Windsor CV24, 10125760, CVC24, 10125770 Operating Instructions Manual

Operating instructions (ENG)

MODELS:

CV24
10125760

CVC24
10125770

86374850 G
08/27/15

All Machines between Serial Number
(Ref No.3*) to Serial Number (Ref No.4*).

*See Serial Number Page or
Call Manufacturer

Read these instructions before using the machine.

Machine Data Label / Overview

OVERVIEW

The Chariot® iVacuum 24™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The
Chariot® iVacuum 24™ brushes and vacuums debris from indoor hard and carpeted surfaces and deposits the
debris in the debris tray and filter bags.

The unit also has an accessory wand and hose for cleaning small areas and non-floor surfaces.

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register you product go to :

www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

2 86374850 Chariot iVac 24

Table of Contents

Machine Data Label / Overview . . . . . . . . . . . . . . . 2

Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

How To Use This Manual. . . . . . . . . . . . . . . . . . . . . 4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . 5

HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . 7

Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . 9

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . 10

How This Machine Works . . . . . . . . . . . . . . . . . . . 12

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Vacuum Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pre-run Machine Inspection . . . . . . . . . . . . . . . . . 19

Emergency Stop Procedures . . . . . . . . . . . . . . . . 19

Normal Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . 20

To Begin Vacuuming . . . . . . . . . . . . . . . . . . . . . . . 20

To Stop Vacuuming. . . . . . . . . . . . . . . . . . . . . . . . 21

Changing Vacuum Bag . . . . . . . . . . . . . . . . . . . . . 21

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 22

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Delta Q IC650 Charger Maintenance Instructions. 29
Delta Q IC650 Charger Operating Instructions . . 30

Selecting a Charge Profile. . . . . . . . . . . . . . . . . . . 31

Configuring the IC650 Charger Using a USB Flash

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Charge Tracking Data . . . . . . . . . . . . . . . . . . . . . . 33

Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Vacuum Diverter Valve Maintenance . . . . . . . . . . 35

Brush Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Brush Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 37

Debris Tray Removal. . . . . . . . . . . . . . . . . . . . . . . 37

Debris Tray Installation . . . . . . . . . . . . . . . . . . . . . 37

Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 37

Remove Brush Deck . . . . . . . . . . . . . . . . . . . . . . . 38

Replace Brush Deck Motor . . . . . . . . . . . . . . . . . . 38

Brush Motor Carbon Brush Replacement . . . . . . . 38

Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Drive Motor Carbon Brush Replacement . . . . . . . 40

Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . 40

Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Machine Tie-Downs. . . . . . . . . . . . . . . . . . . . . . . . 42

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Battery Discharge Indicator Troubleshooting . . . . 45

Parts

Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Brush Deck Debris Tray . . . . . . . . . . . . . . . . . . . . 52

Brush Deck Drive . . . . . . . . . . . . . . . . . . . . . . . . . 54

Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Brush Deck & Lift Mounting . . . . . . . . . . . . . . . . . 60

Brush Deck - Side Broom . . . . . . . . . . . . . . . . . . . 62

Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Console Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 66

Control Panel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Control Panel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Drive Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Frame & Rear Wheels . . . . . . . . . . . . . . . . . . . . . 80

Main Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

On Board Charger. . . . . . . . . . . . . . . . . . . . . . . . . 84

Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 88

Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Vacuum Diverter Valve . . . . . . . . . . . . . . . . . . . . . 94

Vacuum Accessories . . . . . . . . . . . . . . . . . . . . . . 96

Accessory Hose - Optional . . . . . . . . . . . . . . . . . . 98

Wand Bracket - Optional. . . . . . . . . . . . . . . . . . . 100

Wiring Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Wiring Diagram 1 . . . . . . . . . . . . . . . . . . . . . . . . 104

Wiring Diagram 2 . . . . . . . . . . . . . . . . . . . . . . . . 106

Wiring Diagram 3 . . . . . . . . . . . . . . . . . . . . . . . . 108

Wiring Diagram 4 . . . . . . . . . . . . . . . . . . . . . . . . 110

Wiring Diagram 5 . . . . . . . . . . . . . . . . . . . . . . . . 112

Wiring Diagram 6 . . . . . . . . . . . . . . . . . . . . . . . . 114

Wiring Diagram 7 . . . . . . . . . . . . . . . . . . . . . . . . 116

Wiring Diagram 8 . . . . . . . . . . . . . . . . . . . . . . . . 118

Hose Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 121

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 122

86374850 Chariot iVac 24

3

How To Use This Manual

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

•Parts List

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.

Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.

The model and serial number of your machine is
located on the back of the machine.

The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.

The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.

The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in
good working condition. They are listed in this general
order:

• Batteries

•Brush Deck

• Drive Motor

• Service Schedule

• Machine Troubleshooting

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:

• REF – column refers to the reference number

on the parts illustration.

• PART NO. – column lists the part number for

the part.

• PRV NO. – reference number.

• QTY – column lists the quantity of the part used

in that area of the machine.

• DESCRIPTION – column is a brief description

of the part.

• SERIAL NO. FROM – If this column has an (*)

and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra­tion is shown, it displays the older design.

• NOTES – column for information not noted by

the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.

4

NOTE: The manual part number is located on the
lower left corner of the front cover.

86374850 Chariot iVac 24

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

T o reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain. This appliance is for dry use only.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it
to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable f or commercial use, for example in hotels, s chools, hospita ls, factories, shop s and
offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other

brushes may affect its safety.

Do not use on surfaces having a gradient of over 10% (6 degrees).

SAVE THESE INSTRUCTIONS

86374850 Chariot iVac 24

5

Safety

MESURES DE SÉCURITÉ IMPORTANTES

Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de
sécurité de base, comme suit :

NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE.

Pour réduire les risques d'incendie, de chocs électriques, ou de blessures :

N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.

N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les composants et les accessoires
conseillés par le fabricant.

Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration, a été laissée
à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.

Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits,
car ils peuvent réduire l'écoulement d'air.

Cette machine n'est pas adaptée au ramassage de poussières dangereuses

Cette machine peut provoquer un incendie lorsqu'elle est utilisée près de vapeurs ou de matériaux inflammables.
Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.

Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier,
scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique
normal.

L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.

Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.

Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.

Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.

S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la
machine.

Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.

Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instruc­tions.

Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.

Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.

Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin
d'empêcher un emploi non autorisé.

Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.

Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant.

L'utilisation d'autres brosses peut affecter sa sûreté.

N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés).

CONSERVER CES INSTRUCTIONS

6

86374850 Chariot iVac 24

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or ne ar batte ries. Avoid sk in co ntact
with the acid contained in the batteries.

Never allow metal to lie across battery tops.

86374850 Chariot iVac 24

7

Safety

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.

A T TE NTIO N - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détério­ration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.

Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures néces­saires pour former le personnel opérateur.

POUR VOTRE SÉCURITÉ:

NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.

LORS DE L'ENTRETIEN DE LA MACHINE:

Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.

Les batteries émettent le gaz d'hydrogène. L'explosion ou le fe u peut résulter . Étinc elles de subsist ance et

flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.

Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un
personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une inter­vention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les
batteries.

Ne jamais placer d'objets métalliques sur le dessus des batteries.

8

86374850 Chariot iVac 24

Safety

CAUTION

CAUTION LABEL

86244310

CAUTION

BATTERY

86252520

Safety Label Locations

These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.

EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,

les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide.

86374850 Chariot iVac 24

9

Operations

Technical Specifications

ITEM DIMENSION/CAPACITY

Nominal power 1224 W
Rated Voltage 36 Volts DC
Rated Amperage 34 amps
Batteries 3 X12 Volt 130 AH @ 20 hr. rate
Battery Compartment Dimensions 20-1/2 in. x 13 in. x 10 in. tall (330mm x 521mm x 254mm)
Propelling Motor .21 HP (157 W)
Cylindrical Brush Motor .5 HP (373 W)
Side Broom Motor .06 HP (47W)
Cylindrical Brushes Two 20 in. (51cm) by 4 in. (10cm) diameter
Side Broom 9 in. (229 mm) diameter
Cylindrical Brush speed 1030 RPM
Side Broom speed 90 RPM
Vacuum Motor .63 HP (470 W)
Maximum flow rate of vacuum motor 72 cfm (33.98 liters per second)
Maximum suction of vacuum motor 47.3 inches of water (11.7 kPa)
Bag Capacity 1100 in³ 18L
Mass (GVW) 613 lbs (280 kg)
Weight empty without batteries 250 lbs (115 kg)
Tires 8 in. (203mm) drive, 6 in. (156mm) rear, polyurethane
Maximum Speed 2.2 mph (3.5 Km/hour)
Brake Electrical parking brake,sets automatically whenever operator stops.
Minimum aisle u-turn width 51 in. (1295 mm)
Maximum rated climb and descent angle 10% (6 degrees)
Sound power dBA (IEC 60704-1) 80.6 dBA
Sound pressuer dBA (IEC 60704-1) 68.4 dBA
Vibration arms m/s² (ISO 5344) 1.6 m/s²
Vibration feet m/s² (ISO 5344) 0.54 m/s²
Sound power uncertainty dBA 3.00 dBA
Sound pressure uncertainty dBA 3.00 dBA
Vibration uncertainty m/s² 0.50 m/s²

