Windsor 10061160, 10061090, CSX24, CSX26SP User Manual

Operating Instructions (ENG)
MODELS:
iScrub
CSX24 10061090
CSX26SP 10061160
86317500-A 11/15/08
Read these instructions before using the machine
MACHINE DATA LOG/OVERVIEW
OVERVIEW
The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.
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86317500 CHARIOT SCRUBBER 11/15/08
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................2-1
Hazard Intensity Level.......................................2-2
Safety Label Location........................................2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works..................................3-3
Components......................................................3-4
Drive Controls....................................................3-5
Scrub Controls...................................................3-9
Scrub Controls-Squeegee.................................3-11
Machine Operation............................................3-13
Pre-Run Machine Inspection........................3-13
Starting Machine ..........................................3-13
Emergency Stop Procedures .......................3-13
Filling Solution Tank.....................................3-14
Normal Scrubbing.........................................3-14
To Begin Scrubbing......................................3-15
Priming Pump...............................................3-15
To Stop Scrubbing........................................3-16
Double Scrub................................................3-16
Emptying And Cleaning Tanks.....................3-17
MAINTENANCE
Service Schedule ..............................................4-1
Batteries............................................................4-2
Squeegee..........................................................4-6
Scrub Brushes...................................................4-9
Scrub Deck-Disk................................................4-10
Circuit Protection...............................................4-13
Solution Strainer & Pump..................................4-14
Vacuum & Float Shut-Off ..................................4-17
Drive Motor & Brake..........................................4-19
Bag Replacement..............................................4-22
Transporting Machine........................................4-23
Machine Troubleshooting..................................4-24
TABLE OF CONTENTS
GROUP PARTS LIST
Bumper..............................................................5-1
Control Panel.....................................................5-3
Control Panel Housing.......................................5-5
Decal..................................................................5-7
Frame-Lower .....................................................5-9
Frame-Upper .....................................................5-11
Pedal Platform...................................................5-13
Rear Cover ........................................................5-17
Scrub Brush/Pad Driver-Disk.............................5-19
Scrub Brush/Pad-Cylindrical..............................5-21
Scrub Deck - Disk..............................................5-23
Scrub Deck – Cylindric
Scrub Deck Mounting-Cylindrical......................5-27
Scrub Deck Lift-Disk..........................................5-29
Scrub Deck Actuator-Cylindrical........................5-31
Scrub Deck Skirts-Disk......................................5-33
Scrub Deck Aqua-Mizer™.................................5-35
Solution-Disk......................................................5-37
Solution-Cylindrical............................................5-39
Squeegee - Disk................................................5-41
Squeegee – Cylindrical......................................5-43
Squeegee Lift-Disk............................................5-45
Squeegee Lift-Cylindrical...................................5-47
Squeegee Swing ...............................................5-49
Steering .............................................................5-51
Tank...................................................................5-53
Vacuum..............................................................5-55
Wheel-Front Drive .............................................5-57
Wheel-Rear........................................................5-59
Wiring-Batteries.................................................5-60
Wiring-Components...........................................5-63
Wiring-Control Panel .........................................5-65
Wiring-Disk ........................................................5-67
Wiring-Cylindrical...............................................5-70
Wiring-Drive Motor.............................................5-73
Wiring-Main Harness.........................................5-75
Wiring-Pedal Platform........................................5-77
Hose Diagram-Disk ...........................................5-79
Hose Diagram-Cylindrical..................................5-80
Suggested Spare Parts .....................................5-81
OPTIONS
Battery Cart – Option.........................................6-1
Seat – Option.....................................................6-5
Warning Light – Option......................................6-7
Serial Numbers..................................................6-9
Warranty
al ...................................5-25
86317500 CHARIOT SCRUBBER 11/15/08
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine are located below the battery compartment of the machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Batteries
- Scrub Brushes
- Adjusting Squeegee
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. - Reference No.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older d
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
esign.
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86317500 CHARIOT SCRUBBER 11/15/08
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86317500 CHARIOT SCRUBBER 11/15/08
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HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
CAUTION - Hazards or unsafe practice s which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.
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86317500 CHARIOT SCRUBBER 11/15/08
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
86244300
PRV NO. 500955
WARNING LABEL
86252520
PRV NO. 80885
BATTERY CAUTION
86317500 CHARIOT SCRUBBER 11/15/08
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TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Nominal power 1800 W Rated Voltage 36 Volts DC Rated Amperage 50 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions Scrub Brush Motors - Disk Machine 2 x .3 HP (190 W)
Scrub Brush Motors - Cylindrical Machine 2 x .75 HP (560 W) Vacuum Motor(s) .63 HP (470 W) Maximum flow rate of vacuum motor 72 cfm (33.98 liters per second) Maximum suction of vacuum motor 47.3 inches of water (11.7 kPa) Propelling Motor .75 HP (560 W) Mass (GVW) 1245 lbs (565 kg) Weight empty without batteries 558 lbs (253 kg)
Solution Control Solution capacity 25 gal (95 L)
Recovery capacity 25 gal (95 L) Scrub brush diameter - Disk Machine 12 inch (305 mm) Scrub brush diameter - Cylindrical Machine 4.1 inch (105 mm) Scrub brush pressure 0-150lbs (0-667N) Scrub brush speed - Disk Machine 300 rpm Scrub brush speed - Cylindrical Machine 500 rpm-slow, 800 rpm-medium, 1300rpm-fast Tires 10 in. (254mm) Solid Scrubber Compound Foundation Pressure 104 psi (715 Kpa) Maximum Speed 3.5 miles/hour (5.6 Km/hour) Theoretical Coverage 24,200 ft²/hr @ 2.5 mph with 2 in. overlap Frame Construction Powder coated steel
Brake Minimum aisle u-turn width 56 in. (1425 mm)
Maximum rated climb and descent angle 7.5 degrees
21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm)
1.3 GPM pump, fully variable with automatic shut-off in neutral
Electrical parking brake, sets automatically whenever operator steps off platform or engages emergency stop.
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86317500 CHARIOT SCRUBBER 11/15/08
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width without squeegee 26.5 inches (670 mm) Width of squeegee - Disk Machine 32.7 inches (830 mm) Width of squeegee - Cylindrical Machine 37 inches (970 mm) Width of scrub path - Disk Machine 24 inches (610 mm) Width of scrub path - Cylindrical Machine 26 inches (650 mm)
WIDTH
HEIGHT
SPECIAL NOTES:
The sound pressure level at the operator’s ear was measured to be 68 dBA (Disk), 76dBA (cylindrical). This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.
2
.
LENGTH
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
86317500 CHARIOT SCRUBBER 11/15/08
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HOW THIS MACHINE WORKS
The Chariot® is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.
The machine's primary systems are the solution system, scrub system, recovery system, and operator control system.
The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, pump, valve. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the pump from debris. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled.
The function of the scrub system is to scrub the floor. The disk scrub system consists of two rotary type disk scrub brushes, motors, scrub deck skirt and lift actuator. The brushes scrub the floor as the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with the floor. The scrub deck skirts control the cleaning solution on the floor so that the squeegee can pick it up.
The scrub plus system consists of two cylindrical type brushes, motors, scrub deck side squeegees, hopper, lift actuator. The cylindrical scrub head is designed to eliminate debris that may be caught in the squeegee while scrubbing. Water is applied to the first scrubbing brush turning in a clockwise rotation when viewed from the right side of machine. The first brush scrubs dirt and debris between the brushes. The second scrubbing brush, turning in a counter clockwise rotation, picks up debris and throws it into a removable hopper. Water is allowed to drain out the hopper into the squeegee path where it is recovered from the floor.
The scrub deck side squeegees control the cleaning solution on the floor so that the squeegee can pick it up.
The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, float ball filter, recovery bag. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery bag. The float ball filter protects the vacuum fan from debris and foam. The recovery bag stores the dirty solution.
The function of the operator control system is to control the direction and speed of the machine. The directional control system consists of the direction control drive reset switch, throttle pedal, emergency stop/brake switch, steering wheel, propel controller, and drive wheel. The directional control drive reset switch signals forward or reverse direction and makes sure the operator is on platform before machine will propel. The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine. The steering wheel points the drive wheel in the direction desired by the operator. The parking brake automatically engages when the operator steps off the platform. The emergency stop/brake can be used to hold the machine on slopes.
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86317500 CHARIOT SCRUBBER 11/15/08
COMPONENTS
7
2
11
8
12
1. Control Panel-Drive
2. Control Panel-Scrub
3. Control Housing
4. Pedal Platform
5. Rear Cover
6. Tank
1
3
5
6
10
4
7. Recovery Dome
8. Recovery Drain Hose
9. Scrub Deck Aqua-Mizer™
10. Scrub Deck Skirts/Side Squeegees
11. Solution Cover
12. Solution Drain Hose
9
86317500 CHARIOT SCUBBER 11/15/08
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DRIVE CONTROLS
5
2
3
8
7
9
1
6
3-5
4
86317500 CHARIOT SCRUBBER 11/15/08
DRIVE CONTROLS
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control / Drive Reset Switch
4. Throttle Pedal
5. Horn Button
1. KEY SWITCH
Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. When the key is turned on the battery symbol will flash while the system runs self-diagnostics and returns
scrub deck and squeegee to their raised positions, if necessary. The controller will not respond to other commands until this routine is complete.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake. To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately. To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will propel.
Controls the direction of travel of the vehicle. The lit arrow on the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch.
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
6. Steering Wheel
7. Speed Control
8. Battery Discharge Indicator
9. Hour Meter
86317500 CHARIOT SCRUBBER 11/15/08
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DRIVE CONTROLS
5. HORN BUTTON
The horn is activated by pressing the horn button.
6. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
7. SPEED CONTROL Controls the maximum speed of the machine. There are two transport settings, slow and fast. To change speed, rotate the dial to either slow or fast position. The slow position is to the left
(counterclockwise), fast to the right (top position). The throttle pedal will always regulate the speed between 0 and maximum.
SLOW
FAST
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86317500 CHARIOT SCRUBBER 11/15/08
DRIVE CONTROLS
8. BATTERY CHARGE LEVEL INDICATOR
Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.
9. HOUR METER
Records the number of hours the machine has been in scrubbing operatio n. This information is useful in determining when to service the machine.
86317500 CHARIOT SCRUBBER 11/15/08
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SCRUB CONTROLS
A1
1
A2
A3
C
1. FUNCTION MODE SWITCH
The first two positions are for transport only. See drive controls section.
A1 – Daytime cleaning/light cleaning
This mode is used for light cleaning. In this mode the machine will propel at a maximum of medium speed. The scrub deck will automatically lower to a lower down pressure setting. The water will flow at a low rate. Water will automatically shut off in neutral and restart when pressure resumes. The squeegee will automatically lower and vacuum will continue on at a low flow. (Squeegee will continue to lower and the vacuum will continue to run in neutral. The squeegee will raise in reverse.)
A2 – Medium scrub level cleaning
This mode is used for medium level cleaning. In this mode the machine will propel at a maximum of medium speed. The scrub deck will lower to a medium down pressure. The water will flow at a medium rate. The vacuum will flow at a medium rate.
