MODEL : CMPS
10070050
CMPSR
10070080
FROM SN: 1000170681
Operating Instructions (ENG)
C
86290230 04/20/07
Read instructions before operating the machine.
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
Copyright 2003 Windsor Industries, Printed in USA
YOUR DEALER
OVERVIEW
The Compass™ is a multi-functional cleaning machine intended for commercial use. The appliance
applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is
vacuumed back into the recovery tank.
2
CMPS 86290230 02/22/07
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
Safety Label Location. ..................................2-4
OPERATIONS
Technical Specifications. ..............................3-1
How the Machine Works...............................3-2
Components..................................................3-3
Controls.........................................................3-4
Machine Operation........................................3-6
Chemical Operations ....................................3-8
MAINTENANCE
Maintenance. ................................................4-1
Float Shut-Off..........................................4-2
Strainer....................................................4-2
Circuit Breakers.......................................4-2
Vacuum Motor Replacement...................4-3
Solution Pump Replacement...................4-4
Regulating Unloader…………………….. 4-4
Periodic/Daily Maintenance ..........................4-5
Service Schedule..........................................4-5
Machine Troubleshooting..............................4-6
Notes.............................................................4-7
TABLE OF CONTENTS
GROUP PARTS LIST
Controls ........................................................5-1
Recovery Tank..............................................5-3
Solution Tank.............................................. 5-5
Vacuum....................................................... 5-7
Wheels & Frame ........................................ 5-9
Pump .......................................................... 5-11
Tools – Standard ........................................ 5-15
Vacuum Hose Rack – CMPSR................... 5-17
Wiring – Schematic..................................... 5-19
Suggested Spare Parts............................... 5-20
Dry Clean Option........................................ 5-21
Low Flow Spray Gun Option....................... 5-23
Grout Cleaner Option.................................. 5-25
High Pressure Wand Option....................... 5-27
Carpet Tool Option ..................................... 5-29
Storage Bag Option.................................... 5-31
Chemical Lock Option................................. 5-33
Notes .......................................................... 5-35
Warranty..................................................... 5-36
CMPS 86290230 04/20/07
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers.
When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
Copyright 2003 Windsor Industries, Printed in USA
The model and serial number of your machine is on
the bottom back-end of the machine.
1-1
CMPS 86290230 02/22/07
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Vacuum Motor
- Solution Pump
- Daily Maintenance
- Periodic Maintenance
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
IMPORTANT SAFETY INSTRUCTIONS
!
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children.
Do not point spray gun at people.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
CMPS 86290230 02/22/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
.
2-2
CMPS 86290230 02/22/07
3
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA, this machine operates on a
standard 15 amp 115V, 60 Hz, A.C. power
circuit. The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig. C” may be used to
connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
GROUNDING INSTRUCTIONS
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet;
have a proper outlet installed by a qualified
electrician.
GROUND-FAULT CIRCUIT-INTERRUPTER
PROTECTION
This pressure washer is provided with a
(GFCI) built into the plug of the power supply
cord. This device provides additional protection
from the risk of electric shock. Should
replacement of the plug or cord become
necessary, use only identical replacement parts
that include GFCI protection. If the GFCI is not
the AUTOMATIC RESET TYPE, it must be
manually TESTED and RESET each time the
cleaning system is plugged in. Press firmly to
assure internal spring activates switch. Push
“test“ then push “reset”. Motor will not start if
GFCl does not reset. Check circuit breakers or
outlet. If circuit breaker is not tripped and unit
will not reset, contact local service center.
CMPS 86290230 02/22/07
2-
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the Compass
become illegible contact your Windsor representative for prompt replacement.
. If, at any time, the labels
™
WARNING LABEL 86242230
PRV NO. 500009
2-4
CMPS 86290230 02/22/07
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Electrical 115V, 12A, 60HZ
Electric Pump Motor 1/3hp, 1725rpm
Solution Pump 500psi (34 bars), Axial plunger
Electric Vacuum Motor 2stage, 1.25hp (2.80m3/min.)
Waterlift 82 in. (208 cm)
Solution Capacity 29 gallons (111L)
Recovery Capacity 19 gallons (70L)
Wheels
- Front (2)
- Rear (2)
Dimensions – Weight (CMPS) 155 lb. (70kg)
Dimensions – Weight (CMPSR) 157 lb. (71kg)
Dimensions – Length (CMPS) 36 in. (91.4cm)
Dimensions – Length (CMPSR) 41.5 (105.4 cm)
Dimensions - Height 43 in. (109.2cm)
Dimensions - Width 24.75 in. (62.87cm)
Power Cable 50 ft. (127m) 14 gauge
LENGTH
CMPSR*
6 in. dia. (15.24cm) X 1.5
12 in. dia. ( 30.48cm)X 1.75
HEIGHT
LENGTH
CMPS
WIDTH
FRONT VIEWSIDE VIEW
*NOTE: Hose rack standard ONLY on CMPSR.