10

86374850 Chariot iVac 24

ITEM MEASURE

LENGTH

WIDTH

HEIGHT

Height 51.8 in (1316 mm)
Length 44.0 in (1118 mm)
Width without deck 24.5 in (622 mm)
Width of deck 23.25 in (581 mm)
Width with side broom 25.9 in (658 mm)

Operations

This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.

Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilit és physiqu es,
sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été
donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de
leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.

86374850 Chariot iVac 24

11

Operations

How This Machine Works

The Chariot® iVacuum 24 ATV™ is a battery powered,
self-propelled, vacuum intended for commercial use.
The appliance vacuums debris and dirt from the carpet
and collects it in a disposable bag.

The machine's primary systems are the brush system,
vacuum system, and operator control system.

The function of the brush system is to brush the carpet.

The brush system consists of two cylindrical type
brushes, side brush, motors, brush deck, and controls.

The right side brush is used to sweep debris from along
edges into the path of the brush deck.The front
cylindrical brush sweeps debris backwards. The rear
brush sweeps debris forwards. Both cylindrical brushes
work to agitate the carpet and to route the debris up
into the debris tray assembly.

The function of the vacuum system is to vacuum fine
dirt and debris into the vacuum bag. The recovery
system consists of the debris tray assembly, vacuum
motor, paper vacuum bag and post filter. The vacuum
draws the dirt off the floor as the machine moves
forward. The vacuum motor provides suction to draw
the fine dirt into the vacuum bag, and the debris tray
holds large debris. The vacuum bag holds the fine dirt.

The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control switch,
throttle pedal, speed control switch, drive reset switch,
emergency stop/brake switch, steering wheel, propel
controller and drive wheel. The directional control
switch signals forward or reverse direction. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The drive reset switch is to make sure the
operator is on platform before machine will propel. The
steering wheel points the drive wheel in the direction
desired by the operator. The parking brake
automatically engages when the operator steps off the
platform. The emergency stop/brake can be used to
hold the machine on slopes.

12

86374850 Chariot iVac 24

Operations

1

2

3

4

5

6

7

8

9

Components

1. Accessory Hose

2. Brush Deck

3. Console

4. Control Panel

5. Main Cover

6. Pedal Platform

7. Rear Cover

8. Side Broom

9. Va cuum Bag

86374850 Chariot iVac 24

13

Operations

1

2

3

4

5

6

7

8

9

10

Drive Controls

14

86374850 Chariot iVac 24

1. Key Switch

2. Emergency Stop/Brake Switch

3. Directional Control / Drive Reset Switch

4. Throttle Pedal

5. Horn Button

6. Steering Wheel

7. Speed Control

8. Battery Discharge Indicator Light

9. Hour Meter

10. Operator Presence Switch

1. KEY SWITCH

Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery discharge indicator light will flash once and stay on continuously.

Operations

2. EMERGENCY STOP/BRAKE SWITCH

This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise. The switch will pop-up indicating reset machine.

3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH

This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of
travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.

86374850 Chariot iVac 24

15

Operations

SLOW

FAST

4. THROTTLE PEDAL

Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.

5. HORN BUTTON

The horn is activated by pressing the horn button.

6. STEERING WHEEL

The steering wheel turns the front wheel causing the machine to change direction.

7. SPEED CONTROL

Controls the maximum speed of the machine. There are two travel-only settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclock­wise), fast to the right (top position).
The throttle pedal will always regulate the speed between 0 and maximum.

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86374850 Chariot iVac 24

Operations

8. BATTERY DISCHARGE INDICATOR

Indicates the charge level of the batteries.
The indicator will be illuminated if the batteries have a sufficient charge. A slow, continous flash indicates the
batteries require charging.

The Battery Lockout function will activate when the batteries are low.
Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the side broom,
main brushes, and vacuum operation. The drive remains functional. Return the unit to the charging station and
charge the batteries.
NOTE: Continuing usage may damage the batteries.