B
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86317500 CHARIOT SCRUBBER 11/15/08
SCRUB CONTROLS
A3 – Heavy scrub level cleaning
This mode is used for heavy level cleaning. In this mode the machine will propel at a maximum of slow speed. The scrub deck will lower to a heavy down pressure. The water will flow at a high rate. The vacuum will flow at a high rate.
B – Vacuum only mode
This mode is used for picking up solution only. The brushes and water will both be up and off. In this mode the machine will propel at a maximum of medium speed. The squeegee will automatically lower and the vacuum will come on. The vacuum will flow at a high rate. The squeegee will raise during reverse propelling. The squeegee and vacuum will remain down and on in neutral propel.
C – Double Scrub cleaning
This mode is used for putting down solution and scrubbing without picking it back up. In this mode the machine will propel at a maximum speed of slow. The scrub deck will automatically lower to a heavy scrub level. The solution will flow at a high rate. The brushes and water will shut off and raise when the machine is in neutral. They will resume when propelling is resumed.
86317500 CHARIOT SCRUBBER 11/15/08
3-10
SCRUB CONTROLS-SQUEEGEE
1
1. Squeegee Deflection Adjustment Knobs
2. Squeegee Pitch Adjustment Rod
2
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86317500 CHARIOT SCRUBBER 11/15/08
1. SQUEEGEE DEFLECTION ADJUSTMENT
KNOBS (DISK SCRUBBER)
Adjusts the deflection along the entire length of the squeegee.
To increase squeegee blade deflection, turn the two knobs at the ends of the squeegee counterclockwise.
To decrease squeegee deflection, turn the two knobs at the ends of the squeegee clockwise.
2. SQUEEGEE PITCH ADJUSTMENT ROD
(DISK SCRUBBER)
Adjusts the deflection at the ends of the squeegee.
To increase squeegee blade deflection at the ends, turn rod counterclockwise.
To decrease squeegee blade deflection at the ends, turn rod clockwise.
SCRUB CONTROLS-SQUEEGEE
3. SQUEEGEE DEFLECTION ADJUSTMENT (CYLINDRICAL SCRUBBER)
Adjusts the deflection along the entire length of the squeegee.
To increase squeegee blade deflection, loosen the bolt at the wheel axle and raise in the slots.
To decrease squeegee deflection, lower the wheel axle in the slots.
4. SQUEEGEE PTICH ADJUSTMENT (CYLINDRICAL SCRUB)
No adjustments are necessary for this squeegee style.
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MACHINE OPERATION
3
-13
PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems
that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.
NOTE: See maintenance section for pre-run machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before operating machine.
FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.
1. The operator should be on the pedal platform.
The throttle pedal must be in the neutral position.
2. Turn the machine power on by turning key switch clockwise to the “ON” position.
3. Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended.
4. Press the Drive Reset Directional Control Switch to reset and set the intended direction for travel.
5. Press lightly on the throttle pedal with right foot.
EMERGENCY STOP PROCEDURES
1. Push in emergency stop button. This will also
engage the parking brake and cause the machine to stop immediately.
86317500 CHARIOT SCRUBBER 11/15/08
FILLING SOLUTION TANK FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine and remove key.
1. Turn the machine power off.
2. Remove solution cover.
3. Fill the solution tank with clean water, leaving
enough room for the required amount of cleaning solution. The solution tank capacity filled to fill inlet is 25 gallons (95 liters). The water must not be hotter than 140° F (60°C) to prevent damage to the tank.
4. Measure the chemical into the solution tank. The solution cover is also a 2 oz. (60 ml) measuring cup. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system.
NOTE: Read the chemical manufacturers recommended proportion instructions.
5. Replace solution tank cover.
Flammable materials
can cause an explosion or fire. Do not use flammable materials in the tanks.
MACHINE OPERATION
NORMAL SCRUBBING
Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or lowering scrub deck/squeegee.
In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings and wire must be removed to prevent being caught in brushes or squeegee.
If the machine is allowed to stand in neutral with the scrub deck down for more than 2 seconds, the solutions flow stops and brush motors stop. If either forward or reverse travel is selected, the solution flow will continue in the same setting and the scrub brush motors will continue in their same setting once movement of machine begins. Overlap the brush path and avoid transporting over previously cleaned areas.
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MACHINE OPERATION
TO BEGIN SCRUBBING When operating the machine around people, pay
close attention for unexpected movement. Use extra caution around children.
Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up.
1. Stand on the operator platform. Throttle pedal
must be in neutral position.
2. Turn machine power on.
3. Press the Drive Reset / Directional Control
Switch, selecting the desired travel direction.
4. Position the function control knob to the desired operation. The brush motors will start, the scrub deck will lower, the solution will begin to flow, the squeegee will lower to the floor and the vacuum motors will start.
5. Drive machine forward to begin scrubbing.
NOTE: Shut machine off immediately if water or foam is expelled from the machine.
NOTE: Solution flow is automatically shut off when brush motors stop. When brush motors are activated, flow automatically resumes.
PRIMING PUMP
If the solution system has gone dry or has been unused for a period of time, it may be necessary to follow the pump priming procedure.
1. Fill solution tank.
2. Loosen, but do not completely remove the
strainer bowl. Solution should flow out of the strainer. If it does not, check the strainer screen inside the solution tank. Insure it is clear of debris. Tighten the strainer bowl.
3. Disconnect the squeegee hose from the recovery dome.
4. Begin normal scrubbing. Solution flow should begin within 2 minutes.
5. Connect squeegee hose to recovery dome.
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86317500 CHARIOT SCRUBBER 11/15/08
MACHINE OPERATION
TO STOP SCRUBBING
1. Rotate the function knob to either transport
position. The brush motors will stop and the scrub deck will rise to the park position. After 10 seconds the squeegee will raise, and 10 seconds later the vacuum motor will turn off. This delay is to clear the vacuum hose of recovered solution.
2. Allow the throttle pedal to return to neutral.
3. Turn machine power off. FOR SAFETY: Before leaving or servicing
machine: stop on level surface, turn off machine and remove key.
DOUBLE SCRUB
For floors which are heavily soiled or have thick accumulations of floor finish, may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. Rotate the knob to the double scrub position labeled “C”, make the first pass over the surface being cleaned with the squeegee up, vacuum off and the solution on. For best results also remove the Aqua­mizer™, this will allow the solution to stay in contact with the soil while loosening the surface accumulation with the brushes. Allow time for the first application to stay in contact with the floor. Length of time between the first and second pass depends on amount of accumulation and the type of chemical being used. A second scrubbing with the function knob in one of the normal scrubbing modes will lower the squeegee and will keep the solution on and brushes down to further loosen soil. The additional application of solution will further assist the difficult cleaning job.
FOR SAFETY: When using machine, go slow on inclines and slippery services.
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MACHINE OPERATION
RECOVERY TANK DOME
RECOVERY DRAIN HOSE
SOLUTION DRAIN HOSE
EMPTYING AND CLEANING TANKS
1. Park the machine next to a floor drain. Drain
hoses are at the front of the machine.
2. Turn the machine power off.
RECOVERY TANK
1. Remove the recovery tank dome. Pull the large
drain hose from the mounting pocket. Unscrew cap, then lower hose in direction of the drain. Do not stand in front of end of hose. Recovered solution will come out with force.
2. Flush the recovery bag out with clean water. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
3. Clean debris from dome basket.
4. Clean off the float shut-off system and inspect
for free movement of float. The float shut-off system is located in the rear of the recovery tank.
5. Replace the drain cap and secure drain hose under tank.
6. If machine is to be stored, leave the recovery tank dome off, or propped open.
SOLUTION TANK
1. Remove the recovery tank dome.
2. Pull the solution drain hose from its mounting
pocket. Unscrew the cap, then lower hose in direction of drain.
3. Remove the solution tank lid.
4. Flush the solution tank out with clean water and
run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank. Damage to tank, seals and valves could occur.
3-17
86317500 CHARIOT SCRUBBER 11/15/08
NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
3-18
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Check that dome and cover seal tightly. Visually check for damaged or worn tires. Check brushes or pads for proper installation. Check vacuum hose connections. Check that squeegee is securely attached and properly adjusted. Check for securely attached drain hoses, plug and cap. Check pedal, brake and steering for proper operation.
Clean out recovery tank and dome basket. Clean and inspect float shutoff. Clean out solution tank and filter, check flow. Clean and inspect solution filter strainer. Run vacuum motors to dry. Clean brushes or pads and check wear. Clean squeegee blades and check wear. Clean outside of tanks, check for damage. Store with dome off tank or propped open. Charge batteries if needed.
Clean off top of batteries. Check battery cells with hydrometer. (Wet cell only) Inspect scrub deck skirts and Aqua-Mizers. Clean solution strainer inside tank. Check battery connections are tight.
Clean battery cases and battery compartment. Check parking brake. Clean cables and pulleys for squeegee lift. Clean pivot points on squeegee and scrub
deck. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tensioner.
NOTE: Traction drive, wheels and batteries should be serviced based on traction drive hour meter (Deluxe). The scrub brush hour meter should be used for all other service schedule items.
AFTER EACH BEFORE EACH WORK PERIOD
* * * * *
* * *
* * * * * * * * * *
* *
* * *
* * *
* * * *
WORK
PERIOD
50
HRS
100
HRS
200
HRS
4-1
86317500 CHARIOT SCRUBBER 11/15/08
2
1
1. Rear Cover Retainer Knob
2. Rear Cover
3. Battery Connector-Machine
MAINTENANCE-BATTERIES
3
4
6
5
4. Batteries
5. Battery Tray
6. Battery Tray Latch
86317500 CHARIOT SCRUBBER 11/15/08
4-2
MAINTENANCE-BATTERIES
BATTERIES (WET CELL ONLY)
The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.
The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.
Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.
4-3
86317500 CHARIOT SCRUBBER 11/15/08
When servicing machine, avoid contact with battery acid.
Batteries emit hydrogen
gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Wear eye protection and protective clothing when working with batteries.
Charge batteries in a well ventilated area.
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally overflow, clean immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and battery compartment.
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
Use a hydrometer to check the battery specific gravity.
CHECKING GRAVITY A. Hydrometer B. Battery
NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
°
@ 80
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C).
Battery Check
F (27°C) BATTERY CONDITION
CHARGING BATTERIES
When servicing machine, avoid contact with battery acid.
Batteries emit hydrogen
gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Wear eye protection and protective clothing when
working with batteries.
Charge batteries in a well ventilated area.
Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged.
1. Stop the machine in a clean, well ventilated area next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
3. Remove rear cover, unplug batteries from
machine, unlatch battery tray and pull out to expose batteries.
Batteries emit hydrogen
gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine.
86317500 CHARIOT SCRUBBER 11/15/08
4-4
MAINTENANCE-BATTERIES
5. Replace the battery caps, and leave them in place while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.
7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
8. When the batteries are fully charg ed, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to
the indicator ring. If necessary, add distilled water.
