86269870 - AA
08/15/11
Carpet Maintainer
Operating instructions (ENG)
Read these instructions before using the machine.
MODELS:
IM
10066360
IMIE17
10066550
IMX
10066400
IMXIE17
10066410
2 86269870 CARPET MAINTAINER
OVERVIEW
The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine
has two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem
ProCaps, encapsulates the dirt, allowing both to be vacuumed up once th e chemical has dried. The brushes
also raise the pile of the carpet. The Deluxe models have a solution tank and pump powered spraying system,
which applies the chemical to the carpet as the machine is used.
Machine Data Log / Overview
Warranty Registration
Thank you for choosing our product. Warranty registration is quick and easy.
Y
our registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
http://warranty.karcherna.com/warrantyregistration.aspx
86269870 CARPET MAINTAINER 3
Table of Contents
Machine Data Log / Overview. . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . 5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . 6
Grounding Instructions - . . . . . . . . . . . . . . . . . . . . 7
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . 8
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . 9
How The Machines Work . . . . . . . . . . . . . . . . . . 10
Quick Dry Carpet Care System Instructions . . . . 10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . 10
Transporting A Sprayer. . . . . . . . . . . . . . . . . . . . 12
Shut-Down And Storage. . . . . . . . . . . . . . . . . . . 12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance
Brush Cleaning And Maintenance . . . . . . . . . . . 14
Motor Replacement & Grooved Belt Tensioning. 14
Motor Replacement & Toothed Belt Tensioning. 16
Machine Maintenance. . . . . . . . . . . . . . . . . . . . . 18
Machine Troubleshooting . . . . . . . . . . . . . . . . . . 19
Parts
Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Brush Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical 120V . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Electrical 230V . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Frame Deluxe. . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Solution Tank - Deluxe. . . . . . . . . . . . . . . . . . . . 44
Wiring 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Wiring 120V - Deluxe . . . . . . . . . . . . . . . . . . . . . 50
Wiring 230V - Deluxe . . . . . . . . . . . . . . . . . . . . . 52
Suggested Spare Parts . . . . . . . . . . . . . . . . . . . 54
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 55
4
How to Use This Manual
This manual contains the following sections:
• HOW TO USE THIS MANUAL
• SAFETY
•OPERATIONS
• MAINTENANCE
• PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized de alers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA
box is located on the inside of the front cover of this
manual.
The model and serial number of your machine is on
the operator's left hand side, side panel of base.
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards is identified that could result in
product or personal injury , or severe injury resulting in
death.
The OPERATIONS section is to familiarize the
operator with the operation and function of th e
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its components in good working condition.
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
• REF – column refers to the reference number
on the parts illustration.
• PART NO. – column lists the part number for
the part.
• PRV NO. – reference number.
• QTY – column lists the quantity of the part
used in that area of the machine.
• DESCRIPTION – column is a brief description of the part.
• SERIAL NO. FROM – If this column has an
(*) and a Reference number, see the SERIAL
NUMBERS page in the back of your manual.
If column has two asterisk (**), call manufacturer for serial number. The serial number
indicates the first machine the part number is
applicable to. The main illustration shows the
most current design of the machine. When a
boxed illustration is shown, it displays the
older design.
• NOTES – column for information not n oted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
86269870 CARPET MAINTAINER
5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord or allow the rotating brushes to come in contact with the cord. Keep cord away
from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings bl oc ked . Kee p openings free of debris that may reduce airflow.
Machine is designed for indoor use only and must not be operated or stored outdoors in wet conditions.
Turn off all controls before unplugging.
This machine is suitable for commercial use, including hotels, schools , hos pita ls, f act ories , shops and
offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.
SAVE THESE INSTRUCTIONS
86269870 CARPET MAINTAINER
To reduce the risk of fire, electric shock, or injury:
6
Safety
Hazard Intensity Level
The following symbols are used throughout this guide as indicated in their descriptions:
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediatel y. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices
on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use approved replacement parts.
86269870 CARPET MAINTAINER
7
Safety
This Product Is For Commercial Use
Only.
Electrical
In the USA, this machine operates on a standard 15
amp 120V, 60 hz, A.C. power circuit. The amp, her tz,
and voltage are listed on the dat a label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
Extension Cords
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
Grounding Instructions -
120V Only
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in
"Fig. A". A temporary adaptor that looks like the
adaptor in "Fig. C" may be used to connect this plug
to a 2-pole receptacle as shown in "Fig. B", if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by a
qualified electrician. The green colored rigid ear, lug,
or the like extending from the adaptor must be
connected to a permanent ground such as a properly
grounded outlet box cover. Whenever the adaptor is
used, it must be held in place by a metal screw.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if
you are in doubt as to whether the outlet is properly
grounded. Do not modify the plug provided with the
appliance - if it will not fit the outlet, have a proper
outlet installed by a qualified electrician.
86269870 CARPET MAINTAINER
8
Safety
Safety Label Locations
The following WARNING LABEL(S) ar e found on your cleaning unit. These labels po int out import ant Warnings
and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in
fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO
NOT remove these labels.
NOTE: If at any time the labels become illegible, promptly replace them.
WARNING LABEL
PART NUMBER 86220140
PRV 500895
86269870 CARPET MAINTAINER
9
Operations
Technical Specifications
120V
230 V
Special Notes:
NOTE: This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.
ITEM DIMENSION/CAPACITY
Electrical 120V
Nominal Power 0.5 HP
Rated Amperage 7 Amps
Brush Width 17 - 16.5" (430 - 420 mm)
Brush RPM 470 RPM
Wheels 3 inches (75 mm) non-marking grey
Dimensions - Weight
- Weight - Deluxe
48 lbs. (22 kg)
56 lbs. (25 kg)
Dimensions - Height with handle 45.5" (1.16 m)
Dimensions - Depth 16 inches (0.4 m)
Power Cord 40 feet (12.2 m)
Solution Tank V olume - Deluxe 2 gallon
Pump Pressure - Deluxe 50 psi
Solution Flow - Deluxe 0.1 gpm
Spray Jet Size - Deluxe .010
ITEM DIMENSION/CAPACITY
Electrical 230V
Nominal Power 0.5 HP
Rated Amperage 4 Amps
Brush Width 17 - 16.5" (430 - 420 mm)
Brush RPM 470 RPM
Wheels 3 inches (75 mm) non-marking grey
Dimensions - Weight
- Weight - Deluxe
48 lbs. (22 kg)
56 lbs. (25 kg)
Dimensions - Height - with handle 45.5" (1.16 m)
Dimensions - Depth 16 inches (0.4 m)
Power Cord 40 feet (12.2 m)
Solution Tank V olume - Deluxe 2 gallon
Pump Pressure - Deluxe 50 psi
Solution Flow - Deluxe 0.1 gpm
Spray Jet Size - Deluxe .010
86269870 CARPET MAINTAINER
The sound pressure level at the operator's ear was
measured to be 67.7dBA . This was a nearfield,
broad-band measurement taken on a carpeted floor.
