Prior to Serial Number (Ref No. 12*)
See Serial number page or call
manufacturer.
Operating instructions (ENG)
MODELS:
CV24
10125760
CVC24
10125770
86349370-BM
09/13/13
Read these instructions before using the machine.
Machine Data Label / Overview
OVERVIEW
The Chariot® iVacuum 24™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The
Chariot® iVacuum 24™ brushes and vacuums debris from indoor hard and carpeted surfaces and deposits the
debris in the debris tray and filter bags.
The unit also has an accessory wand and hose for cleaning small areas and non-floor surfaces.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register you product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
2 86349370 Chariot iVac 24
Table of Contents
Machine Data Label / Overview . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .7
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .9
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . .10
How This Machine Works. . . . . . . . . . . . . . . . . . . .12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Drive Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Vacuum Controls . . . . . . . . . . . . . . . . . . . . . . . . . .18
Pre-run Machine Inspection . . . . . . . . . . . . . . . . . .19
Emergency Stop Procedures . . . . . . . . . . . . . . . . .19
Normal Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . .20
To Begin Vacuuming. . . . . . . . . . . . . . . . . . . . . . . .20
To Stop Vacuuming . . . . . . . . . . . . . . . . . . . . . . . .21
Changing Vacuum Bag. . . . . . . . . . . . . . . . . . . . . .21
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .22
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Battery Charger Programming . . . . . . . . . . . . . . . .29
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .30
Vacuum Diverter Valve Maintenance . . . . . . . . . . .31
Brush Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Brush Installation . . . . . . . . . . . . . . . . . . . . . . . . . .33
Debris Tray Removal . . . . . . . . . . . . . . . . . . . . . . .33
Debris Tray Installation . . . . . . . . . . . . . . . . . . . . . .33
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .33
Remove Brush Deck. . . . . . . . . . . . . . . . . . . . . . . .34
Replace Brush Deck Motor. . . . . . . . . . . . . . . . . . .34
Brush Motor Carbon Brush Replacement. . . . . . . .34
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Drive Motor Carbon Brush Replacement . . . . . . . .36
Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . .36
Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Machine Tie-Downs . . . . . . . . . . . . . . . . . . . . . . . .38
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Battery Discharge Indicator Troubleshooting . . . . .41
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Brush Deck & Lift Mounting . . . . . . . . . . . . . . . . . 58
Vacuum Diverter Valve . . . . . . . . . . . . . . . . . . . . . 60
Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Console Mounting. . . . . . . . . . . . . . . . . . . . . . . . . 64
Control Panel 1 - From Serial Number (*11). . . . . 66
Control Panel 2 - From Serial Number (*11). . . . . 68
Control Panel 1 - Prior To Serial Number (*11) . . 70
Control Panel 2 - Prior To Serial Number (*11) . . 72
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Drive Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Frame & Rear Wheels . . . . . . . . . . . . . . . . . . . . . 82
Main Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
On Board Charger. . . . . . . . . . . . . . . . . . . . . . . . . 86
Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 90
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Vacuum Accessories . . . . . . . . . . . . . . . . . . . . . . 96
Accessory Hose - Optional . . . . . . . . . . . . . . . . . . 98
Wand Bracket - Optional. . . . . . . . . . . . . . . . . . . 100
Wiring Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Wiring Diagram 1 - From Serial Number (*11) . . 104
Wiring Diagram 2 - From Serial Number (*11) . . 106
Wiring Diagram 3 - From Serial Number (*11) . . 108
Wiring Diagram 4 - From Serial Number (*11) . . 110
Wiring Diagram 5 - From Serial Number (*11) . . 112
Wiring Diagram 6 - From Serial Number (*11) . . 114
Wiring Diagram 7 - From Serial Number (*11) . . 116
Wiring Diagram 8 - From Serial Number (*11) . . 118
Wiring Diagram 1 - Prior To Serial Number (11*) 120
Wiring Diagram 2 - Prior To Serial Number (*11) 122
Wiring Diagram 3 - Prior To Serial Number (*11) 124
Wiring Diagram 4 - Prior To Serial Number (*11) 126
Wiring Diagram 5 - Prior To Serial Number (*11) 128
Wiring Diagram 6 - Prior To Serial Number (*11) 130
Wiring Diagram 7 - Prior To Serial Number (*11) 132
Wiring Diagram 8 - Prior To Serial Number (*11) 134
Hose Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 137
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Parts
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Brush Deck Debris Tray . . . . . . . . . . . . . . . . . . . . 48
Brush Deck Drive . . . . . . . . . . . . . . . . . . . . . . . . . 50
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Side Broom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
86349370 Chariot iVac 24
3
PARTS
Parts
86349370 Chariot iVac 24
43
Bumper
7
8
1
2
5
6
3
4
3
44
86349370 Chariot iVac 24
Bumper
REF PART NO. QTY DESCRIPTION
1 86345220 1 BUMPER, TRIM
2 86276980 2 SCREW 5/16-18 X 2 HHCS SS
3 86010670 6 WASHER 5/16 FLAT SS
4 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
5 86270830 4 NUT 5/16-18 HEX NYLOCK SS
6 86323950 1 PAD, TIP
7 86327510 4 SCR, KA50X16, PT OHS, WN1412, A2 SS
8 86339800 1 PAD, TIP RIGHT
SERIAL NO.
FROM
NOTES
4586349370 Chariot iVac 24
Back Panel
7
6
9
5
10
11
12
2
1
4
12
8
3
A
TORQUE 50 IN/OZ
A
A
46
86349370 Chariot iVac 24
Back Panel
REF PART NO. QTY DESCRIPTION
1 86345080 2 BRACKET, VAC BAG, LOWER
2 86345070 1 BRACKET, VAC BAG, UPPER
3 86344800 1 GASKET, VAC ENCLOSURE 48"
4 86341040 1 BAG, VAC-10 PACK
5 86340640 1 HOUSING, VAC BAG
6 86327910 2 SCR, KA50X25, PT OHS, WN1412, PLTD
7 86327590 1 LANYARD, 15.0 W/LOOP & EYE
8 86344710 1 PANEL, BACK CS20 GRY TRIM
9 86173330 2 WASHER, M5, FLAT, ISO7093, SS
10 86173140 2 SCR,KA40X16,PT OVAL,WN1412,PL
11 86161800 1 LATCH, CONCEALED KEEPER
12 86351660 4 SCR, #6 X 1/2 PPH HI-LO ZINC PLT WAS 86173140
SERIAL NO.
FROM
NOTES
4786349370 Chariot iVac 24
Brush Deck Debris Tray
5
3
4
5
6
7
5
9
10
2
1
8
NOTE : EXPOSED RAIL
ORIENTATION
48
86349370 Chariot iVac 24
Brush Deck Debris Tray
REF PART NO. QTY DESCRIPTION
1 86014990 1 SCR, M5X20, SHCS, ISO4762, SS
2 86342400 2 GASKET, DEBRIS TRAY, END
3 86340290 1 MOUNT, DEBRIS TRAY, 20”
4 86340850 1 CLIP , DEBRIS TRAY SPRING
5 86173350 4 WASHER, M5, FL, ISO7089, SST
6 86024750 1 NUT, M5 HEX NYLOCK, SS
7 86327510 2 SCR, KA50X16, PT OHS, WN1412, A2 SS
8 86340280 1 TRAY, DEBRIS, 20”
9 86350590 1 ASM, DEBRIS TRAY INLET
10 86342390 2 GASKET, DEBRIS TRA Y, 20”
SERIAL NO.
