All Machines between Serial Number
(Ref No.3*) to Serial Number (Ref No.4*).
*See Serial Number Page or
Call Manufacturer
Read these instructions before using the machine.
Machine Data Label / Overview
OVERVIEW
The Chariot® iVacuum 24™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The
Chariot® iVacuum 24™ brushes and vacuums debris from indoor hard and carpeted surfaces and deposits the
debris in the debris tray and filter bags.
The unit also has an accessory wand and hose for cleaning small areas and non-floor surfaces.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine is
located on the back of the machine.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•Batteries
•Brush Deck
•Drive Motor
•Service Schedule
•Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•PRV NO. – reference number.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
4
NOTE: The manual part number is located on the
lower left corner of the front cover.
86374850 Chariot iVac 24
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
T o reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain. This appliance is for dry use only.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it
to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable f or commercial use, for example in hotels, s chools, hospita ls, factories, shop s and
offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86374850 Chariot iVac 24
5
Safety
MESURES DE SÉCURITÉ IMPORTANTES
Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de
sécurité de base, comme suit :
NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE.
Pour réduire les risques d'incendie, de chocs électriques, ou de blessures :
N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.
N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les composants et les accessoires
conseillés par le fabricant.
Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration, a été laissée
à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.
Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits,
car ils peuvent réduire l'écoulement d'air.
Cette machine n'est pas adaptée au ramassage de poussières dangereuses
Cette machine peut provoquer un incendie lorsqu'elle est utilisée près de vapeurs ou de matériaux inflammables.
Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.
Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier,
scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique
normal.
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.
Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.
S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la
machine.
Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instructions.
Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.
Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.
Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin
d'empêcher un emploi non autorisé.
Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.
Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant.
L'utilisation d'autres brosses peut affecter sa sûreté.
N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés).
CONSERVER CES INSTRUCTIONS
6
86374850 Chariot iVac 24
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or ne ar batte ries. Avoid sk in co ntact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
86374850 Chariot iVac 24
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.
A T TE NTIO N - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ:
NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE:
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.
Les batteries émettent le gaz d'hydrogène. L'explosion ou le fe u peut résulter . Étinc elles de subsist ance et
flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.
Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un
personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une intervention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les
batteries.
Ne jamais placer d'objets métalliques sur le dessus des batteries.
8
86374850 Chariot iVac 24
Safety
CAUTION
CAUTION LABEL
86244310
CAUTION
BATTERY
86252520
Safety Label Locations
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.
EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,
les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide.
86374850 Chariot iVac 24
9
Operations
Technical Specifications
ITEMDIMENSION/CAPACITY
Nominal power1224 W
Rated Voltage36 Volts DC
Rated Amperage34 amps
Batteries3 X12 Volt 130 AH @ 20 hr. rate
Battery Compartment Dimensions20-1/2 in. x 13 in. x 10 in. tall (330mm x 521mm x 254mm)
Propelling Motor.21 HP (157 W)
Cylindrical Brush Motor.5 HP (373 W)
Side Broom Motor.06 HP (47W)
Cylindrical BrushesTwo 20 in. (51cm) by 4 in. (10cm) diameter
Side Broom9 in. (229 mm) diameter
Cylindrical Brush speed1030 RPM
Side Broom speed90 RPM
Vacuum Motor.63 HP (470 W)
Maximum flow rate of vacuum motor72 cfm (33.98 liters per second)
Maximum suction of vacuum motor47.3 inches of water (11.7 kPa)
Bag Capacity1100 in³ 18L
Mass (GVW)613 lbs (280 kg)
Weight empty without batteries250 lbs (115 kg)
Tires8 in. (203mm) drive, 6 in. (156mm) rear, polyurethane
Maximum Speed2.2 mph (3.5 Km/hour)
BrakeElectrical parking brake,sets automatically whenever operator stops.
Minimum aisle u-turn width51 in. (1295 mm)
Maximum rated climb and descent angle10% (6 degrees)
Sound power dBA (IEC 60704-1)80.6 dBA
Sound pressuer dBA (IEC 60704-1)68.4 dBA
Vibration arms m/s² (ISO 5344)1.6 m/s²
Vibration feet m/s² (ISO 5344)0.54 m/s²
Sound power uncertainty dBA3.00 dBA
Sound pressure uncertainty dBA3.00 dBA
Vibration uncertainty m/s² 0.50 m/s²
10
86374850 Chariot iVac 24
ITEMMEASURE
LENGTH
WIDTH
HEIGHT
Height 51.8 in (1316 mm)
Length 44.0 in (1118 mm)
Width without deck24.5 in (622 mm)
Width of deck23.25 in (581 mm)
Width with side broom 25.9 in (658 mm)
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.
Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilit és physiqu es,
sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été
donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de
leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.
86374850 Chariot iVac 24
11
Operations
How This Machine Works
The Chariot® iVacuum 24 ATV™ is a battery powered,
self-propelled, vacuum intended for commercial use.
The appliance vacuums debris and dirt from the carpet
and collects it in a disposable bag.
The machine's primary systems are the brush system,
vacuum system, and operator control system.
The function of the brush system is to brush the carpet.
The brush system consists of two cylindrical type
brushes, side brush, motors, brush deck, and controls.
The right side brush is used to sweep debris from along
edges into the path of the brush deck.The front
cylindrical brush sweeps debris backwards. The rear
brush sweeps debris forwards. Both cylindrical brushes
work to agitate the carpet and to route the debris up
into the debris tray assembly.
The function of the vacuum system is to vacuum fine
dirt and debris into the vacuum bag. The recovery
system consists of the debris tray assembly, vacuum
motor, paper vacuum bag and post filter. The vacuum
draws the dirt off the floor as the machine moves
forward. The vacuum motor provides suction to draw
the fine dirt into the vacuum bag, and the debris tray
holds large debris. The vacuum bag holds the fine dirt.
The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control switch,
throttle pedal, speed control switch, drive reset switch,
emergency stop/brake switch, steering wheel, propel
controller and drive wheel. The directional control
switch signals forward or reverse direction. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The drive reset switch is to make sure the
operator is on platform before machine will propel. The
steering wheel points the drive wheel in the direction
desired by the operator. The parking brake
automatically engages when the operator steps off the
platform. The emergency stop/brake can be used to
hold the machine on slopes.
12
86374850 Chariot iVac 24
Operations
1
2
3
4
5
6
7
8
9
Components
1. Accessory Hose
2. Brush Deck
3. Console
4. Control Panel
5. Main Cover
6. Pedal Platform
7. Rear Cover
8. Side Broom
9. Va cuum Bag
86374850 Chariot iVac 24
13
Operations
1
2
3
4
5
6
7
8
9
10
Drive Controls
14
86374850 Chariot iVac 24
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control / Drive Reset Switch
4. Throttle Pedal
5. Horn Button
6. Steering Wheel
7. Speed Control
8. Battery Discharge Indicator Light
9. Hour Meter
10. Operator Presence Switch
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery discharge indicator light will flash once and stay on continuously.
Operations
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise. The switch will pop-up indicating reset machine.
3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of
travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
86374850 Chariot iVac 24
15
Operations
SLOW
FAST
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. HORN BUTTON
The horn is activated by pressing the horn button.
6. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
7. SPEED CONTROL
Controls the maximum speed of the machine. There are two travel-only settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclockwise), fast to the right (top position).
The throttle pedal will always regulate the speed between 0 and maximum.
16
86374850 Chariot iVac 24
Operations
8. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries.
The indicator will be illuminated if the batteries have a sufficient charge. A slow, continous flash indicates the
batteries require charging.
The Battery Lockout function will activate when the batteries are low.
Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the side broom,
main brushes, and vacuum operation. The drive remains functional. Return the unit to the charging station and
charge the batteries.
NOTE: Continuing usage may damage the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of
operation the indicator will give the correct charge level.
9. HOUR METER
Records the number of hours the machine has been in vacuum operation. This information is useful in determining when to service the machine.
86374850 Chariot iVac 24
17
Operations
1
2
Vacuum Controls
1. Function Mode Switch
The first two positions are for transport only. See drive controls section.
A1 - Light vacuuming
This mode is used for light vacuuming. In this mode the machine will propel at fast speed. The ‘floating’ brush
deck is in the down position. The brushes will agitate, the side broom will bring debris into the path of the deck.
The vacuum will draw the dirt and debris into the debris tray and the vacuum bag.
A2 - Deep vacuuming
This mode is used for deep vacuuming. In this mode the machine will propel at a slow speed. The ‘floating’
brush deck is in the down position. The brushes will agitate, the side broom will bring debris into the path of the
deck. The vacuum will draw the dirt and debris into the debris tray and the vacuum bag.