11. Install the rear cover.
CHANGING BATTERIES
Stop the machine in a clean area next to the charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
1. Remove the rear cover.
2. Disconnect battery pack from machine.
3. Unlatch battery tray from machine and pull out
to expose batteries.
4. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries.
5. Disconnect main positive lead and secure cable terminals away from batteries.
6. Loosen both terminals on each jumper cable and remove one at a time.
7. Prepare a suitable site to place the batteries.
Attach suitable battery lifting device and lift batteries from
the machine. Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods.
RED
+
--
BLK
RED
++
BLK
REAR OF MACHINE
RED
BLK
-
4-5
86317500 CHARIOT SCRUBBER 11/15/08
1
5
2
1. Squeegee
2. Squeegee Deflection Adjustment Knobs
3. Squeegee Level Indicator
MAINTENANCE-SQUEEGEE
6
4
3
4. Squeegee Pitch Adjustment Rod
5. Squeegee Pitch Adjustment Lock Nut
6. Squeegee Retainer Knob
86317500 CHARIOT SCRUBBER 11/15/08
4-6
MAINTENANCE-SQUEEGEE
SQUEEGEE BLADES
The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.
The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has four wear surfaces for extended service.
Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the pre­run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness.
ADJUSTING SQUEEGEE
Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The rod on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection. Knobs on each end of the squeegee control this.
4-7
SQUEEGEE DEFLECTION
3
"
8
(9.5mm)
CORRECT
NOT ENOUGH
TOO MUCH
SIDE VIEW OF SQUEEGEE BLADE
86317500 CHARIOT SCRUBBER 11/15/08
TO REMOVE SQUEEGEE ASSEMBLY
1. With the squeegee in the up position, turn key
switch “OFF”.
2. Disconnect vacuum hose from squeegee and
loosen knob on left side of squeegee lifting carrier.
3. Pull squeegee assembly from the lifting carrier.
4. Inspect or repair as necessary and reinstall. TO REPLACE OR ROTATE REAR SQUEEGEE
BLADES
1. With the squeegee in the up position, turn key
switch “OFF”.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
2. Remove the squeegee assembly from the
machine. Unlatch and remove blade retainer strap and remove squeegee blade.
3. Rotate the squeegee to new edge position or
replace as required. Each blade has four new edge positions.
4. Install blade on locating pins of squeegee
assembly.
5. Install squeegee retainer strap.
6. Fasten and lock latch, adjust latch only tight
enough to take up slack in retaining strap.
TO REPLACE OR ROTATE FRONT SQUEEGEE BLADE
1. With the squeegee in the up position, turn key
switch “OFF”.
2. Remove the squeegee from the machine.
Loosen thumbscrews and remove the retainer strap and squeegee blade.
3. Rotate the squeegee to new edge position or
replace as required. Each blade has four new edge positions. When installing the front blade, tighten the center thumbscrew first. Insure that the retainer strap is pressed against the blade before tightening the outer screws.
MAINTENANCE-SQUEEGEE
TO ADJUST SQUEEGEE PITCH
1. Choose a smooth, level surface. Turn “ON” the
key switch. Lower the squeegee and drive forward at least 2 feet (60cm.).
2. With the squeegee down, stop the machine. Do not allow machine to roll back.
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
3. Determine the differences, if any, in deflection of
the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. The bubble level should also indicate when the squeegee is adjusted properly. When the air bubble is in the center of the vial, the deflection should be even across the squeegee blade.
4. To decrease the deflection of the squeegee blade at the ends, loosen wing nut and rotate the rod clockwise. To increase the deflection at the ends of the squeegee assembly, rotate the rod counterclockwise knob.
5. Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade. Tighten wing nut.
TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION
SQUEEGEE DEFLECTION
3
"
8
(9.5mm)
CORRECT
SIDE VIEW OF SQUEEGEE BLADE
1. Choose a smooth, level surface. Lower the squeegee and drive forward at least 2 feet (60cm).
2. With the squeegee down, stop the machine. Do not allow machine to roll back.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
3. Observe the amount of squeegee deflection. It
should deflect 3/8 in. (9.5mm) across the entire width of the squeegee.
4. To increase the squeegee deflection, turn the 2 knobs at the squeegee ends counter-clockwise. To decrease the deflection, turn the knobs clockwise.
NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation.
5. Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least 2 feet (60cm).
6. Repeat steps 2 through 4 until deflection of 3/8 in. (9.5mm) is reached.
86317500 CHARIOT SCRUBBER 11/15/08
4-8
MAINTENANCE-SCRUB BRUSHES
SCRUB BRUSHES
There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.
UNCOATED FLOORS
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and removes surface material.
Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on light solid applications.
Polypropylene is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors.
FINISHED FLOORS
Nylon bristles are used in a variety of applications
on coated or uncoated surfaces. White Pads (Polishing) are used for dry polishing to
achieve a high-gloss appearance, or surface washing on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty scrubbing. When used with a mild detergent they will provide surface cleaning without removing the finish.
Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt.
Black Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills. When used with the proper stripper, this pad leaves the floor clean and ready for finishing.
The scrub brushes should be checked before each days work for wire, string, wear and damage.
4-9
86317500 CHARIOT SCRUBBER 11/15/08
MAINTENANCE-SCRUB DECK
4
3
1. Scrub deck Aqua-Mizer™
2. Aqua-Mizer™ retainer knob
3. Scrub deck skirt
1
2
6
5
4. Scrub deck skirt stop
5. Scrub brush motor
6. Scrub deck lift actuator
86317500 CHARIOT SCRUBBER 11/15/08
4-10
MAINTENANCE-SCRUB DECK
Do not use a pressure washer to clean around
the brush motors. Use tap pressure only.
TO REPLACE SCRUB BRUSH MOTORS
1. With the scrub deck in the raised position,
disconnect brush motor wiring connector from harness.
2. Remove skirts from scrub deck to access and remove scrub brushes or pad drivers.
3. Remove Aqua-Mizers™ from scrub deck.
4. Remove retaining bolt, lock washer, flat washer
and star drive from brush motor shaft.
5. Remove 4 brush motor mounting bolts located under scrub deck.
6. Lower scrub deck.
7. Remove brush motor.
8. Reverse steps to install.
BRUSH MOTOR CARBON BRUSH REPLACEMENT
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do not lose these.
3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.
4. Retract spring and install new brush. Install connector screw and lead.
5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.
6. Carefully place end cap onto bearing on motor shaft. NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will result in motor failure.
8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.
9. Maintain alignment between motor barrel base and cap.
4-11
86317500 CHARIOT SCRUBBER 11/15/08
ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT
FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine.
1. Remove the two screws that secure actuator spring plate and pull actuator barrel from stud on actuator spring bracket.
2. Remove clevis pin from upper bracket of actuator.
3. Disconnect actuator from wiring harness.
4. Reverse steps to install.
86317500 CHARIOT SCRUBBER 11/15/08
MAINTENANCE-SCRUB DECK
SCRUB DECK ACTUATOR ADJUSTMENT
The actuator will need to be adjusted when replaced.
To adjust the actuator:
1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it.
2. Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself.
3. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it.
4. With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft.
5. At the bottomed out position, turn the barrel out 1 full turn, then enough more to allow
connection to lift linkage.
6. Connect actuator to lift linkage.
7. Check travel of actuator during operation.
4-12
MAINTENANCE-CIRCUIT PROTECTION
1
1. CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
18 Amp. Protects the left scrub
brush motor. 18 Amp. Protects the right scrub
brush motor.
4-13
86317500 CHARIOT SCRUBBER 11/15/08
1. Solution Strainer-Coarse
2. Solution Strainer-Fine
3. Pump
MAINTENANCE-SOLUTION STRAINER & PUMP-DISK
5
6
2
3
4
4. Pump Mounting Plate
5. Solenoid Valve
6. Shut-off Valve
86317500 CHARIOT SCRUBBER 11/15/08
1
4-14
MAINTENANCE-SOLUTION STRAINER & PUMP-CYLINDRICAL
1. Solution Strainer-Coarse
2. Solution Strainer-Fine
3. Pump
2
4
6
1
3
5
4. Solenoid Valve
5. Jets
6. Shut-off Valve
4-15
86317500 CHARIOT SCRUBBER 11/15/08
MAINTENANCE-SOLUTION STRAINER & PUMP
SOLUTION STRAINER-COARSE
1.
Located in bottom of tank. The coarse strainer protects the finer strainer from large debris. If the fine strainer is clean and the pump and solenoid valve are not working, then check the coarse strainer for debris. Drain the solution tank and clean the coarse strainer. To remove the strainer, rotate the strainer counterclockwise. Cleanout the debris from wire mesh and re­assemble.
2. SOLUTION STRAINER (FINE) AND
SHUT-OFF VALVE
The fine strainer is located in front left corner of machine on disk models and in right rear corner of cylindrical models. The fine strainer protects the pump and solenoid valve from debris. If there is little or no solution flow to the ground, first check to make sue the shut-off valve is open. Next, check the strainer for debris. To remove the strainer, first turn the shut-off valve to the off position. Then, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and re-assemble. Make sure the O-ring gasket is in place when re-assembled. To resume flow, turn the shut-off valve to the open position.
3.
PUMP
The pump is located under the tank on the right side of machine. The pump delivers solution from the tank to the scrub deck.
To repair or replace pump:
1. Remove scrub deck skirts, Aqua-Mizer, and
squeegee from machine.
2. Lower scrub deck to gain access to pump
mounting plate.
3. Remove screw that secures pump mounting
plate to frame.
4. The pump is located under the tank on the
right side of machine. The pump delivers solution from the tank to the scrub deck. Pull pump mounting plate forward and down to expose pump.
5. Reverse steps to install.
4.
PUMP MOUNTING PLATE
See graphic representation on previous page.
5.
SOLENOID VALVE
The solenoid valve is mounted on the front of the scrub deck, on left side.
The solenoid valve shuts off solution flow to scrub deck whenever scrubbing stops. To repair or replace solenoid valve, cut cable ties that secure it to deck.
86317500 CHARIOT SCRUBBER 11/15/08
4-16
MAINTENANCE-VACUUM & FLOAT SHUT-OFF
1
1. Recovery tank float shut-off
2. Vacuum motor
2
4-17
86317500 CHARIOT SCRUBBER 11/15/08
MAINTENANCE-VACUUM & FLOAT SHUT-OFF
V
RECOVERY TANK FLOAT SHUT-OFF
When water is no longer being vacuumed from
the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.
1. The float shut-off screen can be cleaned in or out of the machine.
2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.
3. To remove the float shut-off, grasp the screen with one hand and the connected tube with the other. Tilt and pull the float screen assembly to pull it off the barb on the tube.
4. To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.
FOR SAFETY: before leaving or servicing machine, stop on a level surface, turn off machine and disconnect power.
TO REPAIR OR REPLACE VACUUM MOTOR
1. Remove rear cover from machine.
2. Remove two screws from top of control
panel and four screws from sides of control housing.