FROM
NOTES
4986349370 Chariot iVac 24
Brush Deck Drive
18
17
19
17
A TORQUE 18 IN/LBS
A
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
5
10
11
9
9
11
15
50
86349370 Chariot iVac 24
Brush Deck Drive
REF PART NO. QTY DESCRIPTION
1 86343870 1 HOUSING ASM, BRUSH DRIVE
2 86343860 1 BELT, TWIN 5MM GT2, 15W, 130T
3 86343850 2 PULLEY, 32T 5MM GT, 15W
4 86343840 1 PULLEY, 18T 5MM GT, 15W
5 86343830 2 PULLEY ASM, 22T 5MM GT, 15W
6 86339570 1 COVER, DRIVE HOUSING
7 86224660 1 SPRING, TENSIONER
8 86224170 2 SHAFT, 6.2 MM BRUSH DRIVE
9 86223780 8 SCR,M4X8,ISO4029,CP,BLK
10 86223520 3 RING, 28MM INT SNAP PHOSPHATE
11 86223490 3 RING, 10MM EXTERNAL SNAP
12 86215870 1 BRKT, TENSIONER ARM
13 86173350 3 WASHER, M5, FL, ISO7089, SST
14 86349800 1 SPACER, 15OD X 5.3ID X 11L
15 86014990 5 SCR, M5X20, SHCS, ISO4762, SS
16 86012790 2 SHAFT ASM, BRUSH DRIVE
17 86172950 3 SCR, M5X12, SHCS, ISO4762, SS
18 86349790 1 PLATE, SUPPORT
19 86349320 1 PLATE, BRUSH GUIDE
SERIAL NO.
FROM
NOTES
5186349370 Chariot iVac 24
Brush Deck
1
2
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
7
18
26
3
23
29
30
30
7
A TORQUE 64 IN/LBS
A
23
32
31
52
86349370 Chariot iVac 24
Brush Deck
REF PART NO. QTY DESCRIPTION
1 86356810 1 ASM, DEBRIS TRAY, 20
2 86346070 2 COUPLER, 2 JAW, 35MM
3 86343160 2 SCR, M5X40, SHCS, ISO4762, SS
4 86343200 1 GASKET, 1/16THKX3/8WX19.50L
5 86343190 2 GASKET, 1/16THKX3/8WX2.17L
6 86343020 2 PLATE, COUNTERBALANCE
7 86173350 6 WASHER, M5, FLAT, ISO7089, SS
8 86340500 2 BRUSH, VACUUM 20
- 86348840 2 BRUSH, VACUUM 20", HARD FLOOR
- 86348820 2 BRUSH, VACUUM 20", SOFT FLOOR
9 86340490 2 BRKT, MOTOR MOUNT
10 86340480 2 SPRING, DOOR CLIP
11 86339980 1 CAP, BRUSH DOOR HINGE, REAR
12 86339790 1 PIN, DOWEL, 6 X 106, SS
13 86374890 1 EXTRUSION, DUAL 4" BRUSH, 20
14 86339590 1 CAP, BRUSH DOOR HINGE, FRONT
15 86339580 1 DOOR, BRUSH RELEASE
16 86277130 7 SCR, 5/16-18X1.00 CARRIAGE SS
17 86273750 6 SCR, 1/4-20 X 5/8 HHCS SS
18 86270830 6 NUT, 5/16-18 HEX NYLOCK SS
19 86234600 1 COUPLER, SPIDER
20 86222130 1 MOTOR, 36VDC
- 86001360 - BRUSH SET, CCL MOTORS
21 86173340 6 WASHER, SPLIT LOCK, 1/4, SS
22 86172950 4 SCR, M5X12, SHCS, ISO4762, SS
23 86014990 5 SCR, M5X20, SHCS, ISO4762, SS
24 86012810 1 SHAFT ASM, DRIVE 16”
25 86373070 2 ASM, BRUSH END, NON-DRIVE (12*)
26 86010670 7 WASHER, 5/16 X 3/4 SS
27 86010630 6 WASHER, 1/4 X 5/8 FLAT SS
28 86005740 1 NUT 5/16-18 SERRATED FLG
29 86172960 2 SCR,SET,M6X8,SH,ISO4029,SS INCLUDED WITH 86346070
30 86197040 2 NUT, 5/16-18 HEX ACORN PLTD
31 86354280 5 NIPPLE, GUARD ATV (2*)
32 86354080 5 ROD, GUARD ATV (2*)
SERIAL NO.
FROM
NOTES
*SEE SERIAL NUMBER PAGE.
5386349370 Chariot iVac 24
Side Broom
A TORQUE 10 FT/LBS
A
1
2
6
7
8
9
10
11
12
13
14
15
16
17
18
5
3
4
54
86349370 Chariot iVac 24
Side Broom
REF PART NO. QTY DESCRIPTION
1 86342160 1 BRUSH, 9.5 IN, NYLON, BLACK
2 86341960 1 PLATE, WEIGHT
3 86341070 1 BRACKET, SIDE BROOM MOUNT
4 86341060 1 BRACKET, SIDE BROOM PIVOT
5 86008650 1 COTTER, 1/4 RING
6 86328040 1 PIN, CLEVIS, 1/4 X 2.0 L
7 86322470 1 MOTOR, 36VDC, 90 DEG, 1/16 HP
8 86279140 2 WASHER,M6 SPLIT LOCK ZINC PLTD
9 86279070 2 WASHER, M6 FLAT
10 86277130 2 SCR, 5/16-18X1.00 CARRIAGE SS
11 86275470 2 SCR, 10-32 X 5/8 PPHMS SS
12 86274700 2 SCR, M6 X 1 X 16 HHCS PLT
13 86270990 2 NUT, 10-32 HEX NYLOCK SS
14 86270830 2 NUT, 5/16-18 HEX NYLOCK SS
15 86259410 2 WASHER THRUST.51 ID X1ODX.063
16 86228990 2 BEARING FLG .314IDX.502OD
17 86177090 1 CLAMP, CABLE 1/2I.D. 1/4BLT
18 86010670 2 WASHER, 5/16 X 3/4 SS
SERIAL NO.
FROM
NOTES
5586349370 Chariot iVac 24
Deck Lift
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
A TORQUE 10 FT/LBS
A
A
14
15
16
17
56
86349370 Chariot iVac 24
Deck Lift
REF PART NO. QTY DESCRIPTION
1 86270830 4 NUT 5/16-18 HEX NYLOCK SS
2 86010670 4 WASHER 5/16 FLAT SS
3 86259420 4 WASHER, THRUST .51ID X 1 ODBRO
4 86228990 4 BEARING,FLNGD,.314ID X.502OD
5 86340820 1 LIFTER, DECK
6 86340920 1 PLATE, LIFT LINKAGE
7 86340910 2 ARM, DECK LIFT
8 86277130 4 SP SCREW 5/16-18X1.00 CARRIAGE SS
9 86005810 2 NUT 1/4-20 HEX NYLOCK SS
10 86010630 2 WASHER 1/4 ID X 5/8 OD SS
11 86341320 1 CHANNEL, ACTUATOR LINK
12 8 627 6680 1 SCR, 1/4-20 X 1.5 HHMS SS
13 86340930 1 BRKT, SPRING MOUNT
14 86341920 1 ACT,36VDC, 1.0"STK,8.74LNG
15 86328040 1 PIN, CLEVIS, 1/4 X 2.0 L
16 86008650 1 COTTER 1/4" RING
17 86273850 1 SCR, 1/4-20 X 2 HHCS SS
SERIAL NO.