B1 - Accessory mode
This mode is used for using the accessory hose and attachments only. The brush and vacuum deck will both
be up and off. In this mode the machine will not propel.
2. Vacuum Bag Status Light
Light is green when bag is in place and vacuum operating conditions are good.
Light is red if bag is missing or full or vacuum operating conditions are poor.
18
86374850 Chariot iVac 24
Operations
Pre-run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: See Maintenance Service Schedule for prerun machine inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure that
all safety devices are in place and operating properly.
1. Push machine while off to verify parking brake is
functioning correctly.
2. Stand on the operator platform. Throttle pedal must
be in neutral position.
3. Turn the machine power on by turning key switch
clockwise to the “ON” position.
4. Check the position of the Directional Control
Switch to make sure the machine will travel in the
direction intended.
Emergency Stop Procedures
1. Release the throttle pedal by lifting right foot.
2. Turn machine power off with key switch by turning
key switch counterclockwise.
3. If an electrical problem is suspected, push in
emergency stop button. This will also engage the
parking brake and cause the machine to stop
immediately.
5. Press the Drive Reset Switch.
6. Press lightly on the throttle pedal with right foot.
86374850 Chariot iVac 24
19
Operations
Normal Vacuuming
Plan the vacuuming pattern in advance. The longest
track is around the perimeter of the area to be cleaned.
For efficient operation, the runs should be the longest
possible without turning or stopping.
In order to achieve the best possible results, the area
which is to be cleaned should be picked up before
vacuuming. Large debris, strings and wire must be
removed to prevent being caught in brushes.
NOTE: Check and empty debris tray as needed
during operation.
If machine is allowed to stand in neutral with the
vacuum deck down for more than 2 seconds, the brush
motor stops. If either forward or reverse travel is
selected, the brush motor will continue once movement
of machine begins. Overlap the brush path and avoid
transporting over previously cleaned areas.
Recommended Path
To Begin Vacuuming
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
Lorsque vous utilisez la machine en présence de
gens, portez une attention particulière aux mouvements inattendus. Soyez plus prudent, sur tout en
présence d’enfants.
1. Stand on the operator platform. Throttle pedal must
not be depressed.
2. Turn key switch to turn machine power on.
3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.
4. Rotate the Speed/Function Control Knob to one of
the two vacuum settings.
5. Drive machine forward to begin vacuuming.
6. Adjust the speed of the machine as necessary.
20
86374850 Chariot iVac 24
Operations
Retaining Clips
Vacuum Bag Storage Compartment
Vacuum Bag Housing Alignment Tab
To Stop Vacuuming
1. Remove foot from throttle pedal allowing pedal to
return to neutral.
2. Turn machine power off or switch to transport only
mode.
FOR SAFETY: Before leaving or servicing machine:
stop on level surface, turn off machine and remove key.
FOR SAFETY: When using machine, go slow on
inclines.
Changing V acuum Bag
A convenient bag storage is built into side of machine.
1. Park machine on level area.
2. Turn the machine power off.
3. Unlatch and open top of machine.
4. Remove backing from vacuum bag’s sealing tag.
Seal top of bag.
5. Remove full vacuum bag from vacuum bag
housing.
7. Tilt back panel to retrieve a new clean paper bag
from the storage compartment in left side wall of
main cover.
8. Return back panel to operating position.
9. Unfold bag. There is a notch in cardboard on top of
bag. Align notch with housing front edge aligning
tab. Slightly bow cardboard to slide under
housing’s front and rear retaining tabs.
6. Clean vacuum bag housing and remove any
debris.
10. Close and latch machine top.
86374850 Chariot iVac 24
21
Maintenance
Service Schedule
BEFORE
MAINTENANCE
Check water level of batteries after
charging; add distilled water if necessary
Check that the vacuum box lid seal tightly*
Visually check for damaged or worn tires.*
Check vacuum hose connections.*
Check hoses for debris buildup.*
Empty debris tray*
Check pedal(s), brake and steering for
proper operation
Check vacuum bag fullness and change if
necessary.
Clean brushes and check wear.*
Remove bearing cap. Clean bearings and
cap.
Empty debris tray*
Charge batteries.*
Clean off top of batteries.*
Check battery cells with hydrometer. (Wet
cell only)
Check battery connections are tight.*
Clean battery cases and compartment.*
Clean and check drive tension chain for
wear and tension.
Clean chains, cables and pulleys for
brush deck lift.
Check all motors for carbon brush wear.*
Check motor commutators.*
Check steering chain tensioner.*
EACH WORK
PERIOD
*
*
*
AFTER EACH
WORK
PERIOD
*
50 HRS100 HRS200 HRS
*
*
*
22
86374850 Chariot iVac 24
Batteries
1
2
3
4
5
Maintenance
1. Cover Retainer Latch
2. Rear Cover
3. Battery Connector-Machine
4. Batteries
5. Battery Tray
86374850 Chariot iVac 24
23
Maintenance
Batteries (Wet Cell)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level to
fall below the battery plates. Portions of plates exposed
to air will be destroyed. Do not overfill. Keep plugs
firmly in place at all times.
Not all batteries require maintenance. AGM
batteries are maintenance free. Do not attempt to
remove sealed caps from AGM batteries. Warranty
is void if caps are removed from AGM battery.
L’entretien n’est pas nécessaire pour toutes les
batteries. Les batteries AGM ne nécessitent pas
d’entretien. N'essayez pas d'enlever les bouchons
scellés des batteries AGM. La garantie est a nnulée
si les bouchons sont retirés des batteries AGM.
24
86374850 Chariot iVac 24
When servicing machine, avoid contact with
battery acid.
Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.
Maintenance
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peu t en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
Wear eye protection and protective clothing whe n
working with batteries.
Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove the batteries from the
machine and clean the battery cases and battery
compartment.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé
86374850 Chariot iVac 24
25
Maintenance
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
CHECKING GRAVITY
a. Hydrometer Battery
b. Battery
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not thoroughly
mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRA VITY
@ 80
F (27C)BATTERY CONDITION
1.265100% CHARGED
1.22575% CHARGED
1.19050% CHARGED
1.15525% CHARGED
1.120DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C) ,
the reading must be temperature corr ected.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°C): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C). Subtract
(-) from the specific reading 0.004 (4 points), for each
10°F (6°C) below 80°F (27°C).
26
86374850 Chariot iVac 24
Maintenance
Charging Batteries
When servicing machine, avoid contact with
battery acid.
Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peu t en résu lt er.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.
1. Stop the machine in a clean, well ventilated area
next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.
3. Remove rear cover, unplug batteries from
machine.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.
Wear eye protection and protective clothing when
working with batteries.
Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.
86374850 Chariot iVac 24
27
Maintenance
RED
BLACK
RED
BLACK
RED
BLACK
REAR OF MACHINE
5. Replace the battery caps, and leave them in place
while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, con nect the charge r
to the batteries before connecting the charger to
the AC wall outlet. Never connect the charge r to the
AC wall outlet first. Hazardous sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.
8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
11. Install the rear cover.
Changing Batteries
7. Disconnect main positive lead and secure cable
terminals away from batteries.
8. Loosen both terminals on each jumper cable and
remove one at a time.
9. Prepare a suitable site to place the batteries.
Attach suitable battery lifting device and lift
batteries from the machine. Batteries are a
potential environmental hazard. Consult your
battery suppler for safe disposal methods.
Fixez le dispositif de levage d e batterie approprié et
levez les batteries de la machine. Les batteries
constituent un danger potentiel pour l'environnement. Consultez le fournisseur de votre
batterie pour connaître les méthodes d'élimination
sûres.
1. Stop the machine in a clean area next to the
charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
2. Open the console cover.
3. Tilt the rear cover back. The rear cover can also be
removed for better access.
4. If equipped with optional on board charger, tilt
charger mount to rear of machine.
5. Disconnect battery pack from machine.
6. Use the proper size open end wrench to disconnect main ground wire first and secure cable
terminal away from batteries.
28
86374850 Chariot iVac 24
Maintenance
Delta Q IC650 Charger Maintenance Instructions
1. Do not expose charger to oil, dirt, mud or direct heavy water spray when cleaning the vehicle or machine.
2. The enclosure of the charger meets IP66, making it dust-tight and protected against powerful water jets. The
AC inlet connection itself, when mated, is rated to IP20, which is not protected against water. Protect the AC
connection if used in wet or dusty environments.
