Windsor IFB, IFA, 10125060, 10125070, IFE Operating Instructions Manual

...
®
WAV IFOB - 10125090 Britain 230V Beginning with Serial No. 1000039231
Operating Instructions (ENG)
Instrucciones de manejo (ESP)
Mode d’emploi (FR)
Bedienungsanweisung (GER)
Mode de Emploi (ITA)
Lire attentivement le mode d’emploi avant la mise en service de la machine.
AD
86038520 05/29/12
PRV NO. 98781
Read instructions before operating the machine.
Antes de usar la maquina lea atentamente el libro de instrucciones.
Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.
Leggere queste istruzioni prima di usare la macchina
.
MACHINE DATA LOG
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
Warranty Registration
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
2ENG
For customer assistance:
1-800-444-7654
WAVIF 86038520 05/17/11
G
Machine Data Log.........................................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions…………...2-1ENG Hazard Intensity Level…………………..2-2ENG Grounding Instructions………………….2-3ENG
OPERATIONS
Controls………………………………...…3-1ENG Machine Operation……………….……...3-2ENG
Set Up…………………………….…….3-2ENG
Operation…………………………….....3-3ENG
Cleaning………………………………...3-3ENG
MAINTENANCE
Belt/Brush Access…………..……..……4-1 ENG Vac Motor Access & Filters………..…..4-1 ENG Vac Motor Brush Removal……….….…4-1 ENG Brush Motor………………………..….…4-1 ENG Carbon Brush……………………..….…4-1 ENG Daily Maintenance…………………..….4-2 ENG Regular/Periodic Maintenance……...…4-2 ENG
Wiring Diagram.............................................4-3
GROUP PARTS LIST
Brush and Drive Group.................................5-1
Brush Height and Wheel Group....................5-3
Vacuum Group..............................................5-5
Handle Group................................................5-7
Lid/Decal Group............................................5-9
Electrical Panel and Cover Group………….5-11 Suggested Spare Parts……………………...5-12
TABLE OF CONTENTS (ENG)
WAVIF 86038520 05/15/07
3EN
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is on the bottom back-end of the machine.
When placing an order for parts, the
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Belt/Brush Motor
- Vac Motor and Filters
- Vac Motor Carbon Brushes
- Brush Motor
- Carbon Brush
- Daily Maintenance
- Regular/Periodic Maintenance
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1ENG
WAVIF 86038520 05/17/11
IMPORTANT SAFETY INSTRUCTIONS
!
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect machine to a properly grounded outlet only. See grounding instructions. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing. This machine is for dry use only. Do not use outdoors or on wet surfaces. Do not allow to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturers recommended attachments. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped,
damaged, left outdoors,or dropped into water, return it to an authorized service center. Do not pull or carry by cord, use cord as a handle, close a door on a cord, or pull cord around sharp
edges or corners.
Do not run appliance over cord. Keep cord away from heated surfaces. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord. Do not handle plug or appliance with wet hands. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair,
and anything that may reduce air flow. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes. Do not use without dust bag and/or filter in place.
Turn off all controls before unplugging. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they
may be present. This machine is not suitable for picking up health endangering dust. This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for other than normal housekeeping purposes.
SAVE THESE INSTRUCTIONS
WAVIF 86038520 05/15/07
2-1ENG
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
2-2ENG
WAVIF 86038520 05/15/07
GROUNDING INSTRUCTIONS
!
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
EXTENSION CORDS:
The use of an extension cord with this appliance is not recommended. If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING:
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
WAVIF 86038520 05/15/07
2-3ENG
CONTROLS
7
8
1 Main Handle. Adjusts for operator comfort and
storage.
2 Brush on/off lever. Activates brush when
depressed.
3 Accessory vacuum hose and wand. Allows
operator to clean edges, recessed, ledges, upholstery, etc.
4 Detail tools Dusting brush, crevice and
upholstery tools for above the floor cleaning. Dusting brush comes with adapter for attachment directly to hose. Upholstery and crevice tool connect directly to both the hose and the wand. The crevice tool fits loosely on the wand.
5 Handle Adjustment Lever. Located on the left
side of handle. Pull away from handle to loosen, adjust handle and press parallel to handle to tighten.
