Wide Area Vacuum
Model: NW
10125330
NWIFE
10125340
NUWAV AU
10125360
Operating Instructions (ENG)
86011370-L
11/05/08
MACHINE DATA LOG/OVERVIEW
Model:
Date of Purchase:
Serial Number:
Sales Representative:
Address:
Phone Number:
Copyright 2006 Windsor Industries, Printed in USA
OVERVIEW
The NuWave™ is a electric motor powered, wide area vacuum intended for commercial use.
The NuWave™ brushes and vacuums debris from carpeted surfaces and stores the collected
debris in vacuum bags.
2
86011370 NUWAVE 05/01/07
3
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Grounding Instructions.........................................2-3
Safety Label Location...........................................2-4
OPERATIONS
Technical Specifications.......................................3-1
Controls & Components.......................................3-2
Set Up...............................................................3-4
Operation. .........................................................3-5
Cleaning............................................................3-5
MAINTENANCE
Maintenance-Components...................................4-1
Brush deck ...........................................................4-2
Brush Replacement..............................................4-2
Belt Replacement.................................................4-3
Vacuum Motor(s)..................................................4-5
Daily Maintenance................................................4-6
Regular/Periodic Maintenance.............................4-6
Service Schedule.................................................4-7
86011370 NUWAVE 08/11/08
TABLE OF CONTENTS
PARTS LIST
Brush Deck.........................................................5-1
Brush Motor........................................................5-3
Control Panel......................................................5-5
Cover..................................................................5-7
Decal ..................................................................5-9
Frame.................................................................5-11
Handle................................................................5-13
Housing ..............................................................5-15
Vacuum..............................................................5-17
Wiring Diagram...................................................5-19
Suggested Spare Parts......................................5-21
Warranty.............................................................5-22
OPTIONS
Holster................................................................6-1
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER _____________________________
SALES REPRESENTATIVE # ____________________
DEALER NAME _______________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED ________________________________
Copyright 2007 Windsor Industries, Printed in USA
The model and serial number of your machine are
located on the underside of the control panel.
1-1
86011370 NUWAVE 05/01/07
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Belt/Brush Motor
- Vac Motor and Filters
- Vac Motor Carbon Brushes
- Daily Maintenance
- Regular/Periodic Maintenance
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO.
– reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
SAFETY
2
-
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the ma chine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp e dges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where the may
be present.
Do not operate without dust bag and filter in place.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Connect to a properly grounded outlet. See Grounding Instructions.
the cord.
SAVE THESE INSTRUCTIONS
86011370 NUWAVE 10/13/07
1
SAFETY
2-2
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
86011370 NUWAVE 05/01/07
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages above
or below those indicated on the data label will cause
serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
GROUNDED
OUTLET
GROUNDED
OUTLET BOX
SAFTEY
120 VOLT MODELS:
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks like
the adaptor in “Fig. C” may be used to connect this
plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it
must be held in place
by a metal screw.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet
installed by a qualified electrician.
ADAPTER
GROUNDING
PIN
METAL SCREW
(A) (B)
86011370 NUWAVE 10/13/07
TAB FOR
GROUNDING SCREW
(C)
2-3
SAFETY
2-4
SAFETY LABEL LOCATION
The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings
and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality,
personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT
remove these labels.
NOTE: If at any time the labels become illegible, promptly replace them.
CONTROL PANEL
README WARNING
P/N 86221460
PRV NO. 501207
86011370 NUWAVE 05/01/07
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Rated Amperage (120V) 15 AMPS
Rated Amperage (230V) 7.5 AMPS
Brush Motor 0.5 HP (373 W)
Bag Capacity 792 in³ (13 L)
Brush Two 25.5 in. (647mm) by 4 in. (10 mm) diameter
Brush Speed (120 V) 1550 RPM
Brush Speed (230 V) 1350 RPM
Maximum flow rate of machine 129 cfm (61 L/sec)
Maximum suction of machine 20 inches of water ( 4.97 kPa)
Weight Empty 151 lbs (68 kg)
Tires 9.75 in. (247mm) non-marking
Frame Construction Powder coated steel
WIDTH
ITEM MAXIMUM STORAGE
Height 44 inches (1120 mm) 21 inches (530 mm)
Length 51.5inches (1310 mm) 33 inches (840 mm)
Width 30.5 inches (770 mm) 30.5 inches (770 mm)
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
measured to be 74dBA . This was a nearfield, broadband measurement taken on a carpeted floor. This
appliance contains no possible source of impact noise.
The instantaneous sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made in
accordance with ANSI S3.34-1986.
2
.
86011370 NUWAVE 03/27/08
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety. Children should be
supervised to ensure that they do not play with the
appliance.
