Clipper 12 - 230V
IPX4
Carpet Extractor
Operating Instructions (ENG)
MODELS: CLP12
1.008-026.0
From Serial Number (Ref No1*)
*See Serial Number page in Spare
Parts List or call manufacturer
86403890-C 02/23/16
Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http://warranty.karcherna.com/
For customer assistance:
1-800-444-7654
Machine Data Label
This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The
appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution
back into the unit's recovery tank. The appliance is fitted with and a hand tool for cleaning upholstery and stairs.
2 86403890 Manual Operators - Clipper 12 - 230V
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Grounding Instructions:. . . . . . . . . . . . . . . . . . . . . . 10
Operations
Technical Specification . . . . . . . . . . . . . . . . . . . . . .12
Components / Controls Locations. . . . . . . . . . . . . . 14
Filling the Clipper . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .19
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . .21
Accessory Tool Usage . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . 26
Daily / Regular Maintenance . . . . . . . . . . . . . . . . . 26
Vacuum Motor Replacement . . . . . . . . . . . . . . . . . 27
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Solution Pump Replacement . . . . . . . . . . . . . . . . . 29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . .31
Table of Contents
86403890 Manual Operators - Clipper 12 - 230V
3
How To Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
• Suggested Spare Parts
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Vacuum Motor
• Solution Pump
• Belt Replacement
• Periodic Maintenance
• Daily/Regular Maintenance
• Machine Troubleshooting
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
The model and serial number of your machine is
located on the back of the machine.
NOTE: The manual part number is located on the
lower right corner of the front cover.
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86403890 Manual Operators - Clipper 12 - 230V
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
READ AND SAVE THESE INSTRUCTIONS
86403890 Manual Operators - Clipper 12 - 230V
5
Safety
IMPORTANTES MESURES DE SÉCURITÉ
L’utilisation d’un appareil électrique demande certaines précautions:
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL).
Pour réduire le risque d'incendie, d'électrocution ou de
blessure :
Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher lorsque l’appareil n’est pas utilisé et
avant l’entretien.
Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de matières humides.
Ne pas permettre aux enfants de jouer avec l’appareil. Une attention particulière est nécessaire lorsque l’appareil
est utilisé par des enfants ou à proximité de ces derniers.
N’utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l’appareil à un atelier de réparation s’il ne
fonctionne pas bien, s’il est tombé ou s’il a été endommagé, oublié à l’extérieur ou immergé.
Ne pas tirer soulever ou traîner l’appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer
dans l’embrasure d’unée porte ou l’appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l’appareil sur
le cordon.
Garder le cordon à l’écart des surfaces chaudes.
Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
Ne pas toucher la fiche ou l’appareil lorsque vos mains sont humides.
N’insérer aucun objet dans les ouvertures. Ne pas utiliser l’appareil lorsqu’une ouverture est bloquée. S’assure
que de la poussière, de la peluche, des cheveux ou d’autres matières ne réduisent pas le débit d’air.
Cette machine est destinée pour nettoyer le tapis seulement.
Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou
des cendres chaudes.
Cette machine n’est pas adaptée au ramassage de poussières dangereuses.
Mettre toutes les commandes à la position ARRÊT avant de débrancher l’appareil.
Ne as aspirer des liquides inflammables ou combustibles, comme de l’essence, et ne pas faire fonctionner dans
des endroits où peuvent se trouver de tels liquides.
Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier,
scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique
normal.
L’entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
CONSERVER CES INSTRUCTIONS
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86403890 Manual Operators - Clipper 12 - 230V
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
Use manufacturer approved replacement parts.
86403890 Manual Operators - Clipper 12 - 230V
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
NIVEAU D'INTENSITÉ DU DANGER
Il existe trois niveaux d'intensité du danger, identifiés par des termes d'avertissement - AVERTISSEMENT,
ATTENTION et POUR VOTRE SÉCURITÉ. Le niveau d'intensité du danger est déterminé par les définitions
suivantes :
AVERTISSEMENT - Les dangers ou des pratiques contraires à la sécurité qui POURRAIENT entraîner des
blessures personnelles ou la mort.
ATTENTION - Les dangers ou des pratiques contraires à la sécurité qui pourraient entraîner des blessures personnelles légères ou des dégâts sur le produit ou d'autres biens.