6 Vac on/off switch. Turns on and off vac motor. 7 Brush motor circuit breaker. Provides
overcurrent protection for the brush motor.
8 Vac motor circuit breaker. Provides
overcurrent protection for the vacuum motors.
9 Exhaust filter. Filters exhaust air for safe and
quiet operation.
10 Accessory hose activation pedal. Press
pedal down to use the accessory hose. Lift up with toe for normal use.
11 Brush adjustment lever. Allows operator to adjust brush to proper height for the carpet. (1)
for low nap carpet, (5) for thick nap. Position (6) is storage.
12 Dust bag cover. Raise to allow access to dust bag and vac motors. 13 Cloth dust bag. High filtration cloth bag with
zipper opening to access paper bag. 14 Paper bag. Fits within cloth bag for clean and easy dust removal.
3-1ENG
WAVIF 86038520 05/15/07
FILTER/BAG COMPARTMENT
WAVE SET UP
1. Take machine out of storage position by lowering onto all four wheels.
2. Adjust handle to comfortable position at waist level by opening adjustment lever on left side of machine and moving handle. Lock back into position by closing adjustment lever.
3. Install cloth filter bag inside the main body by pushing the rubber collar over the chute.
4. Unzip the cloth bag and place the paper bag inside. Push the rubber gasket seal over the chute. Zip cloth bag closed taking care not to damage the paper bag and close lid.
5. Attach the detail tools to the top of the dust bag cover by pressing the appropriate tool into the clips.
6. Take the accessory wand and attach to the hose and insert wand into the wand holster.
7. Strain relief.
NOTE: Attach strain relief/cord retainer to the power cord.
1. Make a loop in power cord approximately
12” from receptacle end.
2. Slide cord loop through slot in retainer arm.
Pull slack cord back through slot to secure. Attach retainer to handle.
WAVIF 86038520 05/15/07
OPERATIONS
3-2ENG
OPERATION
HOW IT OPERATES
This machine is a portable, easy to use wide area vacuum designed for use indoors, in a commercial or light industrial environment.
When operating as a carpet vacuum, soil is lifted from the carpet surface by a rotating brush and carried into a removable bag by the vacuum motors.
1. Large debris such as paper cups, plates, etc., should be picked up before starting the cleaning process.
2. Plan your cleaning route to work away from the
electrical source. Move machine forward at a steady pace.
CLEANING
1. Adjust handle to comfortable position at waist level or higher.
2. Use your finger to depress the Vacuum switch at the base of the handle to activate the vacuum.
3. To adjust brush height, move the Brush Adjustment lever on the right side to the correct setting for the carpet being vacuumed. Lower brush gradually until firm brush contact is heard.
BRUSH POSITION
! WARNING
KEEP MACHINE MOVING WHILE BRUSH ENGAGED. DAMAGE TO CARPET COULD OCCUR IF NOT MOVING.
NOTE: Always return brush to storage position after using machine.
4. Depress the brush lever at the handle to start the
brush.
5. Move forward at a steady pace for through cleaning. Run machine more slowly over extremely soiled areas.
6. Use the right side of the machine for edge cleaning.
7. To use the accessory wand and detail tools, depress the foot lever in the back of the machine.
8. To keep the vacuum operating at maximum efficiency, check the dust bag regularly. Empty when 1/2 to 3/4 full. Always use with disposable paper bag for best results.
9. When finished vacuuming, coil the cable by hand by looping into about a 3 foot diameter, Hang coiled cable over handle. Wrap the end around the cable loop to secure.
10. Return brush to storage position.
3-3ENG
WAVIF 86038520 05/15/07
NOTE: T
PERFORMED BY AN AUTHORIZED SERVICE FACILITY OR AUTHORIZED SERVICE PERSONNEL REFERRED TO IN THESE INSTRUCTIONS CAN BE IDENTIFIED BY USING THE PARTS LISTS AND ILLUSTRATIONS ON THE FOLLOWING PAGES
! WARNING
HE FOLLOWING SERVICE ITEMS SHOULD BE
. ALL PARTS
.
REMOVE MACHINE POWER CORD FROM ELEC­TRICAL SOURCE BEFORE MAKING ANY RE­PAIRS OR ADJUSTMENTS TO THE MACHINE.