This appliance contains no possible source of impact
noise. The instantaneous sound pressure level is
below 63 Pa.
The weighted root mean square acceleration at the
operator's arms was measured to be below 2.5m/s2.
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations
were made in accordance with ISO 5349-1.
10
Operations
How The Machines Work
The Carpet Maintainer is designed to maintain your
carpet using the Quick Dry Carpet Care System. By
using the Carpet Maintainer in conjunction with
iCapsol or Prochem ProCaps chemical solution, you
can perform a regular light cleaning and grooming of
your carpet very quickly , and have the car pet dry and
ready for traffic within 20 minutes.
The handle movement flexibility allows the machine
to clean under low furniture. There is a hand
operated on/off switch and auto-handle lock keeping
the handle in an upright position. This unit is
equipped with a safety feature that when unplugged
from the wall or the handle dropped, will automatically reset to the off position .
The debris tray is used to catch unwanted carpet
debris and should be cleaned regularly and prior to
transporting.
This appliance conforms with international and
national safety directives: EN55014-2, EN5504-1,
EN61000-3-2/3-3, EN60335-1/2-10/2-69/2-67. IEC
60335-1/2/10/2-67/2-69. LVD 73/23/EEC.
Deluxe
This unit is equipped with an onboard spray pump
and solution tank. By using the onboard spraying
system a light treatment of chemical can be applied
to the carpet and brushed in during a single pass of
the machine.
Quick Dry Carpet Care System
Instructions
Test for colorfastness in an inconspicuous area
before use.
1. Va cuum carpet to remove loose soil.
2. Dilute iCapsol or Prochem ProCaps at 8oz. per
gallon of water (1:16) into the solution tank.
3. Pre-spray carpet to be cleaned at a rate of 6001000 sq. ft. per gallon of diluted solution. Do not
over wet.
4. No dwell time is required. Do not allow chemical
to dry before brushing.
5. Brush treated area to emulsify soils using the
Windsor iCapsol or other carpet-brushing
machine.
6. Allow to dry until dry to touch (approximately 20
minutes) before opening area to traffic.
7. Vacuum carpet when fully dry to remove encapsulated soil.
Tips: Pre-treat carpet spots with iCapsol Interim
cleaning solution. Work on a manageable area and
do not allow cleaning solution to dry on carpet before
brushing.
Deluxe
The Deluxe is provided with a removable solution
tank. To remove tank for filling and cleaning, press
the gray release button on the blue coupler located at
the top of the tank. Next remove upper straps from
mounting pegs. The tank will now freely separate
from the machine base. After filling tank remount to
machine by reversing the process mentioned above.
The proper 1:16 dilution ratio can be achieved by
adding one pint (16 oz.) of recommended chemical
and slowly filling the tank with water (2 gallons).
Adding water slowly will help prevent foaming.
To achieve a coverage rate of 600-1000 sq. ft. per
gallon using the onboard sprayer, spray solution only
during the forward stroke of operation. Use the backstroke to brush the chemical into the carpet.
Machine Operation
Pre-Run Inspection
Perform a pre-run inspection to find poss ib le
problems that could cause poor performance or lost
time from breakdown. Check the rating plate to
confirm voltage and frequency is the same as the
power supply. NOTE: A 10% variation in voltage is
acceptable.
86269870 CARPET MAINTAINER
11
Operations
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all covers are in place and secured properly.
1. Connect the machine to a power supply.
2. Release the handle lock.
3. (a) Press green button to power on the
machine,120V only.
(b) Set black on/off switch to "on" position, 230V
only.
4. Press green button to start brushes.
After applying a light spray of diluted interim carpet
cleaner onto the carpet using a pressurized tank
sprayer, commence cleaning by pushing and pulling
the machine slowly over the wetted carpet.
Move the machine in multiple directions and overlapping strokes.
For best results use Windsor iCapsol or Prochem
ProCaps products.
Starting Machine - Deluxe
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all covers are in place and secured properly.
1. Connect the machine to a power supply.
2. Release the handle lock.
3. (a) Press green button to power on machine,
120V only.
(b) Set black on/off switch to "on" position, 230V
only.
4. Press green button to start brushes.
5. Press and hold blue button to spray chemical.
Once machine is plugged in spray function is
operational.
Apply a light spray of diluted interim carpet cleaner
onto the carpet using the onboard spraying system.
Spray chemical while pushing the machine forward.
Brush the chemical into the carpet while pulling the
machine slowly over the wetted carpet. Move the
machine in multiple directions and overlapping
strokes.
For best results use Windsor iCapsol or Prochem
ProCaps products.
Flammable materials can cause an explosion or fire.
Do not use flammable materials with this machine.
86269870 CARPET MAINTAINER
12
Operations
Transporting A Sprayer
This machine has the capability to mount a small
pump-up sprayer.
Transporting Chemical - Deluxe
This machine has the capability to mount
chemical bottles or trigger sprayers to the back of the
solution tank.
This Machine is not intended to carry more than 30
pounds. Carrying more than 30 pounds could cause
damage to the machine.
Shut-Down And Storage
1. Flush the spray jet and tank with hot water
(Deluxe only)
2. After flushing, uncouple quick disconnect to
prevent water from dripping out of front jet.
3. (a) Press red button to power off machine
120V only.
(b) Set black on/off switch to "off" position
230V only.
4. Lock handle in the upright position.
5. Disconnect the power cord from the power
supply. Wind the power cord around the cable
holders on the handle.
6. Remove the brushes for cleaning. See Brush
Cleaning and Maintenance section.
