 (20.5 ODX1.6T) PLT

8 86173310 2 WASHER, SPRING LK, M6, DIN127B, SST

9 86293430 2 SCR, M6 X 16 HHMS GR 10.9 PLT 10 86219480 2 HUBCAP, 9.75 WHEEL 11 86293440 4 SCR, M8X25 HHCS BR 8.8 PLT 12 86228840 6 BEARING, FLANGED .314IDX.502OD 13 86215890 2 BRKT, SPRING ADJUST 14 86010720 2 WASHER, M10 X 30 PLTD 15 86259400 8 WASHER, THRUST .51 ID X 1 ODBRO 16 86224690 2 SPRING, .718OD X 3.41L X .091W 17 86223810 2 SCR, ADJUSTMENT DECK SPRING 18 86196610 6 NUT, M8 HEX NYLOCK 19 86216020 1 BRKT, DECK LINGAGE, LEFT 20 86218430 1 GUARD, BELT BRUSH DRIVE 21 86172980 2 SCR, KA50X10, PT OHS, WN1412, PLTD 22 86343450 2 SWIVEL CASTER, 3.7” * 23 86216010 1 BRKT, DECK LINKAGE, RIGHT 24 86005700 1 NUT, 10-32 W/STAR 25 86217980 1 FRAME, WELDMENT 26 86225970 1 WELDMENT, HANDLE BRKT, RIGHT 27 86225980 1 WELDMENT, HANDLE BRKT, LEFT 28 86010640 1 WASHER, #10 EXT STAR LOCK SS 29 86277530 8 SCR, M8X1.25 X 20 LG BSHCS SS *

Page 36

Handle

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3786011370 NUWAVE

Handle

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86218970 1 HOOK, CORD, CONSOLE

2 86298140 1 CONSOLE, TRIMMED, BLU

3 86218600 1 HANDLE, MAIN, MOLDED GR IP

4 86293400 4 SCR, M5X12 SHCS GR 10.9 PLT

5 86215630 1 BRACKET, LEVER, CONSOLE

6 86224540 4 SPACER, 8.5 ID X 45L

7 86218190 2 GASKET, CONSOLE, TUBE

8 86218720 1 HANDLE, EXTRUSION, LEFT

9 86218950 2 HOOK, LOWER, CORD 10 86293410 4 SCR, M8X15 BHCS GR 8.8 PLT 11 86216460 2 BUSHING, AXLE, LEVER 12 86225860 1 WASHER, LEVER, CAM HANDLE 13 86008650 1 COTTER, 1/4" RING 14 86216580 1 CAP, END, HANDLE, LEFT 15 86173020 5 SCR, M5 X 10, PPHMS, ISO7045, SS 16 86221770 1 LEVER, CAM HANDLE 17 86292910 1 PIN, COTTER, LEVER, 6MM 18 86224180 1 AXLE, PIVOT, HANDLE 19 86294660 1 NUT, M14 X 2.0 LOCK, ISO7040, DIN985 20 86216560 1 CAP, END, HANDLE, RIGHT 21 8621570 1 HANDLE, EXTRUSION, RIGHT 22 86293370 4 SCR, M8 X 70, HHCS, GR 10.9 PLT 23 86293390 4 SCR, M5 X 15 SHCS GR 10.9 BLK 24 86225990 2 WLDMNT, MNTG PLATE, HANDLE 25 86224500 4 SPACER, HANDLE EXTRUSION 26 86198450 1 CLAMP, 5/16 DIA NYLON

Page 38

Housing

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3986011370 NUWAVE

Housing

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86222230 1 NET, CARGO, MOLDED

2 86292430 11 CLIP, TREE, FASTENER

3 86297590 6 SCR, M8X25 FHCS, BLK

4 86218940 2 HINGE, BODY

5 86291240 1 RAIL, GLIDE, EXTRUDED

6 86215900 1 BRKT, BODY/HINGE MOUNT

7 86137280 4 WASHER, M8 FLAT DIN125A PLT

8 86137310 2 WASHER, M8 SPLIT LOCK

9 86274860 2 SCR,M8X20 HHMS 10 86225610 1 VACUUM BODY, TRIM 11 86295940 2 BRACKET, CLIP, ROTOMOLD 12 86223680 2 SCR, M5X.8X10 PHMS BLK 13 86369510 2 SCREW, KA50X13, PT, OHS, STL, ZNPLTD 14 86303870 2 SCR, M8 X 20, BHCS, BLK

Page 40

Vacuum

86011370 NUWAVE

Page 41

4186011370 NUWAVE

Vacuum

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1A 86225510 2 VAC MOTOR, 120 V 5.7 1ST TF 120V ONLY 1B 86225520 2 VAC MOTOR, 230 V 5.7 1ST TF 230V ONLY

