Windsor IM 10066360, IMIE17 AU 10060990, IMX 10066400, IMXIE17 10066410, IMXIE17 AU 10061030 Operating Instructions Manual

Carpet Maintainer

Operating instructions (ENG)

MODELS:

10066360

10066550

10066400

IM

IMIE17

IMX

IMXIE17

10066410

IMIE17 AU

10060990

IMXIE17 AU

10061030

IMIE17 UK

10060980

IMXIE17 UK

10061020

86269870 - T
09/28/09

Read these instructions before using the machine.

Machine Data Log / Ov erview

OVERVIEW

The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine has
two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem ProCaps,
encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried. The brushes also raise the
pile of the carpet. The Deluxe models have a solution tank and pump power ed spraying system, which appli es the
chemical to the carpet as the machine is used.

2 86269870 CARPET MAINTAINER

Table of Contents

Machine Data Log / Overview. . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . .6

Grounding Instructions - . . . . . . . . . . . . . . . . . . . . . .7

Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .8

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . .9

How The Machines Work . . . . . . . . . . . . . . . . . . . .10

Quick Dry Carpet Care System Instructions . . . . . .10

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .11

Transporting A Sprayer. . . . . . . . . . . . . . . . . . . . . .12

Shut-Down And Storage. . . . . . . . . . . . . . . . . . . . .12

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Maintenance

Brush Cleaning And Maintenance . . . . . . . . . . . . .1 4

Motor Replacement & Belt Tensioning . . . . . . . . . .14

Machine Maintenance. . . . . . . . . . . . . . . . . . . . . . .16

Machine Troubleshooting . . . . . . . . . . . . . . . . . . . .17

PARTS

Brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Brush Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Electrical 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Frame Deluxe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Rear Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Solution Tank - Deluxe . . . . . . . . . . . . . . . . . . . . . 42

Wiring 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Wiring 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Wiring 120V - Deluxe . . . . . . . . . . . . . . . . . . . . . . 48

Wiring 230V - Deluxe . . . . . . . . . . . . . . . . . . . . . . 50

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 52

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 53

86269870 CARPET MAINTAINER 3

How to Use This Manual

This manual contains the following sections:

• HOW TO USE THIS MANUAL

• SAFETY

•OPERATIONS

• MAINTENANCE

• PARTS LIST

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.

Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.

The model and serial number of your machine is on the
operator's left hand side, side panel of base.

The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards is identified that could result in
product or personal injury, or severe injury resulting in
death.

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:

• REF – column refers to the reference number
on the parts illustration.

• PART NO. – column lists the part number for
the part.

• PRV NO. – reference number.

• QTY – column lists the quantity of the part used
in that area of the machine.

• DESCRIPTION – column is a brief description
of the part.

• SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra­tion is shown, it displays the older design.

• NOTES – column for information not noted by
the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.

NOTE: The manual part number is located on the
lower left corner of the front cover.

The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.

The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in
good working condition.

4 86269870 CARPET MAINTAINER

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or

service.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the

machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.

Do not run machine over cord or allow the rotating brushes to come in cont act with the co rd. Keep cord away from
heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
Machine is designed for indoor use only and must not be operated or stored outdoors in wet con ditions.
Turn off all controls before unplugging.
This machine is suitable for commercial use, including hotels, schools, hospitals, factories, shops and

offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

SAVE THESE INSTRUCTIONS

86269870 CARPET MAINTAINER 5

Safety

Hazard Intensity Level

The following symbols are used throughout this guide as indicated in their descriptions:
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.

The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which could result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jacket s, shirts, or sl eeves when wor king on the mac hine.

Use approved replacement parts.

6 86269870 CARPET MAINTAINER

This Product Is For Commercial Use Only.
Electrical

In the USA, this machine operates on a standard 15
amp 120V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.

Extension Cords

If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.

Grounding Instructions -

120V Only

This appliance must be grounded. If it should malfunc­tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordi­nances.

Safety

Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. Check
with a qualified electrician or service person if you are
in doubt as to whether the outlet is properly grounded.
Do not modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet installed by a
qualified electrician.

This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in "Fig.
A". A temporary adaptor that looks like the adaptor in
"Fig. C" may be used to connect this plug to a 2-pole
receptacle as shown in "Fig. B", if a properly grounded
outlet is not available. The temporary adaptor should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from the
adaptor must be connected to a permanent ground
such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place
by a metal screw.

86269870 CARPET MAINTAINER 7

Safety

WARNING LABEL
PART NUMBER 86220140
PRV 500895

Safety Label Locations

The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important W arnings and
Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality,
personal injury to yourself and/or others, or p roperty dam age. Follow these instructions carefully! DO NOT remove
these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

8 86269870 CARPET MAINTAINER

Technical Specifications

120V

ITEM DIMENSION/CAPACITY

Electrical 120V
Nominal Power 0.5 HP
Rated Amperage 7 Amps
Brush Width 17 - 16.5" (430 - 420 mm)
Brush RPM 470 RPM
Wheels 3 inches (75 mm) non-marking grey
Dimensions - Weight - Weight

- Deluxe
Dimensions - Height with handle 45.5" (1.16 m)
Dimensions - Depth 16 inches (0.4 m)
Power Cord 40 feet (12.2 m)
Solution Tank Volume - Deluxe 2 gallon
Pump Pressure - Deluxe 50 psi
Solution Flow - Deluxe 0.1 gpm
Spray Jet Size - Deluxe .010

230 V

ITEM DIMENSION/CAPACITY

Electrical 230V
Nominal Power 0.5 HP
Rated Amperage 4 Amps
Brush Width 17 - 16.5" (430 - 420 mm)
Brush RPM 470 RPM
Wheels 3 inches (75 mm) non-marking grey
Dimensions - Weight - Weight

- Deluxe
Dimensions - Height - with handle 45.5" (1.16 m)
Dimensions - Depth 16 inches (0.4 m)
Power Cord 40 feet (12.2 m)
Solution Tank Volume - Deluxe 2 gallon
Pump Pressure - Deluxe 50 psi
Solution Flow - Deluxe 0.1 gpm
Spray Jet Size - Deluxe .010

48 lbs. (22 kg)56 lbs. (25 kg)

48 lbs. (22 kg)56 lbs. (25 kg)

Operations

Special Notes:
The sound pressure level at the operator's ear was

measured to be 67.7dBA . This was a nearfield, broad­band measurement taken on a carpeted floor. This
appliance contains no possible source of impact noise.
The instantaneous sound pressure level is be low 63 Pa.

