The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ______________ ______________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards is identified that could result in
product or personal injury, or severe injury resulting
in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The 98# on the lower left corner of the front
cover is the part number for this manual.
-1
LB2000 980088 03/08/03
1
IMPORTANT SAFETY INSTRUCTIONS
!
WARNING:
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only ind oors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, clos e a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
LB2000 980088 03/08/03
2-
HAZARD INTENSITY LEVEL
2-2
!
WARNING
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
LB2000 980088 03/08/03
3
THIS PRODUCT IS FOR COMMERCIAL USE
!
WARNING
ONLY.
ELECTRICAL:
In the USA this machine operates on a 15 amp
nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This appliance is
equipped with a cord having an equipmentgrounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks
like the adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle as shown
in “Fig. B”, if a properly grounded outlet is not
available. The temporary adaptor should be used
only until a properly grounded outlet (Fig. A) can
be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from
the adaptor must be connected to a permanent
ground such as a properly grounded outlet box
cover. Whenever the adaptor is used, it must be
held in place by a metal screw.
GROUNDING INSTRUCTIONS
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
LB2000 980088 03/08/03
2-
TECHNICAL SPECIFICATIONS
3-1
ITEM DIMENSION/CAPACITY
Construction Heavy-duty die cast aluminum deck
with heavy-duty rubber bumper,
tubular steel self adjusting handle
with die cast aluminum handle
housing.
Motor 1.75 hp
Transmission Direct drive from motor shaft.
Pad speed 2000 r.p.m.
Electrical system 115 volts, 60 Hz
Cable 75’ [22,9 m], 14/3, built in cord wrap.
Switches Dual levers with safety lock.
Pad Holder ∅20” [50,8 cm] flexible disc
Wheels Four ∅5” [∅12,7 cm], 1.25” [3,2 cm]
safety lock.
Dimensions (L x W x H) 32” [81,3 cm] X 23.9” [60,2 cm] X
48.4” [122,9 cm]
NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at least
2000 rpm.
The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield,
broad-band measurement taken in a typical industrial environment on a tile floor. This appliance
contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
2. Remove bolt (item 3), washers (item 2), and
nut (item 1) from deck assembly.
3. Install Handle Assembly as shown.
DECK
ASSEMBLY
4.
Tighten bolt (item 3) and nut (item 1) until the
handle can not twist in the mount bracket (45 -50
foot pounds).
5. Check handle for movement up and down.
6. Plug cord into handle cord receptacle.
LB2000 980088 03/08/03
3-
OPERATION
3-3
!
CAUTION
Ensure pad is center on pad driver. Pull pad
HANDLE
CONTROLS
1. Safety Lock – Prevents unintended operation of the machine.
2. Switch Levers – Turns machine on/off.
22
OPERATION
For indoor use only.
!WARNING
When using the pad, always keep the machine
moving when in contact with the floor.
!WARNING
High starting torque. Hold machine firmly with
both hands.
1. Ensure that the pad driver is in good shape.
Install or change pad if necessary.
2. Plug the machine into a wall outlet as described
in the grounding instructions.
3. Release latch, lower the handle and move into
position.
4. Push the safety lock forward, unlocking the
switch levers.
5. With the safety lock forward, squeeze one or
both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re -engage until both levers are released.
1
6. To stop the machine, release the switch levers.
7. Do not let machine rest on pad. When finished
with the machine, return handle to the storage
position.
NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an overload
condition occurs. The circuit breaker is located on
the side of the motor. Push the reset button to
restart the machine. If the breaker trips again,
correct the cause of overloading before proceeding.
DAILY MAINTENANCE
1. Inspect power cord for wear. To prevent
electrical shock replace cords with frayed or
cracked insulation immediately.
2. Place machine in the storage position.
3. Check pad condition. Change if soiled or torn.
PAD INSTALLATION
1. Lay mac hine back, exposing the under side.
to edge of pad driver in several directions to
check for proper engagement.
NOTE: Use care when replacing center lock
to prevent cross threading.
RELEASE LATCH
LB2000 980088 03/08/03
MACHINE TROUBLESHOOTING
1
PROBLEM CAUSE SOLUTION
Machine will not run
Electrical shock
Repeated circuit breaker tripping
Tripped circuit breaker Reset
Circuit breaker tripped in
building.