3. If the detachable input power supply cord set is damaged, replace with a cord that is appropriate for your
region:
- North America: UL or CSA listed / approved detachable cord at least 1.8m in length (≥ 6 feet), 3 conductor,
16AWG minimum and rated SJT; terminated in a grounding type IEC 60320 C14 plug rated 250V, 13A
minimum.
- All other regions: Safety approved detachable cord, 3 conductor, 1.5mm² minimum, rated appropriately for
industrial use. The cord set must be terminated on one end with a grounding type input connector appropriate
for use in the country of destination and, on the other end, an output grounding type IEC 60320 C14 plug.
86374850 Chariot iVac 24
29
Maintenance
Fault / Error / USB Indicator
Battery Charging Indicator
AC Power Indicator
USB Host Port
1
Charging Output Indicator
2
3
4
Solid red = Charger fault
See display panel for details
Flashing amber = External error condition - caution
See display panel for details
Flashing green = USB port active
Solid green = Safe to remove USB ash drive
Flashing green = Low state of charge
Solid green = High state of charge
Flashing green = High state of charge
Solid green = charge completed
Solid blue = AC power available
Charge Prole/Error Display
Select Charge Prole Button
Delta Q IC650 Charger Operating Instructions
- The charger may become hot during charging. Use hand protection to safely handle the charger during
charging.
- Extension cords must be a 3-wire cord no longer than 30m (100') at 10 AWG or 7.5m (25') at 16 AWG, per UL
guidelines.
1. The USB Host Port allows data to be transferred to and from the charger using a standard USB flash drive,
including the downloading of charge tracking data and updating of the charger’s software and / or charge
profiles.
2. The Charging Output Indicator means that the charger output is active, and there is a potential risk of electric
shock.
3. The Charge Profile / Error Display shows one of four possible codes to indicate different conditions:
- ‘F’ codes meaning that an internal fault condition has caused charging to stop.
- ‘E’ codes meaning that an external error condition has caused charging to stop.
- ‘P’ code meaning that the charger programming mode is active.
- ‘USB’ code meaning that the USB interface is active, and the USB flash drive should not be removed.
The ‘E,’ ‘F’ and ‘P’ codes will appear, then are followed by three numbers and a period to indicate different
conditions (e.g. E-0-0-4). “See the Charger Fault Codes” or “Charger Error Codes” sections for details on
these conditions and their solutions.
4. The Select Charge Profile Button is used to select a charge profile from those stored on the charger. Up to 25
charge profiles can be stored. See the “Selecting A Charge Profile” section for instructions.
30
86374850 Chariot iVac 24
Maintenance
Selecting a Charge Profile
1. Disconnect AC input from the charger, or from the
wall outlet. Wait 30 seconds for the input relay to
open.
Figure 1:
Disconnect AC
input from the
charger.
2. While reconnecting AC input, press and hold
Select Charge Profile button. Hold the button until
Error Indicator is on and Battery Charging Indicator
starts flashing.
*Process will time out and profile will remain
unchanged if there is 15 seconds of inactivity, a profile
number is allowed to display three times, or if AC power
is cycled.
4. Once desired charging profile is displayed, press
and hold button for 10 seconds (see Figure 3) to
confirm selection and exit Profile Selection Mode.
5. Press the Select Charge Profile Button to check
that the desired profile is selected.
Use this table to record the charging profiles on
your charger.
Figure 2:
Reconnect AC
input while
holding the
Select Charge
Profile Button.
3. Press and release the Select charger Profile
Button to advance through charging profiles loaded
on the charger. The selected charging profile will
be displayed up to three times (e.g. “P-0-1-1” for
Profile 11).*
Figure 3:
Press the
Select Charge
Profile Button
to advance
through the
charge
profiles. Hold
the button for
10 seconds to
confirm your
selection.
Profile Logic
Profiles #42, 62 and 73 are programmed to automatically restart a charge cycle after 14 days or 1.8V/cell
have been reached by the batteries if the charger
remains connected to AC power.
NOTE: Each profile is programmed to optimize the
life and performance of their corresponding battery,
contact the manufacturer before changing battery
charger profiles.
86374850 Chariot iVac 24
31
Maintenance
Configuring the IC650 Charger Using a USB Flash Drive
Using the Delta Q software, USB storage drives can be pre-programmed to certain charger configuration.
To use the USB port, follow these steps:
1. Insert the USB flash drive at any time, except during a charge cycle. Stop the charge cycle by removing AC
power or the DC connection to the batteries. The charger will power the USB port from the remaining AC
connection.
2. If there is enough disk space, the charger will write charge tracking data to the drive. The Fault/Error/USB
Indicator will flash green during reading and writing.
3. If the drive contains compatible configuration files, the charger will load them.
4. The IC650 Charger will briefly reset.
5. Remove the drive when the Fault/Error/USB Indicator is solid green.
Figure 4, Insert the USB flash drive to begin the reprogramming process. When complete, the Fault/Error/USB
Indicator will be solid green as shown.
Troubleshooting
If the alarm indicator flashes amber, note the error code and retry the update. If there is no response to inserting
the USB drive when the charger is being used off-board, check that AC power is available and connected. If the
charger is installed on-board, ensure that the charger either has AC power and / or batteries are connected.
Confirming a Software Update
After using a USB flash drive to update the charger firmware, the update can be confirmed by reviewing the .txt file
written to the flash drive by the charger. It will be located in the folder labelled ‘syslog’ (e.g.
F:\CHARGER\RESP\serialno\syslog\00000000.txt).
Open this file using a text editing program such as Notepad or Microsoft Word. If the update has been successful,
near the end of the text you will see a description resembling “SM Task: Successful upgrade at
Major[001].Minor[991].Build[000]variant[008].”
32
86374850 Chariot iVac 24
Maintenance
Charge Tracking Data
All IC650 Chargers record data such as amp hours returned, charge cycle completion or interruption, and the
charge profile being used. This data can be very useful in vehicle or machine diagnostics.
To retrieve this data, follow these steps:
1. After a charge cycle is complete, or the charger is disconnected from the battery pack, insert a USB flash drive
with at least 2MB of free space into the IC650 Charger’s USB hose port. The charger will automatically begin
to download the data, shown on the Fault/Error/USB Indicator with a flashing green light.
If you plan to download data from a large number of chargers, having more free space on your USB flash drive is
recommended. If you want to update the software on only some of your chargers, it is recommended that you use
separate USB flash drives for updating and downloading charge tracking data.
Figure 5, Insert the USB flash drive to begin the charge data download process. This step can be completed using
the same USB flash drive programmed to update the charger’s software. The process is completed when the USB
indicator is solid green, and no longer flashing.
2. The downloading process is complete when the Fault/Error/USB Indicator is solid green. The USB flash drive
can be removed from the charger.
86374850 Chariot iVac 24
33
Maintenance
Circuit Breakers
3 A Fuse
Circuit Protection
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped,
reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload
should be found and corrected.
1.5 Amp. Protects the deck actuator.
18 Amp. Protects thebrush motor, 3 Amp fuse protects the side broom motor.
18 Amp. Protects the vacuum motor.
34
86374850 Chariot iVac 24
Vacuum Diverter Valve Maintenance
1
2
3
4
5
For maintenance and removal of the vacuum diverter
valve follow the steps below.
Maintenance
1. Remove hoses from diverter valve.
2. Remove screw and washer (1) on right side of
hinge bracket.
3. Loosen screw on left side to allow tank to rotate to
the left (do not remove screw). This will allow better
access for valve removal.
NOTE: Remove the post filter for easier access.
4. Remove the three (3) screws and washers
retaining the diverter valve assembly to the
console.
5. Gently pull valve assembly from console to avoid
damaging valve.
6. Reverse steps to re-install.
86374850 Chariot iVac 24
35
Maintenance
1
23
4
Brush Deck
1. Debris Tray
2. Brush Deck Door
3. Side Broom
4. Deck Lift Actuator
36
86374850 Chariot iVac 24
Maintenance
SPRING CLIP
VERTICAL INDICATOR LINE
SPRING CLIP
SPRING CLIP
COVER
BELT TENSION ER
BELT
Brush Deck
The dual cylindrical head is designed to agitate the
carpet while vacuuming. The first brush pushes debris
backwards. The second brush, brushing forward picks
up debris and throws it into the debris tray.
NOTE: The brushes should wear evenly side to side.
Brushes should be replaced as a set when bristle
length wears to height of yellow PerformAlert™
bristles.
Brush Removal
The brushes are removed from the right side of the
machine.
1. Release door spring clips and raise the brush door.
2. Slide the brushes out the side opening. Remove
bearing cap. Clean bearings and cap.