NOTE: This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensur e
that they do not play with the appliance.

The weighted root mean square acceleration at the
operator's arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor .
The measurement and related calculations were made
in accordance with ISO 5349-1.

86269870 CARPET MAINTAINER 9

Operations

How The Machines Work

The Carpet Maintainer is designed to maintain your
carpet using the Quick Dry Carpet Care System. By
using the Carpet Maintainer in conjunction with iCapsol
or Prochem ProCaps chemical solution, you can
perform a regular light cleaning and grooming of your
carpet very quickly, and have the carpet dry and ready
for traffic within 20 minutes.

The handle movement flexibility allows the machine to
clean under low furniture. There is a hand operated on/
off switch and auto-handle lock keeping the handle in
an upright position. This unit is equipped with a safety
feature that when unplugged from the wall or the
handle dropped, will automatically reset to the off
position .

The debris tray is used to catch unwanted carpet debris
and should be cleaned regularly and prior to trans­porting.

This appliance conforms with international and national
safety directives: EN55014-2, EN5504-1, EN61000-3­2/3-3, EN60335-1/2-10/2-69/2-67. IEC 60335-1/2 /10/2­67/2-69. LVD 73/23/EEC.

Deluxe

This unit is equipped with an onboard spray pump and
solution tank. By using the onboard spraying system a
light treatment of chemical can be applied to the car pet
and brushed in during a single pass of the machine.

Quick Dry Carpet Care System
Instructions

4. No dwell time is required. Do not allow chemical to
dry before brushing.

5. Brush treated area to emulsify soils using the
Windsor iCapsol or other carpet-brushing machine.

6. Allow to dry until dry to touch (approximately 20
minutes) before opening area to traffic.

7. Vacuum carpet when fully dry to remove encapsu­lated soil.

Tips: Pre-treat carpet spots with iCapsol Interim
cleaning solution. Work on a manageable area and do
not allow cleaning solution to dry on carpet before
brushing.

Deluxe

The Deluxe is provided with a removable solution tank.
To remove tank for filling and cleaning, press the gray
release button on the blue coupler located at the top of
the tank. Next remove upper straps from mounting
pegs. The tank will now freely separate from the
machine base. After filling tank remount to machine by
reversing the process mentioned above.

The proper 1:16 dilution ratio can be achieved by
adding one pint (16 oz.) of recommended chem ical and
slowly filling the tank with water (2 gallons). Adding
water slowly will help prevent foaming.

To achieve a coverage rate of 600-1000 sq. ft. per
gallon using the onboard sprayer, spray solution only
during the forward stroke of operation. Use the back­stroke to brush the chemical into the carpet.

Test for colorfastness in an inconspicuous area before
use.

1. Vacuum carpet to remove loose soil.

2. Dilute iCapsol or Prochem ProCaps at 8oz. per
gallon of water (1:16) into the solution tank.

3. Pre-spray carpet to be cleaned at a rate of 600­1000 sq. ft. per gallon of diluted solution. Do not
over wet.

10 86269870 CARPET MAINTAINER

Operations

Machine Operation
Pre-Run Inspection

Perform a pre-run inspection to find possible problems
that could cause poor performance or lost time from
breakdown. Check the rating plate to confirm voltage
and frequency is the same as the power supply. NOTE:
A 10% variation in voltage is acceptable.

Starting Machine

NOTE: Perform pre-run machine check before

operating machine.

FOR SAFETY: Before starting machine, make sure
that all covers are in place and secured properly.

1. Connect the machine to a power supply.

2. Release the handle lock.

3. (a) Press green button to power on the
machine,120V only.

(b) Set black on/off switch to "on" position, 230V
only .

4. Press green button to start brushes.

After applying a light spray of diluted interim carpet
cleaner onto the carpet using a pressurized tank
sprayer, commen ce cleaning by pushing and pulling
the machine slowly over the wetted carpet.

Starting M achine - Deluxe

NOTE: Perform pre-run machine check before

operating machine.

FOR SAFETY: Before starting machine, make sure
that all covers are in place and secured properly.

1. Connect the machine to a power supply.

2. Release the handle lock.

3. (a) Press green button to power on machine, 12 0V
only.

(b) Set black on/off switch to "on" position, 230V
only.

4. Press green button to start brushes.

5. Press and hold blue button to spray chemical.
Once machine is plugged in spray function is oper­ational.

Apply a light spray of diluted interim carpet cleaner onto
the carpet using the onboard spraying system. Spray
chemical while pushing the machine forward. Brush
the chemical into the carpet while pulling the machine
slowly over the wetted carpet. Move the machine in
multiple directions and overlapping strokes.

For best results use Windsor iCapsol or Prochem
ProCaps products.

Move the machine in multiple directions and overlap­ping strokes.

For best results use Windsor iCapsol or Prochem
ProCaps products.

Flammable materials can cause an explosion or fire.
Do not use flammable materials with this machine.

86269870 CARPET MAINTAINER 11

Operations

Transporting A Sprayer

This machine has the capability to mount a small pump­up sprayer.

Transporting Chemical - Deluxe

This machine has the capability to mount
chemical bottles or trigger sprayers to the back of the
solution tank.

This Machine is not intended to carry more than 30
pounds. Carrying more than 30 pounds could cause
damage to the machine.