SPECIAL NOTES:
The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield,
broadband measurement taken in a typical industrial environment on a tile floor. This appliance
contains no possible source of impact noise. The instantaneous sound pressure is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below
2.5m/s
composite tile floor. The measurement and related calculations were made in accordance with ANSI
S3.34-T986.
2
. This was a tri-axial, third-octave-band measurement made during normal operation on a
CMPS 86290230 02/22/07
3-1
HOW THE MACHINE WORKS
The Compass™ is a multi-functional cleaning
machine intended for commercial use. The
appliance applies chemical at low pressure and
uses high pressure to clean with. Then the
soiled water is vacuumed back into the
recovery tank.
The machine's primary systems are the clean
water system, recovery system, chemical
system and pressure washer system.
The function of the clean water system is to
store clean water and deliver it to the available
tools. The clean water system consists of the
clean water tank, strainer and check valve. The
clean water tank stores water until it is delivered
to the tools. The strainer protects the check
valve and pump from debris.
The function of the recovery system is to
vacuum the soiled water back into the recovery
tank. The recovery system consists of the
wand and wheeled squeegee, vacuum motor,
float shut-off and recovery tank. The wand and
wheeled squeegee wipes the dirty solution off
the floor. The vacuum motor provides suction
to draw the dirty solution off the floor and into
the recovery tank. The float shut-off protects
the vacuum fan from over filling. The recovery
tank stores the dirty solution.
The function of the chemical system is to
dispense chemical into the clean water system.
The chemical system consists of the chemical
reservoir, chemical cap and a chemicalmetering selector. The chemical reservoir
stores and dispenses chemical into the clean
water system. The chemical-metering selector
meters the amount of chemical and selects
between chemical A or B and turn chemical off.
The function of pressure washer system is to
clean fixtures and other surfaces. The pressure
washer system consists of a pump, highpressure hose and spray gun. The pump
delivers cleaning solution to the tools. The
high-pressure hose connects the pump to the
spray gun. The spray gun is an adjustable Hi-Lo
that applies clean water and chemical to the
surface being cleaned.
3-2
CMPS 86290230 02/22/07
3
1. Control Panel
2. Solution Tank
3. Solution Tank Lid
4. Solution Tank Drain Hose
5. Solution Tank Fill Hose
6. Recovery Tank
COMPONENTS
7. Recovery Tank Lid
8. Recovery Tank Drain Hose
9. Chemical Siphon Caps
10. Electrical Cord
11. High Pressure Hose Storage
12. Vac Hose Rack (Standard CMPSR only)
CMPS 86290230 02/22/07
3-
CONTROLS
6
1. Solution Accessory Tool Hook-Up
2. Vacuum Accessory Tool Hook-Up
3. Pump Switch
4. Vacuum Switch
5. Chemical Selector and Metering Valve
7
42
8
3
1
5
6. Caster Lock
7. Vacuum Circuit Breaker
8. Pump Circuit Breaker
3-4
CMPS 86290230 02/22/07
5
1. SOLUTION ACCESSORY TOOL HOOK-UP
Used for various auxiliary-cleaning tools.
2. VACUUM ACCESSORY TOOL HOOK-UP
To use accessory tool, remove hose from vac shoe and attach to
accessory tool adaptor.
3. PUMP SWITCH
Turns the pump On and Off.
4. VACUUM SWITCH
Turns the vacuum motor On and Off.
5. CHEMICAL SELECTOR AND METERING VALVE
Meters the amount of chemical being dispensed and selects between
chemical A or B and turn off.
6. CASTER LOCK
Locks the wheels in place to keep the machine from moving.
7. VACUUM CIRCUIT BREAKER
10 Amp. Protects the vacuum motor.
8. PUMP CIRCUIT BREAKER
6 Amp. Protects the pump motor.
CONTROLS
CMPS 86290230 02/22/07
3-
OPERATIONS
FILLING THE MACHINE
Do not put defoamer, solvents
spotter or prespray chemicals in
the solution tank.
1. Always use gloves and eye protection. Never
spray solution towards
2. To fill Use fill hose or pour directly into solution
tank. Use COLD WATER. Add 1 ½ oz of
CompassRinse
people.
to each full solution tank.