LENGTH
3-1
OPERATION
3-2
CONTROLS & COMPONETS
1. Main handle
Adjust for operator comfort and storage.
2. Handle Adjustment Lever
Adjusts for operator comfort and storage.
3. Vac on/off switch.
Turns on and off vac motor.
4. Brush Motor Circuit Breaker
Protects brush motor from overheating.
5. Vac Motor Circuit Breakers
Protects the vac motors from overheating.
6. Bag full Indicator Light
Indicates when filter bag requires replacement or a
clog in the vacuum system ducting.
86011370 NUWAVE 05/01/07
OPERATION
3-3
86011370 NUWAVE 05/01/07
7. Intake Filter.
Filters intake air for extend vacuum motor life.
8. Filter Bag Cover
Raises to allow access to filter bag and vacuum
motors.
9. Filter Bag Basket
Locates filter bag for maximum fill efficiency and
easy changing.
10. Filter Bag
Lift out easily for service.
11. Accessory Port
Lift port to attach optional accessory hose. Brush
motor will be deactivated during accessory use.
OPERATION
3-4
A
SET UP
FILTER BAG
INSTALLED
1. Take machine out of storage position by lowering
onto all four wheels.
2.
djust handle to comfortable position at waist level by
opening adjustment lever on left side of machine and
moving handle. Lock back into position by closing
adjustment lever.
ADJUSTMENT
LEVER
3. Install filter bag inside the main body by
pushing the rubber collar over the chute.
86011370 NUWAVE 05/01/07
3
-
CLEANING ROUTE
ACCESSORY PORT
CORD HOOKS
PIVOT
HOOK
HOW IT OPERATES
This machine is a portable, easy to use wide area
vacuum designed for use indoors, in a commercial
or light industrial environment.
When operating as a carpet vacuum, soil is lifted
from the carpet surface by two counter-rotating
brushes and carried into a removable bag by the
vacuum motors.
1. Large debris such as paper cups, plates, string,
2. Plan your cleaning route to work away from the
CLEANING
1. Adjust handle to comfortable position at waist
2. Use your finger to depress the Vacuum switch
3. When using optional accessory tool, brushes will
Keep machine moving while brush engaged.
Damage to carpet could occur if not moving.
4. Move forward or backwards at a steady pace for
5. Use the right side of the machine for edge
6. To keep the vacuum operating at maximum
7. When finished vacuuming, coil the cord by
86011370 NUWAVE 05/01/07
MAINTENANCE
etc., should be picked up before starting the
cleaning process.
electrical source. Move machine forward at a
steady pace.
level or higher.
on the control panel to activate the vacuum.
be deactivated when accessory port is lifted.
thorough cleaning. Run machine more slowly
over extremely soiled areas.
cleaning.
efficiency, check the filter bag regularly. Use the
upper and lower access holes in basket to feel
level of fullness. Empty when 1/2 to 3/4 full.
wrapping around the three cord hooks provided
on the handle tubes and control panel. The
upper hook pivots for easy release of the cord.
5
MAINTENANCE
4
-
13
5
7
3
6
4
1. Primary Drive Belt
2. Brush Motor Assembly
3. Belt Guard
4. Brush Deck Assembly
5. Vacuum Hose
6. Hose Clamp
7. Brush Deck Mounting Bolts
1
2
9
8. Drive Housing Cover Plate
9. Secondary Timing Belt
10. Drive Housing
11. Belt Tensioning Nut
12. Belt Tensioning Bracket
13. Retaining Clips
86011370 NUWAVE 07/16/07
1
10
12
11
8
4-2
NOTE: The following service items should be per-
formed by an authorized service facility or authorized
service personnel. All parts referred to in these
instructions can be identified by using the parts lists
and illustrations on the following pages.
Remove machine power cord from electrical
source before making any repairs or adjustments
to the machine.
BRUSH DECK
The dual cylindrical brush deck is designed to
efficiently extract dirt from the carpet. Please note the
differences between the front/rear brushes. Installing
them in reverse position will significantly reduce the
performance of the machine. The brush part numbers
are marked on drive ends of the brush core as follows:
8.621-612.0 (12543) - Front Brush
8.621-611.0 (12540) - Rear Brush
Brushes should be replaced as a set when bristle
length wears to height of yellow PerformAlert
bristles.
TM
86011370 NUWAVE 10/13/07
MAINTENANCE
BRUSH REMOVAL
The brushes are removed from the right side of the
machine.
1. Adjust handle into the vertical position and lock the
cam lever. Tilt machine on it’s back using handle
to support it’s position.
2. Pull out on the bottom of the retaining clip.
3. The brush assembly and end cap should drop
down. Then pull the brush down far enough to
clear the bottom of the housing.
