Windsor LB2000 User Manual

MODELS:

LB2000

C

HIGH SPEED BURNISHER

Operating Instructions (ENG)

Read these instructions before using the machine

980088 11/15/03

MACHINE DATA LOG/OVERVIEW

YOUR DEALER

Address: ____________________________________________

Name: __________________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL______________________________
DATE OF PURCHASE ________________
SERIAL NUMBER____________________

___________________________________________________

For the name and address of your dealer contact: Windsor Industries

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Machine Data Log/Overview..........................2

Table of Contents...........................................3

HOW TO USE THIS MANUAL

How to use this Manual. ................................1-1

SAFETY

Important Safety Instructions.........................2-1

Hazard Intensity Level...................................2-2

Grounding Instructions. ..................................2-3

OPERATION

Technical Specifications................................3-1

Handle Installation .........................................3-2

Operation........................................................3-3

Pad Driver Installation....................................3-3

MAINTENANCE

Machine Troubleshooting ..............................4-1

Wiring Diagram/Service Schedule.................4-2

GROUP PARTS LIST

Deck Group....................................................5-1

Handle Group.................................................5-3

Lower Handle Group......................................5-5

Motor Group...................................................5-7

Pad Driver Group...........................................5-9

Wiring Group................................................5-11

Suggested Spare Parts................................5-13

Warranty.......................................................5-14

TABLE OF CONTENTS

LB2000 980088 03/08/03

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________
SERIAL NUMBER ______________ ______________

SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards is identified that could result in
product or personal injury, or severe injury resulting
in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- REF – column refers to the reference
number on the parts illustration.

- PART NO. – column lists the part
number for the part.

- QTY – column lists the quantity of the
part used in that area of the machine.

- DESCRIPTION – column is a brief
description of the part.

- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.

- NOTES – column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

NOTE: The 98# on the lower left corner of the front
cover is the part number for this manual.

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LB2000 980088 03/08/03

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IMPORTANT SAFETY INSTRUCTIONS

!

WARNING:

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only ind oors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, clos e a door on cord, or pull cord around sharp edges or

corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

LB2000 980088 03/08/03

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HAZARD INTENSITY LEVEL

2-2

!

WARNING

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.

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THIS PRODUCT IS FOR COMMERCIAL USE

!

WARNING

ONLY.

ELECTRICAL:

In the USA this machine operates on a 15 amp
nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This appliance is
equipped with a cord having an equipment­grounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks
like the adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle as shown
in “Fig. B”, if a properly grounded outlet is not
available. The temporary adaptor should be used
only until a properly grounded outlet (Fig. A) can
be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from
the adaptor must be connected to a permanent
ground such as a properly grounded outlet box
cover. Whenever the adaptor is used, it must be
held in place by a metal screw.

GROUNDING INSTRUCTIONS

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

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TECHNICAL SPECIFICATIONS

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ITEM DIMENSION/CAPACITY

Construction Heavy-duty die cast aluminum deck

with heavy-duty rubber bumper,
tubular steel self adjusting handle
with die cast aluminum handle

housing.
Motor 1.75 hp
Transmission Direct drive from motor shaft.

Pad speed 2000 r.p.m.
Electrical system 115 volts, 60 Hz
Cable 75’ [22,9 m], 14/3, built in cord wrap.
Switches Dual levers with safety lock.

Pad Holder ∅20” [50,8 cm] flexible disc
Wheels Four ∅5” [∅12,7 cm], 1.25” [3,2 cm]

wide, non-marking tread.
Handle ∅1.5” [∅3,8 cm] tubular steel, self

adjusting handle consistently

maintains full contact with the floor,

and easy to use thumb activated

safety lock.
Dimensions (L x W x H) 32” [81,3 cm] X 23.9” [60,2 cm] X

48.4” [122,9 cm]

NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at least
2000 rpm.

The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield,
broad-band measurement taken in a typical industrial environment on a tile floor. This appliance
contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

LB2000 980088 03/08/03

HANDLE INSTALLATION

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Slide Bolt (item 3) thru, washers (item 2), Handle

Mount Brackets and Handle Assembly as shown.

The machine is shipped with handle unassembled.

HANDLE
ASSEMBLY

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3

1

HANDLE
MOUNT BRACKET

Follow these steps for installation:

1. Remove handle and deck assembly from
carton.

2. Remove bolt (item 3), washers (item 2), and
nut (item 1) from deck assembly.

3. Install Handle Assembly as shown.

DECK
ASSEMBLY

4.
Tighten bolt (item 3) and nut (item 1) until the

handle can not twist in the mount bracket (45 -50
foot pounds).

5. Check handle for movement up and down.

6. Plug cord into handle cord receptacle.

LB2000 980088 03/08/03

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