7. Clean debris tray.
The machine is now ready for storage until the next
use. Make sure to store your equipment in a dry
place to prolong the life of your machine. Storage
outdoors or unprotected could cause d amage to your
machine or internal parts, therefore voiding your
warranty.
86269870 CARPET MAINTAINER
13
Operations
Components
iCapsol Mini iCapsol Mini Deluxe
1. A. Stop Switch (red-120V only)
B. On/Off Switch (black-230 only)
2. Start Switch (green)
3. Brushes
4. Handle Release
6
2
4
3
2
5
1A
7
3
8
4
1B 1B
1A
86269870 CARPET MAINTAINER
5. Tank
6. Strainer
7. Jet
8. Spray Pump Switch
14
Maintenance
Brush Cleaning And Maintenance
After each session of carpet cleaning, the brushes
and the brush housing should be cleaned. Before
cleaning or changing the brushes, always unplug the
machine from the power supply.
Brushes are removed without tools. After hand le is in
locked position, tilt the machine back and rest on
handle. To release brush from spring clip pull spring
clip away from brush end cap. Lift brush out of
machine.
The brushes may be soaked in warm or hot water
using mild detergent, and then rinsed with warm
water.
NOTE: Brushes with crushed bristles can often be
restored to original condition by soaking in hot
water.
Keep brushes clean and free from debris. Rotate
brushes after every use as this will increase the life
span of the brushes and ensure even wear.
Before reinstalling brushes, clean out machine brush
housing and hopper by wiping with a clean damp
cloth.
Motor Replacement & Grooved Belt
Tensioning
1. Disconnect machine power supply.
2. Detach quick disconnect hose from top of
solution tank. (Deluxe Only)
3. Remove elastic straps and solution tank. (Deluxe
Only)
4. Remove two dome screws and dome assembly.
5. Remove the circuit breaker boot and push the
circuit breaker clear of cover.
NOTE: All directions mentioned in this manual are
from the operator’s point of view.
6. Mark left and right on the lift cams.
7. Remove the two cam bolts. This will also free the
lift cams.
NOTE: There are four plastic bushings that the
handle pivots on, leave them on the motor clamps.
8. Remove the handle assembly.
9. Unscrew the wiring grommet from the main
cover, and se t r etaining bracket and screw aside.
10. Remove the the front and back screws and move
the main cover to the side.
NOTE: The handle assembly and cover are still
attached to the frame by wiring. Be careful not to
pinch wiring when reassembling.
11. Remove the (2) plastic finger guards.
12. Mark the tension set screws for reference when
reassembling.
DOME
COVER
CIRCUIT BREAKER
& BOOT
WIRING GROMMET
LIFTING CAM
LIFTING CAM
LEFT
RIGHT
LEFT SIDE
RIGHT SIDE
LIFT BRACKET
MOTOR CLAMP
MOTOR
PLASTIC FINGER
GUARD (2)
86269870 CARPET MAINTAINER
15
Maintenance
13. Unplug motor wires. Loosen end cap screws, 1
full turn.
14. Back off set screws to release belt tension.
15. Remove the motor clamps and lift brackets.
16. Remove belts and belt covers.
17. Lift motor out of housing. Remove pulleys and
adjustment bracket with screw. Set parts aside
for re-installation.
18. Take the new motor and loosen the screws in the
long rear drive end cap. This allows the end cap
to swivel +/- 20 degrees. Do not remove the end
cap screws, only back them off 1 full turn. Install
adjustment bracket to the opposite end. Torque
to 40 in-lbs (4.5Nm)
19. Put the motor in the cradle on the frame. Place
pulleys onto motor shaft's. Loop the drive belt
onto the right motor drive pulley
NOTE: Do not let the pulleys extend more than
0.5mm (0.02in) past the motor shaft.
20. Reinstall the motor clamps, only tighten the rear
screws. The front screws will be tightened later.
21. From the bottom, remove the left driver plate
(front brush).
22. Loop and align the belt on the motor pulley.
23. Install one screw from the service kit (P/N 8.635-
232.0) into the pulley, captured by the belt.
24. Rotate the pulley to install the second captured
screw.
25. Use the 2 screws to rotate the assembly to install
the third screw.
26. Rotate the pulley and guide the belt onto the
pulley. To ensure proper alignment, reverse
rotation may be necessary. Use caution when
prying against the frame.
27. Gently pry the motor up from the frame and
tighten the left set screw. Use the kit’s distance
tool to center the motor and set the belt tension.
28. Repeat the previous step for the right set screw.
29. Place lift brackets on motor, align over pins.
30. Tighten the screw in the long gear drive cap.
31. Tighten all four motor clamp bolts.
32. Check both belts for equal tension. The belts
should not sag under their own weight, however,
should flex easily when squeezed with fingers. If
the tension is clearly unequal, loosen the motor
mount bolts and retighten. This will equalize the
belt tension from on side to the other.
33. Reinstall finger guards.
MOTOR
BELT
BELT
END CAP
SCREWS
ACCESS HOLE
FOR LOWER
SCREW
PULLEY
PULLEY
LEFT SIDE
RIGHT SIDE
FRONT
REAR
ROTATE MOTOR
ROTATE MOTOR
HANDLE MOUNT
MOTOR CLAMPS
ASSEMBLY
LEFT HAND
GEAR DRIVE
RIGHT HAND
GEAR DRIVE
LIFT BRACKETS
86269870 CARPET MAINTAINER
16
Maintenance
34. Reinstall lift brackets with top surface lip on
inside.
35. Reinsert circuit breaker thro ug h ho le in cover,
reattach cover, circuit breaker boot, and wiring
grommet.
36. Verifying lifter cams are on correct side, reattach
handle assembly and belt covers.
37. Reattach dome cover.
38. Reattach solution tank and reconnect top hose.
(Deluxe Only)
39. If new belts were installed, run the machine
unloaded for 10 minutes to seat them properly.
Motor Replacement & Toothed Belt
Tensioning
1. Disconnect machine power supply.
2. Detach quick disconnect hose from top of
solution tank. (Deluxe Only)
3. Remove elastic straps and solution tank. (Deluxe
Only)
4. Remove two dome screws and dome assembly.
5. Remove the circuit breaker boot and push the
circuit breaker clear of cover.
