Windsor AU 10080420, EU 10080400, GB 10080410, 10080390 User Manual

p
Mini Car
10080390 MPROEU
10080400 MPROGB
10080410 MPROAU
10080420
et Extractor (4 Gallon)
Operating Instructions (ENG)
86037780-U 08/15/08
MACHINE DATA LOG/OVERVIEW
This carpet extractor is a mains powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance can be fitted with an accessory tool for cleaning upholstery and stairs.
Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number:
Copyright 2006 Windsor Industries, Printed in USA
OVERVIEW
2
86037780 EXTRACTOR 12/09/06
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level ..................................2-2
Grounding Instructions..................................2-3
Safety Label Location ...................................2-4
OPERATIONS
Chemicals.....................................................3-1
Controls & Components................................3-2
Filling The Tanks...........................................3-3
Operating The Machine ................................3-4
Operating Machine With Accessory Tools....3-4
MAINTENANCE
Protect From Freezing..................................4-1
Daily/ Regular Maintenance..........................4-1
Periodic Maintenance. ..................................4-1
Brush Assembly............................................4-2
Spray Jet ......................................................4-2
Brush Motor Removal...................................4-3
Pump Removal .............................................4-3
Vacuum Removal..........................................4-5
Vacuum Carbon Brush Replacement ...........4-4
Troubleshooting Chart ..................................4-5
TABLE OF CONTENTS
PARTS LIST
Brush Deck.......................................5-1
Control Panel.................................... 5-3
Decal.................................................5-5
Frame & Wheels............................... 5-7
Handle ..............................................5-9
Solution.............................................5-11
Tank & Dome....................................5-15
Vacuum.............................................5-17
Wiring Diagram-Control
Panel 115V.......................................5-19
Wiring Diagram-Vacuum, Brush Motor
& Pump 115V....................................5-21
Wiring Diagram-Control
Panel 230V.......................................5-23
Wiring Diagram-Vacuum, Brush Motor
& Pump 230V....................................5-25
Hose Diagram...................................5-27
Spare Parts.......................................5-28
Accessories ......................................5-28
86037780 EXTRACTOR 12/09/06
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is located on the lower back panel.
The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Periodic
- Daily/Regular
- Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. - Reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the lower left corner of the front cover.
1-1
86037780 EXTRACTOR 12/09/06
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86037780 EXTRACTOR 12/09/06
2-1
SAFETY
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
CAUTION - Hazards or unsafe practice s which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
2-2
86037780 EXTRACTOR 12/09/06
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
GROUNDED OUTLET
GROUNDED OUTLET BOX
SAFETY
120 VOLT MODELS:
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of
the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
ADAPTER
GROUNDING PIN
METAL SCREW
(A) (B)
86037780 EXTRACTOR 12/09/06
TAB FOR GROUNDING SCREW
(C)
2-3
SAFETY
SAFETY LABEL LOCATION
The following WARNING LABEL(S) are found on your cleani ng unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.
NOTE: If at any time the labels become illegible, promptly replace them.
WARNING LABEL
PART NUMBER 86220140
PRV 500895
2-4
86037780 EXTRACTOR 12/09/06
To avoid electric shock
use indoors only. To reduce risk of fire, do not use volatile substances. Use only cleaners intended for carpet application.
INSPECTION
Carefully unpack and inspect your extractor for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be
notified immediately.
To avoid possible
distortion of polyethylene solution/recovery tanks, DO NOT USE WATER TEMPERATURE THAT EXCEEDS 140 F (60 C).
OPERATION
CHEMICALS
Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine. Damages of this type are not covered under warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.
Suitable Incompatible Chemicals Alkalis Aldehydes; Butyls Defoaming Agents Carbon Tetrachloride Detergents Chlorinated Bleaches Soaps Chlorinated Hydrocarbons Vinegar Trichlorethylene Hydroxides Phenols; Methyls (MEK) Perchlorethylene (perc) Aromatic Hydrocarbons D-Limonene
Chemicals
86037780 EXTRACTOR 12/09/06
3-1
OPERATION
13
6
12
10
1
11
5 4
2
3
9
7
CONTROLS & COMPONENTS
1. Power and Operation Mode Switch
Turns accessory tool on or machine on.
2. Main Handle
3. Solution Button
Sprays solution on floor when pressed.
4. Brush Motor Circuit Breaker
Protects brush motor from overheating.
5. Vac Motor Circuit Breaker Protects the vac motor from overheating
6. Handle Adjustment Lever Adjusts handle position.
8
7. Solution Tank Drain Hose
8. Accessory Tool Connection
Solution connection for accessory tools.
9. Accessory Hose Connection Hose connection for accessory tool.
10. Dome Clamp
11. Dome
12. Recovery Tank
13. Solution Tank
3-2
86037780 EXTRACTOR 12/09/06
OPERATING INSTRUCTIONS
FILLING THE SOLUTION TANK
1. Release dome clamp.
2. Lift upper recovery tank from machine and
set aside.
3. Use a clean bucket, recovery tank or hose to fill solution tank with hot water. The solution tank holds 4 gallons (15.2 liters) of cleaning solution.
4. Add a non-foaming concentrate for use in hot water extractors at the proportions noted on the container.
NOTE: Periodically operate the extractor with only hot water to remove chemical residue in carpet.
To avoid possible distortion of the polyethylene solution/recovery tanks, DO NOT USE WATER WITH A TEMPERATURE THAT EXCEEDS 140°F (60°C).
5. Place recovery tank back on machine.
6. Place dome on recovery tank. Make sure dome is seated correctly to ensure proper vacuum seal. Clamp dome securely to recovery tank.
Use only the suitable chemicals listed in the Chemical Section. Using incompatible chemicals will damage the machine. Carefully read ingredients on manufacturer’s label before using any product in this machine.
OPERATION
SPECIAL NOTES:
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
The sound pressure level at the operator’s ear was measured to be 73.7 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile
floor. The measurement and related calculations were made in accordance with ISO 5349-1.
2
.
86037780 EXTRACTOR 05/09/08
3-3
OPERATION
OPERATING THE MACHINE
1. Vacuum the carpet and make sure it is cleared of surface debris before cleaning.
2. Plug power cord into a grounded wall outlet.
NOTE: Defeating the grounding pin on the power cord can result in a severe electrical sho ck.
3. Turn on the machine by pressing the switch in the normal operation mode.
NOTE: The vacuum and the brush are protected by circuit breakers located on the control panel, to the right of the switch.
NOTE: If either motor does not respond to being switched on, reset the circuit breakers by pressing them in, and attempt to switch the machine on again.
NOTE: If solution does not dispense in an even pattern across the width of the machine, the spray jet may be clogged. Tilt the machine back, check for debris and clean surface of jet.
NOTE: Do not use pins, wire, etc. to clean spray jet nozzle as this will deform the jet and destroy the spray pattern.
4. While operating machine, check for excessive foam buildup in the recovery tank. If excessive foam is present, add a defoamer solution to recovery tank, or empty tank.
5. Empty recovery tank when approximately 3/4 full. If the recovery tank is overfilled, the water will drain back onto the carpet when the vacuum is switched off.
6. Ventilate area after carpet has been cleaned.
Keep children and pets away and do not walk on carpet until it is dry.
A Windblower™ fan can be used to reduce drying time.
OPERATING MACHINE WITH ACCESSORY TOOLS
This extractor is easily adapted for use with Windsor accessory tools: Contact Customer Service for details.
1. Disconnect vacuum hose at dome, insert hose cuff into the dome, ensuring that there is a tight fit. Dome must be clamped to recovery tank.
2. Attach the solution hose from accessory tool to the brass solution fitting on the back of machine.
3. Turn on the switch in the accessory position. The application of cleaning solution is now controlled by the lever on the accessory tool.
NOTE: The solution pump is not intended to run dry. When using the extractor for vacuum pick-up only. Do not press the solution spray button.
CAUTION: This appliance is not suitable for picking
up hazardous dust.
3-4
86037780 EXTRACTOR 05/09/08
PROTECT FROM FREEZING
If it becomes necessary to store in temperatures that could drop below 40°F, the pumping system, hoses and valves must be protected from freezing with a methyl hydrate window washer antifreeze solution.
NOTE: Do not use ethylene glycol or cooling system antifreezes.
1. Add one gallon of window washer antifreeze to the supply tank.
2. Turn on pump switch and spray until the anti-freeze solution fills the solution lines.
3. Drain the leftover antifreeze from the supply tank. Always allow the unit to reach room temperature before filling with hot water or operating.
4. Before operation be sure to flush system
completely. Failure to do so after winterizing machine will damage carpet.
DAILY/REGULAR MAINTENANCE
Before making any
adjustments or repairs to the machine, disconnect the power cord from the electrical source.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter at solution tank fill port
and at the vacuum intake port in the dome.
3. Flush pumping system with 1 to 2 gallons of clean, hot water.
4. Check spray jet for full spray pattern.
5. Empty the recovery tank and rinse with clean
water.
6. Check for and remove any lint or debris around
brush and vac shoe.
7. Clean float screen and check float valve to make
sure it moves freely.
MAINTENANCE
PERIODIC MAINTENANCE
1. After every 25 hours of operation, flush a white vinegar solution (ONE quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.
2. If the spray jet becomes clogged, check for debris and clean surface of jet.
NOTE: Do not use pins, wire, etc. to clean spray jet nozzle as this will deform the jet and destroy the spray pattern.
3. Periodically inspect all hoses, electrical cables, filters, gaskets and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss.
4. The electrical cable must be well insulated, if the
cable insulation is broken or frayed, repair or replace it immediately. Don't take chances with electrical fire or shock.
5. The filter in the bottom of the solution tank and at the fill port must be clean to allow free flow of cleaning solution. The screen filter on the vacuum intake in the dome must be free of lint buildup to ensure full vacuum strength.
6. The dome gasket must be properly seated and
free of damage to create the air seal needed to extract water.
86037780 EXTRACTOR 05/09/08
4-1
MAINTENANCE
MAINTENANCE INSTRUCTIONS
Remove machine power
cord from electrical source before making any adjustments or repairs to the machine.
Only qualified maintenance personnel are to perform
repairs.
BRUSH ASSEMBLY
1. Turn off switch and unplug machine.
2. Position the machine to have access to the
bottom. Remove screws (2) at the sides of the machine holding the brush deck pivot axle.
3. Remove screw mounting belt cover and remove
belt cover.
4. Loosen the nuts (2) at brush motor and slide
motor forward to reduce belt tension. Remove belt.
5. Loosen set screw on brush pulley. Remove
pulley.
6. Remove screws (4) mounting brush bearings to
frame. Slide bearing off brush axle.
7. Remove brush by lifting drive end out of frame
and sliding other end out of bearings mounted to frame.
8. Inspect/replace brush and bearings as required.
The brush is equipped with yellow wear indicator bristles. Replace the brush when it wears down to the height of the yellow bristles.
9. Reverse the process to reinstall the brush and
bearings. Check belt for proper belt tension.
Only use the brushes provided with the appliance or those specified in the instruction manual. The use of other brushes may impair safety.
SPRAY JET
Note: To prevent a clogged jet due to alkali build-up, the spray system should be flushed with 1 to 2 gallons of clean hot water at the end of each day.
1. Turn off switch and unplug machine.
2. Position the machine to have access to the bottom. Remove screws (2) at the sides of the machine holding the brush deck pivot axle.
3. Position the machine to have access to the bottom.
4. Pull off the clip mounting the jet to the frame. Push the jet and hose out of the mounting hole in the frame.
5. Loosen the hose clamp and pull the jet out of the hose.
6. Reverse the process to reinstall the jet. Be sure to have jet rotated correctly before installing clip. Clip tab must face back of machine.
Note: Do not use pins or wire to remove obstruction if clogged, this may damage jet and alter spray pattern.
4-2
86037780 EXTRACTOR 05/09/08
BRUSH MOTOR REMOVAL
1. Turn off switch and unplug machine.
2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame.
3. Remove the pump box cover. Remove screws (4) at each leg of the cover.
4. To remove brush motor, position the machine to have access to the bottom. Remove screws (2) at the sides of the machine holding the brush deck pivot axle.
5. Remove screw mounting belt cover and remove belt cover.
6. Remove the nuts and washers (2) at brush motor and slide motor forward to reduce belt tension. Remove belt.
7. Remove pulley by loosening set screw and pull off shaft.
8. Unplug the brush motor wires from the rectifier located in the pump mount housing. Also, remove the ground lug from the stud on the main frame by removing the nut on the stud.
9. Reverse the process to reinstall the motor. Align motor pulley with brush pulley. Check belt for proper belt tension.
MAINTENANCE
PUMP REMOVAL
1. Turn off switch and unplug machine.
2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame.
3. Remove the pump box cover. Remove screws (4) at each leg of the cover.
4. To remove either pump, loosen the hose clamp and remove the hose from both ends of the pump.
5. Remove screws and washers (4) that mount pump housing.
6. Unscrew the hose fittings from each end of the pump.
7. Flex the pump mounting housing to remove the pump.
8. Remove the screw attaching the ground wire to the pump. Remove the other two wire connectors attached to the pump.
9. Reverse the process to reinstall the pump.
86037780 EXTRACTOR 11/21/07
4-3
MAINTENANCE
V
VACUUM MOTOR REMOVAL
1. Turn off switch and unplug machine.
2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame.
3. Remove the pump box cover. Remove screws (4) at each leg of the cover.
4. Remove vacuum hose, loosen hose clamp and pull hose from bottom of vacuum motor.
5. Unplug wires (2) from main harness located in pump mount housing. Remove ground from stud on main frame.
6. To remove the vacuum motor, remove the screws (2) in the back of the machine that mount the plastic cover to the solution tank.
7. Remove the screws (3) that mount the vacuum motor to the plastic cover. Pull the cover off the vacuum motor.
8. Unscrew the ground wire from the vacuum motor.
9. Reverse the process to reinstall the vacuum motor.
NOTE: Make sure the excess wire lengths do not get pinched between the vacuum motor and plastic cover.
The vac motor is protected by a circuit breaker located in the switch panel. The breaker will only trip under conditions of abuse.
4-4
86037780 EXTRACTOR 12/09/06
acuum Motor Carbon Brushes Replacement
End Cap
Carbon Brushes
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
MAINTENANCE
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
No power, nothing runs
Vacuum motor will not run
Vacuum motor runs but suction is poor
Poor or no water flow (carpet is streaky)
Brush does not spin
Accessory tool fitting difficult to connect
Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker Faulty switch. Call for service. Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker Faulty main switch. Call for service. Loose wiring. Call for service. Faulty vac motor. Call for service. Debris lodged in vac shoe. Remove debris from vac shoe. Dome gasket defective or missing. Replace as necessary. Vacuum hose cracked or hose cuff loose. Replace or repair as necessary. Recovery tank full. Turn off vac motor. Drain and rinse
recovery tank. Switch to accessory mode. Turn to deep clean position. Jets clogged or missing. Clean using a vinegar /water solution or
replace. Solution filter clogged. Drain solution tank and clean solution
filter. Faulty solution pump. Call for service. Switch in accessory mode. Turn to deep clean position. Brush circuit breaker tripped. Reset circuit breaker. Brush belt broken. Replace as necessary. Faulty brush motor. Call for service.
Corrosion on fitting.
Clean with steel wool.
Remove and soak in acetic acid (white
vinegar).
Lubricate lightly with silicone base
lubricant.
86037780 EXTRACTOR 12/09/06
4-5
MAINTENANCE
TROUBLESHOOTING CHART
Worn brush bearings
Carpet not getting clean Severe soil conditions
Carpet too wet
Carpet not getting wet
Squealing or grinding sound in brush housing.
Worn spray jet
Solution filter screen clogged.
Spray jet clogged.
Pump not running. Faulty solution switch. Replace switch in handle.
Replace bearings. Make several passes at right angles to
each other. Use a pre-spray.
Replace spray jet which is producing a fine mist.
Clean solution filter screen located inside lower tank. Clean or replace jet. Do not use a wire to clean jet. Damaged jet will cause over-saturation. Check for and correct any loose wires. Repair or replace.
4-6
86037780 EXTRACTOR 12/09/06
Mini Carpet
Extractor
Parts List
86037780 EXTRACTOR 12/09/06
BRUSH DECK
15
12
13
11
2
3
16
8
10
6
1
7
9
5
1
7
14
1
4
5-1
86037780 EXTRACTOR 03/27/07
BRUSH DECK
-
2
REF
1 86173020 70916 5 SCR, M5 X 10, PHMS, ISO7045, SS 2 86217390 270146 1 COVER, PULLEY, BRUSH DECK 3 86215260 11051 1 BELT, HTD 5MM 69T 9 WIDE 4 86223780 70896 2 SET SCR, M4 X 6LG, CP BLK 5 86223300 64115 1 PULLEY, BRUSH 6 86214970 03124 1 AXLE, PIVOT, BRUSH DECK 7 86229020 09163 2 BEARING, BRUSH PLASTIC 8 86005640 57030 2 NUT, 10-32 HEX NYLOCK
9 86173330 87513 2 WASHER, M5, FLAT, ISO7093, SS 10A 86247110 53146 1 MOTOR, 115V BRUSH DRIVE 115V ONLY 10B 86306720 - 1 MOTOR ASM, 230V DC PM 230V ONLY
11 86217920 140893 1 BRKT, FLOATING BRUSH, 10 IN 12 86223490 67468 2 RING, 10MM EXT SNAP, DIN 471 13 86216430 140912 2 BUSHING, BRUSH PRESSURE 14 86216040 02506 1 BRUSH, CHEVRON, 10 I N 15 86173220 70954 2 SCR, M6X12 PHCS, 12.5MM HD,SS 16 86223350 64125 1 PULLEY, MOTOR
PART
NO.
PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 02/15/08
5
CONTROL PANEL
-
3
11
10
9
8
1
7
5
6
2
3
4
5
86037780 EXTRACTOR 02/15/08
CONTROL PANEL
-
4
REF
1 86007200 72162 1 SWITCH, DPDT 3-POSITION ROCKER 2 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 3 86173140 70945 2 SCR, KA40X16, PT OVAL, WN1412, PL
4 86217410 270152 1 COVER, CONTROLS TOP 5A 86230140 14622 1 BREAKER, 1.5A CIRCUIT 115V ONLY 5B 86001780 14308 1 BREAKER, 0.8A CIRCUIT 230V ONLY 6A 86291460 - 1 BREAKER, 11A VDE CIRCUIT 115V ONLY 6B 86198130 141047 1 BREAKER, 6A VDE CIRCUIT 230V ONLY
7 86223420 67622 1 RELAY, 10A 230VAC SPDT 230V ONLY
8 86302680 - 1 EMI FILTER MAIN 230V ONLY
9 86292300 - 2 SCR, M4X20 SBHCS, BLK EDP
10 86173350 87515 2 WASHER, M5, FLAT, ISO7089, SS 11 86216300 140956 2 BUMPER, CONSOLE
SEE WIRING DIAGRAM FOR WIRE CONNECTIONS.
PART
NO.
PRV
NO.
QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 02/15/08
5
DECAL
2
1
3
5-5
86037780 EXTRACTOR 03/22/07
DECAL
-
6
REF
1 86221090 501128 1 LABEL, CONTROL PANEL 2 86221470 501208 1 LABEL, DOME ACCESSORY 3 86013720 - 1 LABEL, MINI EXT.INSTRUCTION
PART
NO.
PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 12/09/06
5
FRAME & WHEELS
8
10
1
2
3
7
13
6
4
5
9
11
12
5-7
86037780 EXTRACTOR 03/22/07
FRAME & WHEELS
-
8
REF
1 86215830 140897 1 BRKT, BRUSH HOUSING, 10 IN
2 86173010 70915 6 SCR, M4 X 16, SHCS, ISO4762, SS
3 86216290 140895 1 BUMPER, EXTRACTOR, FRONT
4 86218090 35360 1 GASKET, VAC SHOE
5 86225530 85086 1 VAC SHOE, 12 IN
6 86172630 57314 6 NUT, M4, LOCK, ISO7040, SS
7 86173220 70954 6 SCR, M6X12 PHCS, 12.5MM HD, SS
8 86226050 89279 2 WHEEL, 10IN
9 86011880 - 2 WASHER, 16.2 X 23 X 0.6MM, PLT
10 86214980 03125 1 AXLE, WHEELS, 5/8 DIA 11 86272750 67010 2 RING, 5/8 EXTERNAL SNAP 12 86219480 41567 2 HUBCAP, 9.75” WHEEL 13 86291130 - 1 BUMPER, BRUSH DECK
PART
NO.
PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 05/09/08
5
HANDLE
13
23
22
21
33
19
26
28
20
27 38
45
18
17
44
37
47
50
5
35
1
2
46
49
32
25 24
37 24
29
48
7
6
36
31
14
16
15
30
31
36
34
8
41
40
42
13
43
5-9
3
9
4
10
11
12
86037780 EXTRACTOR 07/18/08
HANDLE
REF
1 86012660 - 3 SCR, KA40X25, PT OHCS, WN1452,PL 2 86218570 38342 1 HANDLE, GRIP BOTTOM 3 86225910 38343 1 WELDMENT, HANDLE TUBE 4 86218560 38341 1 HANDLE, GRIP TOP 5 86225140 72204 1 SWITCH, MICRO 6 86224650 730392 1 SPRING, LEVER 7 86216470 140922 1 BUTTON, SPRAY HANDLE 8 86219460 41553 1 HUB, SPLINE HANDLE
9 86216440 140934 1 BUSHING, SHAFT HANDLE 10 86219660 48113 1 KEY, HANDLE CAM, 4X24MM 11 86221790 51548 1 LEVER CAM HANDLE 12 86217360 270138 1 COVER, TUBE HUB LEFT 13 86277600 70882 3 SCR, M4 X 20, PHMS, ISO7045, SET 14 86008650 80604 1 COTTER, 1/4” RING 15 86222600 66887 1 PIN, CLEVIS 5MM 16 86224150 730405 1 SHAFT, HANDLE CAM 17 86222340 57512 1 NUT, M12, LOCK. ISO 7040, SST 18 86259430 87485 1 WASHER, M12 FLAT 19 86173220 70954 4 SCR, M6X12 PHCS, 12.5MM HD, SS 20 86224930 730012 1 STRAIN RELIEF, 14/3 STRAIGHT 21 86224460 730406 1 SPACER, SHAFT HANDLE 22 86224140 730404 1 SHAFT, HANDLE 23 86217380 270144 1 COVER, TUBE HUB RIGHT 24 86010640 87016 2 WASHER, #10 LOCK EXT STAR 25 86270800 57014 1 NUT, 10-32 HEX SS 26 86217350 270135 1 COVER, CONTROLS, BOTTOM 27 86172870 70898 4 SCR, M4X14 PHMS, DIN7985 SST 28 86215520 140921 1 BRACKET, HANDLE AXLE 29 86233170 20054 1 CLAMP, 3/8 NYLON UL/CSA
30A 86217140 23732 1 CORD ASM, 14X3 SJTX25’ 115V ONLY 30B 86288380 23706 1 CORD ASM, AB EURO 230V ONLY 30C 86217030 23710 1 CORD ASM, AUST AB 230V ONLY
31 86173030 70917 3 SCR, M4 X 6, PHMS, ISO7045, PL 32 86005640 57030 1 NUT, 10-32 HEX NYLOCK 33 86218230 35376 1 GASKET, CONTROL BOX RIGHT 34 86218220 35375 1 GASKET, CONTROL BOX LEFT 35 86013730 - 1 SHEILD, MICROSWITCH 36 86173320 87510 3 WASHER, FLAT M4 DIN125 SST 37 86006770 70323 2 SCR, 10-32 X 1/4 PH PLTD 38 86288680 87230 4 WASHER, M5 RIVET BACKUP 39 OPEN - - -
40 86296620 ­41 86292550 - 1 BUSHING, HANDLE LOCK 1008039000001
42 86296610 - 1 LEVER, CAM HANDLE 1008039000001 43 86296600 - 1 COVER, HUB TUBE LEFT 1008039000001 44 86292560 - 1 SHAFT, HANDLE LOCK 1008039000001 45 86266630 - 1 PIN, DOWEL 5 X 25MM, PLTD 1008039000001 46 86297150 - 1 HANDLE, GRIP TOP 1008039000126 47 86297160 - 1 HANDLE, GRIP BOTTOM 1008039000126 48 86298790 - 1 WELDMENT, HANDLE TUBE 1008039000126 49 86173140 70945 4 SCR, KA40 X 16, PT OHCS, WN1452PL 1008039000126 50 86266080 76040 1 TERM, 18G .25 FEMALE COUPLER
PART
NO.
PRV NO. QTY DESCRIPTION
AS
REQ’D
WASHER, 0.2X19.8X25.0MM PLTD
SERIAL NO.
FROM
1008039000001
NOTES:
86037780 EXTRACTOR 08/15/08
5-10
SOLUTION
5-11
86037780 EXTRACTOR 11/21/06
SOLUTION
2
REF
1A 86201110 250-78 2 PUMP, 110/120 60HZ FLOJET 115V ONLY 1B 86201120 250-78A 2 PUMP, 220/240V 50HZ FL OJET 230V ONLY
2 86240520 40097 4 HOSEBARB, 1/8MPT X 1/4 90D 3 86010640 87016 2 WASHER, #10 LOCK EXT STAR 4 86006770 70323 2 SCR, 10-32 X 1/4 PHTR PLTD 5 86215450 140930 1 BOX, PUMP MOUNT 6 86304750 - 1 SHEILD, PUMP ENCLOSURE
PART
NO.
PRV
NO.
QTY DESCRIPTION
SERIAL NO.
FROM
1008039000126
NOTES:
86037780 EXTRACTOR 11/21/07
5-1
SOLUTION
5-13
86037780 EXTRACTOR 03/22/07
SOLUTION
4
REF
1 86219580 44106 1 JET, RT ANG, 1/4 BARB 2 86216810 270131 1 CLIP, SHAFT, 9-12MM 3 86219200 40114 1 HOSEBARB, 3/8MPT, 2 X 1/4. 1 X 3/8 4 86172950 70909 4 SCR, M5X12, SHCS, ISO4762, SS 5 86233150 20042 3 CLAMP, 3/8 HOSE (D-SLOT) 6 86219090 39728 1 HOSE, 3/8” X 432MM CLEAR 7 86200820 270-11A 1 NIPPLE, 1/8FPT QD MALE BRASS
8 86219070 39726 1
9 86219070 39727 1 HOSE, 6MM X 245MM NYLOBRAID 10 86233090 20016 7 CLAMP, 1/4 ID HOSE 11 86288390 40062 1 HOSEBARB, TEE 3/8 X 3/8 X 1/4 12 86219050 39724 1 HOSE, 6MM X 390MM NYLOBRAID 13 86240430 40083 1 HOSEBARB, 3/8 MPT X 3/8 NYLON 14 86012680 - 1 HOSE, 3/8ID X 60MM NYLOBRAID 15 86005640 57030 1 NUT, 10-32 NYLOCK 16 86010640 87016 1 WASHER, #10 LOCK EXT STAR SS 17 86219060 39725 1 HOSE, 6MM X 420MM NYLOBRAID 18 86291670 - 1 COVER, PUMP BOX
SEE HOSE DIAGRAM FOR HOSE ROUTING.
PART
NO.
PRV NO. QTY DESCRIPTION
HOSE ASM, 6MM X 610MM NYLOBRAID
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 03/27/07
5-1
TANK & DOME
5-15
86037780 EXTRACTOR 11/21/07
TANK & DOME
6
REF
1 86225240 75471 1 TANK, SOLUTION, EXTRACTOR 2 86002390 20063 2 CLAMP, 1.75” WORM GEAR X .312
3 86011910 - 2 4 86291230 - 1 GASKET, DOME, MINI PRO
5 86217700 28070 1 DOME 6 86291170 - 1 DOME, PLATE INTERIOR 7 86291190 - 1 SCREEN, VACUUM INTAKE 8 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH
9 86172940 70908 6
10 86224960 730373 1 STRAINER, BASKET 11 86172990 70913 4 SCR, M6X12 BHCS, ISO7380, SS 12 86218530 38338 1 HANDLE, RECOVERY TANK 13 86228260 75472 1 TANK, RECOVERY, EXTRACTOR 14 86216770 22113 1 CLAMP, DOME 15 86215970 141049 2 BRKT, DOME CLAMP 16 86173350 87515 4 WASHER, M5, FLAT, ISO7089, SS 17 86291180 - 1 DUCT, VACUUM INTAKE 18 86291210 - 1 O-RING, 26MM ID X 2MM THICK
19 86173000 70914 2 20 86291220 - 2 SCR, KA40X20, FLATHEAD, SS
21 86292450 - 1 GASKET, DUCT
PART
NO.
PRV NO. QTY DESCRIPTION
HOSE ASM, 1.5X34” VAC W/ELBOW
SCR, KA40X10,PT OVAL, WN1412,PL
SCR, KA40X20, PT OVAL, WN1412,PL
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 01/18/08
5-1
VACUUM
1
3
4
8
(GROUND WIRE)
6 7
5
3
2
5-17
86037780 EXTRACTOR 03/22/07
VACUUM
8
REF
1 86173000 70914 3
2A 86225480 53272 1 VAC MOTOR, 120V 5.7 3ST W/TUBE 115V ONLY
2B 86308980 - 1 VAC MOTOR ASM, 230V MINIPRO 230V ONLY
3 86173220 70954 4 SCR, M6X12 PHCS, 12.5MM HD, SS 4 86217420 270703 1 COVER, VAC MOTOR 5 86217370 270140 1 COVER, LOWER BACK 6 86006770 70323 1 SCR, 10-32 X 1/4 PHTR PLTD 7 86010640 87016 1 WASHER, #10 LOCK EXT STAR 8 86291680 - 1 GASKET, VAC MOTOR
PART
NO.
PRV NO. QTY DESCRIPTION
SCR, KA40x20, PT OHS, WN1412, PLTD
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 02/15/08
5-1
WIRING DIAGRAM-CONTROL PANEL 115V
GROUND
SCREW
3 CONDUCTOR
18 GUAGE
BLACK SHEATH
GRN GRN
PEM
STUD
YELLOW SHEATH
3
GRN
3 CONDUCTOR
12 GUAGE
MICRO SWITCH
YEL
RED
WHT
BLK
HANDLE
C
NC
NO
MODE
SWITCH
YEL
RED
BLK
CONNECTOR
RED
321
BLK
11A BREAKER
VAC MOTOR
4
1.5A BREAKER
BRUSH MOTOR
BLK
YEL
456
BLK
P/N 880464
6 CONDUCTOR
14/16 GUAGE
BLACK SHEATH
RED BRN GRN
WHT
BLK BLU
1
BLKBLK
BLU
2
TOP OF
MACHINE
5-19
FRONT OF CONSOLE
"BACK
POSTION"
"FORWARD
POSITION"
86037780 EXTRACTOR 11/21/07
MODE SWITCH FORWARD = ACCESSORY TOOL
CENTER = OFF BACK = EXTRACT
WIRING DIAGRAM – CONTROL PANEL 115V
REF
1 86218840 41573 1 HARNESS, MAIN
2 86226230 880464 1 WIRE ASM, CONTROL PANEL JUMPER
3 86218830 41572 1 HARNESS, HANDLE
4 86226250 880466 1 WIRE, 14” BLACK/14 76010
PART
NO.
PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 11/21/07
5-20
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 115V
DASH LINE = PUMP BOX OUTLINE
BOTTOM OF
MACHINE
RED BRN GRN WHT
BLK BLU
CONNECTOR
WHT
RED
WHT
WHT
BRN
2
PUMP
ACC
PUMP
MAIN
FULL
BRIDGE
RECT
BLK
WHT
GRN
GRN
BLU
WHT
WHT
BLK
1
BLK
BRUSH
MOTOR
VAC
MOTOR
GRN
GRN GRN
GRN
GRN GRN
PEM
STUD
1
3
4
G R N
G R N
5-21
GRN
BACK COVER
86037780 EXTRACTOR 11/21/07
WIRING DIAGRAM – VACUUM, BRUSH MOTOR & PUMP 115V
2
REF
1 86226250 88884 3 WIRE, 14” GRN/14 76008 X 76008 2 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
3 86303670 - 1 4 86303680 - 1
PART
NO.
PRV NO. QTY DESCRIPTION
WIRE ASM, 18 GA GRN 76008/76040 WIRE ASM, 18 GA GRN 76008/76042
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 11/21/07
5-2
WIRING DIAGRAM-CONTROL PANEL 230V
GROUND
SCREW
3 CONDUCTOR
18 GUAGE
BLACK SHEATH
2
GRN
GRN
PEM
STUD
BLK
WHT
EMI
FILTER
B
B
R
L
N
U
B
B
R
L
N
U
GRN GRN
8
YEL RED
MICRO
SWITCH
YEL
C
NC
NO
RED
RED
MODE
SWITCH
R E
W
D
H
T
W
H
321
6
45
6A BREAKER VAC. MOTOR
.8A BREAKER
BRUSH MOTOR
YEL
T
6 CONDUCTOR
14/16 GUAGE
BLACK SHEATH
RED BRN GRN
WHT
BLK BLU
BLKBLK
1
3
BLU
5
W
B
H
L
T
K
TOP OF
MACHINE
3 CONDUCTOR
12 GUAGE
YELLOW SHEATH
5-23
WHT
W H
T
O R G
4
56
1 2
87
43
RELAY
86037780 EXTRACTOR 02/15/08
6
FRONT OF CONSOLE
BLK
7
R E D
"BACK
POSTION"
FORWARD = ACCESSORY TOOL
9
CENTER = OFF BACK = EXTRACT
"FORWARD
POSITION"
WIRING DIAGRAM – CONTROL PANEL 230V
4
REF
1 86218840 41573 1 HARNESS, MAIN 2 86218830 41572 1 HARNESS, HANDLE 3 86012400 - 1 WIRE ASM, 18GA 4” BLK 4 86012420 - 1 WIRE ASM, 18GA RED 5 86226250 880466 1 WIRE, 14” BLACK/14 76010 6 86012430 - 1 WIRE ASM, 18GA WHT 7 86012410 - 1 WIRE ASM, 18GA 4” ORG 8 86302680 - 1 ASM, FILTER EMI MAIN 9 86223420 67622 1 RELAY, 10A 230VAC SPDT
PART
NO.
PRV NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 02/15/08
5-2
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V
DASH LINE = PUMP BOX OUTLINE
RED
PUMP
ACC
GRN
BOTTOM OF
MACHINE
RED BRN GRN WHT
BLK BLU
GRN
GRN
5
GRN
GRN
GRN
WHT
1
BRN
GRN
PUMP
MAIN
WHT
BRN
B
W
L
H
K
T
B
W
L
H
K
T
WHT
BRIDGE
BLU
FULL
RECT
GRN
1
BLU
3
WHT
GRN
BRUSH MOTOR
FERRITE
BLU GRN
BRN
8
EMI FILTER
WHT GRN
BLK
5-25
GRN
GRN
BACK COVER
4
WHT
GRN
BLK
86037780 EXTRACTOR 05/26/08
2
FERRITE
6
8
FERRITE
BLK
WHT
7
GRN
VAC
MOTOR
BLK
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V
6
REF
1 86226310 88884 2 WIRE, 14” GRN/18 76008 X 76008 2 86308960 - 1 ASM, FILTER EMI BRUSH 3 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
4 86303680 - 1 5 86303670 - 1
6 86302670 - 1 FERRITE, AXIAL LCR 3.007.1943 7 86309300 - 1 WIRE, 30.5” GRN/18 76008 X 76008 8 86311030 - 2 FERRITE, WURTH 74270115
PART
NO.
PRV NO. QTY DESCRIPTION
WIRE ASM, 18 GA GRN 76008/76042 WIRE ASM, 18 GA GRN 76008/76040
SERIAL NO.
FROM
NOTES:
86037780 EXTRACTOR 05/26/08
5-2
HOSE DIAGRAM
TO SOLUITON
TANK
(86240430)
(PRV 40083)
(86219050) (PRV 39724)
(86219090) (PRV 39728)
(86068590) (PRV 40062)
(86219200) (PRV 40114)
(86012680)
(86240520)
4X
(PRV 40097)
MAIN PUMP
ACCESSORY PUMP
(86219090) (PRV 39725)
(86219080) (PRV 39727)
(86219070) (PRV 39726)
ACCESSORY TOOL
(86200820) (PRV 270-11A)
TO SOLUTION TANK
JET
(86219580) (PRV 44106)
5-27
86037780 EXTRACTOR 12/09/06
SPARE PARTS
8
PART NO. PRV NO. DESCRIPTION
86216430 140912 BUSHING, BRUSH PRESSURE 86229010 09163 BEARING, BRUSH 86216040 02506 BRUSH, CHEVRON, 10 IN 86223350 64125 PULLEY, MOTOR 86223300 64115 PULLEY, BRUSH 86215260 11051 BELT, HTD 5MM 69T 9 WIDE 86247110 53146 MOTOR, 115V BRUSH DRIVE 115V ONLY 86306720 - MOTOR, 230V DC PM 230V ONLY 86217390 270146 COVER, BELT GUARD 86218090 35360 GASKET, VAC SHOE 86219580 44106 JET, RT ANG, 1/4 BARB 86201110 250-78 PUMP, 110/120 60HZ FLOJET 115V ONLY 86201120 250-78A PUMP, 220/240V 50HZ FLOJET 230V ONLY 86224960 730373 STRAINER, RECT, 80 MESH SS 86225480 53272 VAC MOTOR, 120V 5.7 3ST W/TUBE 115V ONLY 86308980 - VAC MOTOR ASM, MINIPRO 230V 230V ONLY 86135320 140687 BRUSH SET, 120V VAC 115V ONLY 86135330 140688 BRUSH SET, 230V VAC MTR 230V ONLY 86291230 - GASKET, DOME 86291190 - SCREEN, DOME VAC INTAKE 86291460 - BREAKER, 11A VDE CIRCUIT 115V ONLY 86230140 14622 BREAKER, 1.5A CIRCUIT 115V ONLY 86215720 141047 BREAKER, 6A VDE CIRCUIT 230V ONLY 86001780 14308 BREAKER, 0.8A CIRCUIT 230V ONLY 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86007200 72162 SWITCH, DPDT3-POSITION ROCKER
SERIAL NO.
FROM
NOTES:
ACCESSORIES
PART
NO. 86218790 HTO HANDTOOL W/1/8 FEM QD (INCLUDES HOSE ASM) 86290360 - HANDTOOL KIT (INCLUDES HOSE ASM AND CARRY BAG)
PRV NO. DESCRIPTION
86037780 EXTRACTOR 05/26/08
5-2
NOTES:
5-29
86037780 EXTRACTOR 12/09/06
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