4. Pull brush out with a rocking motion to free brush
from drive hub.
RETAINING
CLIPS
REAR BRUSH
BRUSH REPLACEMENT
1. Make sure the brushes are in the correct position
(front/rear) by following the brush installation label
on the underside of the machine. Lift the drive
side of the brush and push it onto drive hub until a
positive stop is felt. The brush cannot be installed
until the brush is fully seated on the drive hub.
2. Pull out on the bottom of the retaining clip.
3. Line up end cap with the flats to each side.
4. Slide brush up into retaining clip until it clicks in
place.
FRONT BRUSH
Brush PN: 12540
Brush PN: 12543
DRIVE END
BRUSH
INSTALLATION
LABEL
MAINTENANCE
4-3
BELT REPLACEMENT
The primary drive belt and secondary belt should be
replaced if they are damaged or broken. To determine
if a belt is damaged or broken, there will be a
noticeable drop in the performance of the machine or
the brushes will not spin when the machine is turned
on.
PRIMARY DRIVE BELT REPLACEMENT
The primary drive belt is removed from the under side
of the machine.
1. Unplug power cord.
2. Adjust handle into vertical position and lock cam
lever. Tilt machine on it’s back using handle to
support it’s position.
3. Remove belt guard by loosening the (2) mounting
screws.
4. Remove brush motor assembly by loosening the
(4) mounting bolts.
5. Remove damaged or broken belt from drive
pulleys and replace with a new drive belt. Be sure
the grooves in the drive belt match the grooves in
the drive pulleys.
6. Install brush motor assembly with new drive belt to
the machine by using the (4) mounting bolts. With
mounting bolts in place but not fully tightened, use
weight of the brush motor assembly to apply
proper tension to the drive belt. Once the belt is
properly tensioned, fully tighten the mounting
bolts.
7. Attach belt guard to the frame by using the (2)
mounting screws.
8. Plug machine into a power supply and turn it on to
assure the machine is running properly.
86011370 NUWAVE 05/01/07
4-4
SECONDARY BELT REPLACEMENT
The secondary belt can be accessed from the under
side of the machine.
1. Unplug power cord.
2. Adjust handle into the vertical position and lock
the cam lever. Tilt machine on it’s back using
the handle to support it’s position..
3. Remove belt guard by loosening the (2)
mounting screws.
4. Loosen the 4 mounting bolts for brush motor
assembly to relieve primary drive belt tension.
Do not fully remove the (4) mounting bolts.
Remove primary drive belt from the brush deck
pulley.
5. Remove brush deck assembly by loosening the
4 mounting bolts that attach it to the linkage
arms (2) bolts on the right side and (2) on the
left side). With the brush deck assembly
removed, detach vacuum hose from the nozzle
by loosening hose clamp.
6. The secondary belt can now be accessed on the
right side of brush deck assembly by removing
the (4) screws that mount the drive housing
cover/plate.
MAINTENANCE
7. Loosen nut on the belt tensioning bracket and
remove damaged/broken belt. Install new
secondary belt in the same configuration.
8. Apply tension to belt by pressing thumb tab on
belt tensioning bracket. Tighten the nut on belt
tensioning bracket until proper tension is
achieved. Test belt by spinning brushes.
Brushes should spin easily without excessive
friction.
9. Replace drive housing cover/plate, reattach the
vacuum hose to nozzle, and reassemble brush
deck to machine by using the (4) mounting bolts
(2) on right side and (2) on left side.
10. Reattach primary drive belt to brush deck pulley
making sure the grooves line up properly. Apply
proper tension to primary drive belt and tighten
the (4) mounting bolts on brush motor assembly.
Reattach primary belt guard.
11. Plug machine into a power supply and turn it on
to assure the machine is running properly.
86011370 NUWAVE 05/01/07
MAINTENANCE
4
-
(
REMOVE VAC MOTOR AND FILTERS.
1. Unplug power cord.
2. Open cover.
3. Remove (6) screws from vacuum motor
retaining plate.
4. Remove (8) screws from vac motor brackets, (4)
each bracket.
5. Lift vacuum motors out of machine body.
VACUUM MOTOR CARBON BRUSHES
REPLACEMENT
Carbon
Brushes
If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
3
[9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less
than 3/8"
9.5mm) long.
5
86011370 NUWAVE 05/09/08
4-6
DAILY MAINTENANCE
1. Unplug power cord.
2. Shake down the contents of the bag daily.
3. Check power cord for damaged or frayed
insulation.
4. Check for and remove any lint or debris
around brush and brush housing.
REGULAR/PERIODIC MAINTENANCE
1. Unplug power cord.
2. Every 4 to 6 months remove wheels, clean axles,
and apply a thin coat of silicone lubricant to axles.