Fuse in motor is blown Replace
Power switch failure Test switch for continuity and
Faulty power cord Replace
Equipment not grounded Follow grounding instructions
Receptacle not grounded Have an electrician inspect
Internal wiring problem Ensure that the machine
Mechanical problem Higher amp draws indicate a
Faulty circuit breaker Test circuit for continuity.
Pad not centered Re-center pad.
Check and reset
CAUTION: To reduce the risk
of electrical shock, unplug the
machine before opening fuse
holder.
Fuse will only open under
extreme conditions.
Investigate cause before
replacing.
replace if necessary.
exactly.
building’s wiring.
wiring matches the
appropriate wiring diagram.
Replace any wires or
components which are short
circuiting.
mechanical problem, find the
problem before using the
machine.
Replace circuit breaker if
necessary.
Excessive vibration
Damaged or unevenly worn
pad.
Damaged pad driver. Replace.
LB2000 980088 03/08/03
Replace pad. Do not rest
machine on pad when not in
use.
4-
WIRING DIAGRAM / SERVICE SCHEDULE
2
SERVICE SCHEDULE
MAINTENANCE DAILY MONTHLY
Check pad wear to prevent buildup of chemicals
Check pad driver system for damage
Check handles, switches, and knobs for damage
Store with pad off the floor
Check all bearings for noise
Check skirt/bumpers for damage and replace as necessary
Check overall performance of machine
*
*
*
*
*
*
*
4-
LB2000 980088 11/15/03
4
-3
THIS PAGE LEFT BLANK INTENTIONALLY
LB2000 980088 03/08/03
DECK GROUP
1
2
7
3
5
6
4
8
9
10
12
5-1
16
15
11
13
14
LB2000 980088 03/08/03
2
REF PART NO. QTY DESCRIPTION
1 140449 4 BUMPER, RUBBER
2 27918 1 COVER, FILTER BAG
3 140441 1 BAG, DUST (PACKAGE OF 10 BAGS)
4 67463 1 RETAINER, CORD
5 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK
6 29244BLU
7 500767 1 LABEL, LIGHTNING 2000 MAIN
8 140423 1 BUMPER, EXTRUSION
9 87211 2 WASHER, M6 FLAT BLK
10 70691 2 SCR, M6 X 25 HHMS BLK
11 57220 2 NUT, M6 X 1 HEX NYLOCK PLTD
12 27871 2 CAP EXTRUSION
13 05156 2 AXLE, FRONT
14 87203 4 WASHER, 14MM ID X 36 MM OD
15 87054 2 WASHER, M8 FLAT DIN125A PLT
16 70262 2 SCR, M8 X 20 HHMS PLTD
1 DECK, 20 IN BURNISHER, BLUE
SERIAL NO.
FROM
DECK GROUP
NOTES:
LB2000 980088 03/08/03
5-
HANDLE GROUP
3
17
1
16
2
3
4
5
12
13
14
15
11
6
10
9
7
8
5-
LB2000 980088 03/08/03
4
REF PART NO. QTY DESCRIPTION
1 70686 2 SCR, M6 X 45 SHCS BLK
2 51326 1 LOCK, SAFETY HANDLE
3 73990 2 SPRING, EXT. .5OD X 3.5L
4 140428 1 BAR, HANDLE
5 36196 2 GRIP, POLISHER HANDLE
6 51327 2 LEVER, SWITCH
7 57274 4 NUT, M6 X 1
8 500194 1 LABEL, WARNING
9 41363 1 HOUSING, POLISHER HANDLE FRONT
10 70689 2 SCR, M4.8 X 10 HHTF TYPE B
11 78473 1 TUBE HANDLE
12 23209 1 CORDSET, 14/3 X 38 IN, SJT, BLK
13 14407 1 BOOT, TWIST LOCK
14 730012 1 STRAIN RELIEF, 14/3 STRAIGHT
15 730021 1 SPACER, POLISHER HANDLE
16 41366 1 HOUSING, POLISHER HANDLE FRONT
17 70687 2 SCR, M6 X 50 SHCS BLK
SERIAL NO.