6. Mark left and right on the lift cams.
7. Remove the two cam bolts. This will also free the
lift cams.
NOTE: There are four plastic bushings that th e
handle pivots on, leave them on the motor clamps.
8. Remove the handle assembly.
9. Unscrew the wiring grommet from the main
cover, and se t r etaining bracket and screw aside.
10. Remove the the front and back screws and move
the main cover to the side.
NOTE: The handle assembly and cover are still
attached to the frame by wiring. Be careful not to
pinch wiring when reassembling.
11. Remove the (2) plastic finger guards.
12. Remove the motor clamps and lift brackets.
DOME
COVER
CIRCUIT BREAKER
& BOOT
WIRING GROMMET
LIFTING CAM
LIFTING CAM
LEFT
RIGHT
LIFT BRACKET
MOTOR CLAMP
MOTOR
PLASTIC FINGER
GUARD (2)
86269870 CARPET MAINTAINER
17
Maintenance
13. Unplug motor wires. Loosen end cap screws, 1
full turn.
14. Remove belts.
15. Lift motor out of housing, and remove pulleys.
Set pulleys aside for re-installation.
16. Take the new motor and loosen the screws in the
long rear drive end cap. This allows the end cap
to swivel +/- 20 degrees. Do not remove the end
cap screws, only back them off 1 full turn.
17. Put the motor in the cradle on the frame. Place
pulleys onto motor shaft's. Loop the drive belts
onto motor drive pulleys.
18. Place lift brackets on motor, align over pins. Put
the motor/clamp mount assembly over the motor
and lightly snug the retaining bolts. The motor
must be able to turn inside the motor clamps. If
clamps are too tight to move the motor by hand,
loosen clamp bolts.
19. Turn the motor body insid e motor clamps so that
the left hand gear drive pivots upwards. Take all
of the slack out of the left hand gear drive belt
and snug left hand motor clamp bolts.
20. While holding the motor stationary, turn the right
hand gear drive downward so that the gear drive
housing touches the setscrew in the frame. This
set screw was installed on the assembly line and
establishes the correct position for the motor.
21. Tighten the screw in the long gear drive cap.
22. Tighten all four motor clamp bolts.
23. Check both belts for equal tension. The belts
should not sag under their own weight, however,
should flex easily when squeezed with fingers. If
the tension is clearly unequal, loosen the motor
mount bolts and retighten. This will equalize the
belt tension from on side to the other.
24. Reinstall finger guards
25. Reinstall lift brackets with top surface lip on
inside.
26. Reinsert circuit breaker through hole in cover,
reattach cover, circuit breaker boot, and wiring
grommet.
27. Verifying lifter cams are on correct side, reattach
handle assembly.
28. Reattach dome cover.
29. Reattach solution tank and reconnect top hose.
(Deluxe Only)
END CAP
SCREWS
ACCESS HOLE
FOR LOWER
SCREW
PULLEY
PULLEY
MOTOR
BELT
BELT
ROTATE MOTOR
ROTATE MOTOR
HANDLE MOUNT
MOTOR CLAMPS
ASSEMBLY
LEFT HAND
GEAR DRIVE
RIGHT HAND
GEAR DRIVE
LIFT BRACKETS
86269870 CARPET MAINTAINER
18
Maintenance
Machine Maintenance
The Maintainer requires very little maintenance. Wipe
down the machine periodically with a clean cloth. DO
NOT spray water directly over the top of machine.
Deformation of the brush bristles can result in unbalanced running and excessive vibrating or jumping.
The machine is fitted with a circuit breaker. In the
unlikely event of overloading, the circuit breaker will
automatically trip. It can be reset after approximately
30 seconds (or when the machine cools down) by
pushing the set button located on the cover housing.
Daily Maintenance
1. Clean and inspect brushes.
2. Clean and inspect brush housing, debris tray and
machine. Rinse debris tray if needed.
3. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent electrical
shock replace cords that are frayed or have
cracked insulation immediately.
4. Flush the tank, pump and spray jet with hot water
(Deluxe only).
5. Clean Strainer.
Periodic Maintenance
1. Check all handles, switches, electrical cables
and connections on your machine for damage.
Repair or replace immediately.
2. Inspect and/or replace brushes.
Replace brushes when main bristles are worn to
the same level as the yellow indicator bristles.
3. Check spray pattern. Clean or replace jet if the
pattern is blocked or uneven
Annual Maintenance
1. Check all bearings for noise and wear.
2. Check motor for operation.
3. Check overall machine for operation.
4. Check belts for wear and change belts every
second year.
86269870 CARPET MAINTAINER
19
Maintenance
Machine Troubleshooting
PROBLEM CAUSE SOLUTION
No power to machine
Tripped electrical circuit
breaker in fuse box of building
Check building circuit breaker
Faulty power cord Replace power cord
Power switch failure or relay
failure
Replace power switch or relay
Tripped circuit breaker
Reset circuit breaker. Higher amp draw may
indicate faulty parts. Find parts not moving
freely and correct as needed.
Internal wiring problem
With machine unplugged, check for and correct,
any loose wire connections.
Faulty rectifier Replace rectifier
Electrical Shock
Equipment not grounding Follow grounding instructions, pg 2-3
Receptacle not grounded Have an electrician inspect the building's wiring
Interal electrical problem
Check for any loose wire connections, replace
any items that are short circuiting
Nuisance tripping of circuit
breaker
Faulty circuit breaker Replace circuit breaker
Mechanical problem
Test circuit breaker for continuity. Higher amp
draw may indicate faulty parts. Find parts not
moving freely and repair or replace.
Brush not turning or scrubbing
Faulty brush motor/gear box Replace brush motor/gear box
Belt failure Replace belts
Worn brush motor brushes Replace brushes, check commutator
Power to motor but motor
does not run
Worn brush motor brushes Replace brushes, check commutator
Bearing squealing or grinding
in brush housing
Worn bearings Replace worn bearing
Machine will only run if the
green (on) switch is continuously held down
Defective red (off) switch.
Sends constant "off" signal.