3. Inspect and clean vac motor filters.
4. Periodically inspect all hoses, electrical cables,
filters, gaskets and connections on your machine.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum loss.
5. The electrical cable must be well insulated, if the
cable insulation is broken or frayed, repair or
replace it immediately. Don’t take chances with
electrical fire or shock.
MAINTENANCE
86011370 NUWAVE 05/09/08
MAINTENANCE
4
-
SERVICE SCHEDULE
MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY
Check bag and replace if necessary
Check filters and replace if necessary
Check hoses for wear, blockages, or
damage
Inspect base for clogs
Check vac nozzle for clogs; remove clogs
with fingers (if appropriate)
Check major gaskets for leakage
Check brush-should be clean with no lint or
strings attached
Wind cord and store in upright position
Check hoses for cracks or holes
Check all cords and handles for damage or
cracks; replace as necessary
Check brushes for wear; replace if
necessary
Check brush strip for wear; replace if
necessary
Inspect and replace all filters including
exhaust, intake
Inspect, clean, and repair power head –
including brush housing
Check all bearings for fiber build-up and
noise
Check all gaskets for wear and leakage
Check belts for wear; replace if necessary
Check vac motor carbon brushe s
Check for arcing and pitting on any electrical
contacts; replace if found
Inspect and clean vac deck; check for dents
and damage which would detrimentally
effect vacuum and brush movement
Check overall performance of machine
*
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7
86011370 NUWAVE 05/01/07
Parts List
86011370 NUWAVE 05/30/07
BRUSH DECK
5-1
86011370 NUWAVE 11/01/07
BRUSH DECK
REF PART NO. PRV NO. QTY DESCRIPTION
1 86293390 - 8
2 86137300 87084 8 WASHER, M8 FLAT DIN125A PLT
3 86173350 87515 5 WASHER, M5, FLAT, ISO7089, SS
4 86290110 - 1 NOZZLE, VACUUM, DECK
5 86218140 35366 2 GASKET, VAC NOZZLE
6 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 87029 5 WASHER, 5/16 FLAT SS
8 86292460 - 2
9 OPEN - - -
10 86010720 87086 4 WASHER, M10 X 30 PLTD
11 86295960 - 4 SCR, M10 X 20 HHMS GR 8.8 PLT
12 86293380 - 4 SCR, 5/16-18 X 3/4 CARR GR 10.9
13 86012780 - 1 PULLEY ASM, 5MM HTD 22T
14 86277130 70795 1 SCR, 5/16 X 1.00 CARRAGE SS
15 86293400 - 10 SCR, M5X12 SHCS GR 10.9 PLT
16 86293200 - 1 ASSY, JACK SHAFT DRIVE
17 86215230 09161 1 BEARING, BRONZE FLANGED
18 86223520 67598 3
19 86215530 140941 1 BRACKET, BELT TENSIONER
20 86279130 87083 1 WASHER, 5/16 SPLIT LOCK PLTD
21 86215310 11056 1 BELT, TIMING, 5MM X 15MM X 575
22 86223310 64116 1 PULLEY, 5MM HTD, 18T, 12.7ID
23 86223490 67468 2 RING, 10MM EXT SNAP, DIN 471
24 86222890 620118 1 PLATE, BRUSH DRIVE COVER
25 86172970 70911 4
26 86223320 64117 2 PULLEY, 32T, 5MM HTD
27 86223780 70896 10
28 86012790 - 2 ASSY, BRSH END CAP SHFT
29 86219400 41554 1 HOUSING, BRUSH DRIVE
30 86216120 12543 1 BRUSH, 25.5 X 4.0 OD, FRONT
31 86216110 12540 1 BRUSH, 25.5 X 4.0 OD, REAR