TO ACCESS BELT/BRUSH MOTOR
1. Place machine in the upright storage position.
2. Remove (3) screws holding belt cover to chassis.
3. Loosen brush motor and roll belt off brush pulley.
4. Remove (5) screws holding brush housing to
chassis-(3) Located on front of housing, (2) Located rear of housing.
5. Remove (2) screws from each end of brush housing and remove brush assembly.
6. Inspect/replace brush and bearings as required. The brush is equipped with yellow wear indicator bristles. The brush should be replaced when it wears down to the height of the yellow bristles.
7. When installing belt push down on motor for proper
tension.
8. When reinstalling brush, check belt for proper
tension.
TO ACCESS AND REMOVE VAC MOTOR
AND FILTERS.
1. Open lid cover.
2. Remove (2) screws from each/both vac motor
brackets.
REMOVAL OF VAC MOTOR CARBON BRUSHES
1. Access vac motors as described above.
2. Vac motor can be lifted out and electrically
disconnected.
MAINTENANCE
PRV NO. 140216
! WARNING
THE GREEN GROUND WIRE MUST ATTACH THE MOTOR TO THE POWER CORD FOR SAFE OPERATION. SEE THE WIRING DIAGRAM.
NOTE: WHEN REPLACING ELECTRICAL COMPONENT PARTS REFER TO WIRING DIAGRAM FOR PROPER CONNECTION.
NOTE: THE VAC MOTOR IS PROTECTED BY A CIRCUIT BREAKER LOCATED IN THE SWITCH PANEL. THE BREAKER WILL ONLY TRIP UNDER CONDITIONS OF ABUSE.
BRUSH MOTOR
1. Access belt and brush as described above.
2. Disconnect spring h olding frame to brush motor
housing.
3. Remove (4) bolts holding motor housing to the chassis and lift out motor asm.
4. Remove brush motor pulley and (2) bolts holding motor to bracket, lift out brush motor.
CARBON BRUSH
1. Access belt and brush as described above.
2. Remove brush caps. NOTE: BRUSHES SHOULD BE REPLACED WHEN WORN TO 3/8” OR LESS.
NOTE: BEFORE REINSTALLING BRUSH MOTOR BRACKET ASSEMBLY IT’S RECOMMENDED THAT THE REAR SPRING BE RECONNECT ED TO THE FLAPPER ASSEMBLY.
NOTE: PART NO. 86001250 – PRV NO. 140212 IF YOU HAVE A MOTOR MARKED “LEESON.” PART NO. 86135360 – PRV NO. 14340 IF YOU HAVE A MOTOR MARKED “86247470 – PRV NO. 53617.”
86230760
WAVIF 86038520 05/15/07
4-1ENG
MAINTENANCE
DAILY MAINTENANCE
1. Shake out bag daily.
2. Check power cord for damaged or frayed
insulation.
3. Return brush adjustment lever to “STORE” position when the machine is not in use.
4. Check for and remove any lint or debris around brush and brush housing.
REGULAR/PERIODIC MAINTENANCE
1. Every 4 to 6 months remove wheels, clean axles, and apply a thin coat of silicone lubricant to axles.
2. The filter bag can be washed twice before losing
the filtering capability. This should be done using a mild detergent in cool water and hung up to drip-dry.
3. Inspect and clean vac motor filters.
4. Periodically inspect all hoses, electrical cables,
filters, gaskets and connections on your machine. Frayed or cracked hoses should be repaired or replaced to
eliminate vacuum loss.
5. The electrical cable must be well insulated, if the
cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4-2ENG
WAVIF 86038520 05/15/07
WIRING DIAGRAM
86266500 PRV NO. 76070
4
12
SWITCH
REAR VIEW
SWITCH
4125
BRN
POWER
CORD
5
86266950 PRV NO. 880123
BLU
GRN
86266960 PRV NO. 880126
LINE
EMI
FILTER
PRV NO. 87016
BLK
BLK
LOAD
PRV NO. 57104
86005700
PRV NO. 57104
86010640
VAC MOTOR
BRN
86267270
PRV NO. 880256
86005700
GROUND
POST
86268240
PRV NO. 88220
86266500
PRV NO. 76070
8
6
2
6
5
8
PR
V
N
2
0
O
.
8
86006500 PRV NO. 70024
3
8
4
9
5 5 2 0 8 8
BLK
BLK
5 5 2 0 8 8 .