TM
3. Attach the adapter cap and intake hose to the
Compass
Compass
dilution.
4. Position the Compass
way, lock front casters. Start at furthest point in
the room and work towards the door.
5. Always Spray chemical using low pressure.
Chemical bottle. Refer to the
TM
Chemical Label for the desired
TM
machine in the door
TM
3-6
CMPS 86290230 02/22/07
7
7. Use brush or grout tool for heavy soiled areas.
8. Turn Chemical off. Pressure clean by rinsing
surfaces at high pressure.
9. Use Squeegee or Gulper tool to remove
standing water.
OPERATIONS
10. Store and secure hoses and tools neatly.
11. Drain machine at proper disposal areas. Use
pressure gun to rinse and clean recovery tank.
12. When using dry filter, gently remove and wash
with water after every use. Allow to dry before
re-using.
CMPS 86290230 02/22/07
3-
OPERATIONS
A
A
A
Care must be exercised in the use of all
chemicals. Chemicals are poisonous and
can pose a health risk. Read and follow
manfacturers instructions regarding
dangers and correct usages.
The internal parts of the pump used in the
machine are suitable for use with most carpet
cleaning chemicals. But they are susceptible to
chemical attack from some cleaning
substances, such as hydrocarbon solvents and
chlorinated bleaches. These non-compatible
materials are not of the type used for carpet
cleaning.
CHEMICALS
Suitable Chemicals
lkalis
Detergents
Hydroxides
Soaps
Vinegar
Non-Compatible
ldehydes
romatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals
may cause machine damage and will not be
covered under the warranty. Carefully read
ingredients on manfacturer’s label before using
any product in this machine.
Do not let pump run dry.
Do not let pump run unattended.
3-8
CMPS 86290230 02/22/07
MAINTENANCE
1. Float Shut-Off
2. Strainer
3. Circuit Breakers
4. Vacuum Motor
5. Pump
6. Adjustable Unloader Valve
CMPS 86290230 02/22/07
4-1
MAINTENANCE
1. FLOAT SHUT-OFF
The float shut-off is located inside the
recovery tank. The purpose of the float
shut-off is to notify the user that the
recovery tank is full. Remove daily and
clean any debris for maximum airflow.
2. STRAINER
The strainer is located on the lower right
side between the front and rear wheels.
The strainer protects the check valve and
pump from debris. If there is little or no
solution flow to the ground, check the
stainer for debris. Drain the solution tank
and clean the solution strainer. To remove
the strainer, turn the bottom part of the
strainer counterclockwise until the bottom is
separated. Clean out the debris from the
wire mesh and reassemble. Make sure the
o-ring gasket is in place when reassembled.
3. CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power
in the event of an electrical overload. When
a circuit breaker is tripped, reset it by
pressing the exposed button. If a circuit
breaker continues to trip, the cause of the
electrical overload should be found and
corrected.
6 Amp. Protects the pump
motor.
10 Amp. Protects the vacuum
motor.
4-2
CMPS 86290230 02/22/07
3
4. VACUUM MOTOR
(Refer to vacuum group in the parts section of
manual).
ONLY QUALIFIED MAINTENANCE PERSONNEL
ARE TO PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the 5 screws holding the vacuu m motor
cover to the solution tank.
4. Locate the vacuum motor wires and disconne ct
at the connector.
5. Remove the vacuum motor.
6. Reverse process to install.
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
CMPS 86290230 02/22/07
4-
MAINTENANCE
5. PUMP
ONLY QUALIFIED MAINTENANCE
PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug machine.
2. Tilt machine back so bottom is exposed.
3. Remove the 6 screws that fasten the frame
to the solution tank.
4. Remove the solution hoses from the fittings
on the pump.
5. Reverse process to install.
PUMP REPLACEMENT KITS
MOTOR ONLY 86290270
PUMP HEAD ONLY 86290280
CAM & BEARING KIT
86290330
PLUNGER & SEALS KIT
86290350
6. REGULATING UNLOADER
ONLY QUALIFIED MAINTENANCE
PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.
UNLOADER REPLACEMENT
1. Turn off all switches and unplug machine.
2. Tilt machine back so bottom is exposed.
3. Remove the 6 screws that fasten the frame
to the solution tank.
4. Remove the solution hoses from the fittings
on the pump.