Replace or reconnect wire to red (off) switch
No flow or uneven flow from
jet (Deluxe only)
Clogged jet Clean or replace jet
Weak flow from clean jet
(Deluxe only)
Clogged strainer Clean strainer
Pump runs but no flow from jet
(Deluxe only)
Disconnect coupling at
solution tank
Attach the quick coupling to the solution tank
86269870 CARPET MAINTAINER
20 86269870 CARPET MAINTAINER
Notes:
21
PARTS
86269870 CARPET MAINTAINER
Parts
22
Brush
1
2
4
3
5
3
6
7
8
9
86269870 CARPET MAINTAINER
2386269870 CARPET MAINTAINER
Brush
*See Serial Number Page
**Call Manufacturer For Serial Number
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86217340 1 COVER, BELT, RIGHT
2 86172630 4 NUT, M4, LK, SST *(2) WAS QTY 2
3 86172870 8 SCR, M4X14, PHMS, DIN7985 SST *(2) WAS QTY 6
4 86322460 2 SPRING CLIP, BRUSH ICAPSOL *(2) WAS 86224670
5 86214850 2 ASSY, BRUSH & HUB INCLUDES 86214840
6 86217330 1 COVER, BELT, LEFT
7 86345210 2 ASM, BRUSH DRIVE **
8 86172840 6 SCR, M5X10, PHS, FHD, SST
9 86214840 2 ASSY, BRUSH, COAST
24
Brush Lift
6
1
2
3
4
5
7
86269870 CARPET MAINTAINER
2586269870 CARPET MAINTAINER
Brush Lift
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86215580 2 BRACKET, CROSSOVER PUSH
2 86172700 4 RING, E-TYPE, 5MM ID, DIN6799
3 86215750 4 BRG, FLNG, 6MM IDX7MM LONG
4 86348880 4 SPRING, CMP, 18ODX 6,1N
5 86215740 4 BRG, FLNG, 6MM IDX24MM LONG
6 86223620 2 ROD, LIFTING
7 86348900 4 WASHER, ROD WIPER, 6MM
26
Decal
1
2A
2B
86269870 CARPET MAINTAINER
2786269870 CARPET MAINTAINER
Decal
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86221620 1 LABEL, CHEMICAL INSTRUCTION DELUXE ONLY
2A 86244630 1 LABEL, MAIN, ICAPSOL MINI WINDSOR ONLY
2B 86244920 1 LABEL, PROCAP PROCHEM PROCHEM ONLY
28
Electrical 120V
12
13
31
8
9
21
11
10
26
25
28
5
27
DELUXE ONLY
3
4
8
7
6
29
30
2
1
14
27
5
DELUXE ONLY
20
15
6
15
23
8
17
18
23
22
20
19
16
7
26
86269870 CARPET MAINTAINER
2986269870 CARPET MAINTAINER
Electrical 120V
*See Serial Number Page
**Call Manufacturer For Serial Number.
REF P ART NO. PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
2 86217120 23729 1 CORD SET, 18/3 X 40FT SJT
3 86214770 38370 1 ASM RED BUTTON W/BEZEL
4 86214780 38371 1 ASM GREEN BUTTON W/BEZEL
5 86225070 38372 2 SWITCH, ITW, MICRO
6 86198450 20005 2 CLAMP, 5/16 NYLON
7 86225320 78601 1 TIE, CABLE NYLON
8 86173100 70935 4 SCR, M3X6, BSHCS, SST
9 86291470 - 1 BRKT, MTR BRKT, SWITCH, CVR
10 86291490 - 1 COVER, SWITCH, BRKT
11 86291880 - 2 SCR, M3X12, BSHCS, SST
12 86216800 20110 1 CLIP, WIRE
13 86277600 70882 1 SCR, M4X20, PPHMS, SST
14 86215670 140839 1 BREAKER, 8A VDE CIRCUIT
15 86172880 70901 5 SCR, M4X6, BSHCS, SST
16 86173200 70950 1 SCR, M4X16, BSHCS, SST
17 86225850 87517 2 WASHER, M3, FL, ISO7089, SST
18 86223400 67516 1 RELAY, 15A 120VAC MINI
19 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
20 86173210 70951 4 SCR, M5X10, BSHCS, SST
21 86291860 - 1 SWITCH, 125VAC SP NC ROLLER
22 86222670 05248 1 PLATE, BASE, ELECTRICAL MTG
23 86216740 20040 2 CLAMP, 17,7 NYLON
24 OPEN - - 25 86013570 - 2 SWITCH, PUSHBUTTON, BL, DLX DELUXE ONLY
26 86299320 - 2 LABEL, GROUND SYMBOL
27 86313930 - 1 SWITCH, W/COUPLER, N.C. *(1) DELUXE (QTY 3)
28 86295190 - 2 ASM, BUTTON, BLUE, W/BEZEL *(1) DELUXE ONLY
29 86295150 - 1 ASM, BUTTON, RED, W/BEZEL *(1)
30 86295180 - 1 ASM, BUTTON, GREEN, W/BEZEL *(1)
31 86314630 - 1 SWITCH, W/COUPLER, N.O. *(1)
30
Electrical 230V
4
5
4
8
28
3
6B
9
9
29
15
12
25
22
8
18
17
24
23
30
27
16
13
14
19
7
6A
5
4
3
2
1
DELUXE ONLY
20
21
26
11
10
86269870 CARPET MAINTAINER
3186269870 CARPET MAINTAINER
Electrical 230V
*See Serial Number Page
**Call Manufacturer For Serial Number
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86299810 1 SWITCH, BLACK, ROCKER, DPST
2 86295180 1 ASM, BUTTON, GREEN, W/BEZEL
3 86313930 1 SWITCH, W/COUPLER, N.C. *(1) DELUXE (QTY 3)
4 86172880 5 SCR, M4X6, BSHCS, SST
5 86198450 2 CLAMP, 5/16 DIA NYLON
6A 86217200 1 CORD SET, EURO 1MM X 40 BLACK