When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of
operation the indicator will give the correct charge level.

9. HOUR METER

Records the number of hours the machine has been in vacuum operation. This information is useful in deter­mining when to service the machine.

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17

Operations

1

2

Vacuum Controls

1. Function Mode Switch

The first two positions are for transport only. See drive controls section.

A1 - Light vacuuming

This mode is used for light vacuuming. In this mode the machine will propel at fast speed. The ‘floating’ brush
deck is in the down position. The brushes will agitate, the side broom will bring debris into the path of the deck.
The vacuum will draw the dirt and debris into the debris tray and the vacuum bag.

A2 - Deep vacuuming

This mode is used for deep vacuuming. In this mode the machine will propel at a slow speed. The ‘floating’
brush deck is in the down position. The brushes will agitate, the side broom will bring debris into the path of the
deck. The vacuum will draw the dirt and debris into the debris tray and the vacuum bag.

B1 - Accessory mode

This mode is used for using the accessory hose and attachments only. The brush and vacuum deck will both
be up and off. In this mode the machine will not propel.

2. Vacuum Bag Status Light

Light is green when bag is in place and vacuum operating conditions are good.
Light is red if bag is missing or full or vacuum operating conditions are poor.

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86374850 Chariot iVac 24

Operations

Pre-run Machine Inspection

Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from break­down. Follow the same procedure each time to avoid
missing steps.

NOTE: See Maintenance Service Schedule for pre­run machine inspection checklist items.

Starting Machine

NOTE: Perform pre-run machine check before
operating machine.

FOR SAFETY: Before starting machine, make sure that
all safety devices are in place and operating properly.

1. Push machine while off to verify parking brake is
functioning correctly.

2. Stand on the operator platform. Throttle pedal must
be in neutral position.

3. Turn the machine power on by turning key switch
clockwise to the “ON” position.

4. Check the position of the Directional Control
Switch to make sure the machine will travel in the
direction intended.

Emergency Stop Procedures

1. Release the throttle pedal by lifting right foot.

2. Turn machine power off with key switch by turning
key switch counterclockwise.

3. If an electrical problem is suspected, push in
emergency stop button. This will also engage the
parking brake and cause the machine to stop
immediately.

5. Press the Drive Reset Switch.

6. Press lightly on the throttle pedal with right foot.

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19

Operations

Normal Vacuuming

Plan the vacuuming pattern in advance. The longest
track is around the perimeter of the area to be cleaned.
For efficient operation, the runs should be the longest
possible without turning or stopping.

In order to achieve the best possible results, the area
which is to be cleaned should be picked up before
vacuuming. Large debris, strings and wire must be
removed to prevent being caught in brushes.

NOTE: Check and empty debris tray as needed
during operation.

If machine is allowed to stand in neutral with the
vacuum deck down for more than 2 seconds, the brush
motor stops. If either forward or reverse travel is
selected, the brush motor will continue once movement
of machine begins. Overlap the brush path and avoid
transporting over previously cleaned areas.

Recommended Path

To Begin Vacuuming

When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.

Lorsque vous utilisez la machine en présence de
gens, portez une attention particulière aux mouve­ments inattendus. Soyez plus prudent, sur tout en
présence d’enfants.

1. Stand on the operator platform. Throttle pedal must
not be depressed.

2. Turn key switch to turn machine power on.

3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.

4. Rotate the Speed/Function Control Knob to one of
the two vacuum settings.

5. Drive machine forward to begin vacuuming.

6. Adjust the speed of the machine as necessary.

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86374850 Chariot iVac 24

Operations

Retaining Clips

Vacuum Bag Storage Compartment

Vacuum Bag Housing Alignment Tab

To Stop Vacuuming

1. Remove foot from throttle pedal allowing pedal to
return to neutral.

2. Turn machine power off or switch to transport only
mode.

FOR SAFETY: Before leaving or servicing machine:
stop on level surface, turn off machine and remove key.

FOR SAFETY: When using machine, go slow on
inclines.

Changing V acuum Bag

A convenient bag storage is built into side of machine.