POUR DES RAISONS DE SÉCURITÉ : Pour identifier les actions qui doivent être exécutées pour un fonctionnement sûr de l'équipement.
Signaler immédiatement tout dommage subi par la machine ou fonctionnement défectueux. Ne pas utiliser la
machine si elle ne fonctionne pas correctement. Ci-dessous se trouvent les informations indiquant les conditions
potentiellement dangereuses pour l'opérateur ou l'équipement. Lire attentivement ces informations. Être conscient
que ces conditions peuvent survenir. Repérer tous les dispositifs de sécurité sur la machine. Suivre les étapes
nécessaires de formation du personnel qui utilise la machine.
POUR DES RAISONS DE SÉCURITÉ :
NE PAS FAIRE FONCTIONNER LA MACHINE :
Sauf si le personnel est formé et autorisé.
Sauf si le manuel d'utilisation est lu et compris.
Dans des zones inflammables ou explosives.
Dans des zones contenant des objets susceptibles de tomber
LORS DE L'ENTRETIEN DE LA MACHINE :
Éviter les pièces mobiles. Ne pas porter de vêtements, vestes, chemises ou manches vagues lors de l'entretien de
la machine. Utiliser les pièces de rechange approuvées par le fabricant.
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86403890 Manual Operators - Clipper 12 - 230V
Safety
86242230
Warning Label
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,
les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid
86403890 Manual Operators - Clipper 12 - 230V
9
Safety
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
Electrical:
The amp, hertz, and voltage are listed on the data label
found on each machine. Using voltages above or
below those indicated on the data label will cause
serious damage to the motors.
Extension Cords:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
Improper connection of the equipmentgrounding conductor can result in a risk of electric
shock. Check with a qualified electrician or service
person if you are in doubt as to whether the outlet
is properly grounded. Do not modify the plug
provided with the appliance - if it will not fit the
outlet; have a proper outlet installed by a qualified
electrician.
Grounding Instructions:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Le raccordement incorrect du conducteur de terre
d'équipement peut entraîner des risques d'électrocution. Vérifiez auprès d'un électricien qualifié ou
d'un responsable de l'entretien si vous avez
quelque doute que ce soit quant au raccordement à
la terre de votre prise murale. Ne modifiez pas la
fiche fournie avec l'appareil : si elle ne correspond
pas à la prise murale, faites installer une prise
adéquate par un électricien qualifié. Utilisez-le
uniquement sur des réceptacles protégés GFCI.
10
86403890 Manual Operators - Clipper 12 - 230V
Notes
86403890 Manual Operators - Clipper 12 - 230V
11
Operations
Technical Specification
ITEM DIMENSION/CAPACITY
Electrical 230-240V, 7A, 50 HZ
Electric Vacuum Motor (1) 3 stage, 1 hp, 99 cfm (2.80 cubic m/min.)
Waterlift 117” (297cm)
Brush (1) 18” (45.7cm.)
Brush Speed 1000 rpm
Solution Pump 100 PSI, diaphragm style, internal bypass
Solution Capacity 12 gallons (45.5l)
Solution Spray 2 quick change jets.
Recovery Capacity 12 gallons (45.5l)
Vacuum Shoe
Wheels (2) 10” dia. (25cm) wheels by 2”
Dimensions - Weight 105lbs. (48kg)
Dimensions - Length 28” (71cm)
Dimensions - Height 46” (117cm)
Dimensions - Width 24” (61cm)
Power Cable 50’ (15m)
20” (51 cm) cast aluminum with spring loaded down
pressure
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86403890 Manual Operators - Clipper 12 - 230V
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la
surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des
enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.
86403890 Manual Operators - Clipper 12 - 230V
13
Operations
Components / Controls Locations
1. Main Handle. Used to pull and maneuver
machine.
2. Handle Adjustment. Used to adjust height of
handle, and allow machine to be used in "PUSH"
or "PULL orientation.
3. Electrical Cord.
4. Solution Switch. Turns on pump. Continuous
position (bottom) activates electro-valve to
dispense solution to floor through jets. Intermittent
position (up) requires operator to depress 1 of 3
trigger switches to dispense solution. Center
position is off.