32 86216750 20098 1 CLAMP, WORM GEAR 40-64MM
33 86291140 - 1 PULLEY, MICRO-V, 1.125 OD
34 86217810 32061 1 EXTRUSION, DUAL BRUSH DECK
35 86219410 41555 1 HOUSING, BRUSH RELEASE CLIP
36 86293230 - 2 ASSY, BRSH END CAP SHFT
37 86172980 70912 2
38 86224630 730380 2 SPRING, BRUSH CLIP
39 86295970 - 4 WASHER, M10 EXT STAR LOCK
40 86173330 87513 8 WASHER, M5 FLAT, ISO7093, SS
SCR, M5 X .8 X 15 SHCS GR 10.9
BLK
WELMENT, DECK LEVELING
BRKT
RING, 28MM INT SNAP
PHOSPHATE
SCR, M5X12, PHLP PHMS, ISO
7046, SS
SCR, M4X8, SET, ISO4029, CP,
BLK
SCR, KA50X10, PT OHS, WN1412,
PLTD
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/01/07
5-2
BRUSH MOTOR
4
5
1
A
3
B
3
5
6
7
7
6
9
8
1
1
2
1
3
1
0
1
5-3
1
1
2
86011370 NUWAVE 10/13/07
4
5
1
6
1
7
BRUSH MOTOR
REF PART NO. PRV NO. QTY DESCRIPTION
1 86216750 20098 2 CLAMP, WORM GEAR 40-64MM
2 86293380 - 4 SCR, 5/16-18 X 3/4, CARR GR 10.9
3A 86222120 53274 1 MOTOR, 115V, 0.5HP, INDUCTION
3B 86222150 53279 1 MOTOR, 230V, .5HP, INDUCTION
4 86012580 - 1
5 86010630 87013 7 WASHER, 1/4 ID X 5/8 OD SS
6 86173340 87514 7 WASHER, SPLIT LOCK, ¼, SS
7 86293270 - 7 SCR, 1/4-20 X 5/8 HHCS 10.9
8 86223780 70896 2 SCR, M4X8, ISO4029, CP, BLK
9 86291150 - 1 PULLEY, MICRO-V, 1.80 OD
10 86291380 - 1 BELT, 290J6, MICRO-V
11 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
12 86010670 87029 4 WASHER, 5/16 FLAT SS
13 86215550 140970 2 BRACKET, MOTOR MOUNT
14 86222900 620120 1 PLATE, MOTOR BASE
15 86137280 87054 4 WASHER, M8 FLAT DIN125A PLT
16 86137310 87098 4 WASHER, M8 SPLIT LOCK
17 86274860 70311 4 SCR, M8X20 HHMS
BRACKET, CAPACITOR, MOTOR
MNT
SERIAL NO.
FROM
WITH
CAPACITORS
NOTES:
86011370 NUWAVE 11/01/07
5-4
CONTROL PANEL
12A
12B
13
14
1
2
3
4
5
15
6
5-5
11A
11B
11C
86011370 NUWAVE 10/13/07
10
8
16
9
7
CONTROL PANEL
F PART NO. PRV NO. QTY DESCRIPTION
1 86172640 57507 1 NUT, M8, NYLOCK, ISO7040, SST
2 86173300 87495 1 WASHER, M8, FLAT ISO7089, SST
3 86224730 73939 1 SPRING, COMP, 12MM OD X 12.7MM
4 86215410 140416 3 BOOT, CIRCUIT BREAKER MP/MB
5 86007130 72128 1
6 86225960 89503 1 WELDMENT, ELECTICAL PANEL
7 86005700 57104 2 NUT, 10-32 W/STAR
8 86221820 51467 1 LIGHT, INDICATOR, RED, 120VAC
9 86218960 41575 1 HOOK, UPPER, CORD
10 86223830 70927 1 SCR, M8X40, SHCS, ISO 4762, SST
11A 86217150 23733 1 CORD ASM, 14/3 SJT X 75’ YLW
11B 86217160 23734 1 CORD ASM, EURO 1.5 MM X 75 BLK
11C 86217170 23735 1 CORD ASM, AUST 1.5MM X 75 BLK
12A 86215670 140839 3 BREAKER, 8A VDE CIRCUIT 120V ONLY
12B 86215710 141046 3 BREAKER, 5A VDE CIRCUIT 230V ONLY
13 86218290 35382 4 GASKET, CONSOLE, HANDLE
14 86276820 70740 3 SCR, 10-32 X 1/2 PTHMS BLK NP
15 86299320 - 1 LABEL, GROUND SYMBOL 230V ONLY
16 86010640 87016 1 WASHER, #10 LOCK EXT STAR SS
SWITCH, DPDT 2-POSITION
ROCKER
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 10/13/07
5-6
COVER
5-7
86011370 NUWAVE 11/05/08
COVER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86217470 270800 1 COVER, ACCESSORY PORT
2 86218300 36250 1
3 86173330 87513 5 WASHER, M5, FLAT, ISO7093, SS
4 86293360 - 1 SCR, M5X12 GR 8.8, PLT