Shut-Down And Storage

1. Flush the spray jet and tank with hot water (Deluxe
only)

2. After flushing, uncouple quick disconnect to
prevent water from dripping out of front jet.

3. (a) Press red button to power off machine
120V only.

(b) Set black on/off switch to "off" position
230V only.

4. Lock handle in the upright position.

5. Disconnect the power cord from the power supply.
Wind the power cord around the cable holders on
the handle.

6. Remove the brushes for cleaning. See Brush
Cleaning and Maintenance section.

7. Clean debris tray.

The machine is now ready for storage until the next
use. Make sure to store your equipment in a dry place
to prolong the life of your machine. S torage outdoor s or
unprotected could cause damage to your machine or
internal parts, therefore voiding your warranty.

12 86269870 CARPET MAINTAINER

Components

6

2

4

3

2

5

1A

7

3

8

4

1B 1B

1A

Operations

iCapsol Mini iCapsol Mini Deluxe

1. A. Stop Switch (red-120V only)
B. On/Off Switch (black-230 only)

2. Start Switch (green)

3. Brushes

4. Handle Release

5. Tank

6. Strainer

7. Jet

8. Spray Pump Switch

86269870 CARPET MAINTAINER 13

Maintenance

DOME

COVER

CIRCUIT BREAKER
& BOOT

WIRING GROMMET

LIFTING CAM

LIFTING CAM

LEFT

RIGHT

LIFT BRACKET

MOTOR CLAMP

MOTOR

PLASTIC FINGER
GUARD (2)

Brush Cleaning And Maintenance

After each session of carpet cleaning, the brush es and
the brush housing should be cleaned. Before cleaning
or changing the brushes, always unplug the machine
from the power supply.

Brushes are removed without tools. After handle is in
locked position, tilt the machine back and rest on
handle. T o release brush from spring clip pull spring clip
away from brush end cap. Lift brush out of machine.

The brushes may be soaked in warm or hot water using
mild detergent, and then rinsed with warm water.

NOTE: Brushes with crushed bristles can often be
restored to original condition by soaking in hot water.

Keep brushes clean and free from debris. Rotate
brushes after every use as this will increase the life
span of the brushes and ensure even wear.

Before reinstalling brushes, clean out machine brush
housing and hopper by wiping with a clean damp cloth.

Motor Replacement & Belt Tensioning

1. Disconnect machine power supply .

2. Detach quick disconnect hose from top of solution
tank. (Deluxe Only)

3. Remove elastic straps and solution tank. (Deluxe
Only)

4. Remove two dome screws and dome assembly.

6. Mark left and right on the lift cams.

7. Remove the two cam bolts. This will also free the
lift cams.

NOTE: There are four plastic bushings that the
handle pivots on, leave them on the motor clamps.

8. Remove the handle assembly.

9. Unscrew the wiring grommet from the main cover,
and set retaining bracket and screw aside.

10. Remove the the front and back screws and move
the main cover to the side.

NOTE: The handle assembly and cover are still
attached to the frame by wiring. Be careful not to
pinch wiring when reassembling.

11. Remove the (2) plastic finger guards.

5. Remove the circuit breaker boot and push the

14 86269870 CARPET MAINTAINER

circuit breaker clear of cover.

12. Remove the motor clamps and lift brackets.

13. Unplug motor wires. Loosen end cap screws, 1 full

END CAP
SCREWS

ACCESS HOLE
FOR LOWER
SCREW

PULLEY

PULLEY

MOTOR

BELT

BELT

ROTATE MOTOR

ROTATE MOTOR

HANDLE MOUNT

MOTOR CLAMPS

ASSEMBLY

LEFT HAND
GEAR DRIVE

RIGHT HAND
GEAR DRIVE

LIFT BRACKETS

14. Remove belts.

15. Lift motor out of housing, and remove pulleys. Set

16. Take the new motor and loosen the screws in the

17. Put the motor in the cradle on the frame. Place

18. Place lift brackets on motor, align over pins. Put

turn.

pulleys aside for re-installation.

long rear drive end cap. This allows the end cap to
swivel +/- 20 degrees. Do not remove the end cap
screws, only back them off 1 full turn.

pulleys onto motor shaft's. Loop the drive belts
onto motor drive pulleys.

the motor/clamp mount assembly over the motor
and lightly snug the retaining bolts. The motor
must be able to turn inside the motor clamps. If
clamps are too tight to move the motor by hand,
loosen clamp bolts.

Maintenance

19. Turn the motor body inside motor clamps so that
the left hand gear drive pivot s upwards. Take all of
the slack out of the left hand gear drive belt and
snug left hand motor clamp bolts.

20. While holding the motor stationary, turn the right
hand gear drive downward so that the gear drive
housing touches the setscrew in the frame. This
set screw was installed on the assembly line and
establishes the correct position for the motor.

21. Tighten the screw in the long gear drive cap.

22. Tighten all four motor clamp bolts.

23. Check both belts for equal tension. The belts
should not sag under their own weight, however,
should flex easily when squeezed with fingers. If
the tension is clearly unequal, loosen the motor
mount bolts and retighten. This will equalize the
belt tension from on side to the other.

24. Reinstall finger guards

25. Reinstall lift brackets with top surface lip on inside.

26. Reinsert circuit breaker through hole in cover,
reattach cover, circuit breaker boot, and wiring
grommet.

27. Verifying lifter cams are on correct side, reattach
handle assembly.

28. Reattach dome cover.

29. Reattach solution tank and reconnect top hose.
(Deluxe Only)

86269870 CARPET MAINTAINER 15

Maintenance

Machine Maintenance

The Maintainer requires very little maintenance. Wipe
down the machine periodically with a clean cloth. DO
NOT spray water directly over the top of machine.

Deformation of the brush bristles can result in unbal­anced running and excessive vibrating or jumping.