5. Brush Motor Switch. Turns on brush motor.
6. Vacuum Motor Switch. Turns on vacuum motor.
7. Trigger Switches. Activates electro-valve to
dispense solution to floor through jets when
solution switch is in the intermittent position.
8. Brush Motor Circuit Breaker. 6 amp. Breaker
protecting brush motor.
9. Vacuum Motor Circuit Breaker. 15 amp. Breaker
protecting vacuum motor.
10. Recovery Dump Hose. Facilitates draining dirty
cleaning solution.
14
86403890 Manual Operators - Clipper 12 - 230V
Components
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various
auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate
brush height from storage position to various
carpet heights.
4. Recovery Tank. Used to collect dirty cleaning
solution.
5. Solution Tank. Used to hold cleaning solution.
6. Solution Dump Hose. Facilitates draining excess
cleaning solution from solution tank.
7. Recovery Tank Dome.
8. Solution Tank Lid.
9. Solution Tank Fill Hose.
10. Vacuum Shoe.
Operations
11. Brush Housing.
12. Front Lifting Handle.
13. Cleaning Solution Filter.
86403890 Manual Operators - Clipper 12 - 230V
15
Operations
Components
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
16
86403890 Manual Operators - Clipper 12 - 230V
Filling the Clipper
NOTE: Use clean bucket of water to fill solution tank.
Operations
Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing
recovery tank.
Ne pas mettre d’antimousse, de solvants, de détacheur ou de produits chimiques de prépulvérisation dans
le réservoir à solution.
Ne pas laisser l’eau se déverser dans l’entrée du moteur de l’aspirateur. Essuyer tout écoulement dans le
haut du réservoir à solution avant de remettre le réservoir de récupération en place.
Suitable Chemicals Non-Compatible Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
* Product Trademark Names
86403890 Manual Operators - Clipper 12 - 230V
17
Operations
1. Remove electrical cord and literature from recovery
tank.
2. Remove solution tank lid.
3. Fill the solution tank with 12 gallons (45.5 ltr) of
water, that is no more than 140°F (60°C).
4. Add 12oz-24oz (356ml - 711ml) of cleaning
chemical.
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86403890 Manual Operators - Clipper 12 - 230V
Operations
5. Replace solution tank lid.
Machine Operation
1. Plug cord into grounded outlet.
NOTE: Be sure dome is seated on recovery tank, and
float shut-off is installed correctly.
2. Adjust brush to proper setting.
NOTE: For good operation the brush must skim the
carpet. If circuit breaker trips raise brush to prevent
damage to motor or carpet.
3. Turn on brush and vacuum motor switches
("ON"="I"). Turn on solution switch for continuous
spray or set switch to intermittent to allow use of
trigger switches.
86403890 Manual Operators - Clipper 12 - 230V
19
Operations
4. Adjust handle to comfortable operating position.
Tip machine back by main handle to move to
starting point.
5. Lower machine to floor.
6. Select continuous setting to start solution spray or
select intermittent setting to enable use of trigger
switches to start solution spray.
The intermittent setting requires the operator to
hold any one of the three trigger switches in the
"on" position with the fingers, and is typically used
in small areas where short cleaning passes are
made.
The continuous setting allows the operator to set
the switch in the "on" position with one touch, and
is typically used in large areas where long cleaning
passes are made.
7. This machine can be operated in either direction.
a. For smaller areas operate the machine by pulling
rearward.
b. For larger unobstructed areas, flip the handle and
use the machine's brush assisted propelling
motion.
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86403890 Manual Operators - Clipper 12 - 230V
Operations
1 ft.
(30cm)
Cleaning Procedure
1. Start at wall closest to power outlet. For small
areas, pull straight back without pushing down on
handle.
2. Release intermittent trigger switches or turn off
continuous setting on solution switch approximately 1 foot before ending cleaning pass.
3. Push down on handle to raise vacuum shoe and
brush before moving to the next cleaning pass.
Overlap brush contact area approximately 1 inch.
86403890 Manual Operators - Clipper 12 - 230V
21
Operations
Cleaning Procedure - continued
4. Start at wall closest to power outlet. For large areas
flip handle and operate machine in parallel passes,
overlapping brush path. Clean perimeter last.