5. Remove the unloader.
6. Reverse process to install.
VALVE & O-RINGS KIT
(BOTH SIDES)
86290340
4-4
CMPS 86290230 02/22/07
PERIODIC MAINTENACE
Twice a month, flush a white vinegar solution (one
quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the
machine. This will prevent build-up of alkaline
residue in the system. If spray jets become clogged,
remove the spray tips, wash them thoroughly, and
blow dry.
NOTE: Do not use pins, wires, etc. to clean nozzles
as this could destroy the spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked
hoses should be repaired or replaced to eliminate
vacuum or solution pressure loss. The electrical
cable must be well insulated and cable connector
screw kept tight. If the cable insulation is broken or
frayed, repair or replace immediately. Don’t take
chances with elctrical fire or shock.
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for damage and
cleanliness
Check hoses for wear, blockages, or damage
Check handles, switches, and knobs for damage
Check vac motor intake filter and clean
Run one gallon of water through system
Clean out recovery tank and check float valve to make
sure it moves freely
Clean out solution tank and remove and clean vacuum
intake screen
Clean outside of all tanks and check for damage
Run vac motor for at least one minute to allow motor to
dry
Store with dome off tank to allow the tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for damage; replace if
necessary
Check pump pressure; observe spray pattern and
check with gauge if necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vac motor carbon brushes
MAINTENANCE
DAILY/REGULAR MAINTENANCE
Before making any adjustments to the machine,
disconnect the power cord from the electrical source.
1. Empty unused cleaning solution from the
solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 to 7 liters o f clean
water.
4. After each use, rinse tank with fresh water.
Periodically inspect the recovery tank and
decontaminate if necessary, using a Hospital
Grade Virucide or a 10-1 bleach to water
solution. Waste water should be disposed of
properly.
5. Remove filter to clean. Filters used for wet pickup including striper must be thoroughly cleaned
before being allowed to dry.
6. Check spray jets for full spray pattern.
NOTE: Worn filters can affect vacuum
performance. Replace the filter when it becomes
worn out and normal cleaning will not restore
vac performance.
DAILY WEEKLY QUARTERLY
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
CMPS 86290230 02/22/07
4-5
TROUBLESHOOTING
6
PROBLEM CAUSE SOLUTION
Loss of Power
Electrical shock
Vac motor speed varies
or doesn’t run
Loss of vacuum
Pump runs no solution
Pump runs, loss of
pressure
Pump will not run
Solution hose fitting hard
to connect
Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
GFCI breaker is tripped Reset breaker on power cord
Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Worn motor brushes Replace
Motor worn out Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Vacuum circuit breaker
tripped.
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
vacuum screen
Loose cuffs on vacuum
hose
Vac motor seals leaking Replace
Floor tool vac chamber
clogged
Vac motor, hose, or dome
gasket
Pump inlet screen plugged Clean inlet screen
Pump circuit breaker
tripped.
Faulty pump switch. Call for service.
Faulty pump motor. Call for service.
Pump air locked
Internal or external
solution line damaged and
leaking
Jet orifice on cleaning
wand is to large
Internal pump components
wearing out
Note: Operation of pump using a wand or hand tool with an orifice of less than .06
will cause pump to cavitate or pulsate and could result in premature wear of pump
components.
Check valves in pump
head for particles or cuts in
seals
Unit not plugged in Connect unit to 3 prong grounded outlet
Loose wiring See dealer
Corrosion on fittings.
Have a trained service technician check machine’s
wiring
Reset breaker.
With power off clean screen
Tighten cuffs turning counterclockwise
Wash out with hose. Pick lint out with a wire
Replace
Reset breaker.
Press trigger to open valve on cleaning wand to
relieve air
Replace
Total jet opening for 100 psi should be .06 to .08
Replace, see pump kit components (pg 4-3)
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base lubricant.