6B 86310620 1 CORD SET, 18/3 X 40FT AUS
7 86002010 1 BOOT, 3/8 CIRCUIT BREAKER
8 86216740 2 CLAMP, 17,7 NYLON
9 86299320 2 LABEL, GROUND SYMBOL
10 86173100 2 SCR, M3X6, BSHCS, ISO7380, SST
11 86291470 1 BRKT, MTR BRKT, SWITCH
12 86173100 3 SCR, M3X6, BSHCS, SST
13 86216800 1 CLIP, WIRE
14 86277600 1 SCR, M4X20, PPHMS, SST
15 86302450 1 ASM, FILTER, EMI MAIN
16 86215710 1 BREAKER, 5A VDE CIRCUIT
17 86173210 4 SCR, M5X10, BSHCS, SST
18 86222670 1 PLATE, BASE, ELECTRICAL MTG
19 86225320 4 TIE, CABLE NYLON
20 86291490 1 COVER, SWITCH, BRKT
21 86291880 2 SCR, M3X12, BSHCS, ISO7380, SS
22 86223420 1 RELAY, 10A 230V MINI SPDT
23 86173200 1 SCR, M416, BSHCS, SST
24 86223460 1 RECTIFIER, 50A 1000V BRIDGE WAS 86223390
25 86225850 2 WASHER, M3, FL, ISO 7089, SST
26 86291860 1 SWITCH, 125VAC SP NC NO-ROLLER
27 86299320 1 LABEL, GROUND SYMBOL
28 86299830 1 COVER, SWITCH, PVC
29 86264940 2 CABLE TIE, 11.38" UL/CSA
30 86295190 2 ASM, BUTTON, BLUE, W/BEZEL DELUXE ONLY
32
Frame
9
8
5
4
6
7
3
2
1
86269870 CARPET MAINTAINER
3386269870 CARPET MAINTAINER
Frame
*See Serial Number Page
**Call Manufacturer For Serial Number
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86225340 1 TRAY, IRENEW MINI
2 86217930 1 FRAME, 3.5", SINGLE MOTOR
3 86214820 1 ASSY, COVER, INSULATION
4 86277600 1 SCR, M4X20, PPHMS, SST
5 86222360 1 NUT, M4X0.7, U-CLAMP, 3MM PANEL
6 86214830 1 ASSY, DOME, INSULATION
7 86173050 3 SCR, M4 X 40 PPHMS ISO7045,SS
8 86348890 1 PLATE, SPLASH GUARD **
9 86173210 1 SCR,M5X10,BSHCS,ISO7380,SS **
34
Fram e Deluxe
16
15
3
14
4
10
9
8
7
6
5
2
12
11
1
13
86269870 CARPET MAINTAINER
3586269870 CARPET MAINTAINER
Frame Deluxe
*See Serial Number Page
**Call Manufacturer For Serial Number
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86173050 3 SCR, M4 X 40 PPHMS, SS
2 86173040 3 SCR, M4 X 10 SHCSB BUTHD
3 86011610 1 ASSY, COVER, INSULATION, DLX
4 86217930 1 FRAME, 3.5, SINGLE MOTOR
5 86225340 1 TRAY, IRENEW MINI
6 86012550 1 JET, PROMAX, 11001
7 86004570 1 JET BODY, MINI PROMAX BODY
8 86012440 1 MANIFOLD, SPRAYER, DLX, IMX
9 86197520 1 HOSEBARB, 1/8MPT X 1/4 DL
10 86233090 1 CLAMP, 1/4 ID HOSE
11 86290790 1 SCR, M6 X 8, CP, BLK
12 86277600 1 SCR, M4 X 20, PHMS, SST
13 86222360 1 NUT, M4 X 0.7, U-CLAMP, 3MM PANEL
14 86214830 1 ASSY, DOME, INSULATION
15 86348890 1 PLATE, SPLASH GUARD **
16 86173210 1 SCR,M5X10,BSHCS,ISO7380,SS **
36
Handle
24
3
15B
8B
6B
19
18
17
16
15A
3
14
13
12
11
10
9
8A
22
6A
5
21
4
3
23B
26
25A
7
25B
23A
1
20
2
86269870 CARPET MAINTAINER
3786269870 CARPET MAINTAINER
Handle
*See Serial Number Page
**Call Manufacturer For Serial Number
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86011380 1 GRIP, HANDLE
2 86059580 1 CONSOLE, BOTTOM
3 86277600 9 SCR, M4X20, PPHMS, SST
4 86217230 1 CORD HOOK, UPPER
5 86217220 2 CORD HOOK, LOWER
6A 86218680 1 HANDLE, EXTRUSION, LEFT DELUXE ONLY
6B 86218510 1 HANDLE, EXTRUSION, LEFT
7 86173070 4 SCR, M5X12, CSK.OVL,ISO 7047,SS
8A 86013820 1 PIVOT CASTING, DLX DELUXE ONLY
8B 86222650 1 PIVOT CASTING
9 86173180 2 SCR, 10M8X55, SHLD, BLK
10 86221800 1 LIFTING CAM, LEFT
11 86172640 2 NUT , M8, LK, SST
12 86221810 1 LIFTING CAM, RIGHT
13 86224970 1 STRAP, SPRAYER HOLD DOWN
14 86223640 4 RUBBER STRAP HOOK
15A 86218690 1 HANDLE, EXTRUSION, RIGHT DELUXE ONLY
15B 86218520 1 HANDLE, EXTRUSION, RIGHT
16 86224680 1 SPRING, COMP, 11.56D X 19.05L
17 86223450 1 RETAINER, SPRING, CORD HOOK
18 86012940 1 SCR, KA40X35, PT OVAL, WN1412, PL
19 86172820 2 SCR, M5X20, PPHMS, SST
20 86216890 1 CONSOLE, TOP
21 86172870 2 SCR, M4X14, PPHMS, ISO7045, SST
22 86294260 4 SCR, M5X12, W/LOCTITE
23A 86305580 1 CONSOLE, BOTTOM, DLX **
DELUXE 1 10V &
BASIC 110V
23B 86293330 1 CONSOLE, BOTTOM **
DELUXE 230V &
BASIC 230V
24 86308740 4 SCR, M5X30,CSK, OVL, ISO7047,SS **
25A 86293340 1 CONSOLE, TOP **
DELUXE 1 10V &
BASIC 110V
25B 86305590 1 CONSOLE, TOP **
DELUXE 230V &
BASIC 230V
26 86299750 1 GRIP, HANDLE **
38
Hopper
7
6
2
3
4
5
2
1
86269870 CARPET MAINTAINER
