Windsor MERIT 1500 Operating Instructions Manual

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HIGH SPEED BURNISHERS

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Operating Instructions (ENG)

MERIT 1500

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Read these instructions before operating the machine.

M1500 98334 06/22/01

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

__________________________________________

Copyright 1995 Windsor Industries, Printed in USA

YOUR DEALER

Name: ___________________________________________________________________________________ _______________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

2

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Machine Data Log/Overview. .......................2

Table of Contents.........................................3

HOW TO USE THIS MANUAL

How to use this Manual................................4

SAFETY

Important Safety Instructions........................5

Hazard Intensity Level..................................6

Grounding instructions.................................7

OPERATIONS

Machine Operation.......................................8

MAINTENANCE

Daily Maintenance........................................8

Pad Installation.............................................8

Troubleshooting. ..........................................9

Wiring Diagram. ...........................................9

TABLE OF CONTENTS

GROUP PARTS LIST

Main Assembly..........................................10

Main Assembly Parts List..........................11

Handle Assembly......................................12

Handle Assembly Parts List.......................13

Notes.........................................................13

Warranty. ..................................................14

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3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

Parts may be ordered from authorized Windsor
dealers.
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.

The model and serial number of your machine is on
the bottom back-end of the machine.

When placing an order for parts, the

MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

Copyright 1995 Windsor Industries, Printed in USA

The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working conditio n. T he y are
listed in this general order:

- Daily Maintenance

- Pad Installation

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- REF – column refers to the reference
number on the parts illustration.

- PART NO. – column lists the part
number for the part.

- DESCRIPTION – column is a brief
description of the part.

- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.

- NOTES – column for information not
noted by the other columns.

4

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

M1500 98334 06/29/99

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.

During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the m anuf ac turer shall be used.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.
Use accessory tools when cleaning on stairs.
Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

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5

HAZARD INTENSITY LEVEL

The following symbols are us ed t hroughout this guide as indi cat ed in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of haz ard int ensity identified by signal words -WARNING and CAUTIO N and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Haz ards or unsafe practices which COULD result in severe personal injury or deat h

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Id entify actions which m ust be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Aut horized.
Unless Operation Guide i s Read and understood.
In Flammable or Explosive are as.
In areas with possible falling objects.

.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not we ar loose clothing; jackets, shir ts, or sl eeves when working on th e
machine. Use Windsor ap proved replacement parts.

6

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ELECTRICAL:

This high-speed burnisher is designed to
operate on a standard 15 amp, 115 volt, 60 hz,
AC household current. Check that the voltage
shown on the serial number plate is suitable for
the supply available. Voltages below 105 volts
or above 125 volts could cause damage to the
motor.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.

This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
the like extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.

GROUNDING INSTRUCTIONS

! WARNING

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

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7

OPERATION & MAINTENANCE

OPERATION

CAUTION: For indoor use only.

When using the machine, always keep the
machine moving when in contact with the floor.

WARNING:

HIGH STARTING TORQUE
HOLD MACHINE FIRMLY WITH BOTH HANDS.

1. Ensure that the pad driver is installed correctly
and in good shape. Install or change pad if
necessary. (See pad installation this page).

2. Plug the machine into a wall outlet as described
in the grounding instructions.

3. Lower the handle by unlocking the adjustment
handle and moving the handle into positi o n.
Relock the handle when it is in a comfortable
position.

4. Check to be sure that the pad is installed
correctly.

5. With the switch lock(s) rotated forward, squeeze
one of the switch levers, turning the machine on.
(These levers can be operated independently of
each other.)

6. To stop the machine, release the switch lever
and switch lock.

DAILY MAINTENANCE

(At the end of each working day.)

1. Inspect power cord for wear. To prevent
electrical shock replace cords with frayed or
cracked insulation immediately.

2. Place machine in the storage position.

3. Check pad condition. Change if soiled or torn.

PAD INSTALLATION

1. Unplug the power cord.

2. Lay machine back on the ground, exposing the
underside.

3. Center the pad on the rigid pad driver. Rotate
pad center lock clockwise until engaged. To
remove, turn counter-clockwise.

NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an overload
condition occurs. The circuit breaker is located at
the bottom of the switch housing. Push the reset
button to restart the machine. If the breaker trips
again, correct the cause of overloading before
proceeding.

7. Do not let machine rest on pad. When finished
with the machine for the day, return handle to
the storage position. Be sure to leave the
machine in a safe place where there is no risk of
being tipped over.

8

M1500 98334 06/29/99

TROUBLESHOOTING

PROBLEM. CAUSE SOLUTION

TROUBLESHOOTING & WIRING DIAGRAM

No power to machine

Electrical shock

Circuit breaker tripping

Loose handle

WIRING DIAGRAM

Dead electrical circuit
breaker of fuse box.
Power switch failure. Test switch for continuity and replace if necessary.

