Windsor 10070570, 10070560, CMPS2, CMPS2E User Manual

Multi-Functional Cleaning

MODEL:

CMPS2 10070560

CMPS2E 10070570

Operating Instructions (ENG)

86305210 –F 02/19/09

MACHINE DATA LOG/OVERVIEW

The Compass 2™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank.

Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number:

OVERVIEW

CMPS2 86305210 11/21/07

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions..................................2-3

Safety Label Location. ..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1

How the Machine Works...............................3-2

Components..................................................3-3

Controls.........................................................3-4

Machine Operation........................................3-6

Chemicals.....................................................3-8

MAINTENANCE

Maintenance. ................................................4-1

Float Shut-Off..........................................4-2

Strainer....................................................4-2

Circuit Breakers.......................................4-2

Vacuum Motor Replacement...................4-3

Solution Pump Replacement...................4-4

Regulating Unloader…………………….. 4-4

Periodic/Daily Maintenance ..........................4-5

Service Schedule..........................................4-5

Machine Troubleshooting..............................4-6

Notes.............................................................4-7

TABLE OF CONTENTS

GROUP PARTS LIST

Control Panel................................................5-1

Decal.............................................................5-3

Solution Tank................................................5-5

Solution-Injector Assembly...........................5-7

Solution-Pump..............................................5-9

Recovery Tank............................................ 5-13

Vacuum....................................................... 5-15

Wheels & Frame ........................................ 5-17

Tools – Standard ........................................ 5-19

Wiring – Schematic (120V)......................... 5-21

Wiring – Schematic (230V)......................... 5-23

Suggested Spare Parts............................... 5-23

OPTIONS

Vacuum Hose Rack.................................... 6-1

Grout Cleaner............................................. 6-3

High Pressure Wand................................... 6-5

Carpet Tool................................................. 6-7

Storage Bag................................................ 6-9

Chemical Lock............................................ 6-11

Serial Numbers........................................... 6-13

Warranty

CMPS2 86305210 04/28/08

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine is on the bottom back-end of the machine.

When placing an order for parts, the

MODEL __________________________________ DATE OF PURCHASE _____________________ SERIAL NUMBER ________________________ SALES REPRESENTATIVE # _______________

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Vacuum Motor

- Solution Pump

- Daily Maintenance

- Periodic Maintenance

- Service Schedule

- Machine Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. - reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed

on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

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CMPS2 86305210 04/23/08

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service. Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children.

Do not point spray gun at people. Use only as described in this manual. Use only manufacturer’s recommended components and

attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

CMPS2 86305210 11/21/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

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CMPS2 86305210 11/21/07

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

GROUNDING INSTRUCTIONS (120V ONLY)

GROUNDING INSTRUCTIONS

GROUND-FAULT CIRCUIT-INTERRUPTER PROTECTION (120V ONLY)

This pressure washer is provided with a (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. If the GFCI is not the AUTOMATIC RESET TYPE, it must be manually TESTED and RESET each time the cleaning system is plugged in. Press firmly to assure internal spring activates switch. Push “test“ then push “reset”. Motor will not start if GFCl does not reset. Check circuit breakers or outlet. If circuit breaker is not tripped and unit will not reset, contact local service center.

CMPS2 86305210 04/23/08

SAFETY LABEL LOCATION

The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

WARNING LABEL 862422 30 PRV NO . 5000 0 9

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CMPS2 86305210 11/21/07

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Electrical Electric Pump Motor 1/2hp, 1750rpm

Solution Pump 700psi (48 bars), Axial plunger Electric Vacuum Motor 2stage, 1.25hp (2.80m3/min.) Waterlift 82 in. (208 cm) Solution Capacity 29 gallons (111L)

Recovery Capacity 19 gallons (70L) Wheels

- Front (2)

- Rear (2)

Dimensions – Weight 205 lb. (93kg) Dimensions – Length 36 in. (91.4cm) Dimensions - Height 43 in. (109.2cm) Dimensions - Width 24.75 in. (62.87cm) Power Cable 50 ft. (127m) 14 gauge

SPECIAL NOTES:

The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below

2.5m/s

. This was a tri-axial, third-octave-band measurement made during normal operation on a

composite tile floor. The measurement and related calculations were made in accordance with

ISO 5349-1.

120V, 14A, 60HZ 230V, 7A, 50HZ

6 in. dia. (15.24cm) X 1.5 12 in. dia. ( 30.48cm)X 1.75

CMPS2 86305210 04/23/08

3-1

HOW THE MACHINE WORKS

The machine's primary systems are the clean water system, recovery system, chemical system and pressure washer system.