3. Slide control housing back from tank to expose vacuum motor.
4. Disconnect electrical connector from the vacuum motor. Remove the muffler hose from the vacuum motor outlet.
5. Remove three nuts that secure vacuum motor.
6. Reverse steps to install. Make sure that gasket is on vacuum so that vacuum seals against tank
acuum Motor Carbon Brushes
End Cap
Carbon Brushes
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will dama ge motor if brushes are allowed to wear away completely.
3
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
8
86317500 CHARIOT SCRUBBER 11/15/08
4-18
MAINTENANCE-DRIVE MOTOR & BRAKE
1. Drive motor
2. Parking brake
1
2
4-19
86317500 CHARIOT SCRUBBER 11/15/08
ELECTRIC PARKING BRAKE ENGAGEMENT
FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.
Electric Brake Engagement
This machine is equipped with an electric parking brake.
The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged.
The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).
When the mechanical over-ride is engaged the machine cannot be driven.
To engage brake:
MAINTENANCE-DRIVE MOTOR & BRAKE
To disengage brake:
1. Mechanical over-ride disengaged
Machine can be driven.
2. Push lever firmly in direction of arrow.
1. Mechanical over-ride engaged.
Machine can be pushed or towed (slowly).
2. Push lever firmly in direction of arrow
Note: There is an intermediate stop. Make sure lever is fully in the down position.
86317500 CHARIOT SCRUBBER 11/15/08
4-20
MAINTENANCE-DRIVE MOTOR & BRAKE
DRIVE MOTOR CARBON BRUSH REPLACEMENT
Do not use a pressure washer to clean around
the motors. Use tap pressure only.
FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the
traction motor.
BRAKE REMOVAL
(Must be done to access carbon brushes)
3. Remove 4 mounting screws and remove brake.
4. Drive roll pin out of the hex hub enough to allow
hex hub to slide off shaft. It is recommended that the roll pin be left partially in the hex hub.
5. Remove brush cap.
5. Install new brush and reinstall connecting screw
6. When all new brushes are installed. Place all in
7. Carefully replace brush cap.
and lead.
retracted position, held into brush holder by spring tension.
Reinstalling:
10. When replacing the hex hub, use a small pin or
screw to help align the holes.
11. Drive the pin into the hub and make sure it is flush to the hex surface. The brake will not fit on the hub if the roll pin is protruding from the hub.
12. Replace the hub and use Lock-Tite on the screws.
ROLL PIN
ROLL PIN
HEX HUB
HEX HUB
SMALL PIN OR SCREW
SMALL PIN OR SCREW
6. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.
4-21
86317500 CHARIOT SCRUBBER 11/15/08
MAINTENANCE-BAG REPLACEMENT
REMOVING OR REPLACING BAG
1. Disconnect batteries and make sure parking brake
is not overridden.
2. Remove Dome and set aside.
3. Drain all solution from both sides of the bag and
rinse well.
4. Remove float cage, loosen screw on elbow and
remove elbow. (You can remove the bag by only removing the float cage and sliding the bag opening over the elbows.)
5. Remove threaded mandrel from the bottom of the
bag. Turn counterclockwise, remove by grabbing the attached handle. The mandrel washer should come off with the mandrel.
6. Lift the bag assembly out of the tank. The dome
gasket, plastic collar, and metal frame can all be removed as one assembly. The bag can be cleaned as an assembly or further disassembled.
7. To replace with a new bag remove the four screws
that go through the collar and into the frame. Feed the frame through the loops at the top of the bag.
8. Re-assemble frame, collar and bag if they were disassembled.
9. Place bag assembly into tank.
10. Align bag drain hole with fitting in bottom of
tank and thread in mandrel with washer attached. Turn clockwise to tighten. Tighten only by hand, do use a tool. Ensure mandrel is tight, the bag should be unable to move or spin around the mandrel.
11. Seat the collar, gasket, frame assembly to the tank rim opening. At the same time slide the vacuum collar opening over the float cage elbow assembly.
12. Replace the rest of the elbow and float cage assembly with its mounting screw, if it was removed.
13. Install dome and connect squeegee hose.
86317500 CHARIOT SCRUBBER 11/15/08
4-22
MAINTENANCE-BAG TRANSPORTING
PUSHING MACHINE
The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear.
NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine.
MACHINE TIE-DOWNS
There are two tie points located at front and each side of foot box frame and two at the front side of frame. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tie-downs running out opposite directions. Tie­downs must be attached to the transporting vehicle securely.
PREPARATION FOR LOADING /UNLOADING TRAILER
Before loading or unloading machine from trailer, remove squeegee, scrub deck, side skirts or side squeegees, Aqua-Mizers and scrub brushes (pads) to eliminate interference with tie-downs. Scrub head must be in the up position before loading.
NOTE: When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to set the parking brake, and block the tires to prevent the machine from rolling.
4-23
TIE DOWN POINTS
86317500 CHARIOT SCRUBBER 11/15/08
MAINTENANCE-TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
No power to machine
Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections
Faulty key switch Replace switch
Little or no propel
Machine does not change speeds
Forward speed only Reverse speed only
Poor or no water pickup
Low battery charge Charge batteries Machine turned on with pedal not in neutral
position Tripped circuit breaker Reset circuit breaker Wheels spin Decrease brush pressure Controller overheated Allow cool down period
Loose motor connection Check wires and connections from controller Faulty throttle circuit or potentiometer Check wires and connections from and Faulty drive reset circuit or switch Check wires, connections and switch
Faulty platform circuit or switch Check wires, connections and switch Brake over-ride engaged Disengage brake over-ride Faulty brake circuit or over-ride switch Check wires, connections and switch Faulty speed control circuit or switch Check wires & connections
Faulty forward/reverse circuit Check wires & connections Squeegee out of adjustment Adjust squeegee
Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee
or recovery tank dome Recovery tank float system dirty Clean float system
Recovery tank not sealed Place recovery tank dome on tank. Replace Float-ball shut-off engaged Tank full Empty recovery tank
Foam filling recovery tank Empty recovery tank. Use less or different
Allow pedal to return to neutral. Restart
to motor potentiometer resistance
Reconnect vacuum hose
damaged gaskets
detergent. Use defoamer.
86317500 CHARIOT SCRUBBER 11/15/08
4-24
MACHINE TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Faulty vacuum circuit or switch Check wires & connections Vacuum motor does not run, or runs
slowly
Worn vacuum motor brushes Replace brushes, check commutator Faulty circuit or actuator Check wires, connectors and actuator Squeegee will not go up/down
Faulty cables or pulleys Repair/replace cables or pulleys
Poor scrubbing performance
Little or no solution flow to the floor
Brush motors do not run, or run slowly
Scrub deck goes down, then raises No brushes or pad drivers on
Debris caught in scrub brushes Remove debris Worn brushes or pads Replace brushes or pads Improper detergent, brush or pad
used Low scrub brush down pressure Increase brush pressure
Low battery charge Charge batteries Solution tank empty Fill solution tank
Solution strainer plugged Clean solution strainer Solution system plumbing obstructed Clear obstruction from plumbing Pump obstructed Clean or replace pump Solution solenoid valve obstructed or
stuck Solution shut-off valve is closed Open shut-off valve
Faulty pump circuit or pump Check wiring, connections, and pump. Faulty solenoid Check solenoid valve
Circuit breaker(s) tripped Reset circuit beaker(s) Low battery charge Charge battery Fault brush circuit or motor Check wires, connections and motor Worn brush motor brushes Replace brushes, check commutator Faulty actuator circuit or actuator Check wires, connections and
machine
Contact equipment or application specialists
Clean or replace valve
actuator Install brushes or pad drivers
4-25
86307500 CHARIOT SCRUBBER 11/15/08
ERROR
CODE
DELUXE
MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES
PROBLEM SOLUTION
LOW BATTERY VOLTAGE
TRACTION MOTOR DISCONNECTED
BRUSH MOTOR DISCONNECTED
AUX FAULT
VACUUM MOTOR DISCONNECTED
CONTROL SYSTEM INHIBITED
THROTTLE TRIP ERROR
CONTROL SYSTEM TRIP
SOLENOID BRAKE
HIGH BATTERY VOLTAGE
THE BATTERY NEEDS CHARGING OR THERE I S A BAD
CONNECTION TO THE BATTERY
THE TRACTION MOTOR HA S A BAD CONNECTION,
CHECK CONNECTIONS TO MOTOR
THE BRUSH MOTOR HAS A BAD CONNECTION, CHECK
CONNECTIONS TO MOTOR
CHECK AUX OUTPUT DEVICES, CHECK ALL
ASSOCIATED WIRING TO AUX DEVICES
THE VACUUM MOTOR HAS A BAD CONNECTION,
CHECK CONNECTIONS TO MOTOR
THE TRIO IS BEING INHIBITED FROM DRIVING, IE, ON-
BOARD CHARGER IS IN USE
THE THROTTLE IS DEFLECTED OR ASSOCIATED WIRING
HAS A BREAK OR SHORT CIRCUIT
THE CONTROL SYSTEM IS IN ERROR, CHECK ALL
CONNECTIONS TO CONTROLLER
THE SOLENOID HAS A BAD CONNECTION , CHECK
CONNECTION TO BRAKE
EXCESSIVE BATTERY VOLTAGE, CHECK FOR POOR
BATTERY CONDITION
86317500 CHARIOT SCRUBBER 11/15/08
4-26
NOTES:
4-27
86317500 CHARIOT SCRUBBER 11/15/08
PARTS
86317500 CHARIOT SCRUBBER 11/15/08
BUMPER
1
7
5
6
4
8
9
2
1
3
4
10
5-1
86317500 CHARIOT SCRUBBER 11/15/08
BUMPER
REF
1 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS 2 86197040 57264 4 NUT, 5/16-18 HEX ACORN 3 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 4 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS 5 86010670 87029 4 WASHER, 5/16 X 3/4 SS 6 86279130 87083 4 WASHER, 5/16 SPLIT LOCK PLTD 7 86070730 140729 2 BRKT, BUMPER MOUNT, SIDE 8 86315790 - 1 BRKT, BUMPER MTG 9 86314170 - 1 BUMPER, LEFT
10 86314180 - 1 BUMPER, RIGHT
PART
NO.
PRV
NO.
QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
86317500 CHARIOT SCRUBBER 11/15/08
5-2
CONTROL PANEL
24
13
23
19A 19B
7
15 14
4
SUPPLED WITH CONTROLLER
29
21
26
1
10
11 27
22
20
10
18
25
17
3
SUPPLED WITH
5
HARNESS
28
30
6
8
16
12
2
5-3
9
86317500 CHARIOT SCRUBBER 11/15/08
CONTROL PANEL
REF PART NO.