FROM
NOTES
5786349370 Chariot iVac 24
Brush Deck & Lift Mounting
8
1
A
TORQUE 10 FT/LBS
A
A
A
1
2
3
4
5
5
1
2
3
4
6
3
4
7
9
58
86349370 Chariot iVac 24
Brush Deck & Lift Mounting
REF PART NO. QTY DESCRIPTION
1 86277130 10 SCREW 5/16-18X1.00 CARRIAGE SS
2 86259420 6 WASHER, THRUST .51ID X 1 ODBRO
3 86010670 10 WASHER 5/16 FLAT SS
4 86270830 10 NUT 5/16-18 HEX NYLOCK SS
5 86228990 6 BEARING,FLNGD,.314ID X.502OD
6 86341310 2 BRKT, BRUSH DECK PIVOT
7 86276680 1 SCR, 1/4-20 X 1.5 HHMS SS
8 86010630 1 WASHER 1/4 ID X 5/8 OD SS
9 86005810 1 NUT 1/4-20 HEX NYLOCK SS
10 86264940 1 CABLE TIE, 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
5986349370 Chariot iVac 24
Vacuum Diverter Valve
A
TORQUE 100 IN-OZ
A
20
SEE MAINTENANCE SECTION
FOR REMOVAL INSTRUCTIONS
10
18
19
17
16
1
2
3
4
5
6
9
11
12
10
13
14
15
60
86349370 Chariot iVac 24
Vacuum Di verter Valve
REF PART NO. QTY DESCRIPTION
1 86345660 1 SOLENOID, 24VDC, 198 OZ FORCE
2 86344930 1 PLATE, FLAP LEVER
3 86344750 1 HOSE, Ø2.0 VAC X 25
4 86340750 1 PLATE, SOLENOID
5 86340700 1 LINK, SOLENOID
6 86370820 1 DIVERTER VALVE HOUSING ASM
7 - - OPEN
8 - - OPEN
9 86279450 2 WASHER, #6 X .40 FLAT
10 86279100 2 WASHER, #4 INT STAR
11 86278990 2 WASHER, #8 X 3/8 FLAT
12 86276220 2 SCR, 8-32 X 3/8" HHCS SS
13 86348980 1 SCR, 4-40 X 3/8 PPHMS PLT
14 86273980 3 SCR, 10-32 X 3/4 PPHMS SS
15 86272190 2 PIN, ROLL 1/8" X 5/8" L
16 86264930 1 CABLE TIE, 3.5IN. UL/CSA
17 86172940 2 SCR,KA40X10,OHCS,WN1412,PL
18 86010650 3 WASHER, #10 X 9/16 FLAT
19 86002380 1 CLAMP, 2.25 WORM GEAR
20 86264940 1 CABLE TIE, 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
6186349370 Chariot iVac 24
Console
19
1
3
4
7
8
10
11
12
15
16
17
13
14
6
18
9
5
2
9
62
86349370 Chariot iVac 24
Console
REF PART NO. QTY DESCRIPTION
1 86346600 2 SPACER, .320ODX.257IDX.505L NY
2 86005810 2 NUT 1/4-20 HEX NYLOCK SS
3 86346090 1 GASKET,.85X.85X.125 THICK
4 86346050 1 CONSOLE, TRIM
5 86005630 4 NUT 3/8-16 HEX NYLOCK THIN SS
6 86238460 4 HOOK, STRAP
7 86341700 1 BRACKET, SWITCH, NO BAG
8 86340740 1 PLATE, BAG INLET RETAINER
9 86010630 2 WASHER 1/4 ID X 5/8 OD SS
10 86340650 1 INLET, VAC BAG
11 86327830 1 GASKET,.188X.31X41.0
12 86327680 1 SWITCH, INTERLOCK
13 86273740 2 SCR, 1/4-20 X 1.5 HHCS SS
14 86239720 1 HORN, 108DB MINATURE W/RING
15 86279520 2 WASHER, 1/4 ID FLAT BLK
16 86276330 1 SCR, 1/4-20 X 1.25 CARRIAGE BZ
17 86274520 2 SCR, #10 X 3/8 PH HI-LO PLT
18 86228790 1 BEARING FLANGE .88ODX.75IDX.75
19 86326200 1 GASKET, VACUUM INTAKE
SERIAL NO.
FROM
NOTES
6386349370 Chariot iVac 24
Console Mounting
13
14
1
2
3
4
5
6
7
8
9
11
12
10
15
16
64
86349370 Chariot iVac 24
Console Mounting
REF PART NO. QTY DESCRIPTION
1 86326340 1 PIN, CLEVIS 5/16 X 4.0, PLTD
2 86228990 2 BEARING,FLNGD,.314ID X.502OD
3 86264940 6 CABLE TIE, 11.38" UL/CSA
4 86326320 1 BRACKET, HINGE UPPER
5 86327680 1 SWITCH, INTERLOCK
6 86270860 1 NUT, 10-24 U-TYPE SPEED
7 86277110 1 SCR, 10-24 X 3/4 PPHMS SS
8 86328860 1 NUT, 5/16 PUSH-LOCK, PLTD
9 86326330 1 BRACKET, HINGE LOWER
10 86332760 1 GASKET, STEERING SHAFT
11 86006800 2 SCREW 10-32 X 1/2 PHTR PLT
12 86344610 1 PLATE, COVER
13 86276780 6 SCR, 5/16-18 X 3/4 SS
14 86010670 6 WASHER, 5/16 X 3/4 SS
15 86345690 1 FUSE, 3A - 3AG FAST-ACTING
16 86319090 1 FUSE HOLDER, PANEL MNT
SERIAL NO.
FROM
NOTES
6586349370 Chariot iVac 24
Control Panel 1 - From Serial Number (11*)
1
2
3
10
12
8
5
4
13
9
11
7
14
15
16
18
23
19
24
17
20
21
22
6
66
86349370 Chariot iVac 24
Control Panel 1 - From Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86357790 1 PANEL, CONTROL, CS24 RE
2 86337210 5 SPACER, .14ID X .25OD X .38, NYL
3 86336110 1 RELAY, SPST-NO
4 86336100 3 CLIP, RELAY
5 86347250 1 PCBA, RELAY OMRON ll
6 86372280 1 CONTROLLER, CV24 RE
7 86326390 2 CONN, 8MM PITCH, 10 POSN
8 86005710 2 NUT, 1/4-20 HEX W/STAR
9 86313900 3 RELAY, 5A, 24V, 4PDT
10 86275260 4 SCR, 4-40 X 1/2 PPHMS
11 86275550 2 SCREW 6-32 X 1.25
12 86255910 1 STANDOFF, 1/4-20 X 1.0 HEX INS
13 86255900 4 STANDOFF, 6-32 X 5/8 HEX NYL
14 86354860 4 STANDOFF, 6-32 X 1.25 HEX, NYLON
15 86251360 2 RELAY, 36VDC, 100A
16 86010630 4 WASHER, 1/4 X 5/8 FLAT SS
17 86006850 1 SCR, 1/4-20 X 1.25 SSSCU
18 86005810 4 NUT, 1/4-20 HEX NYLOCK SS
19 86274570 4 SCR, 4-40 X 1/4 PPHMS
20 86372190 1 PCB, IVAC, PIC
21 86279020 1 WASHER #6 LOCK EXT STAR SS
22 86279450 3 WASHER, #6 FLAT SAE PLTD
23 86003410 2 DIODE ASM, 76075 X 76075
24 86261210 2 DIODE ASM, 76008 X 76008
SERIAL NO.
