Windsor EXP, EXPJ Owner's Manual

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Page 1

CARPET EXTRACTOR

MODEL POWER SOURCE

EXP 115V ELECTRIC EXPJ 100V ELECTRIC

Read these instructions before using the machine

98363 10/19/02

Page 2

MACHINE DATALOG

TABLE OF CONTENTS

MODEL-

DATE OF PURCHASE-

SERIAL NUMBER-

SALES REPERESENTIVE-

DISTRIBUTOR NAME-

OPERATIONS GUIDE NUMBER – 98363

Cover Sheet......................................................... 1

Data Log / Table of Contents............................... 2

Information in this guide ...................................... 3

Safety................................................................... 4

Hazard Intensity Level ......................................... 5

Operations ........................................................... 6

Option Controls.................................................... 7

Operating Instructions ......................................... 8

Maintenance ........................................................ 9

Maintenance Cont................................................ 10

Troubleshooting ................................................... 11

Wiring Diagram .................................................... 12

Service Schedule................................................. 13

Vac, Solution Tank, Control Panel Assembl

...... 14

Vac, Solution Tank, Control Panel Parts List .......15

Brush, Brush Motor, Frame Assembly .................16

Brush, Brush Motor, Frame Assembly

Parts List ..............................................................17

Pump Assembly ...................................................18

Pump Assembly Parts List ...................................19

Solution Lever, Main Handle Assembly ...............20

Solution Lever, Main Handle Assembly

Parts List ..............................................................21

Recovery Tank Assembly.....................................22

Recovery Tank Assembly Parts List ....................23

Solution Plumbing Spray Jet Assembly ...............24

Solution Plumbing Spray Jet Assembly

Parts List ..............................................................25

Spare Parts and Accessories ...............................26

Warranty...............................................................27

EXP 98363 10/19/02

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INFORMATION IN THIS GUIDE

This Owner’s Guide contains valuable information about the operation, maintenance, service and part numbers for repairs of your Windsor machine. Please read this introductory page thoroughly to become familiar with the contents of the owner’s guide, making the information you are looking for easier to locate.

The owner’s guide consists of multiple sections of reference information, and the remainder contains part information for ordering parts for the machine. At the top of each page is the name of the particular section. This way you can quickly locate each section more easily.

REFERENCE SECTIONS

The reference information sections of this guide are as follows; General Information, Operation, Maintenance.

GENERAL INFORMATION

This section of the guide contains safety precautions. The Safety Precau tio ns are an overview of the safety measures to be observed when operating and maintaining the machine.

PART SECTIONS

To easily locate the part needed, please refer to The Table of Contents for component locations to find the general area where the part is located. Use the information to quickly locate the correct component. The remaining sections of the guide contain part number information for ordering repair parts for the machine. The guide contains part number information on every machine model available. Therefore there will be part num ber inf orm ation in your guide which you will not need to refer to when placing an order.

ORDERING REPAIR PARTS

If you are in need of technical assistance contact your WINDSOR Distributor or Service Center for further assistance. Once you have located a part to order, call your local WINDSOR distributor. Make sure to have the machine’s serial number and your Owner’s Guide with you to aid in ordering the correct component(s).

NOTES:

OPERATION

The Operation section of the guide contains the information needed to operate the machine. There is a complete list of instruments and controls on the machine, an overview of mac hine oper at io n, and information on how to transport and store the machine.

MAINTENANCE

The Maintenance section contains the information on the suggested maintenance procedures and adjustments to keeping the machine in top operating condition. The section includes a maintenance schedule and the areas of the machine to be addressed. Each subject of maintenance is covered in more detail in such areas as Lubrication, Motors and Electrical System .

EXP 98363 7/1/96

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SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children. Use only as described in this manual. Use only manufacturer’s recommended components and

attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liqui d comes out of machine, swi tch off immedi ately.

SAVE THESE INSTRUCTIONS

EXP 98363 03/24/00

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HAZARD INTENSITY LEVEL

The following symbols are us ed t hroughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of haz ard int ensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following defin itions:

! WARNING

WARNING - Haz ards or unsafe practices which COULD res ult i n severe personal injury or death

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Id entify actions which mu st be followed for safe oper at i on of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Aut horized. Unless Operation Guide i s Read and understood. In Flammable or Explosive are as. In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not we ar loose clothing; jackets, shirts, or sl eeves when working on the machine. Use Windsor ap proved replacement parts.

EXP 98363 03/24/00

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OPERATIONS

HOW IT OPERATES:

This machine is a portable, easy to use carpet extractor designed for use indoors, in a household or light industrial environment. When operating as a carpet extractor, cleaning solution is dispensed onto the carpet and agitated by a rotating brush. The solution is then extracted from the carpet by a vacuum. The head on the brush is floating, allowing it to automatically adjust to various carpet depths while applying an effective brush pressure.

1. To avoid electric shock use indoors only.

2. To reduce risk of fire, do not use volatile substances.

3. Use only cleaners intended for carpet application.

INSPECTION:

Carefully unpack and inspect your extractor for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately.