1 86315470 1 METER, HOUR ICD 2 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS 3 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THN SS 4 86271910 57295 1 NUT, 5/16-18 FLEXLOCK 5 86313900 - 2 RELAY, 5A, 24V, 4PDT 6 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS SS 7 86275760 70540 1 SCR, 5/16-18 X 1.00 HHCS GR8 8 86277480 70850 3 SCR, 5/16-18X1/2 PTHMS SS
9 86007190 72161 1 SWITCH, KEY DPST 10 86255900 73538 14 STANDOFF, 6-32 X 5/8 HEX NYL 11 86255910 73659 1 STANDOFF, 1/4-20 X 1.0 HEX INS
12 86008760 80682 1 13 86008900 80845 2 BOOT, SEAL PUSH BUTTON 7/16
14 86010670 87029 1 WASHER, 5/16 X 3/4 SS 15 86068850 140219 1 BRKT, CABLE ATTACH 16 86070720 140728 1 BRKT, BATT CONN BASIC 17 86295200 - 1 ASM, BUTTON, BLACK, W/BEZEL 18 86012670 - 1 METER, 36V BATTERY
19A 86315400 - 1 19B 86318040 - 1 CONTROLLER, GEAR DRIVE CYL CYLINDRICAL
20 86292590 - 1 SWITCH, E-STOP AKW CHARIOT 21 86313820 - 1 SWITCH, ROTARY, 7 POSN 22 86273830 70020 1 SCR, 1/4-20 X 1/2 HHCS SS NP
23 86313950 - 1 24 86314150 - 1 KNOB, SELECTOR
25 86315640 - 1 PANEL, CONTROL 26 86316160 - 2 BREAKER, 18A, 250VAC, 32VDC 27 86010780 87162 1 WASHER, 1/4 SPLIT LOCK PLTD 28 86292780 - 1 SWITCH, MICRO 29 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS
PRV
NO.
QTY DESCRIPTION
CONNECTOR, BATTERY GRY, 175AMP
CONTROLLER, 2-STAGE, GEAR DRIVE
SWITCH, SPDT 3 POSN MOM, ARROW
SERIAL NO.
FROM
NOTES
DISK
86317500 CHARIOT SCRUBBER 11/15/08
5-4
CONTROL PANEL HOUSING
1
11
7
2
3
5
3
6
4
10
9
8
5-5
86317500 CHARIOT SCRUBBER 11/15/08
CONTROL PANEL HOUSING
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
2 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP
3 86277480 70850 6 SCR, 5/16-18 X1/2 PTHMS SS
4 86317890 - 1 BRKT, LEFT CONSOLE MOUNT
5 86237900 35278 3 GASKET, .125 X .25W X 23L
6 86031730 270084 1 CONSOLE
7 86317900 - 1 BRKT, RIGHT CONSOLE MOUNT
8 86279750 87252 4
9 86089650 78524 4 TUBE, 5/8 OD X .357 ID X 1.57 10 86277420 70841 4 SCR, 5/16-18 X 2.5 PTHMS SS 11 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
WASHER, RET, PUSHNUT, 5/16 BOLT
FROM
NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-6
DECAL
3
2
5
4
1
6
5-7
86317500 CHARIOT SCRUBBER 11/15/08
DECAL
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1A 86318570 - 1 LABEL, CHAR, ISCURB 24, LEFT 1B 86318590 - 1 LABEL, CHAR, ISCRUB 26C, LEFT 2A 86318580 - 1 LABEL, CHAR, ISCRUB 24, RIGHT
LABEL, CHAR, ISCRUB 26C,
2B 86318600 - 1
3 86317040 - 1 LABEL, PANEL, RIGHT
4 86017030 - 1 LABEL, PANEL, LEFT
5 86243990 500780 1 LABEL, COVER PANEL
6 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
RIGHT
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-8
FRAME-LOWER
15
12
18
5
20
10
2
2
16A
16B
11
3
10
2
2
7
17
11
3
21
5
19
8
22
2
13
5
2
6
2
12
15
14
9
4
1
5-9
86317500 CHARIOT SCRUBBER 11/15/08
FRAME - LOWER
REF PART NO. PRV NO. QTY DESCRIPTION
1 86091420 05251 1
2 86270830 57023 24
3 86197040 57264 4
4 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS
5 86276070 70593 20
6 86276950 70772 4
7 86088750 75457 1
8 86088760 75458 1
9 86010630 87013 4 10 86010670 87029 6 11 86279130 87083 4 12 86064300 140790 2 13 86071120 140811 1 14 86079290 620097 2 15 86079320 620101 2
16A 86303720 - 1 16B 86071130 140812 1
17 86314900 - 1 18 86314960 - 1 19 86314970 - 1 20 86314980 - 1 21 86314990 - 1 22 86315210 - 1
AXLE, REAR, WELDMENT NUT, 5/16-18 HEX NYLOCK SS NUT, 5/16-18 HEX ACORN
SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, 1/4-20 X 3/4 CARRIAGE SS TRAY, SLIDE, RIGHT TRAY, SLIDE, LEFT WASHER, 1/4 X 5/8 FLAT SS WASHER, 5/16 X 3/4 SS WASHER, 5/16 SPLIT PAD, TIPPING BAR BRKT, BRACE, RIGHT REAR PLATE, REAR COVER ADJ. PLATE, PAD RETAINER BRKT, BRACE, LT. REAR SOL. BRKT BRACE, LT REAR FRAME, MAIN BRKT, LINKAGE, LEFT BRKT, LINKAGE, RIGHT BRKT, BRACE, LEFT FRONT BRKT, BRACE, RIGHT FRONT BRKT, STRAINER
SERIAL NO.
FROM
NOTES
DISK
CYLINDRICAL
86317500 CHARIOT SCRUBBER 11/15/08
5-10
FRAME-UPPER
2
3
4
2
3
5
2
6
2
7
5-11
1
2
86317500 CHARIOT SCRUBBER 11/15/08
FRAME-UPPER
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86074160 270101 1 BRKT, SIDE CHANNEL R 2 86270830 57023 10 NUT, 5-16-18 HEX NYLOCK SS 3 86276070 70593 12 SCR, 5-16-18 X 3/4 CARRIAGE SS 4 86314760 - 1 TRAY, CABLE 5 86073500 270090 1 BRKT, SIDE CHANNEL L 6 86314770 - 2 BRKT, STEERING SUPPORT 7 86277460 70847 1 SCR, 5/16-18 X 5/8 BSHCS SS
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-12
PEDAL PLATFORM
25
2
22
1
15
18
16
19
6
14
4
24
21
8
9
17
3
10
22 15
12
28
23
5 26
13
11
27
20
7
11
5-13
86317500 CHARIOT SCRUBBER 11/15/08
PEDAL PLATFORM
SERIAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233170 20054 2 CLAMP, 3/8 NYLON UL/CSA 2 86264920 27049 1 CABLE TIE, .19 X 7 UL/CSA 3 86222510 34430 1 PEDAL, THROTTLE 4 86221850 34433 1 LINK, THROTTLE 5 86136310 57086 1 NUT, M5 HEX 6 86312820 - 1 BRACKET, POT, SPEED 7 86288720 57277 1 NUT, M6 NYLOCK PLATED 8 86272040 57503 2 NUT, M3.5 X 2.8 HEX
9 86223260 66085 1 PLUNGER, PLATFORM SWITCH 10 86223580 67502 1 ROD, PIVOT, 8.5MM X 77 11 86274340 70179 7 SCR, M6 X 16 PH 12 86278060 70759 2 SET SCR, M4 X 4MM NP 13 86277360 70833 1 SCR, M6 X 10 PH 14 86277370 70834 1 SCR, M5 X 30 SHCS 15 86277380 70835 4 SCR, M4.8 X 16 PHTF 16 86277390 70836 2 SCR, M3.5 X 38 PH 17 86312770 - 1 PLATFORM 18 86007110 72123 1 SWITCH, 25A SPST 125-250V SNAP 19 86224750 73993 1 SPRING, COMP, .48OD X .91L 20 86279140 87085 6 WASHER,M6 SPLIT LOCK DIN127B 21 86279720 87248 2 WASHER, M4 INT STAR 22 86279730 87249 4 WASHER, M5 INT STAR 23 86224360 730325 1 SPACER 12.7MMOD X 2.78W X 6L 24 86224350 730305 1 SPACER, 8MM X 16LG 25 86216380 140713 2 BUSHING, 8MM X 10 LG CLY 26 86222780 620047 1 PLATE, PIVOT 27 86222810 620050 1 PLATE, COVER 28 86254970 730304 1 SPRING, COMP 18MM OD X 83 X 2
NOTE: Complete platform assembly is available, Part No. 86313640
NO.