FROM
NOTES
6786349370 Chariot iVac 24
Control Panel 2 - From Serial Number (11*)
68
86349370 Chariot iVac 24
Control Panel 2 - From Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86332510 2 BOOT, SEAL PUSH BUTTON 11M
2 86001260 1 BOOT, CB 3/8-32 UNS (4*)
3 86348640 1 LED, BAG FULL INDICATOR ***
4 86348960 1 LED, BATTERY INDICATOR ***
5 53217380 1 HANDHOLD OPERATIONAL CONCEPT
6 86293930 1 BODY, SWITCH, BUTTON
7 86313950 1 SWITCH, SPDT 3 POSN MOM, ARROW
8 86292590 1 SWITCH, E-STOP
9 86292780 1 SWITCH, MICRO
10 86007170 1 SWITCH KEY TWO POSITION
11 86329570 4 SCR, 10-32 X 1.0 TORX SS BLK PLTD
12 86255900 4 STANDOFF, 6-32 X 5/8 HEX NYL
13 86315470 1 METER, HOUR ICD
14 86316160 2 BREAKER, 18A, 250VAC, 32VDC
15 86353680 1 BREAKER, 1.5A CARLING MAGNETIC (4*)
16 86354870 1 SWITCH, ROTARY (11*)
17 86354560 1 BEZEL, ROTARY SWITCH
18 86354810 1 GASKET, ROTARY SWITCH
19 86358430 2 SCR, M4X12 FHMS, ISO7046 SS NP
20 86358440 2 O-RING, 4MM ID, 1.5MM THK, BUNA-N
21 63130140 1 SPRING ELEMENT
SERIAL NO.
FROM
NOTES
* SEE SERIAL NUMBER PAGE
***86348640 AND 86348960 ARE INCLUDED WITH CONTROL PANEL HARNESS.
6986349370 Chariot iVac 24
Control Panel 1 - Prior To Serial Number (11*)
21
22
2
3
4
5
6
8
9
11
12
13
14
15
16
17
18
10
7
1
2
19
A
A
A
TORQUE 45-55 IN-LBS
20
70
86349370 Chariot iVac 24
Control Panel 1 - Prior To Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86344790 1 PANEL, CONTROL, CV20
2 86337210 5 SPACER, .14ID X .25OD X .38, NYL
3 86336110 1 RELAY, SPST-NO
4 86336100 3 CLIP, RELAY
5 86347250 1 PCBA, RELAY OMRON ll
6 86353600 1 CONTROLLER, CV24
7 86326390 2 CONN, 8MM PITCH, 10 POSN
8 86005710 2 NUT, 1/4-20 HEX W/STAR
9 86313900 3 RELAY, 5A, 24V, 4PDT
10 86275260 4 SCR, 4-40 X 1/2 PPHMS
11 86274710 2 SCREW 6-32 X 1.0 PPHMS
12 86255910 1 STANDOFF, 1/4-20 X 1.0 HEX INS
13 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL
14 86355890 4 STANDOFF, 6-32 X 1.00 HEX, NYLON
15 86251360 2 RELAY, 36VDC, 100A
16 86010630 4 WASHER, 1/4 X 5/8 FLAT SS
17 86006850 1 SCR, 1/4-20 X 1.25 SSSCU
18 86005810 4 NUT, 1/4-20 HEX NYLOCK SS
19 86274570 2 SCR, 4-40 X 1/4 PPHMS
20 86343630 1 PCB, TIMER ASSEMBLY
21 86279020 1 WASHER #6 LOCK EXT STAR SS
22 86279450 3 WASHER, #6 FLAT SAE PLTD
SERIAL NO.
FROM
NOTES
7186349370 Chariot iVac 24
Control Panel 2 - Prior To Serial Number (11*)
72
86349370 Chariot iVac 24
Control Panel 2 - Prior To Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86332510 2 BOOT, SEAL PUSH BUTTON 11M
2 86001260 1 BOOT, CB 3/8-32 UNS (4*)
3 86348640 1 LED, BAG FULL INDICATOR ***
4 86348960 1 LED, BATTERY INDICATOR ***
5 86314150 1 KNOB, SELECTOR
6 86293930 1 BODY, SWITCH, BUTTON
7 86313950 1 SWITCH, SPDT 3 POSN MOM, ARROW
8 86292590 1 SWITCH, E-STOP
9 86292780 1 SWITCH, MICRO
10 86007170 1 SWITCH KEY TWO POSITION
11 98409820 1 KIT, CV24 ROTARY SWITCH
12 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL
13 86315470 1 METER, HOUR ICD
14 86316160 2 BREAKER, 18A, 250VAC, 32VDC
15 86353680 1 BREAKER, 1.5A CARLING MAGNETIC (4*)
16 86329570 4 SCR, 10-32 X 1.0 TORX SS BLK PLTD
***86348640, 86348960 AND ROTARY SWITCH ARE INCLUDED WITH CONTROL PANEL HARNESS,
86356740 IS FOR REPLACEMENT OF THE ROTARY SWITCH WITHOUT HARNESS.
SERIAL NO.
FROM
NOTES
7386349370 Chariot iVac 24
Decals
4
3
1
2
5
6
74
86349370 Chariot iVac 24
Decals
REF PART NO. QTY DESCRIPTION
1 86344680 1 LABEL, RIGHT, iVAC 24 ATV
2 86344670 1 LABEL,LEFT, iVAC 24 ATV
3 86004970 1 LABEL WINDSOR LOGO DOMED
4 86358080 1 LABEL, CONTROL PANEL, CV24 (*) WAS 86344690
5 86335710 1 LABEL, BATTERY WIRING
6 86334860 2 LABEL, HEPA FILTRATION
* SEE SERIAL NUMBER PAGE
SERIAL NO.