ELECTRICAL:

This extractor operates on a standard 15 amp 120 volt AC circuit. This is the typical wall receptacle found in household and light industrial environments. Voltages below 105 volts or above 125 volts could cause serious damage to motors. *Special voltage models available. A wiring diagram is mounted inside the rear control panel of machine. A copy of the wiring diagram is included in this Owner’s Guide.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

“Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine: This extractor is equipped with a 25 ft. 16/3 power cord.

To avoid possible distortion of polyethylene solution/recovery tanks, DO NOT USE WATER TEMPERATURE THAT EXCEEDS 140 F (60 C).

CHEMICALS

Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine. Damages of this type are not covered under warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.

Improper connection of the equipment-grounding conductor can result in risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – I is will no fit the outlet, have a proper outlet installed by a qualified electrician.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in

Suitable Incompatible Chemicals Chemicals

Alkalis Aldehydes; Butyls Defoaming Agents Carbon Tetrachloride Detergents Chlorinated Bleaches Soaps Chlorina ted H ydroc ar bo ns Vinegar Trichlorethylene Hydroxides Phenols; Methyls (MEK)

Perchlorethylene (perc) Aromatic Hydrocarbons D-Limonene

EXP 98363 7/1/96

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OPTION CONTROL

1 Brush Switch On/Off. 2 So lut io n Switc h On/O f f. 3 Vac Sw itch On/Off

4Main Handle. 5Solution Lever.

flow of solution to the floor .

6 Brush Motor Circuit Breaker.

Protects brush motor from overheating.

7 Vac Motor Circui t Breaker.

vac motor from overheating.

8 Ha n d l e Adj ustme nt L eve r.

Adjusts the ma in handl es angle.

9. Solution T ank Drain Hose.

10. Accessory T ool Connection.

ac ces s ory t o ol s.

1 1. Access ory Hose Connection.

conne ction for accessory tool.

12. Cord Hook.

Turns brush motor on and off.

T urns solution pump on a n d off.

. Tur ns va cuum mot or on a nd off .

Controls the amou nt of

Protects t h e

Solution connection f or

Hose

VIEW : TOP of CONTROL

VIEW: REAR of MACHIN E

VIEW: FR ON T of MA CHIN E

Dome

Recovery Tank

Solution Tank

Vacuum Shoe / Brush Housing

NOTE: Attach strain relief/cord retainer to the pow er cord.

Make a loop in power cord appr oxim atel y

12” from strain re li ef on machine . Slide cord loop through slot

in retainer arm. Pull slack cord back through slot to secure. Attach ret ainer t o handle.

EXP 98363 03/24/00

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OPERATIONS

OPERATING INSTRUCTIONS

A. FI LL ING T HE S O LU TION TA NK:

Remove clear dome from recovery tank .

Lif t upper recovery tank from machine and set

aside. Use a clean bucket or hose to fill so lution tank with

hot wat er. The solution tank holds 4 gallons (15.2 liters) of cleaning solution.

Do not use the recovery tank to fi ll the solution tank. Sediment i n the recovery t ank can damage the solution pump and clog the spray j ets, rendering the machine inoperable.

Add a non-foam ing c oncentrate for use in hot

water extractors at the proportions noted on the container.

Note: Periodically operate ext ractor with only hot water to remove chemical residue in carpet.

To avoid possible distortion o f polyethylene solution /recovery tan ks, DO NOT USE WATER WITH A TEMPERATURE TH AT EXCE EDS 140° F (60° C ).

Place recovery tank back on m achine.

Place dome on rec overy tank. Make sure dome is

seated c orrectly to ensure proper vacuum seal.

NOTE: If solut i on does not dispense in an even patt ern acros the width of the machine, the spray jet may be clogged. Til the machine back and remove the spray tip by pushing in an tur ning i t one quarter t urn. Was h i t t horoughly, and blow dry.

NOTE: Do not use pins, wire, etc . to clean spray jet nozzle a this will deform the jet and destroy the spray p att er n.

Begin with t he machine at the edge of the carpet.

While operat ing machine, check for excessi ve fo am buil d up in the recovery tank. If excessive foam is present, add a d efoamer solution to reco very tan k, or empty tank.

Actuate the solut ion lev er while pulling the machine backwards. Release solution lever at least 12

inc hes before the end of each cleaning p ass . This will ensure all dispensed cleaning solution is extrac ted from carpet.

Empty recovery tank when approximately 3/4 full.

If the recovery tank is overfilled , the water will drain back ont o the carpet when the vacuum is sw itched off.

Ven tilate area after carpet has bee n cleaned.

Ke ep childr en and pets aw ay and do not w alk on carpet until it is dry.

Use only the suitable chemicals listed above. Using incomp atible ch emicals will damage the machine. Caref ully read ingredients on man ufacturer’s label b efore usin g any pr od uc t in this m a c hi ne .

OPERATING THE MACHINE

Vacuum the carpet and make sure it is cleared of

surface debris before cleaning. Plug power cord into a grounded wall outlet.

Defeatin g the grounding pin on the power cord can result in a severe electrical shoc

Turn on the pump, brush and v acuum

swit ches, listeni ng for each motor to turn on.