Debris Tray Removal
1. Release the debris tray spring clip.
2. Slide the debris tray away from machine.
Debris Tray Installation
1. Slide the debris tray into the debris tray mount
notch.
2. Secure with debris tray spring clip.
Brush Installation
1. Slide brush through door opening and onto drive
2. Rotate the brush end caps until the indicator lines
3. Lower the brush door and secure with spring clips.
shaft. Make sure it is fully seated and is driven by
the deck system.
on the ends are vertical.
Belt Replacement
1. Remove three (3) cover screw and cover.
2. Push belt tensioner to the left as shown to release
belt tension. Remove belt and discard.
3. Thread new belt through pulley’s and tensioner.
4. Re-install cover.
NOTE: Belt must be installed with lettering facing out.
If installed incorrectly this may cause excessive noise
86374850 Chariot iVac 24
37
Maintenance
Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.
N’utilisez pas de nettoyeur haute pression pour
nettoyer autour des moteurs des brosses. Utilisez
seulement la pression du robinet.
Brush Motor Carbon Brush Replacement
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do
not lose these.
3. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
Remove Brush Deck
1. Lower brush deck.
2. Turn off machine
3. Disconnect motor harness connectors and remove
vacuum hose from top of deck.
4. Remove bumper bolts and bumper to access
linkage mount brackets.
5. Pull down and disconnect spring mount bracket
from deck lift arm. Keep spring attached to mount
bracket.
6. Remove four (4) bolts and associated hardware
that connect deck lift arm to linkage mount
brackets on drive assembly.
7. Remove two (2) bolts and associated hardware
that connect deck lift arm to lift linkage plate.
8. Pull out deck with attached deck lift arm.
9. Reverse to reassemble.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release
all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will
result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.Maintain alignment between motor
barrel base and cap.
FOR SAFETY: before leaving or servicing machine,
stop on a level surface, turn off machine and disconnect power.
Replace Brush Deck Motor
1. Remove brush deck from machine.
2. Remove two (2) nuts to free rear mounting bracket
from deck.
3. Remove six (6) motor mount bracket face screws.
4. Remove rear mounting bracket.
5. Remove motor with attached coupler, leaving front
motor mounting bracket still attached to deck.
6. Remove coupler from old motor for reuse.
7. Inspect spider coupler for wear replace as needed.
Reverse process to reassemble with new motor.
38
Replacing Coupler Spider
1. Remove three (3) cover screws and drive housing
cover from end of brush deck.
2. Remove four (4) drive housing mounting screws
3. Slide out brush drive housing assembly with
attached coupler from end of brush deck extrusion.
4. Replace coupler spider.
5. Reverse to assemble.
NOTE: Align coupler jaws when sliding in brush drive
housing assembly.
86374850 Chariot iVac 24
Maintenance
VACUUM MOTOR
BRACKET
VACUUM ASSEMBLY
MOUNTING SCREWS (3)
1.18
VACUUM MOUNTING
SCREWS (3)
3
8
[9.5mm]
Vacuum Motor Carbon Brushes
Carbon
Brushes
End Cap
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Inportant:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
both carbon brushes when either is less tan 3/8" (9.5mm)
long.
To Repair or Replace Vacuum Motor
1. Remove four (4) screws from top of control panel.
2. Tip control panel back from console to expose
vacuum motor wires.
3. Disconnect electrical connector from the vacuum
motor.
4. Replace one screw to secure control panel to
console.
5. Open console.
6. Remove the two (2) nuts from vac motor bracket,
as shown below.
8. Remove move three (3) screws that secure
vacuum motor. Replace motor.
9. Reverse steps to install.
NOTE: If vacuum motor is not mounted as shown,
vacuum may not seal properly, resulting in poor
performance.
7. Remove three (3) screws that secure vacuum
motor assembly in place. Remove vacuum motor
assembly, as shown below.
86374850 Chariot iVac 24
39
Maintenance
Drive Motor
Drive Motor Carbon Brush Replacement
Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.
N’utilisez pas de nettoyeur haute pression pour
nettoyer autour des moteurs des brosses. Utilisez
seulement la pression du robinet.
FOR SAFETY: Before leaving or servicing machine,
stop on a level surface, turn off machine and remove
motor carbon brushes.
1. Open the console cover.
2. Tilt the rear panel back until it stops on the lanyard.
3. Grasp the lower end of the flexible steering shaft
and pull it straight up until it is disengaged with the
hex steering shaft.
Drive Chain Tension
The drive chain should deflect about 1/4 inch on either
side of the loop when the opposite side is tight.
To adjust chain tension:
1. Remove bumper.
2. Loosen five (5) screws that hold the drive gear
motor and slide the gear motor up until the chain
tension is correct. Tighten the five (5) mounting
screws.
3. Models equipped with jack screw on front side of
drive should not use jack screw to apply tension.
Use only as a stop once chain is properly
tensioned.
4. Reinstall the bumper.
Transporting Machine
This machine is equipped with a drive gear engagement/disengagement lever.
The brake automatically engages and keeps the
machine from moving whenever the operator stops the
machine.
4. Remove the cover and gasket at the steering shaft
area.
5. Grasp the drive wheel by reaching under the front
bumper and turn it to near the left steering stop.
6. The drive motor carbon brushes are located under
screw caps. The caps are accessible by gently
moving the harness aside.
7. Rotate the drive wheel to near the right hand stop
to access the right side carbon brush.
8. Replace the gasket and cover, set the drive wheel
straight ahead, set the steering wheel straight
ahead, and gently align the steering shaft coupling
and slide onto the lower shaft.
9. Slowly close the cover and make sure the shaft
slides without binding.
The drive gear can be disengaged so the machine can
be pushed or towed (slowly).
When the drive gear is disengaged the machine cannot
be driven.
NOTE: Front bumper removed for clarity and to show
access to lever.
Lever access
Turn wheel to left and reach up under bumper and steel
bracke
40
86374850 Chariot iVac 24
Maintenance
Drive gear engaged
Machine can be driven.
Rotate lever firmly in direction of arrow
Inclines
When navigating an incline the machine may come to a
stop. Turn the machine off. Wait 5 minutes and start the
machine and proceed up the incline.
Overheating may occur if you do not wait the full 5
minutes.
Une surchauffe peut se produire si vous n'attendez
pas les 5 minutes complètes.
Drive gear disengaged
Machine can be pushed or towed (slowly).
When disengaged the machine rolls easily. Disengage
on a level surface.
Rotate lever firmly in direction of arrow.
86374850 Chariot iVac 24
41
Maintenance
CONNECT
AT
FRAME
VIEW FROM
BOTTOM
Recommended Tie-Down Points
VACUUM
BAG HOUSING
Preparation for Loading/Unloading Trailer
Before loading or unloading machine from trailer, brush deck must be in the up position.
When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to block the tires to
prevent the machine from rolling.
Machine Tie-Downs
There are two tie points located in front of the rear wheels on the frame, and a Tie-down wrap point on the vacuum
bag housing. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs
must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the
machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tiedowns running out opposite directions. Tie-downs must be attached to the transporting vehicle securely.
42
86374850 Chariot iVac 24
Maintenance
Troubleshooting
PROBLEMCAUSESOLUTION
No machine functionConsole lid is openClose console lid
No power to machineBattery disconnectedCheck all battery cable connections
Emergency shut-off activatedReset
Battery cables corrodedClean connections
Faulty key switchReplace switch
Batteries not plugged inPlug batteries in
On Board charger plugged inUn-plug and stow cord
Little or no propelLow battery chargeCharge batteries
Low battery chargeCharge batteries
Lid is not closed correctlyClose and latch lid correctly
Faulty gasketsinspect and replace gaskets
Accessory hose is not sealed shut.assure hose is tight in hose holder
Bag or debris tray are fullEmpty tray, replace bag
Vacuum diverter valve not actuatingCheck for debris
Circuit breaker trippedReset circuit beaker
Low battery chargeCharge battery
Faulty brush circuit or motorCheck wires, connections and motor
Bag full light on
Worn brush motor brushes
Replace bag, empty debris tray, check
for and remove clogs
Deck won’t go downActuator circuit breaker trippedReset actuator circuit breaker
Side broom not runningFuse is blown
Brush door won’t close
Cylindrical brushes not installed
correctly.
Clear foreign objects from broom that
inhibit free motion, replace fuse.
Align brushes to drive shaft assemblies, close door.
44
86374850 Chariot iVac 24
Maintenance
Battery Discharge Indicator Troubleshooting
The battery indicator flashes when a problem occurs. The table below list solutions for the indicated problems.