FROM
NOTES
7586349370 Chariot iVac 24
Drive Lower
5
28
27
24
26
11
16
B
B
7
6
10
17
5
12
19
17
29
A TORQUE 15/18 FT/LBS
B
TORQUE 120 IN/LBS
C
TORQUE 15 FT/LBS
A
B
B
D
A
C
31
30
D
TORQUE 60 IN/LBS
*
AFTER *
B
E
E
TORQUE 100 IN/OZ
NOTE: TERMINAL HARDWARE
INSTALLED, 2 LOCATIONS
34
35
33
11
16
18
19
12
4
8
14
15
29
32
23
21
1
2
3
25
9
13
22
10
17
20
76
86349370 Chariot iVac 24
Drive Lower
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
1 86326710 1 KEY, 5 X 5 X 16
2 86321670 2 WASHER, WHEEL SPACER
3 86319810 1 AXLE, DRIVE WHEEL
4 86319670 6 SLEEVE, BEARING
5 86364010 1 MOTOR, TRACTION (9*)
- 86331990 - BRUSH SET, SMALL RIDER DRIVE MTR
- 98408960 - BRAKE REPLACEMENT SMALL STAND ON
6 86342280 1 SPROCKET, DRIVE 11T
7 86342320 1 CHAIN, ISO 08B, 12.7MM PITCH
8 86319620 1 FRAME, LOWER DRIVE
9 86369170 1 WHEEL, 8.00 X 2.00, GRAY X-GRV (10*)
10 86279630 3 WASHER, .344IDX1.130ODX.09T PLT
11 86358800 5 WASHER, M6 CONICAL
12 86010670 4 WASHER, 5/16 X 3/4 SS
13 86008610 4 FLANGE, BEARING PRESSED STEEL
14 86272550 3 PIN, CLEVIS, 5/16 X 1.00 PLTD
15 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
16 86358820 3 SCREW, M6-1.0 X 16 HCS 10.9Z
17 86136640 3 SCR, M8 X 20 HHMS
18 86358810 2 SCREW, M6 - 1.0 X 30 HCS 10.9Z
19 86270830 4 NUT, 5/16-18 HEX NYLOCK SS
20 86219640 1 KEY, 1/4 SQ. X 1.5
21 86332380 3 ROLLER, 1.1 OD
22 86001030 2 BEARING, BALL 3/4 BORE SPHERED
23 86008660 3 COTTER 5/16" RING
24 86232780 - CHAIN MASTER LINK 12.7MM
25 86319650 1 SPROCKET, DRIVE, 14T
26 86002830 1 CABLE TIE .375 X 24.7
27 86264920 2 CABLE TIE, 7" UL/CSA (6*)
28 86362040 2 TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA (6*)
29 86362140 3 SCREW, M6 X 12MM, HEX FLANGE, PLTD (8*)
30 86348490 1 NUT, WELD 5/16-18 X .38, TAB BASE, STL (8*)
31 86362130 1 SCREW, 5/16 X 1.50, SHCS, SS, FT (8*)
32 86362150 2 SCREW, M6 X 30MM, HEX FLANGE, PLTD (8*)
33 86288500 4 NUT, M4-.7 HEX STL CL8 ZNPLT
34 86134850 2 WASHER,SPRNG LK,M4,DIN127B,SST
35 86372230 2 WASHER, EXT TOOTH STAR
NOTES
FOR INSTALLATION OF 8.636-401.0 WITH BRAKE HARNESS AND LOWER HARNESS,
ORDER KIT 8.636-900.0
* SEE SERIAL NUMBER PAGE.
7786349370 Chariot iVac 24
Drive Chain
38
29
29
9
36
35
37
A
TORQUE 78 IN-LBS
A
A
A
32
33
34
31
30
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
11
10
8
7
6
5
4
3
2
1
4
12
78
86349370 Chariot iVac 24
Drive Chain
REF PART NO. QTY DESCRIPTION
1 86005710 3 NUT, 1/4-20 HEX W/STAR
2 86005810 3 NUT, 1/4-20 HEX NYLOCK SS
3 86006800 2 SCR, 10-32 X 1/2 PHTR PLT
4 86010630 7 WASHER, 1/4 X 5/8 FLAT SS
5 86010670 4 WASHER, 5/16 X 3/4 SS
6 86010780 1 WASHER, 1/4 SPLIT
7 86014440 1 BEARING, DRIVE
8 86224270 1 SLEEVE, CHAIN TENSIONER
9 86259430 1 WASHER, 12.5 ID X 26 OD X 2T FLAT
10 86270830 4 NUT, 5/16-18 HEX NYLOCK SS
11 86271370 2 NUT, 1/4-20 HEX FLG
12 86271930 1 NUT, 3/8-16 HEX NYLOCK SS
13 86273100 3 SCR, 1/4-20X2-1/4 HXHD CAP
14 86273100 4 SCR, 1/4-20 X 1.75 HHCS
15 86279510 1 SCR, 3/8-16 X 1.25 HHCS SS
16 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS
17 86275190 1 WASHER, 3/8 X 1 FLAT NP
18 86319560 1 CHAIN, ISO O8B, 12.7MM PITCH
19 86319590 1 SHAFT, STEERING SPROCKET
20 86319600 1 BRACKET, DRIVE MOUNT
21 86319610 1 BRACKET, BEARING CLAMP
22 86319680 1 PLATE, LOWER CLAMP
23 86319740 1 PLATE, UPPER CLAMP
24 86322030 3 SPACER
25 86322040 1 PLATE, CHAIN RING
26 86322050 1 SPROCKET, STEERING, 14T
27 86322060 1 COLLAR, 12MM ID
28 86327110 1 BRACKET, CONNECTORS
29 86328050 2 WASHER, SHOULDER.48ID X 1.25OD
30 86329350 1 NUT, 1/4- 20 X 7/8 HEX C OU PLI NG SS
31 86330720 1 CHAIN TENSIONER
32 86329340 1 PLATE, CHAIN GUARD
33 86363870 1 CLAMP, 5/8” OD CUSHIONED
34 86274760 1 SCR,1/4-20 X 1/2 HHCS
35 86368600 1 WASHER, 2.5OD X 1.25ID X .125THK, DELRIN
36 86279420 2 WASHER .75IDX1.25ODX.125THK NY
37 86278940 1 WASHER 1/4 ID X 1-1/4 OD PLT (6*)
38 86232780 - CHAIN MASTERLINK 12.7MM
SERIAL NO.
FROM
NOTES
7986349370 Chariot iVac 24
Drive Mounting
11
10
9
8
4
7
1
2
3
4
5
6
7
80
86349370 Chariot iVac 24
Drive Mounting
REF PART NO. QTY DESCRIPTION
1 86344620 1 BRACKET, LINKAGE MOUNT
2 86319730 1 BRACKET, LINKAGE MOUNT, LEFT
3 86331630 1 BRACKET, ROLLER GUIDE
4 86010670 12 WASHER, 5/16 X 3/4 SS
5 86276690 8 SCR, 5/16-18 X 1.75 CARR SS
6 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS
7 86270830 12 NUT, 5/16-18 HEX NYLOCK SS
8 86344630 1 BLOCK, MOTOR LIFTER
9 86277650 2 SCR, 1/4-20 X 1.25 PPHMS SS
10 86271870 2 NUT, 1/4-20 HEX NYLOCK THIN SS
11 86010630 2 WASHER, 1/4 X 5/8 FLAT SS
SERIAL NO.
FROM
NOTES
8186349370 Chariot iVac 24
Frame & Rear Wheels
12
11
10
1
2
3
4
5
6
7
8
9
12
11
13
BOTTOM OF FRAME
82
86349370 Chariot iVac 24
Frame & Rear Wheels
REF PART NO. QTY DESCRIPTION
1 86326260 1 BRACKET, FRAME LEFT
2 86326250 1 BRACKET, FRAME RIGHT
3 86350170 1 ASM FRAME, CV24
4 86326220 2 SPACER, FLG .887ID X 1.055D X .345LG
5 86318030 1 AXLE, 20MM X 562 MM
6 86318020 2 WHEEL, PU 150MM X 40MM
7 86223470 2 RING, 20MM EXTERNAL SNAP
8 86279510 2 WASHER 3/8 FLAT
9 86340950 2 SCR, 3/8 X 1.5, LAG, PLTD
10 86344380 1 HOUSING, ACCESSORY
11 86173330 3 WASHER, M5, FLAT, ISO7093, SS
12 86327510 3 SCR, KA50 X 16, WN1412 A2 SS
13 86256130 1 STRAP, STATIC, .2T X 1W X 3L
SERIALNO.