NOTE: The vacuum and the brush are protected by circuit breakers located on the back panel, below their respective switch.

NOTE: If either of these motors does not respond to being swit ched on, res et the circ uit breakers by pressing them in, and attempt to switch the machine on again.

A Windbloweräfan can be used to reduce drying time.

III

OPERATING MACHINE WITH ACCESSORY TOOLS

This extractor is easil y adapted for use the following Windsor accessory tools: DHT-UPH3-SW-SFW-SW/PRO DDH-SPW

Do not switch on brush when operating the machine w ith acce ssory too l s. C arp et damage may occur.

NOTE: The s olution pump is not intended to run dry. W he using the extractor for vacuum pick-up only, insure that th pump swit ch is turned off.

Lift flap on the front of vac shoe and insert hose cuff into the vac shoe, ensuring that there is a tight fit.

Attac h the solution hose from accessor y tool to the

brass soluti on fitti ng on the front of machi ne. Switch on the pum p and the vacuum. The applic ation of cleaning solution is now controlled by the lever on the accessor y tool.

OPERATING THE MACHINE

cont..

EXP 98363 03/24/00

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PROTECT FROM FREEZING

If it becomes necessary to store in tem peratures t hat could drop below 40° F, the pumping sy stem, hos es and valves must be protected from freezing with a methyl hy drate window wash-

er antifreeze solution

NOTE:Do not use ethylene glycol or cooling system antifreezes.

Add on a gallon of window washer antifreeze

to the sup ply tank. Tu rn on pump switch and spray unti l the

antifreeze so lu tion fi lls the solution lines. Drain ou t the leftover antifreeze from the

supply tank. Always allow the unit to reach room temperatures before filling with h ot water or op erati ng.

DA ILY /R E GU L A R M AI NT E NA N CE

! WARNING

Before making any adjustments or repairs to th e machi n e, d i scon ne ct the power co r d for m e lect r i cal source.

Empty unused cleaning solution f rom the

s o lutio n ta nk.

Inspect and clean fil ter screens in solution tank, and

on top of tube in recovery tank.

Flush pumping system wit h 1 or 2 gallons of

cl ean, hot water.

MAINTENANCE

Periodic ally inspect all hoses, electrical cables, fil ters,

gaskets and connections on your machine.Frayed or

cracked hoses should be repaired or replac ed to elimi nate vacuum or solution pressure loss.

The electric al cable must be well insulat ed, if the cable

ins ulation is broken or f rayed, re pair or replace it im mediately. D on’t t ake chances with elec trical f ire or

shock. The filt er in the bottom of the solution tank must be

clean to allow free flow of cleaning solution. The screen f ilter on the vacuum tube in the recov ery tank mus t be f ree of lint buildup to ensure fu ll vacuum strength.

The dome gask et must be properly s eated and free of

damage to creat e the air seal needed t o extract water.

MAINTENANCE INSTRUCTIONS

! WARNING

Remove machine power cord from electrical source befor e makin g an y ad justm en ts o r r ep air s to the m a-

chine.

! WARNING

Only qualified maintenance p ersonnel a re to perform repairs.

BRUSH ASSEMBLY

Situate machine in order to access bottom cover. Remove

screws (6) and bottom cover. Remove screws (3) and

belt cover.

C h e ck spra y j e t fo r fu l l spray p a tter n .

Empty th e recovery tank and rins e with clean

w a te r. Check fo r and rem ove any lint or debris around

brush and v ac shoe .

PE RIODIC MAINTENANCE

After every 25 hours of operation, flush a white

vi negar solution (ONE quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through t he extractor. T his will prevent build-up of alka line residue in t he system.

If the spray jet becomes clogged, remove the

spray tip, wash it thoroughly, and blow dry.

NOTE: Do not use pins, wire, etc. t o clean spray jet nozzle as thi s will deform the jet and destroy the spray p atter n.

PERIODIC MAINTENANC

cont..

EXP 98363 03/24/00

Loosen nuts at brush motor and slid e motor forward

to reduce belt tension. R emove belt.

Remove lower brush st op on belt side (closest to you with

machine upside down) and rotate b lack plastic finger guard tow ard rear of machine.

Remove one s crew holding each brush bearing t o

brus h bracket . With the blade of a screw drive, bend bearings

inward enough to disengage locating tabs . Slide brush, axle, and bearing out of brush bracket.

Ins pect/replace brush and bearings as required.

The brush is equipped with yellow wear indicator bris tles. The brush should be replac ed when it wears down to the height of the yellow bristles .

When reinstalling brus h, chec k belt for proper

tens ion.

Page 10

MAINTENANCE

TO ACCESS PUMP AND BRUSH MOTOR

1. Situate machine in order to access bottom cover. Remove screws (6) and bottom cover.

2. To remove brush motor, loosen nuts at brush motor and slide motor forward to reduce belt tension. Remove belt. Continue loosening nuts at brush motor until free from brush bracket. Disconnect wires.