FROM
NOTES
86317500 CHARIOT SCRUBBER 11/15/08
5-14
PEDAL PLATFORM
2
3
13
15
6
11
14
10
6
12
7
1
4
5
8
8
9
5-15
5
86317500 CHARIOT SCRUBBER 11/15/08
PEDAL PLATFORM
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86008680 80607 1 COTTER, 1/2” RING
2 86274690 70258 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT
3 86264920 27049 3 CABLE TIE, 7” UL/CSA
4 86231070 730328 2 BUMPER, 1 X 1.375 RUBBER
5 86010670 87029 5 WASHER, 5/16 FLAT SS
6 86259430 87485 4 M12 FLAT WASHER
7 86010770 87143 2 WASHER, 7/16ID X1D.08 FLT SS
8 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
9 86256470 70852 2 STUB AXLE, M12-1.75 X 45MM 10 86278850 80613 2 WASHER, .506 ID X .94D X .064 NYL 11 86248920 66487 1 PIN, CLEVIS 1/2 X 2.25 12 86064480 629993 1 PLATE, SWITCH BASE 13 86271190 57142 2 NUT, M12 X 1.75 HEX DIN934 PLT 14 86007780 73576 1 SPRING, COMP .60D X2.0L X .045W 15 86259440 87486 2 WASHER, M12 SPRING LOCK
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-16
REAR COVER
12
11
9
10
9
8
7
6
5
13
14
3
2
3
4
1
2
15
16
5-17
86317500 CHARIOT SCRUBBER 11/15/08
REAR COVER
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS 2 86279130 87083 5 WASHER, 5/16 SPLIT LOCK PLTD 3 86010670 87029 5 WASHER, 5/16 FLAT SS 4 86031780 270082 1 COVER, REAR, DELUXE 5 86005860 57273 2 NUT, 1/4-20 X 12MM HEX BARREL 6 86228980 09152 2 BEARING FLANGED .377ID X .505OD 7 86275870 70556 2 SCR, 1/4-20 X 1.5” PPHMS SS 8 86242140 72193 1 KNOB, 3/8-16 X 1.5
9 86010770 87143 2 WASHER, 7/16ID X 1D X .08FLT SS 10 86248380 66433 1 PAD, FLAT LEANING 11 86005630 57022 1 NUT, 3/8-16 HEX NYLOCK THIN SS 12 86071030 140786 1 BRKT, ASSEMBLY, REAR COVER 13 86010780 87162 2 WASHER, 1/4 SPLIT LOCK 14 86271940 57299 2 NUT, 1/4-20 ACORN SS 15 86006560 70083 2 SCR, 5/16-18 X 1 HHCS SS 16 86066940 140891 1 BAR, COVER
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-18
SCRUB BRUSH/PAD DRIVER-DISK
7
6
9
4
5
8
6
9
4
8
1
5
3
7
5
2A 2B 2C 2D
5-19
86317500 CHARIOT SCRUBBER 11/15/08
SCRUB BRUSH/PAD DRIVER-DISK
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000170 02400 2 PAD DRIVER, 12” SD 2A 86000180 02401 2 BRUSH, 12” POLYPROPYLENE SD 2B 86000190 02402 2 BRUSH, 12” NYLON SD
2C 86000200 02404 2 BRUSH, 12” MILD GRIT SD 2D 86283820 02405 2 BRUSH, 12” SUPER AGG SD
3 86005070 51284 1 LOCK, PAD CENTER SNAP, TWO STEP
4 86276590 70695 3 SCR, #12 X 1 PPHSMS SS
5 86276580 70694 1 SCR, 8-32 X 3/4 PTHMS
6 86276600 70696 3 SCR, #10 X 3/4 PTHSMS SS
7 86007910 73817 1 SPRING, EXT .31 D X 2.0 L X .03 W SS
8 86007280 730011 1 SOCKET, DRIVE BRUSH
9 86005940 62852 1 PLATE, BRUSH RELEASE
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-20
SCRUB BRUSH/PAD-CYLINDRICAL
5-21
86317500 CHARIOT SCRUBBER 11/15/08
SCRUB BRUSH/PAD-CYLINDRICAL
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 41150040 - 1 WASHER CLOSURE
2 74010050 - 1 BALL BEARING 6302-2RS-DIN6
3 51128230 - 1 BRUSH TORX
4 50052670 - 1 RONDE
5 73430370 - 1 LOCKING RING 50X2-FST-RF DIN 471 6A 63693890 - - 105MM WHITE PAD 6B 63694540 - - PAD YELLOW 105 20 PCS
6C 63694550 - - PAD GREEN 20PS 6D 63694560 - - PAD RED 105 20 PCS
7A 69069350 - - ROLLER BRUSH RED-BR 65 7B 69069810 - - ROLLER BRUSH WHITE-BR 65
7C 69069820 - - ROLLER BRUSH ORANGE-BR 65 7D 69069830 - - ROLLER BRUSH GREEN-BR 65
7E 69069840 - - ROLLER BRUSH BLACK-BR 65
8 47624320 - - ROLL PAD BR 65
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-22
SCRUB DECK – DISK
19
20
19
1
20
18
17
8
FROM PUMP
16
15
2
3
8
8
4
5
6
5-23
14
9
10
11 12
13
86317500 CHARIOT SCRUBBER 11/15/08
7
REF PART NO. PRV NO. QTY DESCRIPTION
1 86281100 39274 1 HOSE, 1/2ID WIRE BOUND X 8” 2 86003580 34327 1 FITTING, 1/2”X3/8”X3/8” RED 3 86005490 53808 2 MOTOR ASM, 36VDC300RPM GEAR
- 86216200 14739 - BRUSH SET MOTOR 53808 4 86004810 48040 2 KEY, 1/4 SQ X 1.00 5 86093990 730330 1 SCRUBDECK, 24IN 6 86010790 87163 8 WASHER, 3/8 SPLIT LOCK PLTD 7 86276970 70774 8 SCR, 3/8-16 X 3/4 HHCS SS 8 86264920 27049 6 CABLE TIE, 7” UL/CSA
9 86010600 84199 1
- 86003460 29260 - DIAPHRAGM, SRVC PART SLND
- 86136820 47395 - SERVICE SLND SPRG KIT 10 86003420 29220 2 DRIVER, BRUSH SD 11 86279630 87212 2 WASHER, .344IDX1.130DX.09T PLT 12 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD 13 86007020 70673 2 SCR, 5/16-18 X 1.25 HHCS SS NP 14 86279530 87173 2 WASHER, .765IDX1.310DX.09T SS 15 86271830 57283 2 NUT, 3/8 NPT PLASTIC 16 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 17 86001550 40043 2 HOSEBARB, 3/8MPT X 3/8 90D 18 86281310 39326 2 HOSE, 3/8ID WIREBOUND X 8” 19 86002830 27196 2 CABLE TIE, .375 X 24.7 20 86264940 27051 2 CABLE TIE, 11.38” UL/CSA
VALVE, SOLENOID, 36VDC, 1/2 BARB
SCRUB DECK-DISK
SERIAL
NO.
FROM
NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-24
SCRUB DECK-CYLINDRICAL
5-25
86217500 CHARIOT SCRUBBER 11/15/08
SCRUB DECK-CYLINDRICAL
REF
1 50448660 - 2 RETAINER PLATE TRANSMISSION 2 73060310 - 10 SCREW M 6X16-A2-70 DIN 7984 3 73120260 - 10 WASHER 6-A2 ISO 7090 4 73130030 - 10 SPRING WASHER B 6FST-A3E DIN 127 5 50448580 - 2 HOLDER-UP 6 50560100 - 2 ROCKER BR-VS 7 51005530 - 2 DRIVESHAFT BR 65/90 8 73180020 - 2 PARALLEL KEY 5X5X16-C45R DIN 6885-1 9 73430150 - 2 LOCKING RING 15X1-FST-RF DIN 471
10 51163400 - 2 BOLT HOLDER-UP 11 73056370 - 2 12 51163540 - 2 BRUSH TRANSMISSION BR
13 56254830 - 2 BELT PULLEY 57MM 14 63431490 - 2 QUICK-FASTENER 15 63484420 - 2 RIBBED V-BELT 16 63631580 - 2 JOINT RING NILOSRING 17 50332060 - 4 LOCKING PART
18 74011150 - 4 19 73432310 - 2 LOCKING RING 32X1,2-ST-PH DIN 472
20 73030470 - 5 SCREW M6X16-ST-R3R (IN6RD) 21 50333940 - 2 LOCKING PART 22 50332410 - 1 COVERING CAP LEFT 23 73030370 - 28 SCREW M5X10-ST-P2R (IN6RD) 24 50332420 - 1 COVERING CAP RIGHT 25 50334030 - 1 COVER PLATE 26 55150960 - 2 ROLLER 27 53830970 - 1 DECAL 28 50615800 - 1 BRUSH HOUSING BR 65 29 50707530 - 1 TANK REFUSE 65 30 51902610 - 1 STRIP WATER DISTRIBUTOR 31 46239200 - 2 MOTOR COMPLETE 24V/600W 32 66102160 - 1 CARBON BRUSHES 33 66130250 - 2 BLOWER WHEEL 34 53948230 - 2 SPLASH GUARD 35 50448670 - 2 RETAINER STRIP SPLASH GUARD 36 50094010 - 1 BRACKET RIGHT SCRAPER LIP 37 5009420 - 1 BRACKET LEFT SCRAPER LIP 38 51163390 - 2 THREADED BOLT 39 50332400 - 2 HAND WHEEL 40 63304070 - 2 SPRING CLIP 41 63908920 - 1 SPIRAL HOSE 42 66463290 - 2 RED PLUG 43 66463300 - 2 BLUE PLUG 44 73031070 - 3 SCREW 5X16-10.9-P2R (K-IN6RD) 45 66469790 - 4 SWITCH CONTACT 46 63884820 - 1 HOSE COUPLING 47 63211960 - 1 STAR GRIP M5X10
- 27630040 - - BRUSH HEAD R 65 CM W/SIDE
PART
NO.
PRV
NO.
QTY DESCRIPTION
COUNTERSUNK SCREW M8X16-A2-70 ISO 10642
BALL BEARING 6002-2RS-WAELZLAGST DIN 62
SERIAL
NO.
FROM
NOTES:
DECK,COMPLETE
86217500 CHARIOT SCRUBBER 11/15/08
5-26
SCRUB DECK MOUNTING-CYLINDRICAL
1
2
8
3
4
5
6
7
5-27
9
86217500 CHARIOT SCRUBBER 11/15/08
SCRUB DECK MOUNTING-CYLINDRICAL
REF PART NO. PRV NO. QTY DESCRIPTION
1 2 3 4 5 6 7 8 9
86315230 ­86274660 70255 86224370 730335 86008460 80102 86009050 81324 86010770 87143 86005630 57022 86314850 ­86314840 -
1 PIN, BALL LOCK 2 SCR, 3/8-16 X 1.5 HHCS GR5 PLT 2 SPACER, 1 OD X .391 ID X .500 2 SPACER, .500OD X .391ID X .400 2 BEARING, 1/2 ID X 11/32L NYLON 2 WASHER, #6 LOCK 2 NUT, 3/8-16 HEX NYLOCK THIN SS 1 ARM ASSY, DECK, RIGHT 1 ARM ASSY, DECK, LEFT
SERIAL NO.
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-28
SCRUB DECK LIFT-DISK
10
6
13
11
14
15
16
7
5
4
3
29
17
18
19
20
19
9
16
26
12
21
SEE DETAIL 'A'
22
23
28
24
27
5-29
19
21
1
22
16
8
25
86317500 CHARIOT SCRUBBER 11/15/08
2
20
DETAIL 'A'
SCRUB DECK LIFT-DISK
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276920 70755 2 SCR, 3/8-16 X 1 HHCS SS NP 2 86008810 80697 2 BALL JOINT ASY, 3/8-24 RH 3 86273850 70022 2 SCR, 1/4-20 X 2 HHCS 4 86010780 87162 2 WASHER, 1/4 SPILT LOCK PLTD
86079030 620058 1
5 6 86091760 140741 1 BRKT, ACTUATOR MTG, SCRUBBER 7 86274110 70094 2 SCR, 1/4-20 X 1/2 SHCS 8 86005830 57263 2 NUT, 3/8-24 UNF LH
9 86008660 80605 1 COTTER, 5/16” RING 10 86277030 70780 2 SCR, 5/16-18 X 1.25 CARRIAGE SS 11 86224370 730335 2 SPACER, 1 OD X .391 ID X .500 12 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 13 86272460 66268 1 PIN, CLEVIS 5/16 X 3.00 PLTD 14 86011950 - 1 ACTUATOR, 36VDC 3.5 STRK 15 86275510 70494 2 SCR, 3/8-16 X 4.5” HHCS GR5 16 86010770 87143 6 WASHER, 7/16ID X IDX.08 FLT SS 17 86070810 140739 1 18 86255450 81376 2 SPRING COMP .96D X 4.0L X .135W 19 86005630 57022 8 NUT, 3/8-16 HEX NYLOCK THIN SS 20 86271530 57216 4 NUT, 3/8-24 HEX NYLOCK 21 86009050 81324 4 BEARING, 1/2 ID X 11/32L NYLON 22 86008460 80102 4 SPACER, .500OD X .391ID C .400 23 86224380 730336 2 SPACER, 1 OD X 0.391 ID X 1.063 24 86274010 70070 2 SCR, 3/8-16 X 2 HHCS 25 86001320 140353 2 BALL JOINT ASSY, 3/8-24 LH 26 86077330 31373 2 LINKAGE, .25 X 1.25 X 9.25 27 86223540 66483 2 ROD, SCRUB LIFT 28 86005800 57217 2 NUT, 3/8-24 HEX JAM 29 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
PLATE, ACTUATOR SPR, SCRUBDECK
BRKT, ACTUATOR SPGS, SCRUBDECK
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-30
SCRUB DECK ACTUATOR-CYLINDRICAL
16 19
18
27
12
11
21
10
25
13
20
17
16 19
18 17 23
28
2
9
1
28
17
26
17
7
2
18
14
22
4
1
21
17
26
23
5
3
28
6
8
27
15
18
17
24
5-31
86317500 CHARIOT SCRUBBER 11/15/08
SCRUB DECK ACTUATOR-CYLINDRICAL
REF PART NO.