The machine is fitted with a circuit breaker. In the
unlikely event of overloading, the circuit breaker will
automatically trip. It can be reset after approximately 30
seconds (or when the machine cools down) by pushing
the set button located on the cover housing.

Daily Maintenance

1. Clean and inspect brushes.

2. Clean and inspect brush housing, debris tray and
machine. Rinse debris tray if needed.

3. Inspect power cord for wear or damage. This cable
will lie on wet carpet. To prevent electrical shock
replace cords that are frayed or have cracked insu­lation immediately.

Periodic Maintenance

1. Check all handles, switches, electrical cables and
connections on your machine for damage. Repair
or replace immediately.

2. Inspect and/or replace brushes.
Replace brushes when main bristles are worn to

the same level as the yellow indicator bristles.

3. Check spray pattern. Clean or replace jet if the
pattern is blocked or uneven

Annual Maintenance

1. Check all bearings for noise and wear.

2. Check motor for operation.

3. Check overall machine for operation.

4. Check belts for wear and change belts every
second year.

4. Flush the tank, pump and spray jet with hot water
(Deluxe only).

5. Clean Strainer.

16 86269870 CARPET MAINTAINER

Machine T roubleshooting

PROBLEM CAUSE SOLUTION

No power to machine

Electrical Shock

Nuisance tripping of circuit
breaker

Brush not turning or scrubbing

Power to motor but motor does
not run

Bearing squealing or grinding
in brush housing

Machine will only run if the
green (on) switch is continu­ously held down

No flow or uneven flow from jet
(Deluxe only)

Weak flow from clean jet
(Deluxe only)

Pump runs but no flow from jet
(Deluxe only)

Maintenance

Tripped electrical circuit breaker
in fuse box of building

Faulty power cord Replace power cord
Power switch failure or relay

failure

Tripped circuit breaker

Internal wiring problem
Faulty rectifier Replace rectifier

Equipment not grounding Follow grounding instructions, pg 2-3
Receptacle not grounded Have an electrician inspect the building's wiring

Interal electrical problem
Faulty circuit breaker Replace circuit breaker

Mechanical problem

Faulty brush motor/gear box Replace brush motor/gear bo x
Belt failure Replace belts
Worn brush motor brushes Replace brushes, check commutator

Worn brush motor brushes Replace brushes, check commutator

Worn bearings Replace worn bearing

Defective red (off) switch.Sends
constant "off" signal.

Clogged jet Clean or replace jet

Clogged strainer Clean strainer
Disconnect coupling at solution

tank

Check building circuit breaker

Replace power switch or relay
Reset circuit breaker. Higher amp draw may

indicate faulty parts. Find part s not moving freely
and correct as needed.

With machine unplugged, check for and correct,
any loose wire connections.

Check for any loose wire connections, replace
any items that are short circuiting

Test circuit breaker for continuity. Higher amp
draw may indicate faulty parts. Find parts not
moving freely and repair or replace.

Replace or reconnect wire to red (off) switch

Attach the quick coupling to the solution tank

86269870 CARPET MAINTAINER 17

Notes

18 86269870 CARPET MAINTAINER

PARTS

86269870 CARPET MAINTAINER 19

Brush

1

2

3

5

3

6

7

8

9

4

20 86269870 CARPET MAINTAINER

Brush

REF PART NO. PRV NO. QTY DESCRIPTION

1 86217340 270130 1 COVER, BELT, RIGHT
2 86172630 57314 2 NUT, M4, LK, SST
3 86172870 70898 6 SCR, M4X14, PHMS, DIN7985 SST
4 86224670 730396 2 SPRING, BRUSH CLIP

5 86214850 12544 2 ASSY, BRUSH & HUB
6 86217330 270129 1 COVER, BELT, LEFT

7 86216070 12535 2 ASSY, BRUSH DRIVE
8 86172840 70886 6 SCR, M5X10, PHS, FHD, SST
9 86214840 12534 - ASSY, BRUSH, COAST

SERIAL NO.

FROM

NOTES

INCLUDES

86214840

86269870 CARPET MAINTAINER 21

Brush Lift

6

1

2

3

4

5

22 86269870 CARPET MAINTAINER

Brush Lift

REF PART NO. PRV NO. QTY DESCRIPTION

1 86215580 141042 2 BRACKET, CROSSOVER PUSH
2 86172700 67606 4 RING, E-TYPE, 5MM ID, DIN6799
3 86215750 09156 4 BRG, FLNG, 6MM IDX7MM LONG
4 86224760 73997 4 SPRING, COM, 18.28 OD X 25L
5 86215740 09155 4 BRG, FLNG, 6MM IDX24MM LONG
6 86223620 67605 2 ROD, LIFTING

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 23

Decal

1

2A
2B

24 86269870 CARPET MAINTAINER

Decal

REF PART NO. PRV NO. QTY DESCRIPTION

1 86221620 501260 1 LABEL, CHEMICAL INSTR. DELUXE ONLY
2A 86244630 501190 1 LABEL, MAIN, ICAPSOL MINI WINDSOR ONLY
2B 86244920 501247 1 LABEL, PROCAP PROCHEM PROCHEM ONLY

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 25

Electrical 120V

12

13

31

8

9

21

11

10

26

25

28

5

27

DELUXE ONLY

3

4

8

7

6

29

30

2

1

14

27

5

DELUXE ONLY

20

15

6

15

23

8

17

18

23

22

20

19

16

7

26

26 86269870 CARPET MAINTAINER

Electrical 120V

REF PART NO. PRV NO. QTY DESCRIPTION

1 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
2 86217120 23729 1 CORD SET, 18/3 X 40FT SJT
3 86214770 38370 1 ASM RED BUTTON W/BEZEL
4 86214780 38371 1 ASM GREEN BUTTON W/BEZEL
5 86225070 38372 2 SWITCH, ITW, MICRO
6 86198450 20005 2 CLAMP, 5/16 NYLON
7 86225320 78601 1 TIE, CABLE NYLON
8 86173100 70935 4 SCR, M3X6, BSHCS, SST

