HIGH SPEED BURNISHER
Operating Instructions (ENG)
98883 03/17/04
MODELS: MB2000
Read these instructions before using the machine
G
MACHINE DATA LOG/OVERVIEW
Address: _______________________________________________________________________________________________
MODEL______________________________
DATE OF PURCHASE ________________
SERIAL NUMBER____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
2
MB2000 98883 05/04/01
3
Machine Data Log/Overview..........................2
Table of Contents...........................................3
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Important Safety Instructions.........................2-1
Hazard Intensity Level...................................2-2
Grounding Instructions. ..................................2-3
OPERATION
Technical Specifications................................3-1
Handle Installation..........................................3-2
Operation........................................................3-3
Pad Driver Installation....................................3-3
TABLE OF CONTENTS
MAINTENANCE
Machine Troubleshooting...............................4-1
Wiring Diagram/Notes ...................................4-2
GROUP PARTS LIST
Deck Group....................................................5-1
Handle Group.................................................5-3
Lower Handle Group......................................5-5
Motor Group...................................................5-7
Pad Driver Group...........................................5-9
Wiring Group................................................5-11
Suggested Spare Parts................................5-13
Warranty ......................................................5-14
MB2000 98883 05/04/01
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
PUBLISHED ________________________________
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.
MB2000 98883 05/04/01
IMPORTANT SAFETY INSTRUCTIONS
!
WARNING:
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
MB2000 98883 05/04/01
2-1
HAZARD INTENSITY LEVEL
2-2
!
WARNING
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
MB2000 98883 05/04/01
THIS PRODUCT IS FOR COMMERCIAL USE
!
WARNING
ONLY.
ELECTRICAL:
In the USA this machine operates on a 15 amp
nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This appliance
is equipped with a cord having an equipmentgrounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks
like the adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle as shown
in “Fig. B”, if a properly grounded outlet is not
available. The temporary adaptor should be used
only until a properly grounded outlet (Fig. A) can
be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from
the adaptor must be connected to a permanent
ground such as a properly grounded outlet box
cover. Whenever the adaptor is used, it must be
held in place by a metal screw.
GROUNDING INSTRUCTIONS
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
MB2000 98883 05/04/01
2-3
TECHNICAL SPECIFICATIONS
3-1
ITEM DIMENSION/CAPACITY
Construction Heavy-duty die cast aluminum deck
with heavy-duty rubber bumper,
tubular steel self adjusting handle
with die cast aluminum handle
housing.
Motor 1.75 hp
Transmission Direct drive from motor shaft.
Pad speed 2000 r.p.m.
Electrical system 115 volts, 60 Hz
Cable 75’ [22,9 m], 14/3, built in cord wrap.
Switches Dual levers with safety lock.
Pad Holder ∅20” [50,8 cm] flexible disc
Wheels Four ∅5” [∅12,7 cm], 1.25” [3,2 cm]
wide, non-marking tread.
Handle ∅1.5” [∅3,8 cm] tubular steel, self
adjusting handle consistently
maintains full contact with the floor,
and easy to use thumb activated
safety lock.
Dimensions (L x W x H) 32” [81,3 cm] X 23.9” [60,2 cm] X
48.4” [122,9 cm]
MB2000 98883 05/04/01
HANDLE
The machine is shipped with handle unassembled.
ASSEMBLY
HANDLE INSTALLATION
2
3
Follow these steps for installation:
1. Remove handle (38302) and deck assembly
(29245) from carton.
2. Remove bolt (item 3), washers (item 2), and
nut (item 1) from deck assembly (29245).
1
HANDLE
MOUNT BRACKET
DECK
ASSEMBLY
3. Install Handle Assembly as shown.
4. Slide Bolt (item 3) thru, washers (item 2), Handle
Mount Brackets and Handle Assembly (38302)
as shown. Tighten bolt (item 3) and nut (item 1)
until the handle can not twist in the mount bracket
(45-50 foot pounds).