5. During operation, observe the following: The
Clipper is equipped with clear internal covers to
facilitate operator viewing of dirty solution and
vacuum air flow.
During operation, observe the vacuum intake
cover. Large amounts of water or foam entering the
vacuum system can damage the vacuum motor.
NOTE: If you notice either condition, shut down the
machine immediately.
Empty recovery tank and/or add defoamer to
recovery tank.
6. Use right side of machine for cleaning against
walls.
7. After cleaning, turn off all controls, return brush to
storage position and carefully unplug machine.
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86403890 Manual Operators - Clipper 12 - 230V
Operations
8. To speed drying, use an air mover fan.
9. Empty recovery tank by releasing dump hose. Use
a hose with cold water to clean out the recovery
tank. Also drain solution tank after each use.
86403890 Manual Operators - Clipper 12 - 230V
23
Operations
Accessory Tool Usage
Use only one of the following acceptable accessory
tools.
8.600-002.0 - Handtool
8.600-000.0 - Double Dry Hand Tool
8.604-115.0 - Dblhdr Dualvac Upholstry Tool
8.603-154.0 - Hose Asm, Cst Handtool
8.600-061.0 - Standard Wand
8.600-060.0 - Deluxe Professional Wand
1. Pull back collar and insert over machine mounted
fitting, then release collar to lock into place.
2. Lift door on front of vacuum shoe and insert 1 1/2
inch hose cuff into hole.
3. Turn on vacuum motor switch and set solution
switch to intermittent position.
NOTE: Be sure brush switch is in off position and
brush is in storage position.
4. Squeeze handle on accessory tool to begin
cleaning.
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86403890 Manual Operators - Clipper 12 - 230V
Maintenance
Service Schedule
Maintenance Daily Weekly Quarterly
Check machine for cord damage. *
Check recovery dome and gasket for damage and cleanliness. *
Check brush - should be clean with no lint or strings attached. *
Inspect vacuum shoe for blockage; remove fibers with coat hanger, etc. *
Check hoses for wear, blockages, or damage. *
Check handles, switches, and knobs for damage. *
Check vacuum motor intake filter and clean. *
Run one gallon of water through system. *
Clean out recovery tank and check float valve to make sure it moves freely. *
Clean out solution tank and remove and clean vacuum intake screen. *
Clean outside of all tanks and check for damage. *
Run vacuum motor for at least one minute to allow motor to dry. *
Store with dome off tank to allow the tank to dry. *
Check all bearings for noise *
Check all gaskets for wear and leakage *
Check vacuum intake screen for damage; replace if necessary. *
Check pump pressure; observe spray pattern and check with gauge if
necessary
Check and clean solution screen. *
Check belts for wear and replace as necessary. *
Check brush for wear; ensure bristles are not damaged. *
Check cables for fraying. *
Check the spray bar (manifold) for damage; replace if broken or bent. *
Check condition of vacuum shoe and frame for damage. *
Check overall performance of machine. *
Check vacuum motor carbon brushes. *
*
86403890 Manual Operators - Clipper 12 - 230V
25
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (One
quart vinegar to two gallons of water) or anti-browning
solution (mixed as directed) through the extractor. This
will prevent build-up of alkaline residue in the system. If
spray jets become clogged, remove the spray tips,
wash them thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as
this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hoses
should be repaired or replaced to eliminate vacuum or
solution pressure loss. If the cable insulation is broken
or frayed, repair or replace it immediately. Don't take
chances with electrical fire or shock.
Daily / Regular Maintenance
Before making any adjustments or repairs to the
machine, disconnect the power cord from electrical
source.
8. Check cooling air screen (located on frame behind
left wheel) for lint or debris.
9. Check float and shut-off screen and clean as
necessary.
NOTE: Always store machine with brush in "Store"
position.
1. Empty unused cleaning solution from the solution
tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean,
hot water.
4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate
if necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Waste water should
be disposed of properly.
5. Check for and remove any lint or debris around vac
shoe.
6. Check spray jets for full spray pattern.
7. Remove lint and dirt build-up from brush and
housing.