9 86291470 - 1 BRKT, MTR BRKT, SWITCH, CVR
10 86291490 - 1 COVER, SWITCH, BRKT
11 86291880 - 2 SCR, M3X12, BSHCS, SST
12 86216800 20110 1 CLIP, WIRE
13 86277600 70882 1 SCR, M4X20, PPHMS, SST
14 86215670 140839 1 BREAKER, 8A VDE CIRCUIT
15 86172880 70901 5 SCR, M4X6, BSHCS, SST
16 86173200 70950 1 SCR, M4X16, BSHCS, SST
17 86225850 87517 2 WASHER, M3, FL, ISO7089, SST
18 86223400 67516 1 RELAY, 15A 120VAC MINI
19 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
20 86173210 70951 4 SCR, M5X10, BSHCS, SST
21 86291860 - 1 SWITCH, 125VAC SP NC ROLLER
22 86222670 05248 1 PLATE, BASE, ELECTRICAL MTG
23 86216740 20040 2 CLAMP, 17,7 NYLON
24 OPEN - - ­25 86013570 - 2 SWITCH, PUSHBUTTON, BL, DLX DELUXE ONLY
26 86299320 - 2 LABEL, GROUND SYMBOL
27 86313930 - 1 SWITCH, W/COUPLER, N.C. *(1) DELUXE (QTY 3)
28 86295190 - 2 ASM, BUTTON, BLUE, W/BEZEL *(1) DELUXE ONLY
29 86295150 - 1 ASM, BUTTON, RED, W/BEZEL *(1)
30 86295180 - 1 ASM, BUTTON, GREEN, W/BEZEL *(1)
31 86314630 - 1 SWITCH, W/COUPLER, N.O. *(1)

SERIAL NO.

FROM

NOTES

*See Serial Number Page
**Call Manufacturer For Serial Number.

86269870 CARPET MAINTAINER 27

Electrical 230V

32

33

26

21

20

DELUXE ONLY

1

2

3

4

5

6A

7

19

14

13

16

27

30

23

24

17

18

8

22

25

12

15

29

28

8

4

5

4

3

31

31

6B

28 86269870 CARPET MAINTAINER

Electrical 230V

REF PART NO. PR V NO. QTY DESCRIPTION

1 86299810 - 1 SWITCH, BLACK, ROCKER, DPST
2 86295180 - 1 ASM, BUTTON, GREEN, W/BEZEL
3 86313930 - 1 SWITCH, W/COUPLER, N.C. *(1) DELUXE (QTY 3)
4 86172880 70901 5 SCR, M4X6, BSHCS, SST

5 86198450 20005 2 CLAMP, 5/16 NYLON
6A 86217200 23738 1 CORD SET, EURO 1MM X 40 BLACK
6B 86310620 - 1 CORD SET , 18/3 X 40FT AUS

7 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER

8 86216740 20040 2 CLAMP, 17,7 NYLON

9 86215910 140972 1 BRKT, MTR BRKT, SWITCH

10 86225080 72152 1 SWITCH, 125VAC SP NC ROLLER
11 86173110 70936 2 SCR, M3X16, BSHCS, SST
12 86173100 70935 3 SCR, M3X6, BSHCS, SST
13 86216800 20110 1 CLIP, WIRE
14 86277600 70882 1 SCR, M4X20, PPHMS, SST
15 86302450 - 1 ASM, FILTER, EMI MAIN
16 86215710 141046 1 BREAKER, 5A VDE CIRCUIT
17 86173210 70951 4 SCR, M5X10, BSHCS, SST
18 86222670 05248 1 PLATE, BASE, ELECTRICAL MTG
19 86225320 78601 4 TIE, CABLE NYLON
20 86291490 - 1 COVER, SWITCH, BRKT
21 86291880 - 2 SCR, M3X12, BSHCS, ISO7380, SS
22 86223420 67622 1 RELAY, 10A 230V MINI SPDT
23 86173200 70950 1 SCR, M416, BSHCS, SST
24 86223460 67499 1 RECTIFIER, 50A 1000V BRIDGE WAS 86223390
25 86225850 87517 2 WASHER, M3, FL, ISO7089, SST
26 86291860 - 1 SWITCH, 125VAC SP NC NO-ROLLER
27 86299320 - 1 LABEL, GROUND SYMBOL
28 86299830 - 1 COVER, SWITCH, PVC
29 86264940 27051 1 CABLE TIE, 11.38" UL/CSA
30 86295190 - 2 ASM, BUTTON, BLUE, W/BEZEL DELUXE ONLY
31 86299320 - 2 LABEL, GROUND SYMBOL
32 86173100 70935 2 SCR, M3X6, BSHCS, ISO7380, SST
33 86291470 - 1 BRKT, MTR BRKT, SWITCH

SERIAL NO.

FROM

NOTES

*See Serial Number Page
**Call Manufacturer For Serial Number

86269870 CARPET MAINTAINER 29

Frame

3

7

6

4

5

2

1

30 86269870 CARPET MAINTAINER

Frame

REF PART NO. PRV NO. QTY DESCRIPTION

1 86225340 78952 1 TRAY, IRENEW MINI
2 86217930 34450 1 FRAME, 3.5", SINGLE MOTOR
3 86214820 05262 1 ASSY, COVER, INSULATION
4 86277600 70882 1 SCR, M4X20, PPHMS, SST
5 86222360 58009 1 NUT, M4X0.7, U-CLAMP, 3MM PANEL
6 86214830 05263 1 ASSY, DOME, INSULATION
7 86173050 70920 3 SCR, M4X40, PPHMS, SST