5. Check handle for movement up and down.
6. Plug cord into handle cord receptacle.
MB2000 98883 07/20/01
3-2
OPERATION
3-3
!
CAUTION
Ensure pad is center on pad driver. Pull pad
HANDLE
CONTROLS
1. Safety Lock – Prevents unintended operation of
the machine.
2. Switch Levers – Turns machine on/off.
1
2 2
6. To stop the machine, release the switch levers.
7. Do not let machine rest on pad. When finished
with the machine, return handle to the storage
position.
NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an overload
condition occurs. The circuit breaker is located on
the side of the motor. Push the reset button to
restart the machine. If the breaker trips again,
correct the cause of overloading before proceeding.
DAILY MAINTENANCE
1. Inspect power cord for wear. To prevent
electrical shock replace cords with frayed or
cracked insulation immediately.
2. Place machine in the storage position.
3. Check pad condition. Change if soiled or torn.
PAD INSTALLATION
1. Lay machine back, exposing the under side.
OPERATION
For indoor use only.
! WARNING
When using the pad, always keep the machine
moving when in contact with the floor.
! WARNING
High starting torque. Hold machine firmly with
both hands.
1. Ensure that the pad driver is in good shape.
Install or change pad if necessary.
2. Plug the machine into a wall outlet as described
in the grounding instructions.
3. Release latch, lower the handle and move into
position.
4. Push the safety lock forward, unlocking the
switch levers.
5. With the safety lock forward, squeeze one or
both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re-engage until both levers are released.
to edge of pad driver in several directions to
check for proper engagement.
NOTE: Use care when replacing center lock
to prevent cross threading.
RELEASE LATCH
MB2000 98883 07/19/01
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Machine will not run
Electrical shock
Circuit breaker tripped in
building.
Power switch failure Test switch for continuity
Tripped circuit breaker Reset
Faulty power cord Replace
Fuse in motor is blown Replace
Equipment not grounded Follow grounding
Receptacle not grounded Have an electrician inspect
Internal wiring problem Ensure that the machine
Mechanical problem Higher amp draws indicate
Faulty circuit breaker Test circuit for continuity.
Pad not centered Re-center pad.
Check and reset
and replace if necessary.
CAUTION: To reduce the
risk of electrical shock,
unplug the machine before
opening fuse holder.
Fuse will only open under
extreme conditions.
Investigate cause before
replacing.
instructions exactly.
building’s wiring.
wiring matches the
appropriate wiring
diagram. Replace any
wires or components which
are short circuiting.
a mechanical problem, find
the problem before using
the machine.Repeated circuit breaker tripping
Replace circuit breaker if
necessary.
Excessive vibration
Damaged or unevenly worn
pad.
Damaged pad driver. Replace.
MB2000 98883 05/04/01
Replace pad. Do not rest
machine on pad when not
in use.
4-1
WIRING DIAGRAM / NOTES
4-2
MB2000 98883 05/04/01
4-3
THIS PAGE LEFT BLANK INTENTIONALLY
MB2000 98883 05/04/01
DECK GROUP
16
2
1
3
13
10
11
12
9
8
14
15
4
5
6
7
5-1
MB2000 98883 07/20/01
DECK GROUP
REF PART NO. QTY DESCRIPTION
1 53256 1 MOTOR, 115 VOLT 1.5HP 2000RPM
2 27918 1 COVER, FILTER BAG
3 140441 1 BAG, DUST (PACKAGE OF 10 BAGS)
4 05156 2 AXLE, FRONT
5 87203 4 WASHER, 14MM ID X 36 MM OD
6 87054 2 WASHER, M8 FLAT DIN125A PLT
7 70262 2 SCR, M8 X 20 HHMS PLTD
8 70691 2 SCR, M6 X 25 HHMS BLK
9 87211 2 WASHER, M6 FLAT BLK
10 140423 1 BUMPER, EXTRUSION
11 29244BLU 1 DECK, 20 IN BURNISHER, BLUE
12 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK
13 67463 1 RETAINER, CORD
14 57220 2 NUT, M6 X 1 HEX NYLOCK PLTD
15 27871 2 CAP EXTRUSION
16 140449 4 BUMPER, RUBBER
SERIAL NO.