Number of
flashes
The battery needs charging, there is a bad connection to
the battery or dependent on the programming, may
1
2
3
4
5Not used.-
6
7
8
9
10
-Blinks once every 5 secondsSleep mode, cycle key switch
indicate that the battery lockout function is active and the
controller is in a restricted mode of operation. Check the
connections to the battery.
There is a bad connection to the drive motor. Check all connections between the
The drive motor has a short circuit to a battery connection. Contact your service agent.
The battery charge level has fallen below the battery
Lockout Level and the controller is inhibiting brush and
vacuum functions
The controller is being inhibited from driving, this may be
because the battery charger is connected (on board
charger only).
A throttle fault is indicated. Make sure that the throttle is in the
A controller fault is indicated.Make sure that all connections are
The parking brake has a bad connection.Check the parking brake and motor
An excessive voltage has been applied to the controller.
This is usually caused by a poor battery connection.
ProblemSolution
If the connections are good, try
charging the battery.
motor and the controller.
Charge the battery.
Disconnect battery charger.
rest position before switching on the
machine.
secure.
connections. Make sure the
controller connections are secure.
Check the battery connections.
86374850 Chariot iVac 24
45
Notes
46
86374850 Chariot iVac 24
PARTS
Parts
86374850 Chariot iVac 24
47
Bumper
1
2
5
6
3
4
3
7
8
48
86374850 Chariot iVac 24
Bumper
REFPART NO. QTY DESCRIPTION
1863452201BUMPER, TRIM
2862769802SCREW 5/16-18 X 2 HHCS SS
3860106706WASHER 5/16 FLAT SS
4862760704SCR, 5/16-18 X 3/4 CARRIAGE SS
5862708304NUT 5/16-18 HEX NYLOCK SS
6863239501PAD, TIP
7863275104SCR, KA50X16, PT OHS, WN1412, A2 SS
8863398001PAD, TIP RIGHT
SERIAL NO.
FROM
NOTES
4986374850 Chariot iVac 24
Back Panel
7
6
9
5
10
11
12
2
1
4
12
8
3
A
TORQUE 50 IN/OZ
A
A
50
86374850 Chariot iVac 24
Back Panel
REFPART NO.QTY DESCRIPTION
1863450802BRACKET, VAC BAG, LOWER
2863450701BRACKET, VAC BAG, UPPER
3863448001GASKET, VAC ENCLOSURE 48"
4863410401BAG, VAC-10 PACK
5863406401HOUSING, VAC BAG
6863279102SCR, KA50X25, PT OHS, WN1412, PLTD
7863275901LANYARD, 15.0 W/LOOP & EYE
8863447101PANEL, BACK CS20 GRY TRIM
9861733302WASHER, M5, FLAT, ISO7093, SS
10861731402SCR,KA40X16,PT OVAL,WN1412,PL
11861618001LATCH, CONCEALED KEEPER
12863516604SCR, #6 X 1/2 PPH HI-LO ZINC PLT
9862237808SCR,M4X8,ISO4029,CP,BLK
10862235203RING, 28MM INT SNAP PHOSPHATE
11862234903RING, 10MM EXTERNAL SNAP
12862158701BRKT, TENSIONER ARM
13861733503WASHER, M5, FL, ISO7089, SST
14863498001SPACER, 15OD X 5.3ID X 11L
15860149905SCR, M5X20, SHCS, ISO4762, SS
16860127902SHAFT ASM, BRUSH DRIVE
17861729503SCR, M5X12, SHCS, ISO4762, SS
18863497901PLATE, SUPPORT
19863493201PLATE, BRUSH GUIDE
SERIAL NO.
FROM
NOTES
5586374850 Chariot iVac 24
Brush Deck
1
2
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
7
18
26
3
23
29
30
30
7
A TORQUE 64 IN/LBS
A
23
32
31
56
86374850 Chariot iVac 24
Brush Deck
REFPART NO. QTY DESCRIPTION
1863568101ASM, DEBRIS TRAY, 20
2863460702COUPLER, 2 JAW, 35MM
3863431602SCR, M5X40, SHCS, ISO4762, SS
4863432001GASKET, 1/16THKX3/8WX19.50L
5863431902GASKET, 1/16THKX3/8WX2.17L
6863430202PLATE, COUNTERBALANCE
7861733506WASHER, M5, FLAT, ISO7089, SS
8863405002BRUSH, VACUUM 20
-863488402BRUSH, VACUUM 20", HARD FLOOR
-863488202BRUSH, VACUUM 20", SOFT FLOOR
9863404902BRKT, MOTOR MOUNT
10863404802SPRING, DOOR CLIP
11863399801CAP, BRUSH DOOR HINGE, REAR
12863397901PIN, DOWEL, 6 X 106, SS
13863748901EXTRUSION, DUAL 4" BRUSH, 20
14863395901CAP, BRUSH DOOR HINGE, FRONT
15863395801DOOR, BRUSH RELEASE
16862771307SCR, 5/16-18X1.00 CARRIAGE SS
17862737506SCR, 1/4-20 X 5/8 HHCS SS
18862708306NUT, 5/16-18 HEX NYLOCK SS
19862346001COUPLER, SPIDER
20862221301MOTOR, 36VDC
-86001360-BRUSH SET, CCL MOTORS
21861733406WASHER, SPLIT LOCK, 1/4, SS
22861729504SCR, M5X12, SHCS, ISO4762, SS
23860149905SCR, M5X20, SHCS, ISO4762, SS
24860128101SHAFT ASM, DRIVE 16”
25860128002SHAFT ASM, BRUSH END CAP
26860106707WASHER, 5/16 X 3/4 SS
27860106306WASHER, 1/4 X 5/8 FLAT SS
28860057401NUT 5/16-18 SERRATED FLG
29861729602SCR,SET,M6X8,SH,ISO4029,SSINCLUDED WITH 86346070
30861970402NUT, 5/16-18 HEX ACORN PLTD
31863542805NIPPLE, GUARD ATV
32863540805ROD, GUARD ATV
SERIAL NO.
FROM
NOTES
5786374850 Chariot iVac 24
Brush Deck Lift
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
A TORQUE 10 FT/LBS
A
A
14
15
16
17
58
86374850 Chariot iVac 24
Brush Deck Lift
REFPART NO. QTY DESCRIPTION
1862708304NUT 5/16-18 HEX NYLOCK SS
2860106704WASHER 5/16 FLAT SS
3862594204WASHER, THRUST .51ID X 1 ODBRO
4862289904BEARING,FLNGD,.314ID X.502OD
5863408201LIFTER, DECK
6863409201PLATE, LIFT LINKAGE
7863409102ARM, DECK LIFT
8862771304SP SCREW 5/16-18X1.00 CARRIAGE SS
9860058102NUT 1/4-20 HEX NYLOCK SS
10860106302WASHER 1/4 ID X 5/8 OD SS
11863413201CHANNEL, ACTUATOR LINK
12862766801SCR, 1/4-20 X 1.5 HHMS SS
13863409301BRKT, SPRING MOUNT
14863419201ACT,36VDC, 1.0"STK,8.74LNG
15863280401PIN, CLEVIS, 1/4 X 2.0 L
16860086501COTTER 1/4" RING
17862738501SCR, 1/4-20 X 2 HHCS SS
SERIAL NO.