4-
CMPS 86290230 02/22/07
NOTES:
7
CMPS 86290230 02/22/07
4-
CONTROLS
5-1
CMPS 86290230 02/22/07
CONTROLS
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86243990 500780 1 LABEL, COVER PANEL
2 86234690 270012 1 COVER, SWITCH PANEL
3 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS
4 86258930 84187 1 VALVE, CHEMICAL METERING
5 86197390 31021 1 ELBOW, 1/4 NPT 45º STREET
6 86279560 87178 3 WASHER, 5/8 ID X 1.7 OD 0.05 T
7 86230210 14832 1 BREAKER, 6A VDE CIRCUIT
8 86001940 14635 1 BREAKER, 10A CIRCUIT
9 86002450 22015 1 COUPLER, 1/4 QD
10 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
11A 86007130 72128 2 SWITCH, DPDT 2-POSITION POCKER
11B 86007140 72130 1 SWITCH, SPST 2-POSITION ROCKER
12 86290050 - 1 LABEL, SWITCH PANEL, CMPS
13 86078140 61415 1 PANEL, SWITCH CONTROL
14 86276600 70696 4 SCR, #10 X 3/4 PTHSMS SS
15 86282280 39634 2 HOSE, 1/4 NYLOBRAID X 23”
16 86232110 270699 2 CAP, CHEM FEED W/DIP TUBE
17 86270800 57104 2 NUT, 10-32 W/ STAR WASHER PLTD
18 86010640 87016 1 WASHER, #10 LOCK EXT STAR SS
19 86238030 36235 2 GASKET, SWITCH CARLING
20 86233090 20016 2 CLAMP, 1/4 ID HOSE
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-
RECOVERY TANK
RECOVERY TANK
5-3
5-3
CMPS 86290230 02/22/07
CMPS 86290230 02/22/07
RECOVERY TANK
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86271830 57283 1 NUT, 3/8 NPT PLASTIC
2 86277040 70781 11 SCR, 5/16-18 X 1/2 HHCS SS NP
3 86010670 87029 11 WASHER, 5/16 FLAT SS
4 86070510 140659 2 BRKT, TANK MOUNT
5 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 90º DL
6 86070450 140651 1 BRKT, UTILITY MOUNT
7 86004190 39337 1 HOSE, 1.5 BLK VAC X 24”
8 86177050 03-000176 2 CLAMP, HOSE #20
9 86004510 41391 1 HOSE, INSERT
10 86004500 41390 1 HOSE, CAP
11 86031160 75438 1 TANK, RECOVERY COMPASS
12 86199840 090-12A 1 FLOAT CAGE ASM, COMPLETE
13 86033250 66402 1 PIPE ASM, VACUUM STACK
14 86004000 35255 1 GASKET, TANK LID
15 86002620 260-64A 1 ACCESS COVER CLEAR 6” W/ RIM
16 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
17 86241450 500806 1 INSTRUCTION CARD, CMPS
18 86002870 27417 1 CORD, 99807 1/8 X 12”
19 86264940 27051 2 CABLE TIE, 11.38” UL/CSA
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-
SOLUTION TANK
5-5
CMPS 86290230 02/22/07
SOLUTION TANK
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86290070 - 1 TANK, SOLUTION CMPS
2 86239680 41476 1 HOOK, HOSE STORAGE
3 86276600 70696 10 SCR, #10 X 3/4 PTHSMS SS
4 86243960 500777 1 LABEL, COMPASS LEFT
5 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
6 86226970 49-876215 1 ACCESS COVER, CLEAR 3.5” W/ RIM
7 86197910 40022 1 HOSEBARB, 1/2 MPT X 1/2 POLY DL
8 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
9 86282260 39630 1 HOSE, 1/2 CLEAR X 34”
10 86240400 40077 1 HOSEBARB, 3/4MPT X 1/2 HOSE
11 86243970 500778 1 LABEL, COMPASS RIGHT
12 86277040 70781 2 SCR, 5/16-18 X 1/2 HHCS SS NP
13 86070490 140657 2 BRKT, HOOK TAB
14 86260810 39633 1 HOSE ASM, SOLUTION FILL HOSE
15 86234510 270018 1 CORD, 1/4 DIA BUNGEE
16 86256080 730232 3 STRAP, 1.5” X 7.00” VELCRO
17 86256070 730231 2 STRAP, 1.5” X 4.50” VELCRO
18 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-
VACUUM
20
28
GROUND
WIRE
14
19
27
(26)
27
9
11
21
22
10
23
18
GROUND
WIRE
16
12
13
24
14
4
26
15
25
5-7
CMPS 86290230 02/22/07
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86237850 35268 2 GASKET, 5.0 OD X 1.75 ID X .38T
2 86092220 270010 1 COVER, VAC MOTOR