Faulty circuit breaker. Replace.
Faulty power cord. Replace.

Equipment not grounding Follow grounding instructions exactly.
Receptacle not grounded. Have an electrician inspect buildings wiring.

Internal wiring problem.

Faulty circuit breaker.

Mechanical problem.
Pad problem. Pad loaded up with dirt and/or finish. Change pad.

Nut not properly tightened.

Check building circuit.

Ensure that the machines wiring matches the
appropriate wiring diagram. Replace any wires or
components which are short circuiting.
Test circuit breaker for continuity. Replace circuit
breaker if necessary.
Higher amp draws indicate a mechanical problem,
find the parts which are not moving as freely as they
should, and repair or replace.

Tighten nut (p/n 57201, ref 6 on main asm) by turning
1/2 turn while holding handle with a wrench.

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9

MAIN ASSEMBLY

140280

55

10

M1500 98334 06/22/01

MAIN ASSEMBLY

REF PART NO. DESCRIPTION

1 23182 Cord Set, 14/3 SJTW x 41.5' Blk
2 78333 Tube, Burnisher Handle
3 27682 Clamp, MERIT Handle Lock
4 71137 Support, M1500 Left
5 87021 Washer, 1/2 Int. Star
6 57201 Nut, 1/2-20 Nylock Pltd.
7 41270 Hook, MERIT Cord
8 70384 Screw, 1/4-20 x 1/2 PHTR Blk Pltd.

9 87025 Washer, 1/4 Ext. Star Lock SS
10 70294 Shoulder Bolt, 3/8OD x 5/8L
11 87003 Washer, 3/8ID x 7/8OD SS
12 70461 Screw, 3/8-16 x 3.5 HHCS Gr5
13 57196 Nut, 1/2 Push-On Dome Cap
14 89086 Wheel, 5" Dia. x 1" x .5ID Gray
15 87140 Washer, 1/2ID x 3/4OD x .125 Wave
16 87146 Washer, 1/2"ID x 1"OD x .06T Nylon
17 70104 Screw, 3/8-16 x 3/4 BHMS
18 14740 Bumper, Frame
19 20070 Clamp, 21" x 1/2W
20 03049 Axle, Pad Driver
21 09033 Bearing, 1"ID x 2"OD
22 64048 Pulley, Pad
23 09030 Bearing, .75"ID x 2"OD
24 67162 Ring, 3/4 Ext. Snap
25 140072 Belt, M1500 Drive
26 62532 Plate, M1500 Dust Cover
27 70363 Screw, 10-32 x 3/8 PHTR Pltd.
28 41161 Holder, Centerlock (2 Pieces)
29 70233 Screw, #10 x 3/8 PH Hi-Lo Pltd.
30 70328 Screw, 1/4-20 x 1" FHTR
31 66122 Pad Driver
32 70521 Screw, 5/16-18 x 1.25 HWTF Blk.
33 34274 Frame, M1500 Transport
34 03086 Axle, M1500 Transport
35 03097 Axle, 1/2" Dia. x 13"L
36 70352 Screw, 5/16-18 x 5/16 Set KCP
37 57113 Nut, 5/16-18 Hex Nylock Pltd.
38 64053 Pulley, Motor
39 48010 Key, 3/16 x 1 1/8
40 73697 Screen, MERIT Motor Lower
41 73696 Screen, MERIT Motor Upper
42 53602 Motor, M1500 115V
43 22046 Clip, Neon Lamp
44 27663 Cover, M1500 Motor
45 70351 Screw, 10-32 x 3/8 HHTR w/ Star
46 51116 Light Asm, 115V Brush Wear
47 71138 Support, M1500 Right
48 87148 Washer, .515ID x 1"OD T Case H
49 38268 Handle Adjustment Asm, See insert pg.10 for asm.
50 27664 Cover, M1500 Brush Wear Light
51 57119 Nut, 3/8-16 Hex Nylock Pltd.
52 70216 Shoulder Bolt, 3/8OD x 3/4L
53 87003 Washer, 3/8ID x 7/8OD SS
54 50776 Label, For Safety
55 73195 Strain Relief

SERIAL NO.

FROM

NOTES:

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11

HANDLE ASSEMBLY

12

8

M1500 98334 06/29/99

REF PART NO. DESCRIPTION

1 14944 Breaker, 16A 250VAC 50VDC

2 27558 Collar, Circuit Breaker

3 50649 Label, Circuit Breaker

4 57024 Nut, 3/8-27 Panel

5 70384 Screw, 1/4-20 x 1/2 PHTR Pltd.

6 57006 Nut, 1/4-20 Hex Pltd.