5 86293390 - 2 SCR, M5X15 SHCS, GR 10.9 BLK
6 86173350 87515 2 WASHER, M5, FLAT, ISO7089, SS
7 86008650 80604 6 COTTER, 1/4” RING
8 86222620 66891 1 PIN, 5MM DIA X 85MM L
9 86216030 620119 1 BRKT, ACCESSORY PORT HINGE
10 86225080 72152 1 SWITCH, 125 VAC SP NC ROLLER
11 86173110 70936 2
12 86225630 75478 1 VACUUM LID, TRIM
13 86218200 35372 1
14 86217880 34458 1 FITTING, ACCESSORY PORT
15 OPEN - - -
16 86295530 - 1 NUT, HEX, M3, PLT
17 86274340 70179 6 SCR, M6 X 16 PH
18 86215160 141059 1 BASKET, FILTER BAG MOLDED
19 86238080 36261 2 GASKET, 1 W X 5/8 FOAM, M
20 86238070 36260 2 GASKET, 1 W X 5/8 FOAM, F
21 86222640 66893 2 PIN, 6 MM DIA X 60 MM LG
22 86223780 70896 2
23 86293420 - 4 SCR, M8X20 FHCS BR 10.9 BLK
24 86218930 41569 2 HINGE, LID
25 86222640 66893 2 PIN, 6 MM DIA X 60 MM LG
26 OPEN - - -
27 86224770 739989 1 SPRING, TORSION
28 86222960 62866 1 PLATE, ACCESSORY PORT
29 86014530 - 4 SCR, KA50X16, PT, WN1412,PL
30 86216750 20098 1 CLAMP, WORM GEAR 40-64MM
31 86219120 39736 1 HOSE, 2.0 ID X 15.75L, 3.5:1
32 86311920 - 1 SNAP RING, 50MM ID, BLACK
- 86215090 140949 - BAG, PAPER WIDE AREA VAC NOT SHOWN
GASKET, ACCESSORY PORT
COVER
SCR, M3X16, BSHCS, ISO7380,
SST
GASKET, FITTING ACCESSORY
PORT
SCR, M4X8, SET, ISO4029, CP,
BLK
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/05/08
5-8
DECAL
5-9
86011370 NUWAVE 10/13/07
DECAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86221460 501207 1
2 86221530 501243 1 LABEL, NUWAVE RT
3 86221540 501244 1 LABEL, NUWAVE LT
4 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
5 86012590 - 1 LABEL, BRUSH INSTALLATION
LABEL, CONTROL PANEL
VACUUM
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 10/13/07
5-10
FRAME
5-11
86011370 NUWAVE 10/13/07
FRAME
REF PART NO. PRV NO. QTY DESCRIPTION
1 86274860 70311 18 SCR. M8X20 HHMS
2 86137310 87098 18 WASHER, M8 SPLIT LOCK
3 86137280 87054 20 WASHER, M8 FLAT DIN125A PLT
4 86295660 - 1 WELDMENT, HANDLE BRACE
5 86295780 - 2 M8X40 HHCS GR 8.8 PLT
6 86226050 89279 2 WHEEL, 9.75” X 1.5”
7 86225730 87218 2 WASHER, M6 (20.5 ODX1.6T) PLT
8 86173310 87499 2
9 86293430 - 2 SCR, M6 X 16 HHMS GR 10.9 PLT
10 86219480 41567 2 HUBCAP, 9.75 WHEEL
11 86293440 - 4 SCR, M8X25 HHCS BR 8.8 PLT
12 86228840 09124 6
13 86215890 140951 2 BRKT, SPRING ADJUST
14 86010720 87086 2 WASHER, M10 X 30 PLTD
15 86259400 87205 8
16 86224690 730438 2 SPRING, .718OD X 3.41L X .091W
17 86223810 70925 2
18 86196610 94045 6 NUT, M8 HEX NYLOCK
19 86216020 34461 1 BRKT, DECK LINGAGE, LEFT
20 86218430 36253 1 GUARD, BELT BRUSH DRIVE
21 86172980 70912 2
22 86002340 18045 2 CASTER, 3.0 SWIVEL
23 86216010 34460 1 BRKT, DECK LINKAGE, RIGHT
24 86005700 57104 1 NUT, 10-32 W/STAR
25 86217980 89499 1 FRAME, WELDMENT
26 86225970 89508 1
27 86225980 89509 1 WELDMENT, HANDLE BRKT, LEFT
28 86010640 87016 1 WASHER, #10 EXT STAR LOCK SS
WASHER, SPRING LK, M6,
DIN127B, SST
BEARING, FLANGED
.314IDX.502OD
WASHER, THRUST .51 ID X 1
ODBRO
SCR, ADJUSTMENT DECK
SPRING
SCR, KA50X10, PT OHS, WN1412,