FROM
NOTES:
MB2000 98883 07/20/01
5-2
HANDLE GROUP
17
1
16
2
3
4
5
12
13
14
15
11
6
10
9
7
8
5-3
MB2000 98883 05/04/01
HANDLE GROUP
REF PART NO. QTY DESCRIPTION
1 70686 2 SCR, M6 X 45 SHCS BLK
2 51326 1 LOCK, SAFETY HANDLE
3 73990 2 SPRING, EXT. .5OD X 3.5L
4 140428 1 BAR, HANDLE
5 36196 2 GRIP, POLISHER HANDLE
6 51327 2 LEVER, SWITCH
7 57274 4 NUT, M6 X 1
8 500194 1 LABEL, WARNING
9 41363 1 HOUSING, POLISHER HANDLE FRONT
10 70689 2 SCR, M4.8 X 10 HHTF TYPE B
11 78473 1 TUBE HANDLE
12 23209 1 CORDSET, 14/3 X 38 IN, SJT, BLK
13 14407 1 BOOT, TWIST LOCK
14 730012 1 STRAIN RELIEF, 14/3 STRAIGHT
15 730021 1 SPACER, POLISHER HANDLE
16 41366 1 HOUSING, POLISHER HANDLE FRONT
17 70687 2 SCR, M6 X 50 SHCS BLK
SERIAL NO.
FROM
NOTES:
MB2000 98883 05/04/01
5-4
LOWER HANDLE GROUP
3
4
11
13
2
1
6
7
21
12
20
16
15
14
8
5
9
8
24
20
22
23
8
17
18
1921
8
10
5-5
MB2000 98883 05/07/02
LOWER HANDLE GROUP
REF PART NO. QTY DESCRIPTION
1 70738 1 SCR, M5 X .8MM X 10 MM PPHMS BLK
2 20005 1 CLAMP, 5/16 NYLON
3 67468 2 RING, 10MM EXTERNAL SNAP
4 66340 1 PIN, DOWEL 10MM DIA X 124 MM LG
5 140421 1 BRACKET, HANDLE LINK
6 67469 2 RING, 13MM EXTERNAL SNAP
7 87234 2 WASHER, 14MM ID X 36MM OD X 2MM
8 87203 8 WASHER, 14MM ID X 35 MM OD
9 730052 1 SPACER, LINKAGE
10 500542 1 LABEL, HANDLE RELEASE
11 51358 1 LATCH, HANDLE
12 89206 2 WHEEL. 5D X 1.25 X 13MM ID GRY
13 730055 1 SPRING, 180 DEGREE TORSION
14 140420 1 BLOCK, SPRING COMPRESSION
15 730054 1 SPRING, COMP 1.140 OD X 8.40 L X .150 W
16 57119 1 NUT, 3/8-16 HEX NYLOCK
17 87171 2 WASHER, 3/8 FLAT
18 70069 1 SCR, 3/8-16 X 3 HHCS GR5
19 140419 2 BRACKET, HANDLE MOUNT
20 70262 1 SCR, M8 X 20 HHMS PLTD
21 87054 2 WASHER, M8 FLAT DIN125A PLT
22 05157 1 AXLE, REAR
23 70733 4 SCR, M6 X 30 SHCS PLTD
24 730053 1 STRIKER, LATCH
SERIAL
NO.