3986269870 CARPET MAINTAINER
Hopper
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86214790 1 ASM, GUIDE, HOPPER
2 86173040 10 SCR, M4X10, BSHCS, SST
3 86214800 1 ASM, HOPPER FRAME & PLATE
4 86173080 1 SCR, 4.2 X 9.5, TAP, ZN
5 86216310 1 BUMPER, STOP, HOPPER
6 86172630 1 NUT, M4, LK, SST
7 86217450 1 COVER, FRONT, HOPPER
40
Motor
1
3
4
5
6
7
8
9
10
11
12
13
14
15A
16
17
2
18
15B
20
21
19
86269870 CARPET MAINTAINER
4186269870 CARPET MAINTAINER
Motor
*See Serial Number Page
**Call Manufacturer For Serial Number
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86343290 1 BELT, FLEX-V, PJ-6, 293 **
2 86343300 1 BELT, FLEX-V, PJ-6, 319 **
3 86215960 1 BRKT, MTR MOUNT, RH
4 86173310 4 WASHER, SPRING LK, 6MM, SS
5 86173060 3 SCR, SHCS, M6X60, SST
6 86217890 4 FLANGE, BRG, PIVOT
7 86217590 2 CVR PLATE, 1.5MM THK, PLASTIC
8 86173090 1 SCR, SHCS, M6X80, SST
9 86222530 1 PEDAL, FOOT, HANDLE RELEASE
10 86291480 1 BRKT, FOOT PEDAL, SWITCH
11 86173100 1 SCR, M3X6, BSHCS, SST
12 86173180 1 SCR, 10M8X55, SHLD, BLK
13 86224620 1 SPRING, TORSION, 19.38 OD
14 86215950 1 BRKT, MTR MOUNT, LH
15A 86222200 1 MOTOR, SINGLE, 3.5" DIA 120V ONLY
15B 86222210 1 MOTOR, 230V, IMIE 230V ONLY
- 86216180 1 BRUSH SET, 120V VAC, IM
120V & 230V, NOT
SHOWN
16 86290790 2 SCR,M6X8,ISO4029,CP,BLK **
17 86343270 2 PULLEY, PJ-6, 27MM **
18 86253200 2 SET SCR, M6 X 25 CP
19 86343310 1 BRKT, MOT0R ADJUSTMENT **
20 86215320 1 BELT, HTD, 15MMX300,60TOOTH
21 86215300 1 BELT, HTD, 15MM X 325 65 TOOTH
42
Rear Wheel
5
4
2
1
3
86269870 CARPET MAINTAINER
4386269870 CARPET MAINTAINER
Rear Wheel
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86172790 2 SCR, SHCS, M8X50, ISO4762, BLK
2 86216450 4 BUSHING, 11.25MM X 8.0MM, SST
3 86011020 2 WHEEL, 3" DIA. CUSHION RUBBER
4 86173300 4 WASHER, M8, FL, ISO7089, SST
5 86172640 2 NUT, M8, NYLOCK, ISO7040, SST
44
Solution Tank - Deluxe
14A
14B
28
27
26
-D-
-C-
-B-
-B-
-A-
-A-
2
31
17
-C-
-D-
3
4
1
5
8
6
16
9
12
13
19
15
21
7
22
18
19
20
15
21
13
24
25
23
11
10
30
29
31
86269870 CARPET MAINTAINER
4586269870 CARPET MAINTAINER
Solution Tank - Deluxe
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86299710 1 CPLR, BODY, 1/4" BARB, GRY
2 86299720 1 CPLR, PNL MNT, 1/4" BARB, GRY
3 86012500 1 SEAL, COUPLER, EPDM RUBBER
4 86219230 1 HOSE, SUCTION, TANK, DELUXE
5 86225300 1 TANK, DLX (MACH)
6 86013850 3 WASHER, M6, FNDR, SS
7 86172820 3 SCR, M5 X 20, PHMS, ISO7045, SST
8 86012570 1 STRAP, CHEMICAL BOTTLES, DLX
9 86012940 5 SCR, KA40X35, PT OVL, PL
10 86216780 2 CLAMP, TUBE 1/4”
11 86172870 2 SCR, M4X14 PHMS, SST
12 86217560 1 COVER, PUMP, TOP, DELUXE
13 86012520 2 GASKET, SEAL, NEOPRENE, RBR
14A 86201120 1 PUMP, 220/240V 50HZ FLOJET 230V
14B 86201110 1 PUMP, 110/120 60HZ FLOJET 110V
15 86240520 4 HOSEBARB , 1/8MPT X 1/4 90D
16 86172990 3 SCR, M6 X 12 BHCS, ISO 7380, SS
17 86013840 1 WASHER SPRING LCK, SMM
18 86217550 1 COVER, PUMP, DELUXE
19 86012530 2 GROMMET, 9.3MM ID X 23MM OD
20 86012560 1 STRAINER, SMALL, 60 MESH
21 86233090 4 CLAMP, 1/4 ID HOSE
22 86012970 2 WASHER, M5, FNDR, SS
23 86006770 1 SCR, 10-32 X 1/4 PHTR PLTD
24 86224970 1 STRAP, SPRAYER HOLD DOWN
25 86012470 1 CAP, 2-1/4, POWER GRIP
26 86290030 1 HOSE, 3/8OD X 1/4ID URTHN X 30”
27 86290010 1 HOSE, 3/8OD X 1/4ID URTHN X 8”
28 86290020 1 HOSE, 3/8OD X 1/4ID URTHN X 27”
29 86299320 1 LABEL, GROUND SYMBOL
30 86225320 1 TIE-CABLE, NYLON
31 86010640 2 WASHER, #10 LOCK EXT STAR SS
46
Wiring 120V
MOTOR
12
43
56
8
7
N
GRN
BLK
ORG
ORGORG
RED
PUR
ORG
BLK
BLK
ORG
PUR
RED
WHT
GRN
BLK
RED
WHT
BLK
WHT
N.O.
N.C.
RED
GREEN
ORG
ORG
BLK
GRN
ORG
PUR
RED
WHT
GRN
GRN
BLK
WHT
1
2
3
4
5
RELAY
RECTIFIER
N.C.
86269870 CARPET MAINTAINER
4786269870 CARPET MAINTAINER
Wiring 120V
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86218820 1 HARNESS, MAIN
2 86226220 1 WIRE, 10" BLK/18 76040
3 86226260 1 WIRE, 15" ORG/18 76040 X 76040
4 86226270 1 WIRE, 18" ORG/18
5 86226280 1 WIRE, 9" BLK/18 76040 X 76040
48
Wiring 230V
N.O.