7 41234 Housing, POL Handle (logo)

8 50399 Label, L1500 Warning

9 66187 Pin, POL Handle
10 51187 Lever, Switch Polisher Handle
11 36139 Grip, Handle
12 51192 Lock, Switch Lt. POL Handle
13 51191 Lock, Switch Rt. POL Handle
14 73571 Spring, Handle Lock
15 70493 Screw, 4-40 x 1/4 PPHTC-F Pltd.
16 70451 Screw, 1/4-20 x 1.62 SHCS Pltd.
17 70455 Screw, #6-32 x 1.00 PPHTF Pltd.
18 73400 Spacer, UL Switch
19 OPEN
20 72123 Switch, 25A SPST 125-250V Snap
21 70452 Screw, 10-24 x 3/8 HHTR
22 20054 Clamp, 3/8 Nylon UL/CSA
23 70335 Screw, 10-32 x 1/2 PHTR Grn/ Grnd
24 87016 Washer, #10 Lock Ext Star SS
25 57003 Nut, Yellow Wire
26 99627 Electric Tape, 3/4 w/ UL/CSA
27 23167 Cord Set, 14/3 Std x 50' Yellow
28 78333 Tube, Burnisher Handle
29 73572 Spring, Switch Handle
30 OPEN
31 62344 Plate, Lever Plug
32 78270 Tube, Handle Polisher
33 66199 Pin, Polisher Handle

HANDLE ASSEMBLY PARTS LIST

SERIAL NO.

FROM

NOTES:

NOTES:

M1500 98334 06/29/99

13

LIMITED WARRANTY

Windsor Industries, Inc. warrants new machines against defects in material and workmanship
under normal use and service to the original purchaser. The warranty period is subject to the
conditions stated below.

3 YEARS FOR PARTS AND 1 YEAR FOR SERVICE LABOR

Exceptions: Rotationally molded polyethylene tanks carry a 6 year parts and 1 year service
labor warranty.
motors, and belts, and a 1 year service labor warranty. SENSOR
warranty on vacuum motors and belts, and a 1 year service labor warranty. Extractor brush
motors, pump motors, pc boards and electronics, vac motors (other than

VERSAMATIC

SENSOR®), pumps, and FLEXSOL™ diaphragms, all RADIUS™, all AXCESS™ and
TITAN™1 carry a 1 year parts and service labor warranty. Propane equipment has a 1 year

parts and service warranty. The Onan® engines have a 3 year manufacturers’ warranty. The

Honda® engines have a 2 year manufacturers’ warranty. The engine warranty is administered

through the engine manufacturer and must be repaired at an authorized service center.
Normal wear items including, but not limited to, belts, brushes, capacitors, carbon brushes,

casters, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squee­gees, bearings, pulleys, relays, actuating cables, tires and wheels will be warranted for
manufacturing defects for 90 days from the purchase date.

The warranty commences on the purchase date by the original end user from an authorized
Windsor Agent, subject to proof of purchase. The Machine Registration Card must be
completed and returned immediately at the time of purchase. If proof of purchase cannot be
identified, the warranty start date is 90 days after date of sale to an authorized Windsor
distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the
original warranty period.

®

models carry a 3 year warranty on brush motors, vacuum

®

models carry a 2 year

VERSAMATIC® and

90 DAY WARRANTY EXTENSION AVAILABLE

Upon receipt of the Machine Registration Card, Windsor will extend the warranty period an
additional 90 days from the purchase date. Does not include items warranted 90 days for
manufacturing defects.

STATED WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED.

Any statutory implied warranties, including any warranty of merchantability or fitness for a
particular purpose, are expressly limited to the duration of this written warranty. Windsor will not
be liable for any other damages, including but not limited to indirect or special consequential
damages arising out of or in connection with the furnishing; performance, use or inability to use
the machine. This remedy shall be the exclusive remedy of the buyer.

This warranty shall not apply to: 1.damage in transit; 2.misuse or abuse(including the use of
incompatible or corrosive chemicals or overloading of capacity); 3. failure due to lack of proper
maintenance and care (including cleaning); 4.any design alterations performed by an
organization not authorized or specified by Windsor; 5.batteries and chargers. 6. high pressure
washing. 7.electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized Windsor Agent from
whom the product was purchased. Windsor, Inc. may elect to require the return of components
to validate a claim. Any defective part to be returned must be shipped freight pre-paid to an
authorized Windsor Distributor/Service Center or to the Windsor factory.

USE OF PARTS NOT APPROVED BY WINDSOR, INC.
WILL VOID ALL WARRANTIES.

This warranty is valid only for all products sold after July 1, 1995. A product sold before that
date shall be covered by the limited Warranty in effect at the date of sale to the original
purchaser.

ã 1999 Windsor Industries, Inc. All rights reserved. REVISED 03/24/9 9