3. To remove pump, loosen screws holding pump

mounting bracket to casting and remove as one unit. Lift pump and mounting bracket up to gain access to all hose clamps which need to be removed before pump is free from machine. Disconnect wires.

TO ACCESS VAC MOTOR

Lift off recovery tank.

2. Remove screws (5) and lift off vac motor

cover.

3. Vac motor can be lifted out and electrically

disconnected.

NOTE: The vac motor is protected by a circuit breaker located in the switch panel. The breaker will only trip under conditions of abuse.

SOLUTION VALVE CABLE ADJUSTMENT

The solution valve cable has been factory set so that action of the solution lever moves the valve from fully closed to fully open. As the machine operates the cable will stretch and the lever will not be able to fully open the valve. The play in the solution lever should be checked periodically and adjusted when needed as described below.

1. Loosen the lock nut at the point where the cable enters the lever housing on the machine handle.

2. Turn the threaded end of the cable sleeve to

adjust. Threading the end further into the

housing will slacken the cable, increasing the play in the lever. Threading the end out of the housing will tighten the cable, decreasing the play in the lever.

4. When replacing the vac motor, make sure

the excess wire lengths do not get pinched in the gaskets which seal the vac motor. If need be, remove the rear control panel and pull excess lead length out of the vac motor compartment.

VAC MOTOR BRUSHES

1. To inspect motor brushes, remove vac motor from tank by disconnecting wires. Then remove black vac motor fan housing and brush holder assembly.

be replaced when worn to 3/8 inch or after about 750 operating hours. After second brush replacement, the armature commutator should be checked for pitting and concentricity. Vac motors can be repaired, but such repairs should be made by a qualified motor repair shop.

VAC MOTOR

location of brushes

en d cap

ground

Brushes should

3. Tighten the locking nut against the housing after adjusting the play as required.

4. If there is not enough thread adjustment

available, the cable length can be adjusted directly at its connection to the solution valve. This is accessed by removing the back control panel.

SPRAY JET

Note: To prevent a clogged jet due to alkali build-up, the spray system should be flushed with 1 to 2 gallons of clean hot water at the end of each day.

1. Situate machine in order to access bottom cover.

2. The machine is equipped with a ”Quick Change”

jet that can be easily removed for cleaning. To remove- push jet in and rotate 1/4 turn.

3. Wash jet and blow dry. Do not use pins or wire

to remove obstruction as this will change spray

pattern.

3/8

VAC MOTOR BRUSHES cont..

NOTE: When replacing electrical component parts refer to Wiring Diagram for proper connection.

EXP 98363 03/24/00

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TROUBLESHOOTING CHART

No Pow er To Machine:

Dead electrical circuit breaker in fuse box Fau lt y po wer cord Power sw itc h f ailure Faulty circuit breaker Internal wiring problem

El ect rical Sho c k:

Equipment not grounding Receptacle not grounded I nternal ele ct rical p robl em

N uisance Tripping of Circuit Breaker:

Faulty circuit breaker Mechanical problem

Va c u u m M o t o r S p e ed

Varies or Doesn’ t Run:

Worn motor brus he s Motor worn out Fau lt y sw itc h Faulty circuit breaker Internal wiring problem

Loss Of V acuum:

Loose vac dom e Incorre ct se ating of recove ry tank. Crack in dome or poor joint Damaged dome gasket Lint or dirt clogging vacuum intake screen

ccessory tool clogged

I nternal ele ct rical p robl em

Accessory Tool Fitting Diff icult to Connect:

Cor rosion on fitting

Brush Not Turning:

Belt broken Fau lt y sw itc h Faulty circuit breaker Faulty brush motor

Worn Bearings:

Squealing or grinding sound in brush housing

Carpet Not Getting Clean:

Severe soil condit ion s

Car pe t Too Wet:

Worn spray jet (s)

Carpet Not Getting Wet:

Solution filter s creen clogged Spray jet(s) clogged Pump not running Fau lt y pu mp Solution valve adjustm ent Incorrect jet orientation

Corre ctive Action:

Che ck buil din g circ ui t breaker.

Replace power switch f ailureTest switch for continuity/Replace if necessary. Test circuit breaker for continuity. Replace if necessary. With the m achine

unplugged, check for, and correct, any loose wire connections inside the machine at the switches and t erminal block.

Fol l ow ground i ng instructions exact l y. Have an electrician inspect the building’s wiring. Ensure that the mac hi ne’s wiring matches the appropriate wiring diagram. Check for and co rrect any loos e w ire c on nections. Replace any wires o r

component s whic h are short circuiting.

Turn brush motor and pump switches on wi th machine til ted rearward (brush

off f loor). Lower mach ine back to carpet slowly.

Test circuit breaker for continuity/Replace if necessary. Higher amp draws may indicate a mechanical problem. Find parts which are not moving freely and repair or replace.

Replace

Replace Replace Replace Check f or and correct any loose wire connec tions,

Seat dome squarely over tank opening. . Remove recovery tank , clean of f seals on top of solution t ank, and reseal

recove ry tank .

Repl ace or repair using acrylic plastic c ement only. Repl ace gasket. With pow er off clean v ac intake screen found in dom e.