1. Park machine on level area.

2. Turn the machine power off.

3. Unlatch and open top of machine.

4. Remove backing from vacuum bag’s sealing tag.
Seal top of bag.

5. Remove full vacuum bag from vacuum bag
housing.

7. Tilt back panel to retrieve a new clean paper bag
from the storage compartment in left side wall of
main cover.

8. Return back panel to operating position.

9. Unfold bag. There is a notch in cardboard on top of
bag. Align notch with housing front edge aligning
tab. Slightly bow cardboard to slide under
housing’s front and rear retaining tabs.

6. Clean vacuum bag housing and remove any
debris.

10. Close and latch machine top.

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21

Maintenance

Service Schedule

BEFORE

MAINTENANCE

Check water level of batteries after
charging; add distilled water if necessary

Check that the vacuum box lid seal tightly *
Visually check for damaged or worn tires. *
Check vacuum hose connections. *
Check hoses for debris buildup. *
Empty debris tray *
Check pedal(s), brake and steering for

proper operation
Check vacuum bag fullness and change if

necessary.
Clean brushes and check wear. *
Remove bearing cap. Clean bearings and

cap.
Empty debris tray *
Charge batteries. *
Clean off top of batteries. *
Check battery cells with hydrometer. (Wet

cell only)
Check battery connections are tight. *
Clean battery cases and compartment. *
Clean and check drive tension chain for

wear and tension.
Clean chains, cables and pulleys for

brush deck lift.
Check all motors for carbon brush wear. *
Check motor commutators. *
Check steering chain tensioner. *

EACH WORK

PERIOD

*

*

*

AFTER EACH

WORK

PERIOD

*

50 HRS 100 HRS 200 HRS

*

*

*

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86374850 Chariot iVac 24

Batteries

1

2

3

4

5

Maintenance

1. Cover Retainer Latch

2. Rear Cover

3. Battery Connector-Machine

4. Batteries

5. Battery Tray

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23

Maintenance

Batteries (Wet Cell)

The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.

The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.

Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.

Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level to
fall below the battery plates. Portions of plates exposed
to air will be destroyed. Do not overfill. Keep plugs
firmly in place at all times.

Not all batteries require maintenance. AGM
batteries are maintenance free. Do not attempt to
remove sealed caps from AGM batteries. Warranty
is void if caps are removed from AGM battery.

L’entretien n’est pas nécessaire pour toutes les
batteries. Les batteries AGM ne nécessitent pas
d’entretien. N'essayez pas d'enlever les bouchons
scellés des batteries AGM. La garantie est a nnulée
si les bouchons sont retirés des batteries AGM.

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86374850 Chariot iVac 24

When servicing machine, avoid contact with
battery acid.

Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.

Maintenance

Battery Maintenance

1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.

2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.

3. Wipe off the top of the batteries at least once a
week.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peu t en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du charge­ment.

Wear eye protection and protective clothing whe n
working with batteries.

Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.

4. Test battery condition with a hydrometer at least
once a week.

5. Ensure that all connections are tight and all
corrosion removed.

6. Every 4 to 6 months, remove the batteries from the
machine and clean the battery cases and battery
compartment.

Charge batteries in a well ventilated area.

Chargez les batteries dans un endroit bien ventilé

86374850 Chariot iVac 24

25

Maintenance

Checking Battery Specific Gravity

Use a hydrometer to check the battery specific gravity.

CHECKING GRAVITY

a. Hydrometer Battery
b. Battery

NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not thoroughly
mixed, the reading may not be accurate.

Check the hydrometer readings against this chart.

SPECIFIC GRA VITY

@ 80



F (27C) BATTERY CONDITION

1.265 100% CHARGED

1.225 75% CHARGED

1.190 50% CHARGED

1.155 25% CHARGED

1.120 DISCHARGED

NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C) ,
the reading must be temperature corr ected.

To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°C): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C). Subtract
(-) from the specific reading 0.004 (4 points), for each
10°F (6°C) below 80°F (27°C).

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86374850 Chariot iVac 24

Maintenance

Charging Batteries

When servicing machine, avoid contact with
battery acid.

Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peu t en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du charge­ment.

Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.

1. Stop the machine in a clean, well ventilated area
next to the charger.

2. Turn “OFF” machine.

FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.

3. Remove rear cover, unplug batteries from
machine.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du charge­ment.

Wear eye protection and protective clothing when
working with batteries.

Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.

Charge batteries in a well ventilated area.

Chargez les batteries dans un endroit bien ventilé

4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the elec­trolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.