O N
V R P
86267010
VAC MOTOR
RED
+
~
-
~
BLK
PRV NO. 88490
86268650
PRV NO. 880149
86268240 PRV NO. 88220
FERRITE
86267250
PRV NO. 880254
86010840 PRV NO. 880118
86267210
PRV NO. 880248
BRUSH
1 AMP
C.B.
MOLEX
BRN
BLK
RED
VAC
10 AMP
C.B.
WHT
BLK
NO TERMINAL
COM TERMINAL
BRUSH MOTOR
MICRO
SWITCH
GRN
86006810
86261570 PRV NO. 880253
SWITCH BOX
SCREW
PRV NO. 70363
88231
EXHAUST
SCREEN
WAVIF 86038520 05/29/12
HANDLE
4-3ENG
BRUSH AND DRIVE GROUP
Y
25
26
27
BRUSH ASSEMBLY
-DETAIL-
9
6
7
4
11
12
16
15
Vacuum Door Assembly
43
44
42
41
38
40
BRUSH ASSEMBL
24 A,B BRUSH SET
14
BRUSH DRIVE MOTOR ASSEMBLY
31
5
32
3
8
22
21
12
13
45
17
19 21
46
28
18 33
10
30 22
21 22
36
20
18
38
37
2
35
29
34
BRUSH DRIVE MOTOR ASSEMBLY
VACUUM DOOR ASSEMBLY
23
1
18
33
39
5-1
WAVIF 86038520 04/08/08
BRUSH AND DRIVE GROUP PARTS LIST
REF
1 86031710 14385 1 BODY, WAVIF (MACHINED) 2 86011010 89199 1 WELDMENT, HOSE CONNECT 3 86229050 14342 2 BEARING BLOCK 4 86008210 73998 2 SPACER, .75OD X .5ID X .5L 5 86000900 09019 2 BEARING, 1.125OD X .50ID X .375 6 86001130 12039 1 BRUSH 7 86000740 03112 1 AXLE, .5OD X 29.94L 8 86005310 53624 1 MOTOR ASM, 180VDC 1/4HP 2700
9 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS 10 86005710 57105 1 11 86004080 36197 2 GUARD, THREAD
12 86007060 70710 4 SCR, 8-18 X 1/2 PFHST H-L 13 86250420 64022 1 PULLEY, POLY V-BELT MOTOR 14 86081840 62841 1 PLATE, MOTOR MOUNTING 15 86006040 64104 1 PULLEY, BRUSH 16 86277930 70119 2 SET SCR, 1/4-20 X 3/8 17 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP 18 86006600 70114 6 SCR, #10 X 3/4 POLYFAST 19 86276700 70716 5 SCR, 1/4-20 X 1/2 PPHMS PLTD 20 86275570 70505 4 SCR, 1/4-20 X 1.0 HHCS PLTD. 21 86010660 87025 11 WASHE R, 1/4 LCK EXT STAR SS 22 86010740 87090 8 WASHER, 1/4ID X 3/4OD 23 86010840 880118 1 WIRE ASM, BRUSH MOTOR
24A 86001250 140212 1 24B 86135360 14340 1
25 86087030 73992 1 SHOE, VAC 26 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS 27 86006800 70361 4 SCR, 10-32 X 1/2 PHTR PLTD 28 86001090 11041 1 BELT, 220 J-6 POLY-V 29 86198530 99809 3.42' FOAM TAPE, 1/8T X 3/4 1SDA 30 86276040 70586 2 SCR, 1/4-20 X 3/4 BLK PPHTC 31 86008200 73996 1 SPACER, .50OD X .37ID X .44L SS 32 86005860 57273 1 NUT, 1/4-20 X 12MM HEX BARREL 33 86080950 62650 2 PLATE, VAC HOSE RETAINER 34 86004270 39480 1 HOSE ASM, 1.5 X 30.0 BLK VAC 35 86002380 20046 1 CLAMP, 2.25" WORM GEAR 36 86272430 66329 1 PLATE, ACCESS 37 86002810 27063 1 COLLAR, 3/8 SHAFT 38 86010680 87030 2 WASHER, 3/8ID X 3/4OD X 1.25 39 86006280 66281 1 PEDAL, WAND ACTIVATOR 40 86005060 51277 1 LINKAGE, WAND ACTIVATOR 41 86003380 29202 1 DOOR, WAV FLAPPER 42 86270910 57042 1 NUT, 3/8 PUSHLOCK
43 86007690 73240 1
44 86305040 - 2 GASKET, FLAPPER WAV 45 86274750 70270 2 SCR, 1/4-20 X 3/4 HHCS
46 86133710 99682 6” TAPE, 5/8W X 1/4T PORON 4701-01
PART
NO.