PLTD
WELDMENT, HANDLE BRKT,
RIGHT
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/01/07
5-12
HANDLE
5-13
86011370 NUWAVE 11/01/07
HANDLE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86218970 41593 1 HOOK, CORD, CONSOLE
2 86298140 - 1 CONSOLE, TRIMMED, BLU
3 86218600 38346 1 HANDLE, MAIN, MOLDED GRIP
4 86293400 - 4 SCR, M5X12 SHCS GR 10.9 PLT
5 86215630 14878 1 BRACKET, LEVER, CONSOLE
6 86224540 73588 4 SPACER, 8.5 ID X 45L
7 86218190 35371 2 GASKET, CONSOLE, TUBE
8 86218720 38369 1 HANDLE, EXTRUSION, LEFT
9 86218950 41574 2 HOOK, LOWER, CORD
10 86293410 - 4 SCR, M8X15 BHCS GR 8.8 PLT
11 86216460 149983 2 BUSHING, AXLE, LEVER
12 86225860 87519 1 WASHER, LEVER, CAM HANDLE
13 86008650 80604 1 COTTER, 1/4” RING
14 86216580 270159 1 CAP, END, HANDLE, LEFT
15 86173020 70916 4
16 86221770 51470 1 LEVER, CAM HANDLE
17 86292910 - 1 PIN, COTTER, LEVER, 6MM
18 86224180 730433 1 AXLE, PIVOT, HANDLE
19 86294660 - 1
20 86216560 270158 1 CAP, END, HANDLE, RIGHT
21 8621570 38368 1 HANDLE, EXTRUSION, RIGHT
22 86293370 - 4 SCR, M8 X 70, HHCS, GR 10.9 PLT
23 86293390 - 4 SCR, M5 X 15 SHCS GR 10.9 BLK
24 86225990 89510 2 WLDMNT, MNTG PLATE, HANDLE
25 86224500 730417 4 SPACER, HANDLE EXTRUSION
SCR, M5 X 10, PPHMS, ISO7045,
SS
NUT, M14 X 2.0 LOCK, ISO7040,
DIN985
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 10/13/07
5-14
HOUSING
5-15
86011370 NUWAVE 11/01/07
HOUSING
REF PART NO. PRV NO. QTY DESCRIPTION
1 86222230 58010 1 NET, CARGO, MOLDED
2 86292430 - 11 CLIP, TREE, FASTENER
3 86297590 - 6 SCR, M8X25 FHCS, BLK
4 86218940 41570 2 HINGE, BODY
5 86291240 - 1 RAIL, GLIDE, EXTRUDED
6 86215900 140952 1 BRKT, BODY/HINGE MOUNT
7 86137280 87054 4 WASHER, M8 FLAT DIN125A PLT
8 86137310 87098 2 WASHER, M8 SPLIT LOCK
9 86274860 70311 2 SCR,M8X20 HHMS
10 86225610 75477 1 VACUUM BODY, TRIM
11 86295940 - 2 BRACKET, CLIP, ROTOMOLD
12 86223680 70700 2 SCR, M5X.8X10 PHMS BLK
13 86014530 - 2 SCR, KA50X16, PT, WN1412, PL
14 86303870 - 2 SCR, M8 X 20, BHCS, BLK
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/05/08
5-16
VACUUM
5-17
86011370 NUWAVE 11/05/08
VACUUM
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86225510 53817 2 VAC MOTOR, 120V 5.7 1ST TF 120V ONLY
1B 86225520 53819 2 VAC MOTOR, 230V 5.7 1ST TF 230V ONLY
2 86218310 36251 2 GASKET, 5.50OD X 3.85ID X .06
3 86223070 62978 1 PLATE, MOUNT, VAC MOTOR
4 86293430 - 10 SCR, M6X16 HHMS GR 10.9 PLT
5 86173310 87499 10
6 86279070 87056 4 WASHER, M6 FLAT
7 86290450 - 1 TUBE, EXHAUST, VAC CHAMBER
8 86290120 - 1 BOX, ENCLOSURE, VAC MOTOR
9 86217850 34459 1 FILTER, VAC CHAMBER
10 86223960 739988 1 SCREEN, VAC CHAMBER
11 86234760 27674 1 COVER, ACCESSORY PORT
12 86293390 - 2 SCR, M5X15 SHCS GR10.9 BLK
13 86003780 35171 1 GASKET, ACCESSORY PORT
14 86257160 72199 1 SWITCH, VACUUM 15” H20 NC/NO
15 86137350 87216 1 WASHER, 1/8NPT, BRASS
16 86173330 87513 2 WASHER, M5, FLAT, ISO7093, SS
17 86024750 94028 2 NUT, M5 HEX NYLOCK
18 86277380 70835 8 SCR, M4.8 X 16 PHTF
19 86225730 87218 6
20 86010720 87086 1 WASHER, M10 X 30 PLTD