FROM
NOTES
5986374850 Chariot iVac 24
Brush Deck & Lift Mounting
1
2
3
4
5
5
1
2
3
4
6
3
4
7
9
8
1
A
TORQUE 10 FT/LBS
A
A
A
60
86374850 Chariot iVac 24
Brush Deck & Lift Mounting
REFPART NO. QTY DESCRIPTION
18627713010SCREW 5/16-18X1.00 CARRIAGE SS
2862594206WASHER, THRUST .51ID X 1 ODBRO
38601067010WASHER 5/16 FLAT SS
48627083010NUT 5/16-18 HEX NYLOCK SS
5862289906BEARING,FLNGD,.314ID X.502OD
6863413102BRKT, BRUSH DECK PIVOT
7862766801SCR, 1/4-20 X 1.5 HHMS SS
8860106301WASHER 1/4 ID X 5/8 OD SS
9860058101NUT 1/4-20 HEX NYLOCK SS
10862649401CABLE TIE, 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
6186374850 Chariot iVac 24
Brush Deck - Side Broom
A TORQUE 10 FT/LBS
A
1
2
6
7
8
9
10
11
12
13
14
15
16
17
18
5
3
4
62
86374850 Chariot iVac 24
Brush Deck - Side Broom
REFPART NO. QTY DESCRIPTION
1863421601BRUSH, 9.5 IN, NYLON, BLACK
2863419601PLATE, WEIGHT
3863410701BRACKET, SIDE BROOM MOUNT
4863410601BRACKET, SIDE BROOM PIVOT
5860086501COTTER, 1/4 RING
6863280401PIN, CLEVIS, 1/4 X 2.0 L
7863224701MOTOR, 36VDC, 90 DEG, 1/16 HP
8862791402WASHER,M6 SPLIT LOCK ZINC PLTD
9862790702WASHER, M6 FLAT
10862771302SCR, 5/16-18X1.00 CARRIAGE SS
11862754702SCR, 10-32 X 5/8 PPHMS SS
12862747002SCR, M6 X 1 X 16 HHCS PLT
13862709902NUT, 10-32 HEX NYLOCK SS
14862708302NUT, 5/16-18 HEX NYLOCK SS
15862594102WASHER THRUST.51 ID X1ODX.063
16862289902BEARING FLG .314IDX.502OD
17861770901CLAMP, CABLE 1/2I.D. 1/4BLT
18860106702WASHER, 5/16 X 3/4 SS
SERIAL NO.
FROM
NOTES
6386374850 Chariot iVac 24
Console
19
1
3
4
7
8
10
11
12
15
16
17
13
14
6
18
9
5
2
9
64
86374850 Chariot iVac 24
Console
REFPART NO. QTY DESCRIPTION
1863466002SPACER, .320ODX.257IDX.505L NY
2860058102NUT 1/4-20 HEX NYLOCK SS
3863460901GASKET,.85X.85X.125 THICK
4863460501CONSOLE, TRIM
5863492804SCREW, 1/4-20 X 1 PHPNHMS SS BLK ZNPLT
6862384604HOOK, STRAP
7863417001BRACKET, SWITCH, NO BAG
8863407401PLATE, BAG INLET RETAINER
9860106302WASHER 1/4 ID X 5/8 OD SS
10863406501INLET, VAC BAG
11863278301GASKET,.188X.31X41.0
12863276801SWITCH, INTERLOCK
13862737402SC R, 1/4-20 X 1.5 HHCS SS
14862397201HORN, 108DB MINATURE W/RING
15862795202WASHER, 1/4 ID FLAT BLK
16862763301SCR, 1/4-20 X 1.25 CARRIAGE BZ
17862745202SCR, #10 X 3/8 PH HI-LO PLT
18862287901BEARING FLANGE .88ODX.75IDX.75
19863262001GASKET, VACUUM INTAKE
SERIAL NO.
FROM
NOTES
6586374850 Chariot iVac 24
Console Mounting
13
14
1
2
3
4
5
6
7
8
9
11
12
10
15
16
17
66
86374850 Chariot iVac 24
Console Mounting
REFPART NO. QTY DESCRIPTION
1863263401PIN, CLEVIS 5/16 X 4.0, PLTD
2862289902BEARING,FLNGD,.314ID X.502OD
3862649406CABLE TIE, 11.38" UL/CSA
4863263201BRACKET, HINGE UPPER
5863276801SWITCH, INTERLOCK
6862708601NUT, 10-24 U-TYPE SPEED
7862771101SCR, 10-24 X 3/4 PPHMS SS
8863288601NUT, 5/16 PUSH-LOCK, PLTD
9863263301BRACKET, HINGE LOWER
10863327601GASKET, STEERING SHAFT
11860068002SCREW 10-32 X 1/2 PHTR PLT
12863446101PLATE, COVER
13862767806SCR, 5/16-18 X 3/4 SS
14860106706WASHER, 5/16 X 3/4 SS
15863456901FUSE, 3A - 3AG FAST-ACTING
16863190901FUSE HOLDER, PANEL MNT
17864021801GASKET, .125 X .375 X .65
SERIAL NO.
FROM
NOTES
6786374850 Chariot iVac 24
Control Panel 1
1
2
3
10
12
8
5
4
13
9
11
7
14
15
16
18
23
19
24
17
20
21
22
6
68
86374850 Chariot iVac 24
Control Panel 1
REFPART NO. QTY DESCRIPTION
1863577901PANEL, CONTROL, CS24 RE
2863372105SPACER, .14ID X .25OD X .38, NYL
3863361101RELAY, SPST-NO
4863361003CLIP, RELAY
5863472501PCBA, RELAY OMRON ll
6863722801CONTROLLER, CV24 RE
7863263902CONN, 8MM PITCH, 10 POSN
8860057102NUT, 1/4-20 HEX W/STAR
9863139003RELAY, 5A, 24V, 4PDT
10862752604SCR, 4-40 X 1/2 PPHMS
11862755502SCREW 6-32 X 1.25
12862559101STANDOFF, 1/4-20 X 1.0 HEX INS
13862559004STANDOFF, 6-32 X 5/8 HEX NYL
14863548604STANDOFF, 6-32 X 1.25 HEX, NYLON
15862513602RELAY, 36VDC, 100A
16860106304WASHER, 1/4 X 5/8 FLAT SS
17860068501SCR, 1/4-20 X 1.25 SSSCU
18860058104NUT, 1/4-20 HEX NYLOCK SS
19862745704SCR, 4-40 X 1/4 PPHMS
20863721901PCB, IVAC, PIC
21862790201WASHER #6 LOCK EXT STAR SS
22862794503WASHER, #6 FLAT SAE PLTD
23860034102DIODE ASM, 76075 X 76075
24862612102DIODE ASM, 76008 X 76008
SERIAL NO.
FROM
NOTES
6986374850 Chariot iVac 24
Control Panel 2
70
86374850 Chariot iVac 24
Control Panel 2
REFPART NO. QTY DESCRIPTION
1863325102BOOT, SEAL PUSH BUTTON 11M
2860012601BOOT, CB 3/8-32 UNS
3863486401LED, BAG FULL INDICATOR***
4863489601LED, BATTERY INDICATOR***
5532173801HANDHOLD OPERATIONAL CONCEPT
6862939301BODY, SWITCH, BUTTON
7863139501SWITCH, SPDT 3 POSN MOM, ARROW
8862925901SWITCH, E-STOP
9862927801SWITCH, MICRO
10860071701SWITCH KEY TWO POSITION
11863295704SCR, 10-32 X 1.0 TORX SS BLK PLTD
12862559004STANDOFF, 6-32 X 5/8 HEX NYL
13863154701METER, HOUR ICD
14863161602BREAKER, 18A, 250VAC, 32VDC
15863536801BREAKER, 1.5A CARLING MAGNETIC
16863548701SWITCH, ROTARY
17863545601BEZEL, ROTARY SWITCH
18863548101GASKET, ROTARY SWITCH
19863584302SCR, M4X12 FHMS, ISO7046 SS NP
20863584402O-RING, 4MM ID, 1.5MM THK, BUNA-N
21631301401SPRING ELEMENT
SERIAL NO.
FROM
NOTES
***86348640 AND 86348960 ARE INCLUDED WITH CONTROL PANEL HARNESS.
7186374850 Chariot iVac 24
Decals
4
3
1
2
5
6
72
86374850 Chariot iVac 24
Decals
REFPART NO. QTY DESCRIPTION
1863446801LABEL, RIGHT, iVAC 24 ATV
2863446701LABEL,LEFT, iVAC 24 ATV
3860049701LABEL WINDSOR LOGO DOMED
4863580801LABEL, CONTROL PANEL, CV24
5863357101LABEL, BATTERY WIRING
6863348602LABEL, HEPA FILTRATION
SERIAL NO.