GREEN
ORG
BLK
GRN
RED
WHT
GRN
N.C.
MOTOR
12
43
56
8
7
N
GRN
BLK
WHT
RED
PUR
ORG
BLK
BLK
BLK
PUR
RED
WHT
GRN
GRN
RED
BLU
BRN RED
BLK
ORG
BLU
BRN
ON/OFF
BLK
PUR
ORG
ORGORG
ORG
RELAY
RECTIFIER
1
2
3
4
5
6
7
86269870 CARPET MAINTAINER
4986269870 CARPET MAINTAINER
Wiring 230V
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86218880 1 HARNESS, MAIN, 230VAC
2 86226220 1 WIRE, 10" BLK/18 76040
3 86226260 1 WIRE, 15" ORG/18 76040 X 76040
4 86226270 1 WIRE, 18" ORG/18
5 86226280 1 WIRE, 9" BLK/18 76040 X 76040
6 86302450 1 ASM, FILTER, EMI MAIN
7 86310150 1 ASSY, FILTER, EMI MOTOR
50
Wiring 120V - Deluxe
N.O.
N.C.
RED
GREEN
N
GRN
BLK
BLK
RED
ORG
ORGORG
RED
PUR
ORG
BLK
BLK
BLK
ORG
PUR
RED
WHT
GRN
WHT
GRNGRN
BLK
WHT
WHT
RELAY
RECTIFIER
1
2
3
4
5
6
7
8
9
N.C.
BLUE
N.O.N.O.
BLUE
BLK
GRN
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WHT
WHT
WHT
ORG
ORG
BLKBLK
GRN
WHT
BLK
ORG
PUR
RED
WHT
GRN
PUMP MOTOR
WHT
MOTOR
12
43
56
8
7
86269870 CARPET MAINTAINER
5186269870 CARPET MAINTAINER
Wiring 120V - Deluxe
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86218820 1 HARNESS, MAIN
2 86226220 1 WIRE, 10" BLK/18 76040
3 86226260 1 WIRE, 15" ORG/18 76040 X 76040
4 86226270 1 WIRE, 18" ORG/18
5 86226280 1 WIRE, 9" BLK/18 76040 X 76040
6 86013120 1 HARNESS, PUMP HOUSING, DLX
7 86013090 1 WIRE, 9.5" GRN/18
8 86013110 1 WIRE, 4 W/WIRE JOINT, BLK
9 86013950 1 WIRE ASSY, W/2 PIN CONN, DLX
52
Wiring 230V - Deluxe
N.C.
N.O.
ON/OFF
BLK
GREEN
ORG
BLK
GRN
PUR
RED
WHT
GRN
MOTOR
12
43
56
8
7
N
GRN
BLK
WHT
RED
PUR
ORG
BLK
BLK
BLK
PUR
RED
WHT
GRN
GRN
RED
BRN
BLU
BLK
BLUE
N.O.N.O.
BLUE
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
GRN
WHT
BLK
BLK
GRN
PUMP MOTOR
WHT
WHT
ORG
BLU
BRN RED
BLK
ORG
ORGORG
WHT
WHTWHT
RELAY
RECTIFIER
1
2
3
4
5
6
7
9
10
11
12
86269870 CARPET MAINTAINER
5386269870 CARPET MAINTAINER
Wiring 230V - Deluxe
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86218880 1 HARNESS, MAIN, 230V AC, IMIE
2 86226220 1 WIRE, 10" BLK/18 76040 X 76040
3 86226260 1 WIRE, ORG/18 76040 X 76040
4 86226270 1 WIRE, 18" ORG/18 76040 X 76040
5 86226280 1 WIRE, 9" BLK/18 76040 X 76040
6 86302450 1 ASM, FILTER, EMI MAIN
7 86310150 1 ASSY, FILTER, EMI MTR
8 OPEN - -
9 86306770 1 HARNESS, PUMP HOUSING, DLX 230
10 86013090 1 WIRE, 9.5" GRN/18
11 86306760 1 WIRE, 4 W/WIRE JOINT, BLK
12 86013950 1 WIRE ASSY, W/2 PIN CONN, DLX
54
Suggested Spare Parts
PART NO. DESCRIPTION
SERIAL NO.
FROM
NOTES
86216180 BRUSH SET, MTR, 54206/54216
86215800 BELT, HTD, 15MM X 325, 65 TOOTH
86215320 BELT, HTD, 15MM X 300, 60 TOOTH
86214850 ASSY, BRUSH & HUB
86217230 CORD HOOK, UPPER
86224970 STRAP, SPRAYER HOLD DOWN
86002010 BOOT, 3/8 CIRCUIT BREAKER
86217120 CORD SET, 10/3 X 40FT SITW 120V ONLY
86217200 CORD SET, EURO 1.0MM X 40 BLK 230V ONLY
86223390 RECTIFIER, 50A 600V BRIDGE
86291860 SWITCH, 125VAC SP NC NO-ROLLER
86215670 BREAKER, 8A VDE CIRCUIT 120V ONLY
86215710 BREAKER, 5A VDE CIRCUIT 230V ONLY
86012470 CAP, 2-1/4, POWER GRIP DELUXE ONLY
86012550 JET, PROMAX, 11001 DELUXE ONL Y
86012570 STRAP, CHEMICAL BOTTLES, DLX DELUXE ONLY
86295190 ASM, BUTTON BLUE, W/BEZEL
86292780 SWITCH, TONELUCK
86295150 ASM, BUTTON, RED, W/BEZEL
86295180 ASM, BUTTON, GREEN, W/BEZEL
86299810 SWITCH, BLACK, ROCKER, DPST
86299830 COVER, SWITCH, PVC
86343290 BELT, FLEX-V, PJ-6, 293 *
86343300 BELT, FLEX-V, PJ-6, 319 *
86269870 CARPET MAINTAINER
5586269870 CARPET MAINTAINER
Serial Numbers
REF.
NO.
MODEL: SERIAL #
1 IM: 10066360000690 - IMX: 10066400000781
2 IM: 10066360001034 - IMX: 10066400001637
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