FROM
NOTES
INCLUDES
ITEM 8 & 9
8386349370 Chariot iVac 24
Main Cover
7
A
TORQUE 100 IN-OZ
A
A
14
17
26
2B
11
.75"
29
28
2A
3
4
5
6
30
8
9
10
14
16
18
19
20
21
22
23
25
12
27
15
13
1
24
24
84
86349370 Chariot iVac 24
Main Cover
REF PART NO. QTY DESCRIPTION
1 86002400 1 CLAMP, 2.00 WORM GEAR X .312
2A 86346060 1 COVER, TRIM CV24
2B 86346100 1 COVER, TRIM OBC CVC24
3 86345730 1 HOSE, Ø1.5", ACCESSORY
4 86345360 1 BRACKET, ROLLER
5 86345200 1 BRACKET, BRACE
6 86345120 1 BRACKET, HOSE SUPPORT
7 86344440 2 SPRING,EXT 1.00 ODX8.50L X.08W
8 86341570 2 BRACKET, SPRING MOUNT
9 86340780 2 ROLLER, HOSE
10 86340310 1 HOSE, Ø2" W/ 90° CUFF
11 86259410 1 WASHER THRUST.51 ID X1ODX.063
12 86010630 2 WASHER, 1/4 X 5/8 FLA T SS
13 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
14 86275180 3 SCR, 5/16-18 X 1/2 HHCS GR5
15 86006750 1 SCR, 5/16-18 X 1.00 HHCS GR5
16 86273980 2 SCR, 10-32 X 3/4 PPHMS SS
17 86006760 3 SCR, 5/16-18 X 3/4 HHCS GR5
18 86340950 1 SCR, 3/8 X 1.5, LAG, PLTD
19 86270310 2 EYEBOLT, 1/4-20 X 1.5
20 86259400 1 WASHER THRUST.51 ID X 1 ODBRO
21 86002380 1 CLAMP, 2.25 WORM GEAR
22 86228990 1 BEARING FLG .314IDX.502OD
23 86173140 2 SCR,KA40X16,PT OVAL,WN1412,PL
24 86010670 2 WASHER, 5/16 X 3/4 SS
25 86010650 2 WASHER, #10 X 9/16 FLAT
26 86279630 5 WASHER, .344IDX1.13ODX.09T PLT
27 86277480 4 SCREW 5/16-18X1/2 PTHMS SS
28 86352410 1 PLATE, SPRING EXTENSION (1*)
29 86352420 1 PLATE, SPRING EXTENSION, LEFT (1*)
30 86346000 2 SPRING, EXT, 1.0 OD X 8.5L (1*)
SERIAL NO.
FROM
NOTES
8586349370 Chariot iVac 24
On Board Charger
86
86349370 Chariot iVac 24
On Board Charger
REF PART NO. QTY DESCRIPTION
1 86345140 1 BRACKET, CHARGER
2 86340780 2 ROLLER, HOSE
3 86340950 1 SCR, 3/8 X 1.5, LAG, PLTD
4 86370690 1 KIT, CHARGER
5 86276070 3 SCR, 5/16-18 X 3/4 CARRIAGE SS
6 86273980 1 SCREW 10-32 X 3/4 PPHMS S
7 86259410 2 WASHER, THRUST .51 ID X1ODX.063
8 86228990 2 BEARING FLG .314IDX.502OD
9 86173140 4 SCR,KA40X16,PT OVAL,WN1412,PL
10 86010670 5 WASHER, 5/16 X 3/4 SS
11 86333070 1 METER, SPE BATTERY CHARGE
12 86332690 1 BRKT, CHARGER METER
13 86344430 1 GROMMET, CHARGE PLUG
14 86234390 1 SP CORD ASM, 16/3 SJTW X 2M IEC
15 86264940 3 CABLE TIE, 11.38" UL/CSA
16 86006750 2 SCREW 5/16-18 X 1"HHCSGR5PLT NP
17 86348290 1 SCR, 10-32 X 3 PPHMS SS
18 86198450 2 CLAMP, 5/16 DIA NYLON
19 86359740 2 SCR, 10-32 X 5/16 HWHTR
20 86198470 2 CLAMP, 9/16 DIA NYLON
21 86264930 2 CABLE TIE, 3.5" UL/CSA
SERIAL NO.
FROM
NOTES
FOR REPLACEMENT, ORDER KIT # 86375240, KIT, DELTA Q CONVERSION
8786349370 Chariot iVac 24
Pedal Platform
3
4
5
6
7
8
9
10
11
1
2
2
2
2
88
86349370 Chariot iVac 24
Pedal Platform
REF PART NO. QTY DESCRIPTION
1 86007110 1 SWITCH, 25A SPST 125-250V SNAP
2 86172980 9 SCR, KA50X10, PT OHS, WN1412, PLTD
3 86264930 1 CABLE TIE, 3.5" UL/CS
4 86326150 1 BRKT, LINEAR POT
5 86326140 1 PIN, DOWEL .25 X 2.75, STEEL
6 86318010 1 PEDAL, HEEL
7 86318000 1 PEDAL, ACCELERATOR
8 86317990 1 PLATFORM, OPERATOR
9 86311560 1 POTENTIOMETER ASM, LINEAR
10 86254970 3 SPRING, COMP 18MM OD X 83 X 2
11 86173330 8 WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
8986349370 Chariot iVac 24
Pedal Platform Mounting
90
86349370 Chariot iVac 24
Pedal Platform Mounting
REF PART NO. QTY DESCRIPTION
1 86327510 9 SCR, KA50 X 16, WN1412 A2 SS
2 86198440 15 CLAMP, 1/4 PLASTIC CABLE
3 86327910 4 SCR, KA50X25, PT OHS, WN1412, PLTD
4 86173330 4 WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
9186349370 Chariot iVac 24
Steering
1
2
3
4
5
6
92
86349370 Chariot iVac 24
Steering
REF PART NO. QTY DESCRIPTION
1 86259610 1 WHEEL STEERING 40 SPLINE HUB
2 86271610 1 NUT 5/8-18 HEX NYLOCK THN
3 86279420 1 WASHER,.75IDX1.25ODX.125THK NY
4 86228790 1 BEARING FLANGE .88ODX.75IDX.75
5 86378370 1 ASM, SHAFT, STEERING, CHARIOT 2
6 86234810 1 COVER, STEERING WHEEL
SERIAL NO.
FROM
NOTES
9386349370 Chariot iVac 24
Vacuum
1
2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3
4
6
23
24
12
25
21
22
6
See maintenance section for motor
mounting detail.
94
86349370 Chariot iVac 24
Vacuum
REF PART NO. QTY DESCRIPTION
1 86345290 1 FILTER, Ø6X9, HEPA/CARBON
- 86345280 1 FILTER, Ø6X9, SPUNBOND/CARBON
- 86345270 1 FILTER, Ø6X9, SPUNBOND
2 86345610 1 SCR, 3/8-16X1/2, THUMB ROSETTE
3 86340760 1 MOUNT, POST FILTER
4 86237440 1 GASKET, 4.06 X 2.50 X .38
5 86275890 3 SCR, 1/4-20 X 5/8 HHCS5 (PLTD)
6 86010630 9 WASHER 1/4 ID X 5/8 OD SS
7 86340710 1 BRACKET, VAC MOUNT
8 86173330 2 WASHER, M5, FLAT, ISO7093, SS
9 86014530 2 SCR, KA50X16, PT, WN1412, PLT
10 86002380 2 CLAMP, 2.25" WORM GEAR
11 86344760 1 HOSE, Ø2.0 VAC X 5.5
12 86005810 5 NUT 1/4-20 HEX NYLOCK SS
13 86327500 3 MOUNT, VIBRATION
14 86344740 1 HOSE,Ø1.5 BLK PVC VAC X 7
15 86197590 1 HOSEBARB, 1/8MPT X 3/8 90D
16 86281680 1 HOSE 3/8ID NYLOBRD X 2"
17 86233090 1 CLAMP, 1/4 ID HOSE
18 86257160 1 SWITCH VACUUM 15" H20 NC/NO
19 86346530 1 NUT, 1/8 IPS BRASS
20 86012210 1 VAC MOTOR, 36VDC 2ST TD
21 86273850 3 SCR, 1/4-20 X 2 HHCS SS
22 86326200 1 GASKET, VACUUM INTAKE
23 86340660 1 INTAKE, VAC MOTOR
24 86345190 1 BRACKET, VAC MOTOR
25 86177050 1 CLAMP, HOSE #20
SERIAL NO.