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 31

Frame Deluxe

1

13

3

14

4

10

9

8

7

6

5

2

12

11

32 86269870 CARPET MAINTAINER

Frame Deluxe

REF PART NO. PRV NO. QTY DESCRIPTION

1 86173050 70920 3 SCR, M4 X 40 PPHMS, SS
2 86173040 70919 3 SCR, M4 X 10 SHCSB BUTHD
3 86011610 - 1 ASSY, COVER, INSULATION, DLX
4 86217930 34450 1 FRAME, 3.5, SINGLE MOTOR
5 86225340 78952 1 TRAY, IRENEW MINI
6 86012550 - 1 JET, PROMAX, 11001
7 86004570 44067 1 JET BODY, MINI PROMAX BODY
8 86012440 - 1 MANIFOLD, SPRAYER, DLX, IMX
9 86197520 40011 1 HOSEBARB, 1/8MPT X 1/4 DL

10 86233090 20016 1 CLAMP, 1/4 ID HOSE

11 86290790 - 1 SCR, M6 X 8, CP, BLK

12 86277600 70882 1 SCR, M4 X 20, PHMS, SST
13 86222 360 58009 1 NUT , M4 X 0.7, U-CLAMP, 3MM PANEL
14 86214830 05263 1 ASSY, DOME, INSULATION

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 33

Handle

24

3

15B

8B

6B

19

18

17

16

15A

3

14

13

12

11

10

9

8A

22

6A

5

21

4

3

23B

26

25A

7

25B

23A

1

20

2

34 86269870 CARPET MAINTAINER

Handle

REF PART NO. PRV NO. QTY DESCRIPTION

1 86011380 - 1 GRIP, HANDLE
2 86059580 38324 1 CONSOLE, BOTTOM
3 86277600 70882 9 SCR, M4X20, PPHMS, SST
4 86217230 38326 1 CORD HOOK, UPPER

5 86217220 38325 2 CORD HOOK, LOWER
6A 86218680 38357 1 HANDLE, EXTRUSION, LEFT DELUXE ONLY
6B 86218510 38321 1 HANDLE, EXTRUSION, LEFT

7 86173070 70922 4 SCR, M5X12, CSK.OVL,ISO 7047,SS
8A 86013820 - 1 PIVOT CASTING, DLX DELUXE ONLY
8B 86222650 38354 1 PIVOT CASTING

9 86173180 70948 2 SCR, 10M8X55, SHLD, BLK
10 86221800 279992 1 LIFTING CAM, LEFT

11 86172640 57507 2 NUT, M8, LK, SST
12 86221 810 279993 1 LIFTING CAM, RIGHT
13 86224970 730382 1 STRAP, SPRAYER HOLD DOWN
14 86223640 38332 4 RUBBER STRAP HOOK

15A 86218690 38358 1 HANDLE, EXTRUSION, RIGHT DELUXE ONLY
15B 86218520 38322 1 HANDLE, EXTRUSION, RIGHT

16 86224680 730414 1 SPRING, COMP, 11.56D X 19.05L
17 86223450 67620 1 RETAINER, SPRING, CORD HOOK
18 8601294 0 - 1 SCR, KA40X35, PT OVAL, WN1412, PL
19 86172820 70883 2 SCR, M5X20, PPHMS, SST
20 86216890 38327 1 CONSOLE, TOP
21 86172870 70898 2 SCR, M4X14, PPHMS, ISO7045, SST
22 86294 260 - 4 SCR, M5X12, W/LOCTITE

23A 86305580 - 1 CONSOLE, BOTTOM, DLX **

23B 86293330 - 1 CONSOLE, BOTTOM **

24 86308740 - 4 SCR, M5X30,CSK, OVL, ISO7047,SS **

25A 86293340 - 1 CONSOLE, TOP **

25B 86305590 - 1 CONSOLE, TOP **

26 86299750 - 1 GRIP, HANDLE **

SERIAL NO.

FROM

NOTES

DELUXE 110V
& BASIC 110V

DELUXE 230V

& BASIC 230V

DELUXE 110V
& BASIC 110V

DELUXE 230V

& BASIC 230V

*See Serial Number Page
**Call Manufacturer For Serial Number

86269870 CARPET MAINTAINER 35

Hopper

7

6

2

3

4

5

2

1

36 86269870 CARPET MAINTAINER

Hopper

REF PART NO. PRV NO. QTY DESCRIPTION

1 86214790 41584 1 ASM, GUIDE, HOPPER
2 86173040 70919 10 SCR, M4X10, BSHCS, SST
3 86214800 41585 1 ASM, HOPPER FRAME & PLATE
4 86173080 70933 1 SCR, 4.2 X 9.5, TAP, ZN
5 86216310 140977 1 BUMPER, STOP, HOPPER
6 86172630 57314 1 NUT, M4, LK, SST
7 86217450 270709 1 COVER, FRONT, HOPPER

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 37

Motor

1

3

4

5

6

7

8

9

10

11

12

13

14

15A

16

17

2

18

15B

38 86269870 CARPET MAINTAINER

Motor

REF PART NO. PRV NO. QTY DESCRIPTION

1 86215320 11058 1 BELT, HTD, 15MM X 300, 60 TOOTH, RH
2 86215300 11055 1 BELT, HTD, 15MM X 325, 65 TOOTH, LH
3 86215960 140979 1 BRKT, MTR MOUNT, RH
4 86173310 87499 4 WASHER, SPRING LK, 6MM, SS
5 86173060 70 921 3 SCR, SHCS, M6X60, SST
6 86217890 34451 4 FLANGE, BRG, PIVOT
7 86217590 62647 2 CVR PLATE, 1.5MM THK, PLASTIC
8 86173090 70 934 1 SCR, SHCS, M6X80, SST
9 86222530 66869 1 PEDAL, FOOT, HANDLE RELEASE

10 86291480 - 1 BRKT, FOOT PEDAL, SWITCH
11 86173100 70935 1 SCR, M3X6, BSHCS, SST
12 86173180 70948 1 SCR, 10M8X55, SHLD, BLK
13 86224620 730376 1 SPRING, TORSION, 19.38 OD

14 86215950 140978 1 BRKT, MTR MOUNT, LH
15A 86222200 54206 1 MOTOR, SINGLE, 3.5" DIA 120V ONLY
15B 86222210 54216 1 MOTOR, 230V, IMIE 230V ONLY

- 86216180 141057 1 BRUSH SET, 120V VAC, IM

16 86223780 70896 2 SCR, M4X8, CP, BLK

17 86223340 64124 2 PULLEY, HTD, 5MM, 15W, 18T

18 86018550 70949 1 SCR, M6X20, CP, BLK

SERIAL NO.