Clean out tool, ensure free air flow.

Have a trained service tec hnician inspect and repair the machine.

Clean with steel wool. Remove and soak in acetic acid (white vinegar). Lubr icate light ly with s ilicone ba se lubrican t .

Remove belt cover on right side of machine. Inspect belt Replace if necessary. Replace. Replace. If t he belt, circuit breaker, and switch have been tested and found to be in

good w orking order, the brush motor may need to be replaced.

Repl ace beari ngs.

Make s everal passes at right angles to each other. Use a pre-spray.

Replace spray jets which are producing more than a fine mist. C lean s olution filter sc reen loc ated inside lower tan k near the front.

Clean or replace jets. Damaged jets will cause over-saturation. Check for and correct any loose wires R epa ir or replac e Adjust solution valve cable unt il valve operates wh en handle is pulled.

Align slit in jet par allel wit h cen ter line of brush .

Do not use a wire to clean jet.

EXP 98363 03/24/00

Page 12

WIRING DIAGRAM

115V EXPERT

ORG

BLK

EXP 98363 03/24/00

Page 13

SERVICE SCHEDULE

MAINTENANCE DAILY WEEKLY QUARTERLY

Check machine for cord damage Check recovery dome and gasket for

damage and cleanliness Check brush – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc. Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Check vac motor intake filter and clean

Run one gallon of water through system

Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise

Check all gaskets for wear and leakage Check vacuum intake screen for

damage; replace if necessary Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen

Check belts for wear and replace as necessary Check brush for wear; ensure bristles are not damaged Check cables for fraying

Check the spray bar (manifold) for damage; replace if broken or bent Check condition of vac shoe and frame for damage Check overall performance of machine

Check vac motor carbon brushes

MAINTENANCE

* *

EXP 98363 10/19/02

Page 14

VAC/SOLUTION TANK/CONTROL PANEL

44(5)

45(5)

12(2) 45(2)

25(3)

32(2)

48(2)

27 44(6)

13(2)

26(4)

35(4)

3(4)

40(2)

39(4)

31(2)

47(2)

44 REF 45(6)

21(2)

22(2)

EXP 98363 10/22/01

Page 15

VAC/SOLUTION TANK/CONTROL PANEL PARTS LIST

REF PART NO. QTY DESCRIPTION

1 35175 2 GASKET, TANK TO VAC COVER 2 27631 1 COVER, VAC MOTOR 3 70627 4 SCR, 1/4 X 1/2 PPHST HI-LO 443236 4 27759 1 CUFF, 1.5” BLACK HOSE 5 39276 1 HOSE, 1.5” X 14” VAC 6 57208 1 NUT PG11 METAL, 1.024 OD X 0.73 ID

7 70211 1 SCR, 10-32 X 3/4 PH. BLK NYLON 8A 53771 1 VAC MOTOR ASM, 115V EXP. 8B 53780 1 VAC MOTOR ASM, 100V EXP.

9 500551 1 LABEL, CONTROL PANEL MAIN 10 27632 1 CAP, VAC MOTOR 11 34331 1 FRAME/SOL EXP II 12 70532 3 SCREW, 10-32 X 1/2 PHMS BLK 13 14942 2 COVER, CIRCUIT BREAKER 14 72151 3 SWITCH, 125V SPST 15 14622 1 BREAKER, 1.5A CIRCUIT 16 27787 1 COVER, REAR (CONTROL PANEL) 17 14700 1 BREAKER, 15A 250 VAC 50 VDC 1000001018 18 03102 1 AXLE, WHEEL 19 23664 1 CORD ASM, 115V 20 73710 1 STRAIN RELIEF, PG11 METRIC TRUMPET 21 89048 2 WHEEL, 8” NON-MARKING 22 57196 2 HUBCAP, 1/2” DIA 23 14020 1 TERMINAL BLOCK 24 35169 1 GASKET, VAC COVER 25 27376 3 CLIP, SWITCH RETAINING 26 70393 4 SET SCR, 1/4-20 X 1.25L 27 70595 1 SCREW, 10-32 X 1 PHMS GRN 28 880041 1 WIRE ASM, PANEL TO BASE 29 20086 1 CLAMP, CORD 30 70547 1 SCREW, #10-32 X 1 PPHMS BLK 31 57104 4 NUT, #10-32 KEPS 32 57116 2 NUT, #6-32 KEPS 33 87100 1 WASHER, 3/8 INT. LOCK THIN 34 35222 1 GASKET, 2 ID X 2.75 X 3/8 THK PORON 35 35182 4 GASKET, FRAME 36 73864 1 STRAINER, 3/8” NPT 60 MESH 37 500226 1 LABEL, CIRCUIT BREAKER BRUSH 38 500225 1 LABEL, CIRCUIT BREAKER VAC 39 70517 4 SCREW, 8-32 X 1/2 FHMS SS 40 51254 2 LOCK, HANDLE EXPERT TANK 41 35193 1 GASKET, REAR COVER 42 67029 1 RECTIFIER, BRIDGE 43 50776 1 LABEL, FOR SAFETY 44 70626 11 SCR, 10-3/4 PPHST TYPE B BLK 45 87189 13 WASHER, .2 ID X .5 OD BLK SS 46 62717 2 PLATE, AXLE EXP 47 87146 2 WASHER, 1/2 ID X 1” OD X .08” NYLON 48 70235 2 SCREW, 6-32 X 1.0 PH BLK NYLON 49 20035 1 CLAMP, 7/16 DIA. NYLON UL 1000028686

SERIAL NO.

FROM

NOTES:

EXP 98363 10/22/01

Page 16

BRUSH/BRUSH MOTOR/FRAME

Vac H ose

REF.( 39276)

REF

Part of item 28

42 2

39468

Brush brkt

outside

machine

Housing

Diagram A

See Dia gram B

13(2)

See Diagram C

See Diagram A

13(2)

10(3)

8(2)

Brush brkt

Housing

Diagram B

7(2)

35(2)

Wiring Asm.

REF. (88004)

Inside rear wall of housing

8(4)

Housing

outside

machine

10(5)

EXP 98363 10/17/01

41(4)

9(4)

*-left side only

Diagram C

Page 17

BRUSH/BRUSH MOTOR/FRAME PARTS LIST

REF PART NO. QTY DESCRIPTION

1 41279 1 HOUSING, BRUSH W/VAC SHOE

2 27674 1 COVER, ACCESS PORT

3 - - OPEN

4 35195 1 GASKET, .25 X .75 X 2.00 L

5 27759 1 CUFF, 1.5” BLACK HOSE

6 67138 1 RING, 3/8 EXTERNAL SNAP

7 57104 2 NUT, 10-32 W/STAR WASHER SHOE

8 57030 6 NUT, 10-32 NYLOCK

9 70557 4 SCR, 10-32 X 1” FHMS BLK 10 70532 5 SCR, 10-32 X 1/2 PPHMS BLACK 11 27636 1 COVER, BELT 12 20016 1 CLAMP, 1/4 ID HOSE 13 87139 4 WASHER, 3/16 FLAT 14 09113 1 BEARING, RIGH T 15 70740 3 SCR, 10-32 X 1/2 PTHMS BLK 16 64085 1 PULLEY, MOTOR 17 53608 1 MOTOR ASM, BRUSH DRIVE 18 140036 1 BRACKET ASM, BRUSH MOTOR 19 09114 1 BEARING, LEF T 20 140040 1 BRUSH 21 64086 1 PULLEY, BRUS H 22 11039 1 BELT, BRUSH DRIVE 23 03084 1 AXLE, BRU SH 24 35176 1 GASKET, BOTTOM COVER 25 - - OPEN 26 27639 1 COVER, BOTTOM 27 35171 1 GASKET, ACCESS PORT COVER 28 140087 1 BULKHEAD, 1/4 MPT X 1/4 BARB 29 56012 1 NIPPLE, 1/4 FPT QD 30 70303 2 SHOULDER BOLT, 1/4 OD X 5/8 L 31 - - OPEN 32 09117 2 BEARING, BRUSH BRACKET 33 57018 2 NUT, 10-24 HEX LOCK 34 70578 2 SCREW, 8-32 X 1” FHMS SS 35 70031 2 SCR, 10-32 X 1/4 PPHMS 36 87003 1 WASHER, 3/8 ID X 7/8 OD SS 37 62556 1 PLATE, GUARD ON LEFT SIDE ONLY 38 - - OPEN 39 70595 1 SCR, 10-32 X 1.0 PHMS GRN 40 20086 1 CLAMP, CORD 41 73781 4 HOSE, 5/16 X 3/16 ID CLR VINYL 42 70351 4 SCR, 10-32 X 3/8 HHTR W/STAR 43 70604 1 SCR, 10-32 X 5/8 PHMS BL K 44 87189 1 WASHER, .2 ID X .5 OD BLK SS

SERIAL NO.

FROM

NOTES:

NOTE: The left and right sides of the machine are assigned as if standing behind the machine in the operator’s position.

EXP 98363 10/17/01

Page 18

PUMP ASSEMBLY

Valve

5(2) 6(2)

11(2)

1(2)

So lut ion Ta nk

Accessory Port

EXP 98363 03/27/00

NOTE: Head of screw on this hose clamp shall point towards

center of pump head as shown.

Page 19

PUMP ASSEMBLY PARTS LIST

REF PART NO. QTY DESCRIPTION

1 20016 2 CLAMP, 1/4 ID HOSE

2 39510 1 HOSE, 3/8 WIREBOUND X 3”

3 39468 1 HOSE, 1/4 NYLOBRAID X 11.5”

4 39508 1 HOSE, 1/4 NYLOBRAID X 15”

5 70484 2 SCR, 10-32 X 5/8 PPHMS SS

6 87016 2 WASHER, #10 LOCK EXT. ST AR

7 140034 1 BRACKET, PUMP

8 40009 1 HOSEBARB, 1/4 MPT X 1/4

9 40065 1 10 65164 1 PUMP ASM, EX PERT 11 70581 2 SCR, 10-32 X 3/8 HHTFW/WASH 12 78024 1 TEE, 1/4 BRANCH 13 40033 1 14 20042 1 CLAMP, 3/8 (D-SLO T )

HOSEBARB, 1/4 MPT X 1/4 X 90°

HOSEBARB, 1/4 MPT X 3/8 90°

SERIAL NO.

FROM

NOTES:

EXP 98363 03/27/00

Page 20

SOLUTION LEVER/MAIN HANDLE

S ol ution Lever

4(3)

1(3)

34331 REF

41 REF

42(2)

VIEW A-A

13(2)

12(2)

29(2)

30A 30B

34(4)

See Rear View

39(2)

23(2)

Rear View

EXP 98363 03/27/00

Page 21

SOLUTION LEVER/MAIN HANDLE PARTS LIST

REF PART NO. QTY DESCRIPTION

1 57238 3 NUT, 10-24 JOINT CONNECTOR BLK

2 51251 1 LEVER, SOLUTION

3 41302 2 HOUSING, SOLUTION LEVER

4 70537 3 SCR, 10-24 TRUSS HEAD BLK

5 36046 1 GRIP, HANDLE X 13”

6 38247 1 HANDLE

7 27785 1 CABLE, VALVE SOLUTION 27-1/2 LG

8 87029 1 WASHER, 5/16 FLAT SAE 441847 WAS 57138 (QTY 1)

9 57234 1 NUT, 3/8-16 SQUARE 10 57022 1 NUT, 3/8-16 HEX NYLOCK 11 87080 1 WASHER, .52 1.25 FLAT PLTD 12 87016 3 WASHER, #10 LOCK 13 87139 2 WASHER, 3/16 FLAT USS 441847 (QTY WAS 3) 14 67397 1 ROD, HANDLE ADJUSTMENT EXP II 15 80604 1 RING, RUE COTTER 1/4” 16 51142 1 LEVER, HANDLE LOCK 17 66133 1 PIN, CLEVIS 18 51184 2 LOCK, HANDLE ADJUSTMENT 19 62716 1 PLATE, STOP EXPT 20 73735 1 SPACER, 1.0 OD X .26 ID X 1 BLK NYL 21 70556 1 SCREW, 1/4-20 X 1.5 SS 22 84153 1 VALVE, KING STEN 23 40065 2 24 - - OPEN 25 - - OPEN 26 57018 1 NUT, 10-24 LOCK 27 89144 1 WELDMENT, LEVER VALVE EXP 28 41144 1 HOOK, CORD 29 70361 2 SCR, #10-32 X 1/2 PHTR

30A 50729 1 CARD, INSTRUCTION 30B 50765 1 CARD INSTRUCTION EXP J

31 27417 1 CORD, 1/8 X 12” 32 73169 1 STRAIN RELIEF, CORD HOOK 33 99620 7” HEAT SHRINK, 3/8 ID UL/CSA 34 70031 4 SCR, 10-32 X 1/4 PPHMS PLTD 35 40043 1 36 39508 1 HOSE, 1/4 NYLO BR AID 15” 37 39507 1 HOSE, 1/4 NYLO BR AID 17” 38 88551 1 WIRE ASM, 19” GRN/18 78008 X 78008 39 20016 2 CLAMP, 1/4 ID HOSE 40 73866 1 SPACER, 1/2 OD X .219 ID X 1/2 NYLON 41 140308 1 BRACKET, VALVE EXPERT 42 70626 3 SCR, 10-3/4 PPHST TYPE B BLK 43 66086 1 PIN, ROLL 3/16 X 5/8

HOSEBARB, 1/4 MPT X 1/4 90°

HOSEBARB, 3/8 MPT X 3/8 90° NYLON BLK

SERIAL

NO.

NOTES:

EXP 98363 03/27/00

Page 22

RECOVERY TANK

4(3)

TO REAR COVER

EXP 98363 03/27/00

Page 23

RECOVERY TANK PARTS LIST

REF PART NO. QTY DESCRIPTION

1 28050 1 DOME

2 35178 1 GASKET, DOME

3 62465 1 PLATE, COVER

4 70114 3 SCR, 10-32 X 3/4 POLYFAST

5 35167 1 GASKET, COVER

6 75212 1 TANK, RECOVERY

7 34140 1 FILTER, VAC INTAKE

8 78162 1 TUBE, 1.5 PVC X 4.88”

9 27417 1 CORD, 1/8 X 1/2” 10 500009 1 LABEL, WARNING 11 500016 1 LABEL, EXPERT

SERIAL NO.

FROM

NOTES:

EXP 98363 10/22/01

Page 24

SOLUTION PLUMBING/SPRAY JET

39507 REF

TO PUMP

EXP 98363 03/27/00

Page 25

SOLUTION PLUMBING/SPRAY JET PARTS LIST

REF PART NO. QTY DESCRIPTION

1 40069 1 HOSEBARB, 3/8 NPT X 3/8 TEE

2 20016 2 CLAMP, 1/4 ID HOSE

3 20042 1 CLAMP, 3/8 HOSE

4 31028 1

5 39509 1 HOSE, 3/8” CLEAR X 15.5”

6 62800 1 PLATE, GUARD EXPERT

7 40064 1 HOSE BARB, 1/8” FPT X 1/4”

8 - - OPEN

9 44066 1 JET, BRASS MINI-QUICK 10 44052 1 JET BODY, MINI-QUICK W/SEAL 11 - - OPEN 12 87185 1 WASHER, 3/8 SEALING X 3/4 OD

ELBOW, 1/8 45° STREET

SERIAL NO.