NOTES:
MB2000 98883 05/07/02
5-6
MOTOR GROUP
1
2
3
5-7
4
MB2000 98883 05/04/01
MOTOR GROUP
REF PART NO. QTY DESCRIPTION
1 500421 1 LABEL, MB2000 MAIN
2 70702 3 SCR, M5 X .8 X15MM BLK
3 27884 1 COVER, MOTOR 1.25HP
4 53256 1 MOTOR, 115VOLT 1.75HP 2000RPM
MOTOR COMPONENTS (NOT SHOWN)
REF PART NO. QTY DESCRIPTION
140411 1 CIRCUIT BREAKER, 20 AMP
67029 1 RECTIFIER
14404 1 BRUSH SET MP MOTOR (PKG OF 4)
34378 1 FUSE
34379 1 FUSE HOLDER
09134 1 BEARING, MOTOR BOTTOM 10015909
09135 1 BEARING, MOTOR TOP
SERIAL NO.
FROM
SERIAL NO.
FROM
NOTES:
NOTES:
MB2000 98883 03/17/04
5-8
PAD/DRIVER GROUP
1
2
3
2
9
10
11
12
5
6
8
5-9
4
7
MB2000 98883 05/04/01
PAD/DRIVER GROUP
REF PART NO. QTY DESCRIPTION
1 87163 4 WASHER, 3/8 SPLIT LOCK PLTD
2 70507 8 SCR, 3/8-16 X 3/4 HHCS PLT
3 87086 4 WASHER, M10 X 30 PLTD
4 64108 1 PAD DRIVER, 20 INCH BURNISHER INCLUDES ITEMS 7 & 8
5 87102 1 WASHER, 5/46 ID X 1 1/4 OD
6 70244 1 SCR, 5/16-24 X 1/2 HHMS SS
7 70720 3 SCR, #10 X 3/8 PPHST TYPE B
8 51353 1 LOCK, PAD DRIVER BLUE
9 730065 1 SHROUD, ASM. 20 IN BURNISHER INCLUDES ITEM 12
10 48082 1 KEY, 3/16 SQ X 11/16 LG CRS
11 70736 3 SET SCR, M8 X 20MM CUP PT
12 730074 1 BRUSH, STRIP (PACKAGE OF 6)
SERIAL
NO.
NOTES:
MB2000 98883 05/04/01
5-10
WIRING GROUP
1
2
9
8
11
3
4
10
9
7
5
8
5-11
6
MB2000 98883 05/04/01
WIRING GROUP
REF PART NO. QTY DESCRIPTION
1 70688 2 SCR, M3.5 X 30 HHTF TYPE B
2 87057 2 WASHER, M4 SHAKEPROOF
3 73993 1 SPRING, COMP, .48OD X .875L
4 72123 1 SWITCH, 25A SPST 125-250V SNAP
5 73989 1 SPACER, SWITCH POLISHER
6 23154 1 CORD SET, 14/3 STO X 75' YLW
7 57069 1 NUT, ORG WIRE (2-5 18G/2-14G)
8 87208 2 WASHER, M5 SHAKEPROOF PLTD
9 70689 2 SCR, M4.8 X 10 HHTF TYPE B
10 23207 1 CORDSET, 14/3 X 48", SJT, BLK
11 20005 1 CLAMP, 5/16 NYLON
SERIAL NO.
FROM
NOTES:
MB2000 98883 05/04/01
5-12
SUGGESTED SPARE PARTS
PART NO. DESCRIPTION
73990 SPRING
73993 SPRING
72123 SWITCH
140411 CIRCUIT BREAKER, 20 AMP
67488 RECTIFIER
14404 BRUSH SET MP MOTOR (PKG OF 4)
34378 FUSE
34379 FUSE HOLDER
09135 BEARING, MOTOR
51353 LOCK, PAD DRIVER BLUE
140441 BAG, DUST (PACKAGE OF 10 BAGS)
140420 BLOCK, SPRING COMPRESSION
730074 BRUSH, STRIP (PACKAGE OF 6)
SERIAL NO.
FROM
NOTES:
5-13
MB2000 98883 05/07/02
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