The function of the clean water system is to store clean water and deliver it to the available tools. The clean water system consists of the clean water tank and strainer. The clean water tank stores water until it is delivered to the tools. The strainer protects the pump from debris.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the wand and wheeled squeegee, vacuum motor, float shut-off and recovery tank. The wand and wheeled squeegee wipes the dirty solution off the floor. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float shut-off protects the vacuum fan from over filling. The recovery tank stores the dirty solution.

The function of the chemical system is to dispense chemical into the clean water system. The chemical system consists of the chemical reservoir, chemical cap and a chemicalmetering selector. The chemical reservoir stores and dispenses chemical into the clean water system. The chemical-metering selector meters the amount of chemical and selects between chemical A or B and turn chemical off.

The function of pressure washer system is to clean fixtures and other surfaces. The pressure washer system consists of a pump, highpressure hose and spray gun. The pump delivers cleaning solution to the tools. The high-pressure hose connects the pump to the spray gun.

3-2

CMPS2 86305210 11/21/07

COMPONENTS

1. Control Panel

2. Solution Tank

3. Solution Tank Lid

4. Solution Tank Drain Hose

5. Solution Tank Fill Hose

6. Recovery Tank

7. Recovery Tank Lid

8. Recovery Tank Drain Hose

9. Chemical Siphon Caps

10. Electrical Cord

11. High Pressure Hose Storage

CMPS2 86305210 11/21/07

CONTROLS

3-4

1. Caster Lock 5. Solution Accessory Tool Hook-Up

2. Chemical Selector and Metering Valve 6. Vacuum Accessory Tool Hook-Up

3. Pump Circuit Breaker 7. Vacuum Circuit Breaker

4. Pump Switch/Pump Chemical Switch 8. Vacuum Switch

9. Main Switch (230V only)

CMPS2 86305210 04/23/08

1. SOLUTION ACCESSORY TOOL HOOK-UP

Used for various auxiliary-cleaning tools.

2. VACUUM ACCESSORY TOOL HOOK-UP

To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor.

3. VACUUM SWITCH

Turns the vacuum motor On and Off.

4. PUMP SWITCH

High pressure no chemical, low pressure with chemical.

5. CHEMICAL SELECTOR AND METERING VALVE

Meters the amount of chemical being dispensed and selects between chemical A or B and turns chemical off.

6. CASTER LOCK

Locks the wheels in place to keep the machine from moving.

7. VACUUM CIRCUIT BREAKER

10 Amp. Protects the vacuum motor.

8. PUMP CIRCUIT BREAKER

8 Amp. Protects the pump motor.

9. MAIN SWITCH

Power on and off switch 230V (ONLY).

CONTROLS

CMPS2 86305210 04/23/08

OPERATIONS

FILLING THE MACHINE

NOTE:Do not put defoamer, solvents spotter or prespray chemicals in the solution tank.

1. Always use gloves and eye protection. Never spray solution towards people.

2. To fill Use fill hose or pour directly into solution tank. Use COLD WATER. Add 1 ½ oz of CompassRinse

to each full solution tank.

3. Attach the adapter cap and intake hose to the

Compass 2 Compass 2

dilution.

4. Position the Compass 2 way, lock front casters. Start at furthest point in the room and work towards the door.

Chemical bottle. Refer to the

Chemical Label for the desired

machine in the door

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CMPS2 86305210 11/21/07

5. Always Spray chemical using low pressure.

6. Use brush or grout tool for heavy soiled areas.

CMPS2 86305210 11/21/07

OPERATIONS

7. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure.

8. Use Squeegee or Gulper tool to remove standing water.

OPERATIONS

9. Store and secure hoses and tools neatly.

10. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank.

UNLOADER VALVE

11. From the factory your Compass 2 is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection). To lower pressure turn the unloader valve knob counter clockwise. The valve is accessed from below the machine through a hole in the bottom frame. Only turn the valve a maximum of three revolutions. Note: Lowering the pressure in this way will reduce both of the high pressure and low pressure setting simultaneously.

CMPS2 86305210 01/14/08

Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages.

The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.

CHEMICALS Suitable Chemicals

lkalis Detergents Hydroxides Soaps Vinegar

Non-Compatible

ldehydes

romatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene

Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manfacturer’s label before using any product in this machine.

Do not let pump run dry.

Do not let pump run unattended.

OPERATIONS

CMPS2 86305210 11/21/07

3-9

NOTES:

3-1

CMPS2 86305210 11/21/07

MAINTENANCE

1. Float Shut-Off

2. Strainer

3. Circuit Breakers

4. Vacuum Motor

5. Pump

6. Adjustable Unloader Valve

7. Injector Assembly & Coil

CMPS2 86305210 01/14/08

4-1

+ 43 hidden pages

Windsor 10070570, 10070560, CMPS2, CMPS2E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual