Windsor AU 10080420, EU 10080400, GB 10080410, 10080390, MINI CARPET EXTRACTOR MPRO 10080390 User Manual

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Mini Carpet Extractor (4 Gallon)

MODELS: MPRO 10080390

MPROEU 10080400

MPROGB 10080410

MPROAU 10080420

Operating Instructions (ENG)

86037780-U 08/15/08

MACHINE DATA LOG/OVERVIEW

Model:

Date of Purchase:

Serial Number:

Sales Representative:

Address:

Phone Number:

Copyright 2006 Windsor Industries, Printed in USA

OVERVIEW

This carpet extractor is a mains powered, portable carpet extractor intended for commercial use.

The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance can be fitted with an accessory tool for cleaning upholstery and stairs.

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86037780 EXTRACTOR 12/09/06

Machine Data Log/Overview.........................

2

Table of Contents..........................................

3

HOW TO USE THIS MANUAL

 

How to use this Manual.................................

1-1

SAFETY

 

Important Safety Instructions ........................

2-1

Hazard Intensity Level ..................................

2-2

Grounding Instructions..................................

2-3

Safety Label Location ...................................

2-4

OPERATIONS

 

Chemicals .....................................................

3-1

Controls & Components................................

3-2

Filling The Tanks...........................................

3-3

Operating The Machine ................................

3-4

Operating Machine With Accessory Tools ....

3-4

MAINTENANCE

 

Protect From Freezing. .................................

4-1

Daily/ Regular Maintenance..........................

4-1

Periodic Maintenance. ..................................

4-1

Brush Assembly ............................................

4-2

Spray Jet ......................................................

4-2

Brush Motor Removal ...................................

4-3

Pump Removal .............................................

4-3

Vacuum Removal..........................................

4-5

Vacuum Carbon Brush Replacement ...........

4-4

Troubleshooting Chart ..................................

4-5

TABLE OF CONTENTS

PARTS LIST

 

Brush Deck .......................................

5-1

Control Panel ....................................

5-3

Decal.................................................

5-5

Frame & Wheels ...............................

5-7

Handle ..............................................

5-9

Solution.............................................

5-11

Tank & Dome....................................

5-15

Vacuum.............................................

5-17

Wiring Diagram-Control

 

Panel 115V .......................................

5-19

Wiring Diagram-Vacuum, Brush Motor

& Pump 115V....................................

5-21

Wiring Diagram-Control

 

Panel 230V .......................................

5-23

Wiring Diagram-Vacuum, Brush Motor

& Pump 230V....................................

5-25

Hose Diagram...................................

5-27

Spare Parts.......................................

5-28

Accessories ......................................

5-28

86037780 EXTRACTOR 12/09/06

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HOW TO USE THIS MANUAL

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine is located on the lower back panel.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-Periodic

-Daily/Regular

-Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

-REF – column refers to the reference number on the parts illustration.

-PART NO. – column lists the part number for the part.

-PRV NO. - Reference number.

-QTY – column lists the quantity of the part used in that area of the machine.

-DESCRIPTION – column is a brief description of the part.

-SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

-NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower left corner of the front cover.

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86037780 EXTRACTOR 12/09/06

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

86037780 EXTRACTOR 12/09/06

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SAFETY

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

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THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

SAFETY

120 VOLT MODELS:

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Improper connection of the equipment-grounding

conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

GROUNDED

GROUNDED

ADAPTER

OUTLET

OUTLET BOX

 

 

METAL SCREW

 

TAB FOR

 

 

 

GROUNDING SCREW

GROUNDING

 

 

 

PIN

(A)

(B)

(C)

 

86037780 EXTRACTOR 12/09/06

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SAFETY

SAFETY LABEL LOCATION

The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

WARNING LABEL

PART NUMBER 86220140

PRV 500895

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86037780 EXTRACTOR 12/09/06

To avoid electric shock use indoors only.

To reduce risk of fire, do not use volatile substances. Use only cleaners intended for carpet application.

INSPECTION

Carefully unpack and inspect your extractor for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately.

To avoid possible distortion of

polyethylene solution/recovery tanks, DO NOT USE WATER TEMPERATURE THAT EXCEEDS 140 F (60 C).

OPERATION

CHEMICALS

Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine. Damages of this type are not covered under warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.