3 86238020 36234 1 GASKET, 5.0 OD X 3.1 ID X .75
4 86002390 20063 1 CLAMP, 1.75” WORM GEAR X .312
5 86282120 39582 1 HOSE, VAC EXHAUST X 9”
6 86093590 620004 1 PLATE, VAC MOUNT
7 86004190 39337 1 HOSE, 1.5 BLK VAC X 24”
8 86276940 70758 3 SCR, 1/4-20 X 3.5 HHCS SS NP
9 86201970 065-92 3 VAC SPACER, 2-1/4 II STAGE
10 86003760 35166 1 GASKET, VAC MOTOR
11 86202040 360-04A 1 VAC MOTOR, 120V 5.7 2 ST TD
- 86202070 360-04B - BRUSHES, VAC FOR 116392-00
- 86135320 140687 - BRUSH SET, 120V VAC WINDSOR
- 86028720 53266 - VAC MOTOR ASM, 115V W/ TERM
12 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
13 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
14 86010640 87016 2 WASHER, #10 LOCK EXT STAR SS
15 86274370 70191 1 SCR, 10-24 X 1/2 HHT C TYPE 23
16 86264930 27050 1 CABLE TIE, 3.5” UL/CSA
17 86002380 20046 1 CLAMP, 2.25” WORM GEAR
18 86266130 76044L 2 TERM, 14G MALE COUPLER F/I
19 86010670 87029 5 WASHER, 5/16 FLAT SS
20 86277040 70781 5 SCR, 5/16-18 X 1/2 HHCS SS NP
21 86237870 35270 1 GASKET, 5.0OD X 2.0ID X .50T
22 86078870 620018 1 PLATE, COVER VAC MOUNT
23 86004370 39547 1 HOSE ASM, 1.5 BLK VAC X 21
24 86233260 20092 1 CLAMP, 3.5” WORM GEAR
25 86240240 39697 1 HOSE, 3.15ID X 7.0L VENT
26 86269400 88951 1 WIRE, 10” GRN/18 76008 X 76008
27 86005700 57104 2 NUT, 10-32 W/ STAR WASHER PLTD
28 86006590 70088 1 SCR, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
VACUUM
NOTES:
CMPS 86290230 02/22/07
5-
WHEELS & FRAME
5-9
CMPS 86290230 02/22/07
WHEELS & FRAME
0
REF PART NO. PRV NO. QTY DESCRIPTION
1 86202280 89252 2 WHEEL, 12” BLK CNTRD HUB
2 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP
3 86010670 87029 18 WASHER, 5/16 FLAT SS
4 86277040 70781 10 SCR, 5/16-18 X 1/2 HHCS SS NP
5 86014710 - 1 FRAME, PUMP/WHEEL MNT
6 86276940 70758 8 SCR, 1/4-20 X 3.5 HHCS SS NP
7 86232620 18043 2 CASTER, 6” DIA X 4.63 SWIVEL
8 86078800 620001 1 PLATE, MOUNT CASTER
9 86270830 57023 8 NUT, 5/16-18 HEX NYLOCK SS
SERIAL NO.
FROM
NOTES:
CMPS 86290230 02/22/07
5-1
PUMP
14
15
16
13
11
12
10
13
9
8
7
6
4
3
2
1
5
18
17
19
5-11
CMPS 86290230 04/20/07
PUMP
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE
2 86180220 11-800276 1 ELL, 3/8 BR
3 86290290 - 1 UNLOADER, PMPTC EVK-520-450
4 86197510 40010 1 HOSEBARB, 3/8MPT X 3/8 BR DL
5 86197540 40013 1 HOSEBARB, 3/8MPT X 1/2 DL NOT SHOWN
6 86282270 39631 1 HOSE, 1/2ID WIRE BOUND X 25”
7 86233150 20042 4 CLAMP, 3/8 HOSE (D-SLOT)
8 86256090 730262 1 STRAINER, 1/2 FPT 80 MESH
9 86001530 40039 2 HOSEBARB, 1/2MPT X 1/2 HOSE 90
10 86281980 39549 1 HOSE, 1/2ID WIRE BOUND X 5”
11 86281390 39356 1 HOSE, 3/8ID WIRE BOUND X 12”
12 86290280 - 1 PUMP, PUMPTEC, 500PSI
13 86233090 20016 2 CLAMP, 1/4 ID HOSE
14 86281060 39265 1 HOSE, 1/4ID NYLOBRD X 8”
15 86177610 11-800090 1 CONN, 3/8FP X 1/4P BR
16 86290310 - 1 INJECTOR, TEE 3/8M X 3/8M 1/4 BR
17 86290300 - 1 HOSE, PULSE 48” 3/8MPT X 3/8FPT
18 86190520 11-800224 4 PLUG, 3/8 SOCHD BR
19 86290270 - 1 MOTOR, 120V CIM-PUMPTEC
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-1
PUMP
1
2
3
4
5
6
5-13
CMPS 86290230 04/20/07
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86014510 - 1 PUMP ASM, 500 PSI 120V CMPS
2 86004370 39547 1 HOSE ASM, 1.5 BLK VAC X 21
3 86002390 20063 1 CLAMP, 1.75 WORM GEAR X .312
4 86264940 27051 2 CABLE TIE, 11.38 UL/CSA
5 86010650 87018 4 WASHER, #10 X 9/16 OD
6 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
SERIAL NO.