PRV
NO.
QTY DESCRIPTION
NUT, 1/4-20 HEX W/ STAR WASHER
BRUSH SET, LEESON BRUSH MOTOR BRUSH SET, WINDSOR BRUSH MTR
SPRING, EXT. 0.5OD X 2.25L X .063W
SERIAL NO.
FROM
10125070000020
NOTES:
WAS 86003900 PRV 35224
WAVIF 86038520 10/23/08
5-2
BRUSH HEIGHT AND WHEEL GROUP
MAIN FRAME ASSEMBLY
4
8
14
6
10
22
20
20
24
11
21
19
1
23
21
24
3
9
2
12
24
7
17
19
16
5
19
15
13
5-3
18
WAVIF 86038520 07/24/07
BRUSH HEIGHT AND WHEEL GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005860 57273 1 NUT, 1/4-20 X 12MM HEX BARREL
2 86008200 73996 1 SPACER, .50OD X .37ID X .44L SS
3 86006660 70190 1 SCR, 1/4-20 X 1/2 BHCS DL
4 86008750 80673 1 KNOB, WITH 1/2-13 F-INSERT
5 86001170 140054 1 BUSHING, BRZ 3/8-16 X .74 X .50
6 86095660 89131 1 WELDMENT, FRAME
7 86001220 140177 1 BRACKET, AXLE HANGER
8 86091480 14351 1 BAR, HEIGHT ADJUSTMENT
9 86092030 14353 1 BRKT, HEIGHT ADJ RIGHT 10 86010910 89094 2 WHEEL, 1-5/8D CUSHION 11 86259960 89506 2 WHEEL, 1 15/16” x 10” HOOSIER 1012505000207* WAS 89279 12 86010790 87163 1 WASHER, 3/8 SPLIT LOCK PLTD. 13 86001660 41236 2 HUBCAP, 5/8" SHAFT 14 86270880 57032 2 NUT, 3/8-16 SERRATED FLG. 15 86005680 57047 4 NUT, 1/4-20 NYLOCK PLTD. 16 86080800 62623 1 PLATE, AXLE MOUNTING 17 86279420 87156 2 WASHER, .75ID X 1.25OD X .125 18 86006390 67376 1 ROD, .625 X 25.30 CRS 19 86010740 87090 8 WASHER, 1/4ID X 3/4OD 20 86010730 87088 3 WASHER, 3/4ID X 1.00 PLTD. 21 86010660 87025 4 WASHER, 1/4 LOCK EXT. STAR SS 22 86007740 73362 1 SPRING, EXT .5OD X 1.75L X .06W 23 86006920 70507 1 SCR, 3/8-16 X 3/4 HHCS GR5 PLTD. 24 86275570 70505 8 SCR, 1/4-20 X 1.0 HHCS PLTD.
SERIAL NO.
FROM
NOTES:
WAVIF 86038520 07/24/07
5-4
VACUUM GROUP
6
18
5
15
14 13
4
9
10
17
7 (BRUSH SET)
12
16
8
11
3
2
1
5-5
WAVIF 86038520 05/15/07
VACUUM GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276040 70586 5 SCR, 1/4-20 X 3/4 BLK PPHTC
2 86064180 36185 1 GUARD, BELT
3 86232160 27538 2 CAP, MOTOR END VAC-PAC
4 86068760 140196 2 BRKT, VAC MOTOR MOUNTING
5 86215090 140949 2 BAG, PAPER WIDE AREA VAC
6 86001200 140164 1 BAG, CLOTH U19855
7 86230760 140216 2 BRUSH SET, 230V 5.7 1ST VAC
8 86006770 70323 2 SCR, 10-32 X 1/4 PHTR PLTD.