2 86218310 2 GASKET, 5.50OD X 3.85ID X .06

3 86223070 1 PLATE, MOUNT, VAC MOTOR

4 86293430 10 SCR, M6X16 HHMS GR 10.9 PLT

5 86173310 10 WASHER, SPRING LK, M6, DIN127B, SST

6 86279070 4 WASHER, M6 FLAT

7 86290450 1 TUBE, EXHAUST, VAC CHAMBER

8 86290120 1 BOX, ENCLOSURE, VAC MOTOR

9 86217850 1 FILTER, VAC CHAMBER 10 86223960 1 SCREEN, V A C CHAMBER 11 86234760 1 COVER, ACCESSORY PORT 12 86293390 2 SCR, M5X15 SHCS GR10.9 BLK 13 86003780 1 GASKET, ACCESSORY PORT 14 86343510 1 SWITCH, VACUUM, 250VAC, 15" H2O 15 OPEN - 16 86173330 2 WASHER, M5, FLAT, ISO7093, SS 17 86024750 2 NUT, M5 HEX NYLOCK 18 86277380 8 SCR, M4.8 X 16 PHTF 19 86225730 6 WASHER, M6 (20.5 OD X 1.6 T) PLT 20 OPEN - 21 86288450 2 SCR, M4.8 X 10 HHTF TYPE B

Page 42

Wiring Diagram - 120V

BRUSH MOTOR

W2 W3

GRN

BLK

BRN

BLU

RED

WHT

GRN

BLK

VACUUM SWITCH

WHT RED BLU BRN BLK

GRN

POWER CORD

VAC

MOTOR

CIRCUIT

BREAKER

INDICATOR

LIGHT

SWITCH

ACCESSORY

PORT

SWITCH

WHT BLK GRN

GRN

CONTROL PANEL

MACHINE

150 F

25 F

CIRCUIT

BREAKER

CIRCUIT

BREAKER

VAC

MOTOR

LEVER

BRACKET

86011370 NUWAVE

Page 43

4386011370 NUWAVE

Wiring Diagram - 120V

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES

1 86266900 1 WIRE, 5" BLK/14 76029 X 76029 2 86268400 3 WIRE, 3" BLK/14 76029 X 76050 3 86218860 1 HARNESS, MAIN VACUUM 4 86267290 2 WIRE, 14" GRN/18 76008 X 76011 5 86268210 2 WIRE, 15" GRN/18 76008 X 76008 6 86218850 1 HARNESS, SWITCH VACUUM 7 86295540 2 WIRE, JUMPER, 130L X 14GA BLK

Page 44

Wiring Diagram - 230V

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4586011370 NUWAVE

Wiring Diagram - 230V

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 86266900 6 WIRE, 5" BLK/14 76029 X 76029 2 86268400 2 WIRE, 3" BLK/14 76029 X 76050 3 86218860 1 HARNESS, MAIN, VACUUM 4 86267290 1 WIRE, 14" GRN.18 76008 X 76011 5 86268210 3 WIRE, 15" GRN/18 76008 X 76008 6 86218850 1 HARNESS, SWITCH VACUUM 7 86295540 2 WIRE, JUMPER, 130L X 14GA BLK 8 86217770 1 EMC TILTER ASSY 9 86303880 1 WIRE, 3" BLK/14 76050X76050

Page 46

Suggested Spare Parts

PART NO. DESCRIPTION

SERIAL NO.

FROM

NOTES:

86216120 BRUSH, 25.5 X 4.0 OD, FRONT

86216110 BRUSH, 25.5 X 4.0 OD, REAR 86215310 BELT, TIMING, 5MM X 15MM X 575 86291380 BELT, 290J6, MICRO-V 86215670 BREAKER, 8A VDE CIRCUIT 120V ONLY 86215710 BREAKER, 5A VDE CIRCUIT 230V ONLY 86348660 SWITCH, 2 POSN, BRUSH 86135320 BRUSH SET 120V & 230V 86215090 BAG, PAPER WIDE AREA VAC 86224630 SPRING, BRUSH CLIP 86012790 SHAFT ASM, BRUSH DRIVE 86217850 FILTER, VAC CHAMBER 86292930 GASKET, BASE PLATE 86218290 GASKET, CONSOLE, HANDLE 86238080 GASKET, 1 W X 5/8 FOAM, M 86238070 GASKET, 1 W X 5/8 FOAM, F 86218200 GASKET, FITTING ACCESSORY PORT 86218190 GASKET, CONSOLE, TUBE 86003780 GASKET, ACCESSORY PORT 86218310 GASKET, 5.50OD X 3.85ID X .06

86011370 NUWAVE

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