FROM
NOTES
9586349370 Chariot iVac 24
Vacuum Accessories
6
1
2
3
4
5
96
86349370 Chariot iVac 24
Vacuum Accessories
REF PART NO. QTY DESCRIPTION
1 86344870 1 BRUSH, DUST
2 69034030 1 NOZZLE, AKW
3 86000090 2 TUBE, 20” EXTENSION
4 86344700 1 COVER, CONSOLE
5 86349130 3 SCR, 10-32 X 3/4 PHOVALMS SS BLK ZINC
6 69069540 1 COMBINATION NOZLE DN32 OPTIONAL
SERIAL NO.
FROM
NOTES
9786349370 Chariot iVac 24
Accessory Hose - Optional
1
2
3
98
86349370 Chariot iVac 24
Accessory Hose - Optional
REF PART NO. QTY DESCRIPTION
1 86349210 1 HOSE, ASM, 1 1/2, 20 ACCESSORY
2 86350200 1 BRACKET, HOSE SUPPORT
3 86006870 5 SCREW #10B X 1/2 PHSM BLK
- 98409580 - KIT, 20' ACCESSORY HOSE COMPLETE
SERIAL NO.
FROM
NOTES
9986349370 Chariot iVac 24
Wand Bracket - Optional
1
2
100
86349370 Chariot iVac 24
Wand Bracket - Optional
REF PART NO. QTY DESCRIPTION
1 86345300 1 BRACKET, WAND SUPPORT
2 86006870 2 SCREW, #10B X 1/2 PHSM BLK
- 98409570 - KIT, WAND BRKT COMPLETE
SERIAL NO.
FROM
NOTES
10186349370 Chariot iVac 24
Wiring Battery
1A
2A
3
4
5
MAIN WIRING HARNESS
6
1B
2B
102
86349370 Chariot iVac 24
Wiring Battery
REF PART NO. QTY DESCRIPTION
1A 86329720 2 BATT, CBL, ASM, JUMPER
1B 86334280 2 CBL, 6GA 5/16" RING 15" NOT SHOWN
2A 86329710 1 BATT,CBL,ASM,W/ANDERSON
2B 86334270 1 CBL, BATT RING W/ANDERSON NOT SHOWN
3 86228400 3 BATTERY, 12V, 130AH
- 86328630 3 BATTERY, 12V 114A/H AGM NOT SHOWN
4 86270920 2 SP NUT, 6-32 HEX NYLOCK SS
5 86279450 2 WASHER, #6 FLAT SAE PLTD
6 86274710 2 SCR, 6-32 X 1.0 PPHMS
7 86271910 6 NUT, 5/16-18 FLEXLOCK NOT SHOWN
8 86006560 6 SCREW 5/16-18 X 1 HHCS SS NP NOT SHOWN
SERIAL NO.
FROM
NOTES
10386349370 Chariot iVac 24
Wiring Diagram 1 - From Serial Number (11*)
14A
or
14B
104
86349370 Chariot iVac 24
Wiring Diagram 1 - From Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86372240 1 HARNESS, BAG PRESENT
2 86353960 1 HARNESS, CV24 OPERATOR PLATFORM
3 86344450 1 HARNESS, MAIN ACTUATOR
4 86353970 1 HARNESS, CV24 MAIN POT AND BRAKE
5 86333120 1 HARNESS, CS20 MAIN CHARGER
6 86333130 1 HARNESS, CS20 MAIN TRACTION
7 86333140 1 HARNESS, CS20 MAIN VACUUM
8 86333150 1 HARNESS, CS20 MAIN BRUSH
9 86333160 1 HARNESS, CS20 MAIN POWER
10 86333170 1 HARNESS, CS20 MAIN HORN
11 86344500 1 HARNESS, SIDE BROOM/BRUSH
12 86372250 1 HARNESS, VAC SOLENOID
13 86344470 1 HARNESS, VAC SWITCH
14A 86333180 1 JUMPER, CHARGER INHIBIT
14B 86332680 1 HARNESS, CHARGER JUMPER
15 86362990 1 HARNESS, LOWER BRAKE
16 86365410 1 HARNESS, LOWER TRACTION
* SEE SERIAL NUMBER PAGE
SERIAL NO.
FROM
NOTES
OPTION-ON BOARD
CHARGER
10586349370 Chariot iVac 24
Wiring Diagram 2 - From Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86357910 1 HARNESS, PANEL 24” VAC
2 86352310 1 HARNESS I-DRIVE GRD
3 86354380 1 HARNESS, ROTARY SWITCH
106
86349370 Chariot iVac 24
SERIAL NO.
FROM
NOTES:
Wiring Diagram 2 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
10786349370 Chariot iVac 24
Wiring Diagram 3 - From Serial Number (11*)
108
86349370 Chariot iVac 24
Wiring Diagram 3 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
10986349370 Chariot iVac 24
Wiring Diagram 4 - From Serial Number (11*)
110
86349370 Chariot iVac 24
Wiring Diagram 4 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
11186349370 Chariot iVac 24
Wiring Diagram 5 - From Serial Number (11*)
112
86349370 Chariot iVac 24
Wiring Diagram 5 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
11386349370 Chariot iVac 24
Wiring Diagram 6 - From Serial Number (11*)
i-DRIVE
i 36-70
36VDC/ 70A
114
86349370 Chariot iVac 24
Wiring Diagram 6 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
11586349370 Chariot iVac 24
Wiring Diagram 7 - From Serial Number (11*)
116
86349370 Chariot iVac 24
Wiring Diagram 7 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
11786349370 Chariot iVac 24
Wiring Diagram 8 - From Serial Number (11*)
S3
H1/H2
i-DRIVE
i 36-70
36VDC/ 70A
i-DRIVE
i 36-70
36VDC/ 70A
118
86349370 Chariot iVac 24
Wiring Diagram 8 - From Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
11986349370 Chariot iVac 24
Wiring Diagram 1 - Prior To Serial Number (11*)
120
86349370 Chariot iVac 24
Wiring Diagram 1 - Prior To Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86344480 1 HARNESS, BAG PRESENT
2 86353960 1 HARNESS, CV24 OPERATOR PLATFORM (5*) WAS 86326170
3 86344450 1 HARNESS, MAIN ACTUATOR
4 86353970 1 HARNESS, CV24 MAIN POT AND BRAKE (5*) WAS 86333110
5 86333120 1 HARNESS, CS20 MAIN CHARGER
6 86333130 1 HARNESS, CS20 MAIN TRACTION
7 86333140 1 HARNESS, CS20 MAIN VACUUM
8 86333150 1 HARNESS, CS20 MAIN BRUSH
9 86333160 1 HARNESS, CS20 MAIN POWER
10 86333170 1 HARNESS, CS20 MAIN HORN
11 86344500 1 HARNESS, SIDE BROOM/BRUSH
12 86344460 1 HARNESS, VAC SOLENOID
13 86344470 1 HARNESS, VAC SWITCH
14A 86333180 1 JUMPER, CHARGER INHIBIT
14B 86332680 1 HARNESS, CHARGER JUMPER
15 86362990 1 HARNESS, LOWER BRAKE
16 86365410 1 HARNESS, LOWER TRACTION
* SEE SERIAL NUMBER PAGE
SERIAL NO.