NOTE: Brush removal.
a. To remove brush, grab and pull brush out from
end opposite drive belt (operator's right). Remove
other end from brush driver.
b. To install brush, line up slots in brush core with
pin in driver on drive belt side (operator's left) and
push brush onto driver. Then snap bearing end
(opposite end) of brush into retaining clip.
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86403890 Manual Operators - Clipper 12 - 230V
Vacuum Motor Replacement
Only qualified maintenance personnel are to perform
the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des
réparations.
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose the
inside of the frame.
4. Locate the vacuum motor wires and disconnect at
the connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum motor
cover to the solution tank.
Maintenance
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
86403890 Manual Operators - Clipper 12 - 230V
27
Maintenance
Belt Replacement
Only qualified maintenance personnel are to perform
the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des
réparations.
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose the
inside of the frame.
4. Loosen the (4) screws that hold the brush motor in
place and slide motor forward to release tension in
belt.
5. Remove the (2) screws that fasten the vacuum
shoe links to the brush housing.
6. Remove the (3) screws that fasten the side plate
to the brush housing to remove belt.
NOTE: All components associated with driving the
brush will come out with the side plate.
7. Reverse process to install belt.
28
86403890 Manual Operators - Clipper 12 - 230V
Solution Pump Replacement
Pump Replacement Parts for Shurflo 100 psi (86026400)
Pump Head
86251040
Pressure Switch
86161980
Val ve Asm
86258830
Diaphram
86235100
Only qualified maintenance personnel are to perform
the following repairs.
Seul le personnel d'entretien qualifié peut effectuer des
réparations.
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose the
inside of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the
frame.
Maintenance
6. Reverse process to install pump.
86403890 Manual Operators - Clipper 12 - 230V
29
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Is the cord plugged in. Plug in cord.
No Power, Nothing
Runs
Vacuum Motor Will
Not Run.
Vacuum Motor Runs
But Suction Is Poor
Poor Or No Water
Flow (Carpet Is
Streaky)
Brush Does Not
Spin
Circuit breaker tripped in building. Reset breaker.
Faulty switch. Call for service.
Faulty power cord or pigtail. Call for service.
Vacuum circuit breaker tripped. Reset breaker.
Faulty main vacuum switch. Call for service.
Loose wiring. Call for service.
Faulty vac motor. Call for service.
Debris lodged in vac shoe. Remove debris from vac shoe.
Dome gasket defective or missing. Replace as necessary.
Vacuum hose cracked or hose cuff loose. Replace or repair as necessary.
Recovery tank full / float ball stuck in the up
position.
Main pump switch off. Turn on.
Jets clogged or missing.
Solution filter clogged. Drain solution tank and clean solution filter.
Faulty solenoid. Call for service.
Brush switch off. Turn on brush switch.
Brush circuit breaker tripped. Reset circuit breaker.
Brush belt broken. Replace as necessary.
Faulty brush motor. Call for service.
Turn off vac motor. Drain and rinse recovery
tank.
Clean using a vinegar /water solution or
replace.
30
86403890 Manual Operators - Clipper 12 - 230V
Suggested Spare Parts
PART NO. DESCRIPTION
86001150 BRUSH, 18L X 3.38OD Brush Assembly
86001100 BELT, 180J6 MICRO-V Brush Assembly
86000900 BEARING, 1.125ODX.500IDX.375 Brush Assembly
86004570 JET BODY, MINI PROMAX BODY Pump
86004580 JET, MINI PROMAX 9504 Pump
86026400 PUMP ASM, 230V 100 PSI W/ CONN Pump
86010570 VALVE ASM, SOLENOID CLP FAMILY Pump
86003780 GASKET, ACCESSORY PORT Vacuum Shoe
86005370 VAC MOTOR ASM, CLP FAMILY Frame
86007970 STRAINER, 3/8 IN. NPT 60 MESH Solution Tank
86003330 DOME ASM, CLP FAMILY Recovery Tank
86003630 FLOAT SHUT-OFF Recovery Tank
86006240 PLUG, DRAIN HOSE Recovery Tank
86235330 BRUSH SET, 230V VAC MTR WINDSOR Solution Tank
SERIAL NO.
FROM
NOTES:
86403890 Manual Operators - Clipper 12 - 230V
31
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