86374850 Chariot iVac 24

27

Maintenance

RED

BLACK

RED

BLACK

RED

BLACK

REAR OF MACHINE

5. Replace the battery caps, and leave them in place
while charging.

6. Unplug the battery connector from the machine.

FOR SAFETY: When charging, con nect the charge r
to the batteries before connecting the charger to
the AC wall outlet. Never connect the charge r to the
AC wall outlet first. Hazardous sparks may result.

7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.

8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then discon­nect the charger from the batteries.

9. Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.

11. Install the rear cover.

Changing Batteries

7. Disconnect main positive lead and secure cable
terminals away from batteries.

8. Loosen both terminals on each jumper cable and
remove one at a time.

9. Prepare a suitable site to place the batteries.

Attach suitable battery lifting device and lift
batteries from the machine. Batteries are a
potential environmental hazard. Consult your
battery suppler for safe disposal methods.

Fixez le dispositif de levage d e batterie approprié et
levez les batteries de la machine. Les batteries
constituent un danger potentiel pour l'envi­ronnement. Consultez le fournisseur de votre
batterie pour connaître les méthodes d'élimination
sûres.

1. Stop the machine in a clean area next to the
charger. Turn off machine.

FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.

2. Open the console cover.

3. Tilt the rear cover back. The rear cover can also be
removed for better access.

4. If equipped with optional on board charger, tilt
charger mount to rear of machine.

5. Disconnect battery pack from machine.

6. Use the proper size open end wrench to discon­nect main ground wire first and secure cable
terminal away from batteries.

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86374850 Chariot iVac 24

Maintenance

Delta Q IC650 Charger Maintenance Instructions

1. Do not expose charger to oil, dirt, mud or direct heavy water spray when cleaning the vehicle or machine.

2. The enclosure of the charger meets IP66, making it dust-tight and protected against powerful water jets. The
AC inlet connection itself, when mated, is rated to IP20, which is not protected against water. Protect the AC
connection if used in wet or dusty environments.

3. If the detachable input power supply cord set is damaged, replace with a cord that is appropriate for your
region:

- North America: UL or CSA listed / approved detachable cord at least 1.8m in length (≥ 6 feet), 3 conductor,
16AWG minimum and rated SJT; terminated in a grounding type IEC 60320 C14 plug rated 250V, 13A
minimum.

- All other regions: Safety approved detachable cord, 3 conductor, 1.5mm² minimum, rated appropriately for
industrial use. The cord set must be terminated on one end with a grounding type input connector appropriate
for use in the country of destination and, on the other end, an output grounding type IEC 60320 C14 plug.

86374850 Chariot iVac 24

29

Maintenance

Fault / Error / USB Indicator

Battery Charging Indicator

AC Power Indicator

USB Host Port

1

Charging Output Indicator

2

3

4

Solid red = Charger fault
See display panel for details

Flashing amber = External error condition - caution
See display panel for details

Flashing green = USB port active
Solid green = Safe to remove USB ash drive

Flashing green = Low state of charge
Solid green = High state of charge

Flashing green = High state of charge
Solid green = charge completed

Solid blue = AC power available

Charge Prole/Error Display

Select Charge Prole Button

Delta Q IC650 Charger Operating Instructions

- The charger may become hot during charging. Use hand protection to safely handle the charger during
charging.

- Extension cords must be a 3-wire cord no longer than 30m (100') at 10 AWG or 7.5m (25') at 16 AWG, per UL
guidelines.

1. The USB Host Port allows data to be transferred to and from the charger using a standard USB flash drive,
including the downloading of charge tracking data and updating of the charger’s software and / or charge
profiles.

2. The Charging Output Indicator means that the charger output is active, and there is a potential risk of electric
shock.

3. The Charge Profile / Error Display shows one of four possible codes to indicate different conditions:

- ‘F’ codes meaning that an internal fault condition has caused charging to stop.

- ‘E’ codes meaning that an external error condition has caused charging to stop.

- ‘P’ code meaning that the charger programming mode is active.

- ‘USB’ code meaning that the USB interface is active, and the USB flash drive should not be removed.

The ‘E,’ ‘F’ and ‘P’ codes will appear, then are followed by three numbers and a period to indicate different
conditions (e.g. E-0-0-4). “See the Charger Fault Codes” or “Charger Error Codes” sections for details on
these conditions and their solutions.

4. The Select Charge Profile Button is used to select a charge profile from those stored on the charger. Up to 25
charge profiles can be stored. See the “Selecting A Charge Profile” section for instructions.

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86374850 Chariot iVac 24