FROM

NOTES

120V & 230V,

NOT SHOWN

86269870 CARPET MAINTAINER 39

Rear Wheel

5

4

2

1

3

40 86269870 CARPET MAINTAINER

Rear Wheel

REF PART NO. PRV NO. QTY DESCRIPTION

1 86172790 70867 2 SCR, SHCS, M8X50, ISO4762, BLK
2 86216450 140942 4 BUSHING, 11.25MM X 8.0MM, SST
3 86011020 89202 2 WHEEL, 3" DIA. CUSHION RUBBER
4 86173300 87495 4 WASHER, M8, FL, ISO7089, SST
5 86172640 57507 2 NUT, M8, LK, ISO7040, SST

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 41

Solution Tank - Deluxe

14A

14B

28

27

26

-D-

-C-

-B-

-B-

-A-

-A-

2

31

17

-C-

-D-

3

4

1

5

8

6

16

9

12

13

19

15

21

7

22

18

19

20

15

21

13

24

25

23

11

10

30

29

31

42 86269870 CARPET MAINTAINER

Solution Tank - Deluxe

REF PART NO. PRV NO. QTY DESCRIPTION

1 86299710 - 1 CPLR, BODY, 1/4" BARB, GRY
2 86299720 - 1 CPLR, PNL MNT, 1/4" BARB, GRY
3 86012500 - 1 SEAL, COUPLER, EPDM RUBBER
4 86219230 41581 1 HOSE, SUCTION, TANK, DELUXE
5 86225300 75489 1 TANK, DLX (MACH)
6 86013850 - 3 WASHER, M6, FNDR, SS
7 86172820 70883 3 SCR, M5 X 20, PHMS, ISO7045, SST
8 86012570 - 1 STRAP, CHEMICAL BOTTLES, DLX
9 86012940 - 5 SCR, KA40X35, PT OVL, PL

10 86216780 27909 2 CLAMP, TUBE 1/4”

11 86172870 70898 2 SCR, M4X14 PHMS, SST
12 86217560 41577 1 COVER, PUMP, TOP, DELUXE
13 86012520 - 2 GASKET, SEAL, NEOPRENE, RBR

14A 86201120 250-78A 1 PUMP, 220/240V 50HZ FLOJET 230V
14B 86201110 250-78 1 PUMP, 110/120 60HZ FLOJET 110V

15 86240520 40097 4 HOSEBARB, 1/8MPT X 1/4 90D
16 86172990 70913 3 SCR, M6 X 12 BHCS, ISO 7380, SS
17 86013840 - 1 WASHER SPRING LCK, SMM
18 86217550 41576 1 COVER, PUMP, DELUXE
19 86012530 - 2 GROMMET, 9.3MM ID X 23MM OD
20 86012 560 - 1 STRAINER, SMALL, 60 MESH
21 86233090 20016 4 CLAMP, 1/4 ID HOSE
22 86012970 - 2 WASHER, M5, FNDR, SS
23 86006770 70323 1 SCR, 10-32 X 1/4 PHTR PLTD
24 86224970 730382 1 STRAP, SPRAYER HOLD DOWN
25 86012470 - 1 CAP, 2-1/4, POWER GRIP
26 86290030 - 1 HOSE, 3/8OD X 1/4ID URTHN X 30”
27 86290010 - 1 HOSE, 3/8OD X 1/4ID URTHN X 8”
28 86290020 - 1 HOSE, 3/8OD X 1/4ID URTHN X 27”
29 86299320 - 1 LABEL, GROUND SYMBOL
30 86225320 78601 1 TIE-CABLE, NYLON
31 86010640 87016 2 WASHER, #10 LOCK EXT STAR SS

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 43

Wiring 120V

MOTOR

12

43

56

8

7

N

GRN

BLK

ORG

ORGORG

RED

PUR

ORG

BLK

BLK

ORG

PUR

RED

WHT

GRN

BLK

RED

WHT

BLK

WHT

N.O.

N.C.

RED

GREEN

ORG

ORG

BLK

GRN

ORG

PUR

RED

WHT

GRN

GRN

BLK

WHT

1

2

3

4

5

RELAY

RECTIFIER

N.C.

44 86269870 CARPET MAINTAINER

Wiring 120V

REF PART NO. PRV NO. QTY DESCRIPTION

1 86218820 41563 1 HARNESS, MAIN
2 86226220 880462 1 WIRE, 10" BLK/18 76040
3 86226260 880468 1 WIRE, 15" ORG/18 76040 X 76040
4 86226270 880469 1 WIRE, 18" ORG/18
5 86226280 880471 1 WIRE, 9" BLK/18 76040 X 76040

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 45

Wiring 230V

N.O.

GREEN

ORG

BLK

GRN

RED

WHT

GRN

N.C.