21 86288450 70689 2 SCR, M4.8 X 10 HHTF TYPE B
WASHER, SPRING LK, M6,
DIN127B, SST
WASHER, M6 (20.5 OD X 1.6 T)
PLT
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/05/08
5-18
WIRING DIAGRAM-120V
ACCESSORY
PORT
SWITCH
6
SWITCH
CIRCUIT
BREAKER
8A
CIRCUIT
BREAKER
8A
CIRCUIT
BREAKER
8A
INDICATOR
LIGHT
2
2
2
CONTROL PANEL
WHT
BLK
GRN
LEVER
BRACKET
GRN
WHT
RED
BLU
BRN
BLK
GRN
5
POWER
CORD
3
150 F
BRUSH
MOTOR
1
25 F
W4
W1
WHT
RED
BLU
BRN
BLK
GRN
W6
W2
W3
W5
BLK
VACUUM
SWITCH
WHT
GRN
7
5
7
GRN
VAC
MOTOR
VAC
MOTOR
4
4
MACHINE
5-19
86011370 NUWAVE 110/01/07
WIRING DIAGRAM-120V
REF PART NO. PRV NO. QTY DESCRIPTION
1 86266900 880095 1 WIRE, 5” BLK/14 76029 X 76029
2 86268400 88301 3 WIRE, 3” BLK/14 76029 X 76050
3 86218860 41579 1 HARNESS, MAIN VACUUM
4 86267290 880262 2 WIRE, 14” GRN/18 76008 X 76011
5 86268210 88205 2 WIRE, 15” GRN/18 76008 X 76008
6 86218850 41578 1 HARNESS, SWITCH VACUUM
7 86295540 - 2 WIRE, JUMPER, 130L X 14GA BLK
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/01/07
5-20
WIRING DIAGRAM-230V
5-21
86011370 NUWAVE 11/01/07
WIRING DIAGRAM-230V
REF PART NO. PRV NO. QTY DESCRIPTION
1 86266900 880095 6 WIRE, 5” BLK/14 76029 X 76029
2 86268400 88301 2 WIRE, 3” BLK/14 76029 X 76050
3 86218860 41579 1 HARNESS, MAIN, VACUUM
4 86267290 880262 1 WIRE, 14” GRN.18 76008 X 76011
5 86268210 88205 3 WIRE, 15” GRN/18 76008 X 76008
6 86218850 41578 1 HARNESS, SWITCH VACUUM
7 86295540 - 2 WIRE, JUMPER, 130L X 14GA BLK
8 86217770 23213 1 EMC TILTER ASSY
9 86303880 - 1 WIRE, 3” BLK/14 76050X76050
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 11/01/07
5-22
SUGGESTED SPARE PARTS
REF PART NO. PRV NO. DESCRIPTION
1 86216120 12543 BRUSH, 25.5 X 4.0 OD, FRONT
2 86216110 12540 BRUSH, 25.5 X 4.0 OD, REAR
3 86215310 11056 BELT, TIMING, 5MM X 15MM X 575
4 86291380 - BELT, 290J6, MICRO-V
5A 86215670 140839 BREAKER, 8A VDE CIRCUIT 120V ONLY
5B 86215710 141046 BREAKER, 5A VDE CIRCUIT 230V ONLY
6 86007130 72128 SWITCH, DPDT 2-POSITION ROCKER
7 86135320 140687 BRUSH SET 120V & 230V
8 86215090 140949 BAG, PAPER WIDE AREA VAC
9 86224630 730380 SPRING, BRUSH CLIP
10 86012790 - SHAFT ASM, BRUSH DRIVE
11 86217850 34459 FILTER, VAC CHAMBER
12 86292930 - GASKET, BASE PLATE
13 86218290 35382 GASKET, CONSOLE, HANDLE
14 86238080 36261 GASKET, 1 W X 5/8 FOAM, M
15 86238070 36260 GASKET, 1 W X 5/8 FOAM, F
16 86218200 35372 GASKET, FITTING ACCESSORY PORT
17 86218190 35371 GASKET, CONSOLE, TUBE
18 86003780 35171 GASKET, ACCESSORY PORT
19 86218310 36251 GASKET, 5.50OD X 3.85ID X .06
SERIAL NO.
FROM
NOTES:
5-23
86011370 NUWAVE 10/13/07
OPTIONS
86011370 NUWAVE 08/11/08
HOLSTER-OPTION
6-1
86011370 NUWAVE 08/11/08
HOLSTER - OPTION
REF PART NO. PRV NO. QTY DESCRIPTION
1 86308710 - 1 ASSY, HOSE
2 86141550 5045HG 1 EXTENSION TUBE
3 86305100 - 1 WIRE FORM, HOLSTER
4 86276850 70745 4 SCR, #10 X 5/8 PPHST HI LO BLK
SERIAL NO.
FROM
NOTES:
86011370 NUWAVE 09/19/08
6-2
NOTES:
6-3
86011370 NUWAVE 08/11/08
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