FROM

NOTES:

EXP 98363 03/27/00

Page 26

SPARE PARTS AND ACCESSORIES

PART NO. DESCRIPTION

11039 BELT, BRUSH DRIVE 35178 GASKET, DOME 35171 GASKET, ACCESSORY PORT

140040 BRUSH, EXP

44066 JET, 11004 BRASS MINI-QUICK 44051 JET SEAL, MINI-QUICK 44052 JET BODY, MINI-QUICK W/SEAL 35175 GASKET, TANK TO VAC COVER 50729 INSTRUCTION CARD 09114 BEARING, LEFT 09113 BEARING, RIGHT 64085 BRUSH MOTOR PULLEY 64086 BRUSH PULLEY 35176 GASKET, BOTTOM COVER 73169 STRAIN RELIEF, CORD HOOK 34140 FILTER, VAC INTAKE

ACCESSORIES SW – STANDARD WAND

SPW – STANDARD WAND PROFESSIONAL DHT – DELUXE HAND TOOL DHTK – DELUXE HAND TOOL KIT DDH – DOUBLE DRY HAND

EXP 98363 03/27/00

Page 27

WINDSOR INDUSTRIES

New Machine Warranty

Limited Warranty

Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Windsor will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.

6 / 3 / 1 Warranty: 6 Years Polyethylene (PE) Housings, 3 Years Parts, and 1 Year Service Labor

Subject to conditions outlined below, Windsor Industries warrants rotationally molded PE housings and parts on all of its machines to be free from defects in material and workmanship, under normal use and service for six (6) years to the original owner.

Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects and for up to three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below)

Service labor charges are covered for up to one (1) year from the date of purchase through authorized Windsor service provider. No travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage.

Product PE Housing & Parts Non- PE Parts Service Labor Travel

Rider Scrubbers 6 years 3 years 1 years 6 Months Rider Sweepers 6 years 1 year 1 years 6 Months Walk Behind Scrubbers 6 years 3 years 1 years 6 Months Walk Behind Sweepers 6 years 1 year 1 years 6 Months Extractors 6 years 3 years 1 years Polishers / Elec. Burnishers / GH 6 years 3 years 1 years Wide Areas Vacuums 6 years 3 years 1 years VacPak Vacuums 6 years 1 year 1 year Air Movers / Dri-matic / TITANä Propane Burnishers / Strippers - 2 year 1 year Tracer/Flex Sweepers/Scrubbers 6 years 2 year 6 months 90 days

1 year 1 year 1 year -

VERSAMATICÒ SENSORÒ

Product exceptions and Exclusions:

· Extractor brush motors, pump motors, ALL PC boards and electronics, ALL Vacuum motors (other than VERSAMATICÒ and

SENSORÒ), ALL pumps, and FLEXSOLä diaphragms carry a one (1) year parts and service labor warranty.

· The OnanÒ engines have three (3) year manufacturer’s warranty. The HondaÒ and KawasakiÒ engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine manufacturer and must be repaired at an authorized service center.

Normal wear items and accessories including, but not limited to, belts, brushes, capacitors, carbon brushes, casters, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, propane tanks, and batteries will be warranted for manufacturing defects for 90-days from the purchase date.

The warranty commences on the purchase date by the original end user from an authorized Windsor agent, subject to proof of purchase. The Machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Windsor distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.

Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/02 1

Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800

Brush motor, Vacuum motor, Belts – 3 years All other parts – 1 year

Vacuum motor, Belts – 2 years All other parts – 1 year

Page 28

WINDSOR INDUSTRIES

New Machine Warranty

90 Day Warranty Extension Available

Upon receipt of the Machine Registration Card, Windsor will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items.

This Warranty Shall Not Apply To:

1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity).

2. Products that have experienced shipping or freight damage.

3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.

4. Excessive time for cleaning units in preparation for repair.

5. Any repairs resulting from poor initial service work or improper diagnosis.

6. Tune-up parts such as plugs, plug wires and condensers.

7. Any design alterations performed by an organization not authorized or specified by Windsor.

8. Battery and charger warranties are handled directly with the manufacturer (TrojanÒ batteries and LesterÒ chargers).

9. High-pressure washing.

10. Electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized Windsor agent from whom the product was purchased. Windsor Industries, Inc. may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to an authorized Windsor Distributor/Service Center or to the Windsor factory.

Use Of Parts Not Approved By Windsor Industries, Inc. Will Void All Warranties

This warranty is valid only for all products sold after July 1, 1995. A product sold before that date shall be covered by the limited warranty in effect at the date of sale to the original purchaser.

Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/02 2

Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800