FROM
PUMP
NOTES:
COMPLETE
ASSEMBLY
CMPS 86290230 04/20/07
5-1
TOOLS - STANDARD
5
1
2
3
13A
13B
10
17
4
6
7
8
9
16
5-15
11
CMPS 86290230 04/20/07
TOOLS - STANDARD
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86257660 02478 1 TOOL, HAND SQUEEGEE
2 86257650 02477 1 TOOL, SCRUB BRUSH HANDLE
3 86257640 02475 1 TOOL, GULPER
4 86257670 02479 1 TOOL, TILE BRUSH
5 86257680 02480 1 TOOL, ALUMINUM WAND
6 86257620 02473 1 TOOL, WHEELED SQUEEGEE
7 86257690 02481 1 TOOL, DOOR WEDGE
8 86290390 - 1 GUN, PRESSURE WASH
9 86005590 56014 1 NIPPLE, 1/4 CLOSE
10 86290400 - 1 NOZZLE, ADJUSTABLE HI-LO
11 86005580 56012 1 NIPPLE, 1/4 FPT QD
12 86200350 39578 1 HOSE ASM, 1/4HP SLTN 25 FT NOT SHOWN
13A 86240180 39637 1 HOSE ASM, 1.5 X 30 FT
13B 86240250 39703 1 HOSE ASM, 1.5 BLK VAC X 30’ CMPSR ONLY
14 86202160 320-05 1 STRAP, VELCRO NOT SHOWN
15 86234200 23215 1 CORD SET, 14/3 X 50 FT GFCI YLW NOT SHOWN
16 86290380 - - TOOL, SPRAY GUN ASM SERVICE ONLY
17 86002400 20064 1 CLAMP, 2.9” WORM GEAR X .312W
18 86241930 47419 - KIT, SQUEEGEE TOOL BLADES SERVICE ONLY
19 86290410 - - NOZZLE REPLACEMENT JET SERVICE ONLY
20 86269560 96V123R 1 COMPASS TRAINING VIDEO NOT SHOWN
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-1
VAC HOSE RACK – CMPSR ONLY
5-17
CMPS 86290230 04/20/07
VAC HOSE RACK - CMPSR
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86240630 49499 1 HOSE RACK
2 86276600 70696 3 SCR, #10 X 3/4 PTHSMS SS
3 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS NP
4 86275210 70384 2 SCR, 1/4-20 X ½ PHTR BLK DL
5 86270250 03-000133 2 CLAMP, 1/4X1/4 BLT VIN DP
6 86005680 57047 2 NUT, ¼-20 HEX NYLOCK
7 86068180 140710 1 BRACKET, TOP HOSE RACK
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-1
WIRING – SCHEMATIC
PUMP
MOTOR
BLK
GRN/YEL
WHT
INCLUDED W/PUMP MOTOR
POWER
POWER
CORD
PUMP MOTOR
GROUND
WHT
VAC MOUNT
GROUND
88951
GRN/YLW
GRN/YEL
WHT
BLK
WHT
GRN/YEL
BLK
86015000
86014950
BLK
36
2
5
14
7
8
WHT
86014960
86014970
BLK
BLK
WHT
WHT
WHT
GRN/YEL
GRN/YEL
GRN/YEL
PANEL
GROUND
BLK
36
2
5
14
7
8
BLK
VACUUM
MOTOR
5-19
880420 BLK
VACUUM
VACUUM
SWITCH
CIRCUIT
BREAKER
CMPS 86290230 04/20/07
880420 BLK
PUMP
CIRCUIT
BREAKER
PUMP
SWITCH
SUGGESTED SPARE PARTS
0
PART NO. PRV NO. DESCRIPTION
86241930 47419 KIT, SQUEEGEE TOOL BLADES
86256090 730262 STRAINER, 1/2 FPT 80 MESH
86202070 360-04B BRUSHES, VAC FOR 116392-00
86135320 140687 BRUSH SET, 120V VAC WINDSOR
86028720 53266 VAC MOTOR ASM, 115V W/ TERM
86002010 14942 BOOT, 3/8 CIRCUIT BREAKER
86230210 14832 BREAKER, 6A VDE CIRCUIT
86001940 14635 BREAKER, 10A CIRCUIT
86241930 47419 KIT, SQUEEGEE TOOL BLADES
86290270 - MOTOR, 120V CIM-PUMPTEC
86290280 - PUMP, PUMPTEC, 500PSI
86290390 - GUN, PRESSURE WASH PMPTC
86290400 - NOZZLE, ADJUSTABLE HI-LO PMPTC
86290410 - NOZZLE, REPLACEMENT JET PMPTC
SERIAL
NO.