MOTOR

12

43

56

8

7

N

GRN

BLK

WHT

RED

PUR

ORG

BLK

BLK

BLK

PUR

RED

WHT

GRN

GRN

RED

BLU

BRN RED

BLK

ORG

BLU

BRN

ON/OFF

BLK

PUR

ORG

ORGORG

ORG

RELAY

RECTIFIER

1

2

3

4

5

6

7

46 86269870 CARPET MAINTAINER

Wiring 230V

REF PART NO. PRV NO. QTY DESCRIPTION

1 86218880 41594 1 HARNESS, MAIN, 230VAC
2 86226220 880462 1 WIRE, 10" BLK/18 76040
3 86226260 880468 1 WIRE, 15" ORG/18 76040 X 76040
4 86226270 880469 1 WIRE, 18" ORG/18
5 86226280 880471 1 WIRE, 9" BLK/18 76040 X 76040
6 86302450 - 1 ASM, FILTER, EMI MAIN
7 86310150 - 1 ASSY, FILTER, EMI MOTOR

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 47

Wiring 120V - Deluxe

N.O.

N.C.

RED

GREEN

N

GRN

BLK

BLK

RED

ORG

ORGORG

RED

PUR

ORG

BLK

BLK

BLK

ORG

PUR

RED

WHT

GRN

WHT

GRNGRN

BLK

WHT

WHT

RELAY

RECTIFIER

1

2

3

4

5

6

7

8

9

N.C.

BLUE

N.O.N.O.

BLUE

BLK

GRN

BLK
BLK
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

WHT

WHT
WHT

ORG

ORG

BLKBLK

GRN

WHT

BLK

ORG

PUR

RED

WHT

GRN

PUMP MOTOR

WHT

MOTOR

12

43

56

8

7

48 86269870 CARPET MAINTAINER

Wiring 120V - Deluxe

REF PART NO. PRV NO. QTY DESCRIPTION

1 86218820 41563 1 HARNESS, MAIN
2 86226220 880462 1 WIRE, 10" BLK/18 76040
3 86226260 880468 1 WIRE, 15" ORG/18 76040 X 76040
4 86226270 880469 1 WIRE, 18" ORG/18
5 86226280 880471 1 WIRE, 9" BLK/18 76040 X 76040
6 86013120 - 1 HARNESS, PUMP HOUSING, DLX
7 86013090 - 1 WIRE, 9.5" GRN/18
8 86013110 - 1 WIRE, 4 W/WIRE JOINT, BLK
9 86013950 - 1 WIRE ASSY, W/2 PIN CONN, DLX

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 49

Wiring 230V - Deluxe

N.C.

N.O.

ON/OFF

BLK

GREEN

ORG

BLK

GRN

PUR

RED

WHT

GRN

MOTOR

12

43

56

8

7

N

GRN

BLK

WHT

RED
PUR

ORG

BLK

BLK

BLK

PUR

RED

WHT

GRN

GRN

RED

BRN

BLU

BLK

BLUE

N.O.N.O.

BLUE

BLK
BLK

BLK

BLK

BLK

BLK

BLK

BLK

GRN

WHT

BLK

BLK

GRN

PUMP MOTOR

WHT

WHT

ORG

BLU

BRN RED

BLK

ORG

ORGORG

WHT

WHTWHT

RELAY

RECTIFIER

1

2

3

4

5

6

7

9

10

11

12

50 86269870 CARPET MAINTAINER

Wiring 230V - Deluxe

REF PART NO. PRV NO. QTY DESCRIPTION

1 86218880 41594 1 HARNESS, MAIN, 230VAC, IMIE
2 86226220 880462 1 WIRE, 10" BLK/18 76040 X 76040
3 86226260 880468 1 WIRE, ORG/18 76040 X 76040
4 86226270 880469 1 WIRE, 18" ORG/18 76040 X 76040
5 86226280 880471 1 WIRE, 9" BLK/18 76040 X 76040
6 86302450 - 1 ASM, FILTER, EMI MAIN
7 86310150 - 1 ASSY, FILTER, EMI MTR
8 OPEN - - ­9 86306770 - 1 HARNESS, PUMP HOUSING, DLX 230

10 86013090 - 1 WIRE, 9.5" GRN/18

11 86306760 - 1 WIRE, 4 W/WIRE JOINT, BLK
12 86013950 - 1 WIRE ASSY, W/2 PIN CONN, DLX

SERIAL NO.

FROM

NOTES

86269870 CARPET MAINTAINER 51

Suggested Spare Parts

PART NO. PRV NO. DESCRIPTION

86216180 141057 BRUSH SET, MTR, 54206/54216
86215800 11055 BELT, HTD, 15MM X 325, 65 TOOTH
86215320 11058 BELT, HTD, 15MM X 300, 60 TOOTH
86214850 12544 ASSY, BRUSH & HUB
86217230 38326 CORD HOOK, UPPER
86224970 730382 STRAP, SPRAYER HOLD DOWN
86002010 14942 BOOT, 3/8 CIRCUIT BREAKER
86217120 23729 CORD SET, 10/3 X 40FT SITW 120V ONLY
86217200 23738 CORD SET, EURO 1.0MM X 40 BLK 230V ONLY
86223390 67488 RECTIFIER, 50A 600V BRIDGE
86291860 - SWITCH, 125VAC SP NC NO-ROLLER
86215670 140839 BREAKER, 8A VDE CIRCUIT 120V ONLY
86215710 141046 BREAKER, 5A VDE CIRCUIT 230V ONLY
86012470 - CAP, 2-1/4, POWER GRIP DELUXE ONLY
86012550 - JET, PROMAX, 11001 DELUXE ONLY
86012570 - STRAP, CHEMICAL BOTTLES, DLX DELUXE ONLY
86295190 - ASM, BUTTON BLUE, W/BEZEL
86292780 - SWITCH, TONELUCK
86295150 - ASM, BUTTON, RED, W/BEZEL
86295180 - ASM, BUTTON, GREEN, W/BEZEL
86299810 - SWITCH, BLACK, ROCKER, DPST
86299830 - COVER, SWITCH, PVC

SERIAL NO.

FROM

NOTES

52 86269870 CARPET MAINTAINER

Serial Numbers

REF.

NO.

1 IM: 10066360000690 - IMX: 10066400000781

MODEL: SERIAL #

86269870 CARPET MAINTAINER 53