FROM
NOTES
7386374850 Chariot iVac 24
Drive Lower
4
8
14
15
29
32
23
21
1
2
3
25
9
13
22
10
17
20
19
12
7
6
10
17
5
12
19
17
29
A TORQUE 15/18 FT/LBS
B
TORQUE 120 IN/LBS
C
TORQUE 15 FT/LBS
A
B
B
D
A
24
C
31
30
D
TORQUE 60 IN/LBS
*
AFTER *
B
5
26
28
27
E
E
TORQUE 100 IN/OZ
NOTE: TERMINAL HARDWARE
INSTALLED, 2 LOCATIONS
16
18
11
74
86374850 Chariot iVac 24
Drive Lower
REFPART NO. QTYDESCRIPTION
1863267101KEY, 5 X 5 X 16
2863216702WASHER, WHEEL SPACER
3863198101AXLE, DRIVE WHEEL
4863196706SLEEVE, BEARING
5863640101MOTOR, TRACTION
-863784401KIT, BRUSHES, DRIVE MOTOR
-98408960-BRAKE REPLACEMENT SMALL STAND ON
6863422801SPROCKET, DRIVE 11T
7863423201CHAIN, ISO 08B, 12.7MM PITCH
8863196201FRAME, LOWER DRIVE
9863691701WHEEL, 8.00 X 2.00, GRAY X-GRV
10862796303WASHER, .344IDX1.130ODX.09T PLT
11862885004NUT, M4-.7 HEX STL CL8 ZNPLT
12860106704WASHER, 5/16 X 3/4 SS
13860086104FLANGE, BEARING PRESSED STEEL
14862725503PIN, CLEVIS, 5/16 X 1.00 PLTD
15862760704SCR, 5/16-18 X 3/4 CARRIAGE SS
16861348502WASHER, SPRNG LK, M4, DIN127B, SST
17861366403SCR, M8 X 20 HHMS
18863722302WASHER, EXT TOOTH STAR
19862708304NUT, 5/16-18 HEX NYLOCK SS
20862196401KEY, 1/4 SQ. X 1.5
21863323803ROLLER, 1.1 OD
22860010302BEARING, BALL 3/4 BORE SPHERED
23860086603COTTER 5/16" RING
2486232780-CHAIN MASTER LINK 12.7MM
25863196501SPROCKET, DRIVE, 14T
26860028301CABLE TIE .375 X 24.7
27862649202CABLE TIE, 7" UL/CSA
28863620402TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA
29863621403SCREW, M6 X 12MM, HEX FLANGE, PLTD
30863484901NUT, WELD 5/16-18 X .38, TAB BASE, STL
31863621301SCREW, 5/16 X 1.50, SHCS, SS, FT
32863621502SCREW, M6 X 30MM, HEX FLANGE, PLTD
SERIAL NO.
FROM
NOTES
FOR INSTALLATION OF 8.636-401.0 WITH BRAKE HARNESS AND LOWER HARNESS,
ORDER KIT 8.636-900.0
FOR CCL TRACTION MOTOR, USE 86331990 BRUSH SET.
FOR LINIX TRACTION MOTOR, USE 86378410 BRUSH SET.
BOTH SETS INCLUDED IN KIT.
7586374850 Chariot iVac 24
Drive Chain
38
29
29
9
36
35
37
A
TORQUE 78 IN-LBS
A
A
A
32
33
34
31
30
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
11
10
8
7
6
5
4
3
2
1
4
12
76
86374850 Chariot iVac 24
Drive Chain
REFPART NO. QTY DESCRIPTION
1860057103NUT, 1/4-20 HEX W/STAR
2860058103NUT, 1/4-20 HEX NYLOCK SS
3860068002SCR, 10-32 X 1/2 PHTR PLT
4860106307WASHER, 1/4 X 5/8 FLAT SS
5860106704WASHER, 5/16 X 3/4 SS
6860107801WASHER, 1/4 SPLIT
7860144401BEARING, DRIVE
8862242701SLEEVE, CHAIN TENSIONER
9862594301WASHER, 12.5 ID X 26 OD X 2T FLAT
10862708304NUT, 5/16-18 HEX NYLOCK SS
11862713702NUT, 1/4-20 HEX FLG
12862719301NUT, 3/8-16 HEX NYLOCK SS
13862731003SCR, 1/4-20X2-1/4 HXHD CAP
14862731004SCR, 1/4-20 X 1.75 HHCS
15862795101SCR, 3/8-16 X 1.25 HHCS SS
16862760704SCR, 5/16-18 X 3/4 CARRIAGE SS
17862751901WASHER, 3/8 X 1 FLAT NP
18863195601CHAIN, ISO O8B, 12.7MM PITCH
19863195901SHAFT, STEERING SPROCKET
20863196001BRACKET, DRIVE MOUNT
21863196101BRACKET, BEARING CLAMP
22863196801PLATE, LOWER CLAMP
23863197401PLATE, UPPER CLAMP
24863220303SPACER
25863220401PLATE, CHAIN RING
26863220501SPROCKET, STEERING, 14T
27863220601COLLAR, 12MM ID
28863271101BRACKET, CONNECTORS
29863280502WASHER, SHOULDER.48ID X 1.25OD
30863293501NUT, 1/4-20 X 7/8 HEX COUPLING SS
31863307201CHAIN TENSIONER
32863293401PLATE, CHAIN GUARD
33863638701CLAMP, 5/8” OD CUSHIONED
34862747601SCR,1/4-20 X 1/2 HHCS
35863686001WASHER, 2.5OD X 1.25ID X .125THK, DELRIN
36862794202WASHER .75IDX1.25ODX.125THK NY
37862789401WASHER 1/4 ID X 1-1/4 OD PLT
38 86232780- CHAIN MASTERLINK 12.7MM
SERIAL NO.
FROM
NOTES
7786374850 Chariot iVac 24
Drive Mounting
1
2
3
4
5
6
7
4
7
11
10
9
8
78
86374850 Chariot iVac 24
Drive Mounting
REFPART NO. QTY DESCRIPTION
1863446201BRACKET, LINKAGE MOUNT
2863197301BRACKET, LINKAGE MOUNT, LEFT
3863316301BRACKET, ROLLER GUIDE
48601067012WASHER, 5/16 X 3/4 SS
5862766908SCR, 5/16-18 X 1.75 CARR SS
6862760702SCR, 5/16-18 X 3/4 CARRIAGE SS
78627083012NUT, 5/16-18 HEX NYLOCK SS
8863446301BLOCK, MOTOR LIFTER
9862776502SCR, 1/4-20 X 1.25 PPHMS SS
10862718702NUT, 1/4-20 HEX NYLOCK THIN SS
11860106302WASHER, 1/4 X 5/8 FLAT SS
SERIAL NO.
FROM
NOTES
7986374850 Chariot iVac 24
Frame & Rear Wheels
1
2
3
4
5
6
7
8
9
12
11
10
12
11
13
BOTTOM OF FRAME
80
86374850 Chariot iVac 24
Frame & Rear Wheels
REFPART NO. QTYDESCRIPTION
1863262601BRACKET, FRAME LEFT
2863262501BRACKET, FRAME RIGHT
3863501701ASM FRAME, CV24
4863262202SPACER, FLG .887ID X 1.055D X .345LG
5863180301AXLE, 20MM X 562 MM
6863691602WHEEL, 6.00X1.58, GRY W/BEARINGS(2*)
7862234702RING, 20MM EXTERNAL SNAP
8862795102WASHER 3/8 FLAT
9863409502SCR, 3/8 X 1.5, LAG, PLTD
10863443801HOUSING, ACCESSORY
11861733303WASHER, M5, FLAT, ISO7093, SS
12863275103SCR, KA50 X 16, WN1412 A2 SS
13862561301STRAP, STATIC, .2T X 1W X 3L
* SEE SERIAL NUMBER PAGE
SERIALNO.
FROM
NOTES
INCLUDES
ITEM 8 & 9
8186374850 Chariot iVac 24
Main Cover
2A
3
4
5
6
7
8
9
10
14
16
18
19
20
21
22
23
25
12
27
15
13
1
24
24
14
17
26
2B
11
.75"
29
28
A
TORQUE 100 IN-OZ
A
A
82
86374850 Chariot iVac 24
Main Cover
REFPART NO.QTY DESCRIPTION
1860024001CLAMP, 2.00 WORM GEAR X .312
2A863460601COVER, TRIMCV24
2B863461001COVER, TRIM OBCCVC24
3863457301HOSE, Ø1.5", ACCESSORY
4863453601BRACKET, ROLLER
5863452001BRACKET, BRACE
6863451201BRACKET, HOSE SUPPORT
7863460002SPRING, EXT, 1.0 OD X 8.5L
8863415702BRACKET, SPRING MOUNT
9863407802ROLLER, HOSE
10863403101HOSE, Ø2" W/ 90° CUFF
11862594101WASHER THRUST.51 ID X1ODX.063
12860106302WASHER, 1/4 X 5/8 FLAT SS
13860058102NUT, 1/4-20 HEX NYLOCK SS
14862751803SCR, 5/16-18 X 1/2 HHCS GR5
15860067501SCR, 5/16-18 X 1.00 HHCS GR5
16862739802SCR, 10-32 X 3/4 PPHMS SS
17860067603SCR, 5/16-18 X 3/4 HHCS GR5
18863409501SCR, 3/8 X 1.5, LAG, PLTD
19862703102EYEBOLT, 1/4-20 X 1.5
20862594001WASHER THRUST.51 ID X 1 ODBRO
21860023801CLAMP, 2.25 WORM GEAR
22862289901BEARING FLG .314IDX.502OD
23861731402SCR,KA40X16,PT OVAL,WN1412,PL
24860106702WASHER, 5/16 X 3/4 SS
25860106502WASHER, #10 X 9/16 FLAT
26862796305WASHER, .344IDX1.13ODX.09T PLT
27862774804SCREW 5/16-18X1/2 PTHMS SS
28863524101PLATE, SPRING EXTENSION
29863524201PLATE, SPRING EXTENSION, LEFT
SERIAL NO.
FROM
NOTES
8386374850 Chariot iVac 24
On Board Charger
84
86374850 Chariot iVac 24
On Board Charger
REFPART NO.QTY DESCRIPTION
1863451401BRACKET, CHARGER
2863407802ROLLER, HOSE
3863409501SCR, 3/8 X 1.5, LAG, PLTD
4863720001CHARGER, DELTA Q, ASM, 36V (1*)
5862769603SCREW, 1/4-20 X 1 CARRIAGE SS
6862739801SCREW, 10-32 X .75 PHPNHMS SS
7862594102WASHER, THRUST .51 ID X1ODX.063
8862289902BEARING FLG .314IDX.502OD
9861731404SCR,KA40X16,PT OVAL,WN1412,PL
10860106702WASHER, 5/16 X 3/4 SS
11860058103NUT, 1/4-20 HEX NYLOCK SS
12860106303WASHER, 1/4 ID X 5/8 OD SS
13863444301GROMMET, CHARGE PLUG
14863733201CORD ASM, 16/3 SJTX12FT IEC
15862649402CABLE TIE, 11.38" UL/CSA
16860067502SCREW 5/16-18 X 1"HHCSGR5PLT NP
17863482901SCR, 10-32 X 3 PPHMS SS
18861984502CLAMP, 5/16 DIA NYLON
19863597402SCR, 10-32 X 5/16 HWHTR
20861984702CLAMP, 9/16 DIA NYLON
21862649303CABLE TIE, 3.5" UL/CSA
SERIAL NO.
FROM
NOTES
* SEE SERIAL NUMBER PAGE
8586374850 Chariot iVac 24
Pedal Platform
3
4
5
6
7
8
9
10
11
1
2
2
2
2
86
86374850 Chariot iVac 24
Pedal Platform
REFPART NO. QTY DESCRIPTION
1860071101SWITCH, 25A SPST 125-250V SNAP
2861729809SCR, KA50X10, PT OHS, WN1412, PLTD
3862649301CABLE TIE, 3.5" UL/CS
4863261501BRKT, LINEAR POT
5863261401PIN, DOWEL .25 X 2.75, STEEL
6863180101PEDAL, HEEL
7863180001PEDAL, ACCELERATOR
8863179901PLATFORM, OPERATOR
9863115601POTENTIOMETER ASM, LINEAR
10862549703SPRING, COMP 18MM OD X 83 X 2
11861733308WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
8786374850 Chariot iVac 24
Pedal Platform Mounting
88
86374850 Chariot iVac 24
Pedal Platform Mounting
REFPART NO. QTY DESCRIPTION
1863275109SCR, KA50 X 16, WN1412 A2 SS
28619844015CLAMP, 1/4 PLASTIC CABLE
3863279104SCR, KA50X25, PT OHS, WN1412, PLTD
4861733304WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
8986374850 Chariot iVac 24
Steering
1
2
3
4
5
6
90
86374850 Chariot iVac 24
Steering
REFPART NO. QTY DESCRIPTION
1862596101WHEEL STEERING 40 SPLINE HUB
2862716101NUT 5/8-18 HEX NYLOCK THN
3862794201WASHER,.75IDX1.25ODX.125THK NY
4862287901BEARING FLANGE .88ODX.75IDX.75
5863783701ASM, SHAFT, STEERING, CHARIOT 2
6862348101COVER, STEERING WHEEL
SERIAL NO.
FROM
NOTES
9186374850 Chariot iVac 24
Vacuum
1
2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3
4
6
23
24
12
25
21
22
6
See maintenance section for motor
mounting detail.
92
86374850 Chariot iVac 24
Vacuum
REFPART NO. QTY DESCRIPTION
1863452901FILTER, Ø6X9, HEPA/CARBON
-863452801FILTER, Ø6X9, SPUNBOND/CARBON
-863452701FILTER, Ø6X9, SPUNBOND
2863456101SCR, 3/8-16X1/2, THUMB ROSETTE
3863407601MOUNT, POST FILTER
4862374401GASKET, 4.06 X 2.50 X .38
5862758903SCR, 1/4-20 X 5/8 HHCS5 (PLTD)
6860106309WASHER 1/4 ID X 5/8 OD SS
7863407101BRACKET, VAC MOUNT
8861733302WASHER, M5, FLAT, ISO7093, SS
9860145302SCR, KA50X16, PT, WN1412, PLT
10860023802CLAMP, 2.25" WORM GEAR
11863447601HOSE, Ø2.0 VAC X 5.5
12860058105NUT 1/4-20 HEX NYLOCK SS
13863275003MOUNT, VIBRATION
14863447401HOSE,Ø1.5 BLK PVC VAC X 7
15861975901HOSEBARB, 1/8MPT X 3/8 90D
16862816801HOSE 3/8ID NYLOBRD X 2"
17862330901CLAMP, 1/4 ID HOSE
18862571601SWITCH VACUUM 15" H20 NC/NO
19863465301NUT, 1/8 IPS BRASS
20860122101VAC MOTOR, 36VDC 2ST TD
21862738503SCR, 1/4-20 X 2 HHCS SS
22863262001GASKET, VACUUM INTAKE
23863406601INTAKE, VAC MOTOR
24863451901BRACKET, VAC MOTOR
25861770501CLAMP, HOSE #20
SERIAL NO.
FROM
NOTES
9386374850 Chariot iVac 24
Vacuum Diverter Valve
A
TORQUE 100 IN-OZ
A
20
SEE MAINTENANCE SECTION
FOR REMOVAL INSTRUCTIONS
10
18
19
17
16
1
2
3
4
5
6
9
11
12
10
13
14
15
94
86374850 Chariot iVac 24
Vacuum Diverter Valve
REFPART NO.QTY DESCRIPTION
1863456601SOLENOID, 24VDC, 198 OZ FORCE
2863449301PLATE, FLAP LEVER
3863447501HOSE, Ø2.0 VAC X 25
4863407501PLATE, SOLENOID
5863407001LINK, SOLENOID
6863708201DIVERTER VALVE HOUSING ASM
7--OPEN
8--OPEN
9862794502WASHER, #6 X .40 FLAT
10862791002WASHER, #4 INT STAR
11862789902WASHER, #8 X 3/8 FLAT
12862762202SCR, 8-32 X 3/8" HHCS SS
13863489801SCR, 4-40 X 3/8 PPHMS PLT
14862739803SCR, 10-32 X 3/4 PPHMS SS
15862721902PIN, ROLL 1/8" X 5/8" L
16862649301CABLE TIE, 3.5IN. UL/CSA
17861729402SCR,KA40X10,OHCS,WN1412,PL
18860106503WASHER, #10 X 9/16 FLAT
19860023801CLAMP, 2.25 WORM GEAR
20862649401CABLE TIE, 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
9586374850 Chariot iVac 24
Vacuum Accessories
6
1
2
3
4
5
96
86374850 Chariot iVac 24
Vacuum Accessories
REFPART NO. QTY DESCRIPTION
1863448701BRUSH, DUST
2690340301NOZZLE, AKW
3860000902TUBE, 20” EXTENSION
4863447001COVER, CONSOLE
5863491303SCR, 10-32 X 3/4 PHOVALMS SS BLK ZINC
6690695401COMBINATION NOZLE DN32OPTIONAL
SERIAL NO.
FROM
NOTES
9786374850 Chariot iVac 24
Accessory Hose - Optional
1
2
3
98
86374850 Chariot iVac 24
Accessory Hose - Optional
REFPART NO. QTY DESCRIPTION
1863492101HOSE, ASM, 1 1/2, 20 ACCESSORY
2863502001BRACKET, HOSE SUPPORT
3860068705SCREW #10B X 1/2 PHSM BLK
-98409580-KIT, 20' ACCESSORY HOSECOMPLETE
SERIAL NO.
FROM
NOTES
9986374850 Chariot iVac 24
Wand Bracket - Optional
1
2
100
86374850 Chariot iVac 24
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