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Windsor
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HCC172
User Manual
24 pgs1.11 Mb0

Windsor SCH172, 10066240, 10066350, 10066230, HCC172 User Manual

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AUTOMATIC SCRUBBER
MODELS: SCC172 QSCC172 SCH172
SCHC172 HCC172 QSCC172IA
QSCC172IS AS17 AS17B
AS17T AS17TH AS17E
AS17I QSC172 10066240 10052700
H
86221970 PRV NO 980282
IPX4
Read these instructions before using the machine
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________
Name: ________________________________________________________________________________________________
Address: ______________________________________________________________________________________________
Phone Number: ________________________________________________________________________________________
YOUR DEALER
OVERVIEW
The Automatic Scrubber is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or pad, and then vacuums the soiled water back into the recovery tank.
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86221970 17” SCRUBBER 01/03/07
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Safety Label Location...........................................2-3
OPERATIONS
Technical Specifications.......................................3-1
How the Machine Works......................................3-3
Components.........................................................3-4
Controls................................................................3-5
Machine Operation............................................. 3-7
Pre-Run Machine Inspection .......................... 3-7
Filling Solution Tank........................................ 3-7
Scrubbing. ....................................................... 3-7
Emptying & Cleaning Tanks............................ 3-8
MAINTENANCE
Batteries...............................................................4-1
Battery Maintenance.........................................4-1
Checking Battery Specific Gravity.....................4-2
Charging the Batteries. .....................................4-2
Changing Batteries............................................4-3
Battery Connections..........................................4-3
Scrub Brushes......................................................4-4
Types.................................................................4-4
Replacing or Removing Scrub Brushes............4-5
Installing Scrub Brushes...................................4-5
Squeegee Blades.................................................4-5
Replace Squeegee Blade.................................4-5
Remove Squeegee Assembly. .........................4-5
Service Schedule.................................................4-6
Machine Troubleshooting.....................................4-7
86221970 17” SCRUBBER 01/03/07
TABLE OF CONTENTS
PARTS LIST
Decal ..................................................................5-1
Control Panel-w/Charger....................................5-3
Control Panel-SCHC172 w/Charger ..................5-5
Control Panel-SCH172.......................................5-7
Control Panel-QSC172.......................................5-9
Hour Meter .........................................................5-11
Handle................................................................5-13
Recovery Tank...................................................5-15
Scrub Brush/Pad Driver .....................................5-17
Scrub Motor/Lift ................................................. 5-19
Solution Tank ....................................................5-21
Squeegee ..........................................................5-23
Squeegee Lift.....................................................5-25
Vacuum..............................................................5-27
Wheel & Frame ..................................................5-29
Onboard Charger ...............................................5-31
Wiring – Battery Cables......................................5-33
Wiring – Main Harness – all except QSC172,
SCHC172 & SCH172...................................5-35
Wiring – Main Harness – SCHC172...................5-37
Wiring – Main Harness SCH172........................5-39
Wiring – Main Harness QSC172........................5-41
Wiring – Schematic – all except QSC172,
SCHC172 & SCH172...................................5-43
Wiring – Schematic – SCH172...........................5-44
Wiring – Schematic – SCHC172........................5-45
Wiring – Schematic – QSC172 ..........................5-46
Suggested Spare Parts......................................5-47
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HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
NOTE: For warranty information, contact your local dealer or sales representative.
MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the front of the electrical panel.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Batteries
- Scrub Brushes
- Squeegee
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM
– column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
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86221970 17” SCRUBBER 01/03/07
IMPORTANT SAFETY INSTRUCTIONS
When using a battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components
and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer.
The fitting of other brushes may affect its safety.
Do not use on surfaces having a gradient exceeding 2%.
SAVE THESE INSTRUCTIONS
86221970 17” SCRUBBER 01/03/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and
FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.
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86221970 17” SCRUBBER 01/03/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
FLAMMABLE MATERIALS CAN CAUSE EXPLOSION OR FIRE. DO NOT USE OR PICK UP FLAMMABLE MATERIAL.
SAFETY LABEL 86252540 PRV NO. 81505
BATTERY CAUTION 86252520 PRV NO. 80885
86221970 17” SCRUBBER 01/24/07
2-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Rated Voltage 24 VDC Rated Amperage 30 Amps Batteries 2 x 12 Volt 105-130 AH Scrub Brush Motor 0.75hp (0.56 kw) Vacuum Motor 24 VDC 2 stage by pass Mass (GVW) 319 lbs (144.7 kg) Weight empty without batteries 142 lbs (64.4 kg) Solution Control Gravity feed, fully variable Solution tank capacity 8 Gal (30.3 ℓ) Recovery tank capacity 10 Gal (37.9 ℓ) Scrub brush diameter 17 in (430 mm) Scrub brush pressure 33 lbs (15 kg) Scrub brush speed 200 RPM Wheels 2 x 6 in (15 cm) Thermoplastic non
marking
Casters 3.0 x 1.0 (75 mm) Foundation Pressure 286 lbs/in² (1992.6 Kpa) Coverage 6700 ft²/hr Frame Construction Steel with epoxy powdercoat finish Minimum aisle u-turn width 44 in (1110 mm) Maximum rated climb and descent angle with empty
tanks Maximum rated climb and descent angle with full tanks 2%
2%
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86221970 17” SCRUBBER 01/03/07
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