9 86003510 34012 2 FILTER, VAC MOTOR 10 86086800 73461 2 SCREEN, 5/32 .032T 20GA AL 3X3 11 86237580 35204 2 GASKET, 4.0ID X 5.5OD X .38THK PRN 12 86003820 35200 1 GASKET, FILTER BAG NECK 13 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS 14 86275570 70505 2 SCR, 1/4-20 X 1.0 HHCS PLTD. 15 86006600 70114 4 SCR, #10 X 3/4 POLYFAST 16 86062690 29205 1 DEBRIS CHUTE, WAV 17 86258560 53615 2 VAC MOTOR, 220V 5.7 1ST 18 86010650 87018 4 WASHER, #10 X 9/16 OD
SERIAL NO.
FROM
NOTES:
WAVIF 86038520 05/15/07
5-6
HANDLE GROUP
31
23
29
5
25
34
27
4
33
3
37
32
11
21
35
36
14
27
28
22
20
2
24
HANDLE ASSEMBLY - DETAIL -
9
19
HANDLE ASSEMBLY
7
28 27
1
6
10
18
26
15
16
12
8
13
17
30
5-7
WAVIF 86038520 05/15/07
HANDLE GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86274640 70253 1 SCR, 10-32 X 1.25 PPHMS
2 86076510 38272 1 HANDLE, MAIN
3 86268300 88231 1 WIRE, 6" GRN/18 76008 X 76011
4 86091470 140309 1 BAR ASM, BRUSH SWITCH
5 86069190 140310 1 BRKT, SWITCH MOUNTING
6 86198480 27371 4 CLIP, POWER CORD
7 86004490 41373 1 HOLSTER, WAV WAND
8 86246320 51142 1 LEVER, HANDLE LOCK
9 86238290 36104 2 GRIP, HANDLE ADJUSTMENT 10 86005630 57022 1 NUT, 3/8-16 THIN NYLOCK SS 11 86005710 57105 1 NUT, 1/4-20 HEX W/ STAR WASHER 12 86008650 80604 1 RING, RUE COLLAR 1/4 PLTD. 13 86272300 66133 1 PIN, CLEVIS 3/16 X 7/8L 14 86005020 51184 2 LOCK, HANDLE ADJUSTMENT 15 86006380 67374 1 ROD, HANDLE ADJ. 16 86256170 73169 1 STRAIN RELIEF, CORD HOOK 17 86005050 51254 2 LOCK, HANDLE 18 86010710 87080 2 WASHER, .5 X 1.25 FLAT PLTD. 19 86271240 57154 2 NUT, CAP 1/4 DIA RETAINING PLTD. 20 86007050 70683 4 SCR, 10-32 X 3/8 PHMS SS DL 21 86006720 70245 2 SCR, 4-40 X 3/4 PHMS PLTD. 22 86006800 70361 2 SCR, 10-32 X 1/2 PHTR PLTD. 23 86007100 72093 1 SWITCH, 125VDC SPST N.O. 24 86007820 73698 2 SPACER, .50D X .28ID X .38L 25 86255250 73843 1 SPRING, TORSION 26 86089370 78365 1 TUBE, HANDLE ADJUSTMENT 27 86010640 87016 5 WASHER, #10 LOCK EXT. STAR SS 28 86010650 87018 6 WASHER, #10 X 9/16OD 29 86010690 87068 4 WASHER, 1/8 RIVET BACKUP 30 86006510 70043 4 SCR, 10-32 X 5/8 PFHMS SS 31 86271280 57163 2 NUT, 4-40 W/ STAR WASHER 32 86249500 62839 1 PLATE, SWITCH BOX INSLTR 33 86246430 51299 1 LEVER, SPRING STEEL 34 86006810 70363 1 SCR, 10-32 X 3/8 PHTR PLTD. 35 86007010 70663 1 SCR, 1/4-20 X 3-1/4 HHCS PLTD. 36 86010660 87025 1 WASHER, 1/4 LOCK EXT STAR SS 37 86005700 57104 1 NUT, 10-32 W/ STAR WASHER PLTD
SERIAL NO.
FROM
NOTES:
WAVIF 86038520 01/10/09
5-8
LID/DECAL GROUP
17
16
15
4
12
18
14
13
7
6
11
2
3
1
10
5
8,9
5-9
WAVIF 86038520 05/15/07
LID/DECAL GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86003780 35171 1 GASKET, ACCESSORY PORT
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86006500 70024 2 SCR, #8 X 1/2 SHT METAL SS
4 86031930 51335 1 LID, WAV (MACHINED)
5 86237590 35207 2 GASKET, FOAM 1/2 X 10
6 86255240 73838 1 SPRING, .24OD X 2.0 COMP
7 86006290 66285 2 PIN, .250 X .75 CRS
8 86245590 50758 1 LABEL, WAVE LOGO RIGHT
9 86245580 50757 1 LABEL, WAVE LOGO LEFT 10 86245650 50776 1 LABEL, WARNING 11 86245620 50762 1 LABEL, BRUSH HEIGHT ADJ. 12 86245600 50759 1 LABEL, WINDSOR LOGO 13 86000007 02083 1 BRUSH, 3" DUST 14 86274520 70233 6 SCR, #10 X 3/8 PH HI-LO PLTD 15 86002990 27744 3 CLIP, C 1-1/2 PLASTIC 16 86283600 02085 2 BRUSH, UPHOLSTERY 17 86000080 02084 1 TOOL, 5" UPHOLSTERY 18 86000160 02292 1 TOOL, 11" PLASTIC CREVICE
SERIAL NO.
FROM
NOTES:
WAVIF 86038520 05/15/07
5-10
ELECTRICAL PANEL AND COVER GROUP
1A,C,D
2 3
8
4
7
6
18
5
4
NUTS SUPPLIED WITH CIRCUIT BREAKER
10
12
22
19
20
21
11
24
25
23
13
14
15
16
17
5-11
WAVIF 86038520 05/15/07
ELECTRICAL PANEL & COVER GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86234300 23672 1 CORD ASM, 75FT EURO 1B - OPEN - - 1C 86260920 23202 REF CORD ASM, 75FT BRITISH 1D 86260930 23203 REF CORD ASM, 75FT AUST
2 86256780 72076 1 SWITCH, DPST 250V 16 (6) A ROCKER
3 86003830 35206 1 GASKET, SWITCH SEAL
4 86005670 57040 2 NUT, 1/2 NPT CONDUIT
5 86261570 880253 1 WIRE ASM, BRUSH/HANDLE SWITCH
6 86001940 14635 1 BREAKER, 10A CIRCUIT
7 86005680 57047 2 NUT, 1/4-20 HEX NYLOCK
8 86233510 27376 1 CLIP, SWITCH RETAINING
9 - OPEN - - 10 86003550 34310 1 FOAM, SOUND INSULATION 11 86082750 66323 1 PLATE, ELECTRICAL PANEL 12 86238400 36125 1 GROMMET, 3/4ID X 1.38OD 13 86086830 73863 1 SCREEN, EXHAUST 14 86006500 70024 8 SCR, #8 X 1/2 SHT METAL SS 15 86236080 34326 1 FILTER, EXHAUST 16 86063720 27738 1 COVER, REAR 17 86172770 70610 1 SCR, 1/4-20 X 1.0 BLK THUMB 18 86230030 140106 1 BREAKER, 1.2A THERMAL CIRCUIT 19 86236050 34313 1 FILTER, EMI 250V 10A 20 86006520 70052 2 SCR, 8-32 X 3/8 PPHMS SS 21 86006490 70013 1 SCR, 8-32 X 3/4 PPHMS SS 22 86006350 67029 1 RECTIFIER, BRIDGE 23 86235800 34314 1 FERRITE, .505 X 1.02 X 1.13L 24 86264920 27049 1 CABLE TIE, 7" UL/CSA 25 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
WAVIF 86038520 05/15/07
5-12
SUGGESTED SPARE PARTS
PART NO PRV NO. DESCRIPTION 86001090 1104 1 BELT, 220 J-6 POLY-V
86215090 140949 BAGS, PAPER (PKG. OF 10) 86003510 34012 FILTER, VAC MOTOR 86236080 34326 FILTER, EXHAUST 86001200 140164 BAG, CLOTH 86230760 140216 BRUSH SET, 230V 5.7 1ST VAC 86001250 140212 BRUSH SET, LEESON BRUSH DRVMOTOR 86135360 1434 0 BRUSH SET, WINDSOR 53616/53617
SERIAL NO.
FROM
NOTES:
5-13
WAVIF 86038520 05/15/07
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