FROM
HANDLE GROUP
NOTES:
LB2000 980088 03/08/03
5-
LOWER HANDLE GROUP
3
4
11
13
2
1
6
7
21
12
20
1615
14
8
5
9
8
24
20
21
22
23
8
10
19
8
17
18
5-5
LB2000 980088 03/08/03
LOWER HANDLE GROUP
6
REF PART NO. QTY DESCRIPTION
1 70738 1 SCR, M5 X .8MM X 10 MM PPHMS BLK
2 20005 1 CLAMP, 5/16 NYLON
3 67468 2 RING, 10MM EXTERNAL SNAP
4 66340 1 PIN, DOWEL 10MM DIA X 124 MM LG
5 140421 1 BRACKET, HANDLE LINK
6 67469 2 RING, 13MM EXTERNAL SNAP
7 87234 2 WASHER, 14MM ID X 36MM OD X 2MM
8 87203 8 WASHER, 14MM ID X 35 MM OD
9 730052 1 SPACER, LINKAGE
10 500542 1 LABEL, HANDLE RELEASE
11 51358 1 LATCH, HANDLE
12 89206 2 WHEEL. 5D X 1.25 X 13MM ID GRY
13 730055 1 SPRING, 180 DEGREE TORSION
14 140420 1 BLOCK, SPRING COMPRESSION
15 730054 1 SPRING, COMP 1.140 OD X 8.40 L X .150 W
16 57119 1 NUT, 3/8-16 HEX NYLOCK
17 87171 2 WASHER, 3/8 FLAT
18 70069 1 SCR, 3/8-16 X 3 HHCS GR5
19 140419 2 BRACKET, HANDLE MOUNT
20 70262 1 SCR, M8 X 20 HHMS PLTD
21 87054 2 WASHER, M8 FLAT DIN125A PLT
22 05157 1 AXLE, REAR
23 70733 4 SCR, M6 X 30 SHCS PLTD
24 730053 1 STRIKER, LATCH
67488 1 RECTIFIER, 50A 600V BRIDGE
14404 1 BRUSH SET MOTOR (PKG OF 4)
34378 1 FUSE
34379 1 FUSE HOLDER
09134 2 BEARING, 25MM X 52MM
SERIAL NO.
SERIAL NO.
FROM
FROM
NOTES:
NOTES:
LB2000 980088 10/17/03
5-8
PAD/DRIVER GROUP
1
2
3
10
2
12
9
4
8
7
5
6
11
5-9
LB2000 980088 03/08/03
PAD/DRIVER GROUP
REF PART NO. QTY DESCRIPTION
1 87163 4 WASHER, 3/8 SPLIT LOCK PLTD
2 70507 8 SCR, 3/8-16 X 3/4 HHCS PLT
3 87086 4 WASHER, M10 X 30 PLTD
4 64108 1 PAD DRIVER, 20 INCH BURNISHER INCLUDES ITEMS 7 & 8
5 87102 1 WASHER, 5/46 ID X 1 1/4 OD
6 70244 1 SCR, 5/16-24 X 1/2 HHMS SS
7 70720 3 SCR, #10 X 3/8 PPHST TYPE B
8 51353 1 LOCK, PAD DRIVER BLUE
9 730065 1 SHROUD, ASM. 20 IN BURNISHER INCLUDES ITEM 12
10 48082 1 KEY, 3/16 SQ X 11/16 LG CRS
11 70736 3 SET SCR, M8 X 20MM CUP PT
12 730074 1 BRUSH, STRIP (PACKAGE OF 6)
9 70689 2 SCR, M4.8 X 10 HHTF TYPE B
10 23207 1 CORDSET, 14/3 X 48", SJT, BLK
11 20005 1 CLAMP, 5/16 NYLON
12 140674 1 BARRIER SHEET *
SERIAL NO.
FROM
NOTES:
LB2000 980088 11/15/03
5-
SUGGESTED SPARE PARTS
PART NO. DESCRIPTION
73990 SPRING, EXT .5 OD X 3.5 L
73993 SPRING, COMP .48 OD X .91 L
72123 SWITCH, 25A SPST 125 -250V SNAP
140401 CIRCUIT BREAKER, 30 AMP
67488 RECTIFIER, 50A 600V BRIDGE
14404 BRUSH SET MOTOR (PKG OF 4)
34378 FUSE
34379 FUSE HOLDER
09135 BEARING, MOTOR
51353 LOCK, PAD DRIVER BLUE
140441 BAG, DUST (PACKAGE OF 10 BAGS)
140420 BLOCK, SPRING COMPRE SSION
730074 BRUSH, STRIP (PACKAGE OF 6)
SERIAL NO.