NOTES:
CMPS 86290230 04/20/07
5-2
TOOLS- DRY CLEAN OPTION
5-21
CMPS 86290230 04/20/07
TOOLS – DRY CLEAN OPTION
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86236130 34410 1 FILTER, WET/DRY
2 86257630 02474 1 TOOL, WHEELED BRUSH
3 86257700 02485 1 TOOL, DUST BRUSH
4 86286550 47422 REF KIT, DRY CLEAN
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-2
TOOLS- LOW FLOW SPRAY GUN OPTION
1
2
6
3
4
5
5-23
CMPS 86290230 04/20/07
TOOLS – LOW FLOW SPRAY GUN OPTION
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86258920 84186 1 VALVE, FLOW ADJUSTMENT
2 86290390 1 GUN, PRESSURE WASH
3 86005580 56012 1 NIPPLE, 1/4 FPT QD
4 86246040 51389 1 LANCE, SPRAY GUN
5 86241690 44078 1 JET, 1/ H-VV 8003
6 86041290 47427 REF KIT, LOW FLOW SPRAY GUN
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-2
TOOLS- GROUT CLEANER OPTION
5-25
CMPS 86290230 04/20/07
TOOLS – GROUT CLEANER OPTION
6
REF PART NO. PRV NO. QTY DESCRIPTION
1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS
2 86247720 56032 1 NIPPLE, 1/8 CLOSE
3 86194160 11-800133 1 TEE, 1/8 BR
4 86240190 39639 2 HOSE, 1/8 MPT X 1/4 FPT X 12L
5 86090230 87015 4 WASHER, 9/16 ID X 1.06 OD SS
6 86241700 44079 2 JET, 1/4 MEG 15015
7 86006590 70088 4 SCR, 10-32 X 1/2 PPHMS SS NP
8 86088740 02476 1 TOOL, GROUT CLEANER
9 86230820 140653 2 BRUSH, FLOOR TOOL
10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
11 86070460 140652 2 BRKT, BRUSH MOUNT
12 86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK
13 86000480 47431 REF KIT, GROUT CLEANER
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-2
TOOLS- HIGH PRESSURE WAND OPTION
5-27
CMPS 86290230 04/20/07
TOOLS – HIGH PRESSURE WAND OPTION
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005580 56012 1 NIPPLE, 1/4 FPT QD
2 86240210 39641 1 HOSE, 1/8 MPT X 1/4 MPT X 7 L
3 86274410 70195 1 SCR, 10-32 X 1.25 PPHMS SS
4 86258950 84189 1 VALVE, 500 PSI W/ CLAMP
5 86240200 39640 1 HOSE, 1/8 MPT X 1/8 MPT X 38L
6 86200810 270-11 1 NIPPLE, 1/8 FPT QD FEM BRASS
7 86257680 02480 1 TOOL, ALUMINUM WAND
8 86270990 57090 1 NUT, 10-32 HEX NYLOCK SS
9 86041300 47432 REF KIT, HIGH PRESSURE WAND
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-2
TOOLS- CARPET TOOL OPTION
5-29
CMPS 86290230 04/20/07
TOOLS – CARPET TOOL OPTION
0
REF PART NO. PRV NO. QTY DESCRIPTION
1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS
2 86240220 39642 1 HOSE, 1/8 MPT X 1/4 FPT X 12L
3 86197360 31016 1 ELBOW, 1/4 NPT STREET
4 86090230 87015 4 WASHER, 9/16 ID X 1.06 OD SS
5 86241710 44080 1 JET, 1/4 H-VV 11003
6 86284550 02484 - TOOL, CARPET CLEANER SERVICE ONLY
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-3
STORAGE BAG-OPTION
5-31
CMPS 86290230 04/20/07
STORAGE BAG-OPTION
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86283390 47423 1 KIT, STORAGE BAG
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-3
CHEMICAL LOCK-OPTION
5-33
CMPS 86290230 04/20/07
CHEMICAL LOCK-OPTION
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86070520 140660 1 BRKT, CHEMICAL LOCK
SERIAL NO.
FROM
NOTES:
CMPS 86290230 04/20/07
5-3
NOTES
5-35
CMPS 86290230 04/20/07
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