FROM
NOTES
OPTION-ON BOARD
CHARGER
12186349370 Chariot iVac 24
Wiring Diagram 2 - Prior To Serial Number (11*)
REF PART NO. QTY DESCRIPTION
1 86345100 1 HARNESS, PANEL 24” VAC (4*)
2 86352310 1 HARNESS I-DRIVE GRD (4*)
3 86354800 1 DIODE, CV24 TVS (3*)
122
86349370 Chariot iVac 24
SERIAL NO.
FROM
NOTES:
Wiring Diagram 2 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
12386349370 Chariot iVac 24
Wiring Diagram 3 - Prior To Serial Number (11*)
124
86349370 Chariot iVac 24
Wiring Diagram 3 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
12586349370 Chariot iVac 24
Wiring Diagram 4 - Prior To Serial Number (11*)
126
86349370 Chariot iVac 24
Wiring Diagram 4 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
12786349370 Chariot iVac 24
Wiring Diagram 5 - Prior To Serial Number (11*)
i-DRIVE
i 36-70
36VDC/
70A
THROTTLE
HIGH
REFERENZ
THROTTLE
LOW
REFERENZ
SPEED LIMITTING
POTENTIOMETER
WIPER
128
86349370 Chariot iVac 24
Wiring Diagram 5 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
12986349370 Chariot iVac 24
Wiring Diagram 6 - Prior To Serial Number (11*)
i-DRIVE
i 36-70
36VDC/ 70A
130
86349370 Chariot iVac 24
Wiring Diagram 6 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
13186349370 Chariot iVac 24
Wiring Diagram 7 - Prior To Serial Number (11*)
-X3
3
132
86349370 Chariot iVac 24
Wiring Diagram 7 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
13386349370 Chariot iVac 24
Wiring Diagram 8 - Prior To Serial Number (11*)
i-DRIVE
i 36-70
36VDC/ 70A
i-DRIVE
i 36-70
36VDC/ 70A
1
5
1A
9
1
1
S3
H1/H2
134
86349370 Chariot iVac 24
Wiring Diagram 8 - Prior To Serial Number (11*)
REF DESCRIPTION
A1 DRIVE CONTROL
A2 RELAY BOARD
A3 SOL/VAC CONTROL
F1 CIRCUIT BREAKER-BRUSH
F2 CIRCUIT BREAKER-VACUUM MOTOR
F3 CIRCUIT BREAKER-DRIVE CONTROL
F4 FUSE-SIDE BROOM
G1-G3 BATTERY 12V/70Ah
H1 SIGNAL LAMPS REVERSE DIRECTION
H2 SIGNAL LAMPS DIRECTION FORWARD
H3 HORN
H4 LED-BATT.
H5 LED
K1 RELAYS-REVERSE DIRECTION
K2 RELAYS DIRECTION FORWARD
K3 RELAYS BRUSH MOTOR
K4 RELAYS VACUUM MOTOR
K5 RELAYS ACTUATOR
K6 RELAYS MAIN
M1 BRUSH MOTOR
M2 VACUUM MOTOR
M3 TRACTION MOTOR
M4 LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE
M5 SIDE BROOM
S0 EMERGENCY SWITCH
S1 KEYSWITCH
S2 MICROSWITCH-PLATFORM
S3 BUTTOM REVERSE FORWARD
S4 HORN BUTTON
S5 MICROSWITCH-COVER
S6 MIRCOSWITCH-VACUUM
S7 MICROSWITCH-BRUSH
S8 PROGRAM SWITCH
S9 MICROSWITCH-MID
S10 MIRCROSWITCH-LOWER
S11 CHARGER
S12 BAG PRESENT
S13 FULL BAG SWITCH
S-UP-SDOWN MICROSWITCH
P1 HOURS METER
V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE
V-UP & V-DOWN DIODE-MOTOR M4
V12 CV24 TVS DIODE
X3 TERMINAL BLOCK
X12 TERMINAL BLOCK
**X6/X7/X8/X11/X15 DEUTSCH CONNECTOR
*X9/X10/X13/X14 PACKARD CONNECTOR
X16 FASTON TERMINAL
X17 RING TERMINAL
Y1 BRAKE
Y2 ELECTOVALVE WATER
13586349370 Chariot iVac 24
Hose Diagram
VACUUM
BAG
BRUSH DECK
MAIN COVER
VALVE
VACUUM MOTOR
POST FILTER
8.634-475.0 (25")
8.634-031.0
8.634-474.0
8.634-476.0 (5 1/2")
8.634-573.0
136
86349370 Chariot iVac 24
Suggested Spare Parts
PART NO. DESCRIPTION
86232780 CHAIN MASTER LINK 12.7MM
86342320 CHAIN, ISO 08B, 12.7MM PITCH
86314150 KNOB, SELECTOR
98408960 BRAKE REPLACEMENT SMALL STAND ON
86316160 BREAKER, 18A, 250VAC, 32VDC
86353680 BREAKER, 1.5A CARLING MAGNETIC (4*)
86332510 BOOT, SEAL PUSH BUTTON 11M (4*)
86001260 BOOT, CB 3/8-32 UNS
86313950 SWITCH, SPDT 3 POSN MOM, ARROW
86007170 SWITCH KEY TWO POSITION
86348800 SWITCH, ROTARY, 5 POS ASM
86354870 SWITCH, ROTARY (11*)
86237440 GASKET, 4.06 X 2.50 X .38
86257160 SWITCH VACUUM 15" H20 NC/NO
86327830 GASKET,.188X.31X41.0
86344800 GASKET, VAC ENCLOSURE 48"
86341040 BAG, VAC, 10-PACK
86342390 GASKET, DEBRIS TRAY, 20”
86342400 GASKET, DEBRIS TRAY, END
86135310 BRUSH SET, 24/36V VAC, WINDSOR
86001360 BRUSH SET, CCL MOTORS (BRUSH DECK)
86331990 BRUSH SET, 8.631-966.0 DRIVE MTR
86345690 FUSE, 3A - 3AG FAST-ACTING
SERIAL NO.
FROM
NOTES
* SEE SERIAL NUMBER PA GE
13786349370 Chariot iVac 24
Serial Numbers
REF. NO MODEL: SERIAL #
1 10125760000131, 10125770000137
2 10125760000163, 10125770000213
3 10125760000163, 10125770000214
4 10125760000156, 10125770000188
5 10125760000198, 10125770000271
6 10125760000329, 10125770000484
7 10125760000347, 10125770000536
8 10125760000357, 10125770000547
9 10125760000529, 10125770000775
10 10125760000624, 10125770000894
11 10125760000624, 10125770000900
12 10125760000730, 10125770000988
86349370 Chariot iVac 24
138
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