FROM
NOTES:
5-13
LB2000 980088 03/08/03
WINDSOR INDUSTRIES
New Machine Warranty
Limited Warranty
Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the
original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
expressly limited to the duration of this written warranty. Windsor will not be liable for any other damages, including but not limited
to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use
the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.
6 / 3 / 1 Warranty: 6 Years Polyethylene (PE) Housings, 3 Years Parts, and 1 Year Service Labor
Subject to conditions outlined below, Windsor Industries warrants rotationally molded PE housings and parts on all of its machines to
be free from defects in material and workmanship, under normal use and service for six (6) years to the original owner.
Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects and for up to
three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original
warranty period. (See table below)
Service labor charges are covered for up to one (1) year from the date of purchase through authorized Windsor service provider. No
travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage.
ProductPE Housing & PartsNon- PE PartsService LaborTravel
Rider Scrubbers6 years3 years 1 years6 Months
Rider Sweepers6 years1 year 1 years6 Months
Walk Behind Scrubbers6 years3 years 1 years6 Months
Walk Behind Sweepers6 years1 year 1 years6 Months
Extractors6 years3 years 1 yearsPolishers / Elec. Burnishers / GH6 years3 years 1 yearsWide Areas Vacuums6 years3 years 1 yearsVacPak Vacuums6 years1 year1 yearAir Movers / Dri-matic / TITANä
Propane Burnishers / Strippers-2 year1 yearTracer/Flex Sweepers/Scrubbers6 years2 year6 months90 days
1 year1 year1 year-
VERSAMATICÒ
SENSORÒ
Brush motor, Vacuum motor, Belts – 3 yearsAll other parts – 1 year
Vacuum motor, Belts – 2 yearsAll other parts – 1 year
Product exceptions and Exclusions:
·Extractor brush motors, pump motors, ALL PC boards and electronics, ALL Vacuum motors (other than VERSAMATICÒ and
SENSORÒ), ALL pumps, and FLEXSOLä diaphragms carry a one (1) year parts and service labor warranty.
·The OnanÒ engines have three (3) year manufacturer’s warranty. The HondaÒ and KawasakiÒ engines have two (2) year
manufacturer’s warranty. NOTE: The engine warranty is administered through the engine manufacturer and must be repaired at
an authorized service center.
Normal wear items and accessories including, but not limited to, belts, brushes, capacitors, carbon brushes, casters, clutches, cords,
filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires,
propane tanks, and batteries will be warranted for manufacturing defects for 90-days from the purchase date.
The warranty commences on the purchase date by the original end user from an authorized Windsor agent, subject to proof of
purchase. The Machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase
cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Windsor distributor. Parts replaced or
repaired under warranty are guaranteed for the remainder of the original warranty period.
Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/021
Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800
WINDSOR INDUSTRIES
New Machine Warranty
90 Day Warranty Extension Available
Upon receipt of the Machine Registration Card, Windsor will extend by 90 days, from the date of purchase, all items included under
the one-year provision. This applies only to one-year items and does not include 90-day wear items.
This Warranty Shall Not Apply To:
1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or
corrosive chemicals or overloading of capacity).
2. Products that have experienced shipping or freight damage.
3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.
4. Excessive time for cleaning units in preparation for repair.
5. Any repairs resulting from poor initial service work or improper diagnosis.
6. Tune-up parts such as plugs, plug wires and condensers.
7. Any design alterations performed by an organization not authorized or specified by Windsor.
8. Battery and charger warranties are handled directly with the manufacturer (TrojanÒ batteries and LesterÒ chargers).
9. High-pressure washing.
10. Electrical components exposed to moisture.
If difficulty develops during the warranty period, contact the authorized Windsor agent from whom the product was purchased.
Windsor Industries, Inc. may elect to require the return of components to validate a claim. Any defective part to be returned must be
shipped freight prepaid to an authorized Windsor Distributor/Service Center or to the Windsor factory.
Use Of Parts Not Approved By Windsor Industries, Inc. Will Void All Warranties
This warranty is valid only for all products sold after July 1, 1995. A product sold before that date shall be covered by the limited
warranty in effect at the date of sale to the original purchaser.
Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/022
Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800
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