Suitable

Incompatible

Chemicals

Chemicals

Alkalis

Aldehydes; Butyls

Defoaming Agents

Carbon Tetrachloride

Detergents

Chlorinated Bleaches

Soaps

Chlorinated Hydrocarbons

Vinegar

Trichlorethylene

Hydroxides

Phenols; Methyls (MEK)

 

Perchlorethylene (perc)

 

Aromatic Hydrocarbons

 

D-Limonene

86037780 EXTRACTOR 12/09/06

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OPERATION

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1

4

2

11

10

12

3

13

9

6

7

 

8

CONTROLS & COMPONENTS

7.

Solution Tank Drain Hose

1.

Power and Operation Mode Switch

8.

Accessory Tool Connection

 

Turns accessory tool on or machine on.

 

Solution connection for accessory tools.

2.

Main Handle

9.

Accessory Hose Connection

3.

Solution Button

 

Hose connection for accessory tool.

10. Dome Clamp

 

Sprays solution on floor when pressed.

4.

Brush Motor Circuit Breaker

11. Dome

 

Protects brush motor from overheating.

12. Recovery Tank

5.

Vac Motor Circuit Breaker

13. Solution Tank

 

Protects the vac motor from overheating

6.Handle Adjustment Lever

Adjusts handle position.

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86037780 EXTRACTOR 12/09/06

OPERATING INSTRUCTIONS

FILLING THE SOLUTION TANK

1.Release dome clamp.

2.Lift upper recovery tank from machine and set aside.

3.Use a clean bucket, recovery tank or hose to fill solution tank with hot water. The solution tank holds 4 gallons (15.2 liters) of cleaning solution.

4.Add a non-foaming concentrate for use in hot water extractors at the proportions noted on the container.

NOTE: Periodically operate the extractor with only hot water to remove chemical residue in carpet.

To avoid possible distortion of the polyethylene solution/recovery tanks, DO NOT USE WATER WITH A TEMPERATURE THAT EXCEEDS 140°F (60°C).

5.Place recovery tank back on machine.

6.Place dome on recovery tank. Make sure dome is seated correctly to ensure proper vacuum seal. Clamp dome securely to recovery tank.

Use only the suitable chemicals listed in the Chemical Section. Using incompatible chemicals will damage the machine. Carefully read ingredients on manufacturer’s label before using any product in this machine.

OPERATION

SPECIAL NOTES:

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

The sound pressure level at the operator’s ear was measured to be 73.7 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s2. This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ISO 5349-1.

86037780 EXTRACTOR 05/09/08

3-3

OPERATION

OPERATING THE MACHINE

1.Vacuum the carpet and make sure it is cleared of surface debris before cleaning.

2.Plug power cord into a grounded wall outlet.

NOTE: Defeating the grounding pin on the power cord can result in a severe electrical shock.

3.Turn on the machine by pressing the switch in the normal operation mode.

NOTE:The vacuum and the brush are protected by circuit breakers located on the control panel, to the right of the switch.

NOTE: If either motor does not respond to being switched on, reset the circuit breakers by pressing them in, and attempt to switch the machine on again.

NOTE: If solution does not dispense in an even pattern across the width of the machine, the spray jet may be clogged. Tilt the machine back, check for debris and clean surface of jet.

NOTE: Do not use pins, wire, etc. to clean spray jet nozzle as this will deform the jet and destroy the spray pattern.

4.While operating machine, check for excessive foam buildup in the recovery tank. If excessive foam is present, add a defoamer solution to recovery tank, or empty tank.

5.Empty recovery tank when approximately 3/4 full. If the recovery tank is overfilled, the water will drain back onto the carpet when the vacuum is switched off.

6.Ventilate area after carpet has been cleaned.

Keep children and pets away and do not walk on carpet until it is dry.

A Windblower™ fan can be used to reduce drying time.

OPERATING MACHINE WITH

ACCESSORY TOOLS

This extractor is easily adapted for use with Windsor accessory tools: Contact Customer Service for details.

1.Disconnect vacuum hose at dome, insert hose cuff into the dome, ensuring that there is a tight fit. Dome must be clamped to recovery tank.

2.Attach the solution hose from accessory tool to the brass solution fitting on the back of machine.

3.Turn on the switch in the accessory position. The application of cleaning solution is now controlled by the lever on the accessory tool.

NOTE: The solution pump is not intended to run dry. When using the extractor for vacuum pick-up only. Do not press the solution spray button.

CAUTION: This appliance is not suitable for picking up hazardous dust.

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86037780 EXTRACTOR 05/09/08

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