1 86317340 - 3 2 86317330 - 3 3 86316550 - 1 4 86315290 - 1 5 86315260 - 1 6 86315250 - 1 7 86315240 - 1 8 86270770 57006 1
9 86315150 - 1 10 86315140 - 1 11 86315120 - 1 12 86315110 - 2 13 86315090 - 1 14 86314810 - 1 15 86273740 70010 1 16 86224380 730336 2 17 86010780 87162 16 18 86010670 87029 6 19 86231090 80809 2 20 86006980 70591 1 21 86136850 70241 3 22 86274460 70205 1 23 86273920 70049 2 24 86273820 70019 1 25 86273780 70015 1 26 86273750 70011 12 27 86005810 57245 2 28 86270990 57090 4
PRV
NO.
QTY
SERIAL NO.
DESCRIPTION SPACER, .498 X.313 X.500 PULLEY, 2 IN. ACTUATOR, 36VDC, 4.5" STROKE SPACER BRKT ASSY, ACTUATOR YOKE, CABLE GUARD, PULLEY NUT, 1/4-20 HEX PLATE, PULLEY, REAR PLATE, PULLEY, FRONT SPRING, EXTENSION BRKT, DECK PIVOT BELLCRANK ASSY, DECK CABLE ASSY, DECK LIFT SCR, 1/4-20 X 1-5 HHCS SS SPACER, 1 OD X .391 ID X 1.063 WASHER, 1/4 SPLIT WASHER, 5/16 X 3/4 SS BUMPER, RUBBER 5/16" ID X 1.50 SCR, 10-32 X 1/2 HHCS SS SHOULDER BOLT, 5/16 OD X 5/8 L SCR, 1/4-20 X 3/8 HHCS SCR, 1/4-20 X 1.75 PPHMS SS SCR, 1/4-20 X 1.25 HHCS SS SCR, 1/4-20 X 3/4 HHCS SS SCR, 1/4-20 X 5/8 HHCS SS NUT, 1/4-20 HEX NYLOCK SS NUT, 10-32 HEX NYLOCK SS
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-32
SCRUB DECK SKIRTS-DISK
24
1
2
3
6
4
5
20
5
7
19
18
22
17
16
21
8
9
10
11
12
15
5
23
7
5-33
14
13
86317500 CHARIOT SCRUBBER 11/15/08
SCRUB DECK SKIRTS-DISK
REF PART NO. PRV NO. QTY DESCRIPTION
1 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS 2 86070960 140773 2 BRKT, SKIRT STOP, SCRUBDECK 3 86276070 70593 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 4 86228900 09138 2 BEARING FLANGED, .252IDX.503OD 5 86005810 57245 6 NUT, 1/4-20 HEX NYLOCK SS 6 86276330 70634 2 SCR, 1/4-20 X 1.25 CARRIAGE BZ 7 86276950 70772 8 SCR, 1/4-20 X 3/4 CARRIAGE SS 8 86277410 70840 6 SCR, 5/16-18 X 5/8 CARRIAGE SS
9 86271950 57300 6 NUT, 5/16-18 X 1 COUPLING SS 10 86079130 620068 4 PLATE, SKIRT, SPACER 11 86007650 730329 4 SPACER, .438D X .317ID X .25L 12 86007070 70849 6 SCR, 5/16-18 X 1.00 PTMS SS 13 86066460 140769 1 BAND, SKIRT, LEFT 14 86001560 140754 1 BLADE, SKIRT, SCRBDCK, 24IN LFT 15 86091770 140765 1 BRKT, SKIRT SCRUBDECK, LEFT 16 86001700 140780 1 BLADE, SKIRT, SCRUBDECK, FRONT 17 86066480 140781 1 BAND, SKIRT, SCRUBECK, FRONT 18 86091780 140766 1 BRKT, SKIRT, SCRUBDECK, RIGHT 19 86001570 140755 1 BLADE, SKIRT, SCRBDCK, 24IN RGT 20 86066470 140770 1 BAND, SKIRT, RIGHT 21 86277500 70853 3 SCR, 1/4-20 X 5/8 CARR SS 22 86271870 57290 3 NUT, 1/4-20 HEX NYLOCK THIN SS 23 86026470 47459 - KIT, SKIRT LEFT 24 86026460 47458 - KIT, SKIRT RIGHT
SERIAL NO.
FROM NOTES:
SERVICE ONLY SERVICE ONLY
86317500 CHARIOT SCRUBBER 11/15/08
5-34
SCRUB DECK AQUA-MIZER™
16
15
14
1
13
2
17
4
3
3
5A 5B
6
7
8
9
5-35
18
12
11A 11B
86317500 CHARIOT SCRUBBER 11/15/08
10
9
SCRUB DECK AQUA-MIZER™
REF PART NO. PRV NO. QTY DESCRIPTION
1 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS 2 86277050 70782 2 SCR, 5/16-18 X 3/4 SHCS 3 86276950 70772 9 SCR, 1/4-20 X 3/4 CARRIAGE SS
4 86066430 140747 1 BAND, RIGHT AQUAMIZER 5A 86001540 140753 1 BLADE, AQUAMIZER, 12IN RGT 5B 86283550 140939 1 BLADE, AQMZR 12 RT URETHANE
6 86071000 140779 1 BRKT, AQUAMIZER BLADE, RGT
7 86219690 48080 2 KNOB, 1.5 OD X 5/16-18
8 86277230 70815 2 SCR, 5/16-18 X 2.25 BSHCS SS
9 86005810 57245 9 NUT, 1/4-20 HEX NYLOCK SS 10 86070990 140778 1 BRKT, AQUAMIZER BLADE, LEFT
11A 86001520 140752 1 BLADE, AQUAMIZER, 12IN LEFT 11B 86283560 140940 1 BLADE, AQMZR 12 LT URETHATNE
12 86066420 140746 1 BAND, LEFT AQUAMIZER 13 86272540 66465 2 PIN, CLEVIS, 3/8 X 6.12, PLTD 14 86091800 140776 1 BRKT, AQUAMIZER MTG, LEFT 15 86008670 80606 2 COTTER, 3/8” RING 16 86091790 140774 1 BAND, LEFT AQUAMIZER 17 86024990 47456 - AQUAMIZER RIGHT ASM. CHARIOT 18 86025000 47457 - AQUAMIZER LEFT ASM. CHARIOT
SERIAL NO.
FROM
NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-36
SOLUTION-DISK
26
27
28
28
5
25
5
6
7
TO SOLENOID
23
24
22
21
5
13 14 15
20
12
8
9
5
10
20
17
11
TO
TANK
18
16 4
34
19
1
29
2
33
5
30
3
32
31
5-37
86317500 CHARIOT SCRUBBER 11/15/08
SOLUTION-DISK
PART
REF
1 86248010 57312 1 NUT, 8/32 ACORN CAP, PLATED 2 86226950 40109 1 1” HOSE BARB X 3/4” GHT NYLON 3 86073960 22104 1 CAP, 3/4” GHT W/.17 HOLE 4 86235450 31068 1 ELBOW, 3/8 FPT PVC SCH 80 5 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT) 6 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 7 86281940 39540 1 HOSE, 1/2ID WIRE BOUND X 40” 8 86198050 81923 1 TEE, 3/4 FPT
9 86240390 40075 1 HOSEBARB, 3/4 MPT X 1/2 90D 10 86282190 39616 1 HOSE, 1/2ID WIRE BOUND X 13” 11 86247760 80960 1 NIPPLE, 3/4 CLOSE PVCE 12 86240600 41526 1 HOSEBARB, 3/4 MPTX1, HOSE 90DEG 13 86197540 40013 1 HOSEBARB, 3/8 MPT X 1/2 DL 14 86225680 84201 1 VALVE, 3/8” FPT BALL 15 86197420 31026 1 ELBOW, 3/8 NPT STREET 16 86001590 40049 1 HOSEBARB, 3/8 MPT X 1/2 NYLON 17 86007940 73836 1 STRAINER, DEEP, 100 MESH
- 86005870 59021 - O-RING, FILTER SEAL RON-VIK
- 86136800 73839 - SCREEN, 100 MESH STRAINER DEEP 18 86281950 39541 1 HOSE, 1/2ID WIRE BOUND X 32” 19 86315510 - 1 HOSE, 1 X 40 DRAIN 20 86264920 27049 3 CABLE, TIE. 7” UL/CSA 21 86274410 70195 4 SCR, 10-32 X 1.25 PPHMS SS 22 86070690 140724 1 BRKT, SOLUTION PUMP 23 86010650 87018 4 WASHER, #10 X 9/16 OD 24 86006100 65176 1 PUMP ASM, 36V 25 86271820 57270 1 NUT, 5/16-18 CAPTIVE “J” PLTD 26 86279130 87083 1 WASHER, 5/16 SPLIT LOCK PLTD 27 86276780 70728 1 SCR, 5/16-18 X 3/4 HHCS SS 28 86197940 40027 2 HOSEBARB, 3/8MPTX1/2 90D DL 29 86246090 51461 1 LANYARD, .093 X 6”, LOOP - .26 EYE 30 86254320 730400 1 SPACER, .17 ID X .25 OD X 3/16 LG 31 86259450 87507 1 WASHER, 1.0 D X .1 THK, SEAL 32 86252730 70887 1 SCR, 8-32 X 1/2 BHCS SST 33 86233110 20018 1 CLAMP, 1.0” WORM GEAR 34 86233300 20101 1 CLAMP, 1.25” WORM GEAR SS
NO.
PRV
NO. QTY DESCRIPTION
SERIAL NO.
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-38
SOLUTION-CYLINDRICAL
6
24
23
21
5
TO SOLENOID
22
9
5
7
12
8
11
10
TO TANK
29
33
19
13
26
4
30
27
32
31
28
28
5
25
1
16
34
5
36
35
38
37
18
5
2
17
3
20
14
15
5-39
86317500 CHARIOT SCRUBBER 11/15/08
SOLUTION-CYLINDRICAL
REF PART NO. PRV NO. QTY
1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2 86001530 40039 1 HOSE BARB, 1/2 MPT X 1/2 HOSE 90 3 86188210 11-800354 1 NIP, 1/2 X 3/8 HEX BR 4 86248010 57312 1 NUT, 8/32 ACORN CAP, PLATED 5 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT) 6 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 7 86282320 39710 1 HOSE, 1/2ID WIRE BOUND X 49” 8 86198050 81923 1 TEE, 3/4 FPT
9 86240390 40075 1 HOSEBARB, 3/4 MPT X 1/2 90D 10 86280910 39174 1 HOSE, 1/2ID WIRE BOUND X 23” 11 86247760 80960 1 NIPPLE, 3/4 CLOSE PVCE
12 86240600 41526 1 13 86233110 20018 1 CLAMP, 1.00” WORM GEAR
14 86225680 84201 1 VALVE, 3/8” FPT BALL 15 86197420 31026 1 ELBOW, 3/8” NPT STREET 16 86197540 40013 1 HOSEBARB, 3/8 MPT X 1/2 DL 17 86256120 730368 1 STRAINER, 1/2 FPT 100 MESH
- 86005870 59021 - O-RING, FILTER SEAL RON-VIK
- 86136800 73839 - SCREEN, 80 MESH STRAINER DEEP 18 86282370 39735 1 HOSE, 1/2ID WIRE BOUND X 40” 19 86315510 - 1 HOSE, DRAIN 1.0 X 110 CONV 20 86264920 27049 2 CABLE, TIE. 7” UL/CSA 21 86274410 70195 4 SCR, 10-32 X 1.25 PPHMS SS 22 86070690 140724 1 BRKT, SOLUTION PUMP 23 86010650 87018 4 WASHER, #10 X 9/16 OD 24 86006100 65176 1 PUMP ASM, 36V 25 86271820 57270 1 NUT, 5/16-18 CAPTIVE “J” PLTD 26 86226950 40109 1 1” HOSEBARB X 3/4” GHT NYLON 27 86073960 22104 1 CAP, 3/4” GHT W/.17 HOLE 28 86197940 40027 2 HOSEBARB, 3/8MPTX1/2 90D DL 29 86246090 51461 1 LANYARD, .093 X 6”, LOOP - .26 EYE 30 86254320 730400 1 SPACER, .17 ID X .25 OD X 3/16 LG 31 86259450 87507 1 WASHER, 1.0 D X .1 THK, SEAL 32 86252730 70887 1 SCR, 8-32 X 1/2 BHCS SST 33 86233300 20101 1 CLAMP, 1.25” WORM GEAR SS 34 86010600 84141 1 VALVE 24VDC SOL. 1/2 HOSEBARB 35 86174400 70194 2 SCR, 1/4-20 X 5/8 BHCS 36 86010780 87162 2 WASHER, 1/4 SPLIT LOCK PLTD 37 86276780 70728 1 SCR, 5/16-18 C 3/4 HHCS SS 38 86279130 87083 1 WASHER, 5/16 SPLIT LOCK PLTD
HOSEBARB, 3/4 MPTX1, HOSE 90DEG
DESCRIPTION
SERIAL
NO.
NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-40
SQUEEGEE-DISK
39
38
37
9
36
40
8
11
6
33
35 5
34
5
15
1
2
3
4
5
6
7
8
9
7
10
11
12
32 30
31
29
28
25
24
13
14
15
16
17
18
19A 19B
20
21
22
23
26
27A 27B
5-41
86317500 CHARIOT SCRUBBER 11/15/08
SQUEEGEE-DISK
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86004890 48095 2 KNOB, ALUM 3/8-16 NYLOCK NUT SS 2 86070920 140759 2 BRKT, SQG WHEEL 3 86006270 66276 2 PIN, CLEVIS 5/16 X 1.63 PLTD 4 86007780 73576 2 SPRING, COMP .60D X 2.0L X .045 W 5 86005630 57022 2 NUT, 3/8-16 HEX NYLOCK THIN SS 6 86270830 57023 3 NUT, 5/16-18 HEX NYLOCK SS 7 86010670 87029 4 WASHER, 5/16 FLAT SS 8 86001350 140390 2 BUSHING, SPANNER .435 X 1.10
9 86011020 89202 4 WHEEL, 3” DIA CUSHION RUBBER 10 86005650 57031 2 NUT, 5/16-18 HEX 11 86276950 70772 4 SCR, 1/4-20 X 3/4 CARRIAGE SS 12 86083290 66463 2 PLATE, SQG WHEEL NMT BUMPER 13 86276710 70717 2 SCR, 5/16-18 X 2.0 CARRIAGE SS 14 86083250 66459 1 PLATE, SQG TOP 33” 15 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS 16 86007040 70680 5 SCR, 5/16-18 X 1 THUMB SS TYPE P 17 86271820 57270 5 NUT, 5/16-18 CAPTIVE “J” PLTD 18 86087830 140760 1 STRAP, SQUEEGEE
19A 86001630 140764 1 BLADE, SQU, FRONT 36.7 19B 86283540 140938 1 BLADE, SQU, FRONT 36.7 URETHANE
20 86083270 66461 1 PLATE, SQG VERICAL FILLER (F) 21 86083260 66460 1 PLATE, SQG BOTTOM 33” 22 86277000 70777 4 SCR, 1/4-20 X 1.5 CARRIAGE SS 23 86276990 70776 2 SCR, 3/8-16 X 3.5 CARRIAGE SS 24 86277450 70846 2 SCR, 3/8-16 X 2 LG CARRIAGE SS 25 86008390 78493 1 TUBE ASM, SQUEEGEE VAC 26 86083280 66462 1 PLATE, SQG VERTICAL FILLER
27A 86001580 140763 1 BLADE, SQU, REAR 40.6 LINATEX 27B 86283510 140935 1 BLADE, SQU, REAR 40.6 URETHANE
28 86066440 140761 1 BAND, REAR SQUEEGEE 29 86006400 67380 4 RIVET, 5/32 OF X 1/8 GRIP 30 86009170 81488 1 LATCH, SQUEEGEE STRAP 31 86009180 81489 1 STRIKER, SQUEEGEE STRAP REAR 32 86066450 140762 1 BAND, SQG REAR RH 33 86009910 82576 1 VIAL, LEVEL 34 86274130 70098 2 SCR, 8-32 X 3/8 PHTC ‘F’ PLATD 35 86071070 140795 1 BRKT, SQG QUICK CONNECT LOCK 36 86071060 140794 1 BRKT, SQG QUICK CONNECT MTG 37 86009200 81535 1 KNOB, 3/8-16 4 PRONG ALUM 38 86277440 70845 1 SCR, 3/8-15 X 2.5 LG BSHCS SS 39 86008660 80605 2 COTTER, 5/16 RING 40 86277460 70847 1 SCR, 5/16-18 X 5/8 BSHCS SS
NOTE: Complete Squeegee Assembly available, Part No. 47455
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-42
SQUEEGEE-CYLINDRICAL
5-43
86317500 CHARIOT SCRUBBER 11/15/08
REF PART NO. PRV NO. QTY DESCRIPTION
1 73120040 - 2 2 63212110 - 2 3 50942310 - 2 4 55152670 - 2 5 86137310 87098 2 6 86274860 70311 2 7 50319890 - 1 8 86005630 57022 1
9 50319910 - 1 10 73114220 - 2 11 73120260 - 4 12 50443040 - 2 13 73120580 - 4 14 73030370 - 4 15 64354010 - 2 16 51052450 - 2
17 73045500 - 2 18 50319900 - 1
19A 62732070 - 1 19B 62732130 - 1 19C 62732290 - 1
20 47770590 - 1 21 26395610 - 1
51283390 -
22
86009200 81535
23
86277440 70845
24
86314870 -
25
86071070 140795
26
WASHER 8-00HV-A3E ISO 7090 STAR GRIP VA SLEEVE SUCTION BAR IN VA DEFECTOR ROLL SUCTION BAR WASHER, M8 SPLIT LOCK SCR, M8X20 HHMS SUCTION NIPPLE NUT, 3/8-16 HEX NYLOCK THIN SS END PIECE RIGHT HEXAGON NUT M6-14305 ISO 10511 WASHER 6-A2 ISO 7090 HOLDER ROLLER WASHER, 5-A2 ISO 7090 SCREW M5X10-ST-P2R (IN6RD) WHEEL D54 AXLE
HEXAGONAL HEAD SCREW M 6X45­A4-70 ISO 4
END PIECE LEFT SQUEEGEE BLADE SET OIL RESISTAND (890MM) SQUEEGEE BLADE SET STANDARD (890MM) SQUEEGEE BLADE SET ANTI STRIPE OIL RESISTAND (890MM)
SQUEEGEE BAR CURVED
ADD-ON KIT SUPPORT WHEELS 1 ADDITON WEIGHT 1 KNOB, 3/8-16 4 PRONG ALUM 1 SCR, 3/8-16 X 2.50 LG BSHCS SSS 1 BRKT, SQUEEGEE MTG 1 BRKT, SQG QUICK CONNECT LOCK
SQUEEGEE-CYLINDRICAL
SERIAL NO.
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-44
SQUEEGEE LIFT-DISK
1
2
27
25
26
15
13
16
15
10
3
20
5
13
23
2
10
12
11
10
6
7
16
21
8
9
13
18
17
20
16
13
19
14
22
17
24
16
4
17
10
13
5-45
86317500 CHARIOT SCRUBBER 11/15/08
SQUEEGEE LIFT-DISK
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION
1 86068190 140793 1 BRACKET, ACTUATOR MOUNT 2 86273820 70019 1 SCR, 1/4-20 X 1.25 HHCS 3 86000870 05254 1 ACTUATOR, 36VDC, 4.5” STROKE 4 86083490 66831 1 PLATE, PULLEY MOUNT, CORNER 5 86068230 140840 1 BRACKET, SQG LIFT PULLEY MOUNT 6 86270870 57029 3 NUT, 1/4-28 HEX SS 7 86002780 270098 1 CABLE, SQUEEGEE LIFT DELUXE 8 86277410 70840 4 SCR, 5/16-18 X 5/8 CARRIAGE SS
9 86075430 270700 1 COVER, SQUEEGEE LIFT 10 86270830 57023 9 NUT, 5/16-18 HEX NYLOCK SS 11 86276070 70593 3 SCR, 5/16-18 X 3/4 CARRIAGE SS 12 86277400 70839 2 SCR, 5/16-8 X 1.75 BSHCS SS 13 86010670 87029 10 WASHER, 5/16 FLAT SS 14 86277460 70847 1 SCR, 5/16-18 X 5/8 BSHCS SS 15 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS 16 86223370 66464 6 PULLEY, PLASTIC 3.0 DIA 17 86231150 09151 5 BUSHING, FLANGE, .314ID X .502OD 18 86083440 66824 1 PLATE, PULLEY MOUNTING, CENTER 19 86276760 70724 2 SCR, 5/16-18 X 1.25 BSHCS SS 20 86274720 70264 2 SCR, 5/16-18 X 1.50 HHCS SS 21 86071300 140843 1 BRACKET, PULLEY RETAINER, DOUBLE 22 86224290 730008 2 SPACER, .317ID X .5OD X .44 LG 23 86071310 140844 1 BRKT, PULLEY RETAINER, DOUBLE 24 86083500 66832 1 PLATE, PULLEY RETAINER, CORNER 25 86271840 57285 1 NUT, 5/16-18 HEX NYLOCK THIN SS 26 86228880 09132 1 BEARING, .314 ID X .503 OD X 1 27 86277480 70850 2 SCR, 5/16-18 X 1/2 PTHMS SS
FROM NOTES:
86317500 CHARIOT SCRUBBER 11/15/08
5-46
SQUEEGEE LIFT-CYLINDRICAL
5-47
86317500 CHARIOT SCRUBBER 11/15/08
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