Windsor chariot iscrub 20 CSX20, chariot iscrub 20 CSC20, chariot iscrub 20 CSXC20, chariot iscrub 20 CS22SP, chariot iscrub 20 CSC22SP Operating Instructions Manual

iScrub 20
Operating instructions (ENG)
MODELS:
CS20 10061250
CSC20 10061330
CSXC20 10061380
CS22SP 10061300
CSC22SP 10061340
Prior to Serial Number (14*)
See Serial number page or call
manufacturer.
Read these instructions before using the machine.
86333220-CF 04/24/15
Machine Data Log/Overview
OVERVIEW
The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brush or pad, and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
www.windsorind.com/WarrantyRegistration.aspx
2 86333220 CS20
For customer assistance:
1-800-444-7654
Table of Contents
Machine Data Log/Overview. . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7
SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . .9
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . .10
How This Machine Works. . . . . . . . . . . . . . . . . . . .12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Scrub Controls-Squeegee. . . . . . . . . . . . . . . . . . . .20
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .22
Starting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . .22
Emergency Stop Procedure . . . . . . . . . . . . . . . . . .22
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .22
Filling Solution Tank (Deluxe). . . . . . . . . . . . . . . . .22
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . .23
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . .23
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . .24
Double Scrub . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Emptying and Cleaning Tanks . . . . . . . . . . . . . . . .25
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .26
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Battery Charger Programming . . . . . . . . . . . . . . . .33
To Remove Squeegee Assembly . . . . . . . . . . . . . .35
Squeegee Blades-Cylindrical . . . . . . . . . . . . . . . . .35
Scrub Deck-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Scrub Deck-Cylindrical . . . . . . . . . . . . . . . . . . . . . .36
Scrub Brush-Disk . . . . . . . . . . . . . . . . . . . . . . . . . .37
Replacing or Installing Scrub Brushes (Disk) . . . . .38
Replacing or Installing Scrub Brushes (Cylindrical) 39
To Replace Scrub Brush Motor - Disk . . . . . . . . . .40
Scrub Deck Actuator Removal / Replacement . . . .42
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .43
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Tank Assembly Removal . . . . . . . . . . . . . . . . . . . .46
Drive Unit Removal. . . . . . . . . . . . . . . . . . . . . . . . .47
Vacuum & Float Shutoff . . . . . . . . . . . . . . . . . . . . .48
Vacuum Motor Carbon Brush Replacement . . . . . .49
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Drive Motor Carbon Brush Replacement . . . . . . . .50
Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . .50
Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Machine Tie-Downs . . . . . . . . . . . . . . . . . . . . . . . .52
Machine Tie-Downs (Deluxe) . . . . . . . . . . . . . . . . .53
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Battery Discharge Indicator Troubleshooting . . . . .56
Parts
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bumper-Deluxe & Cylindrical . . . . . . . . . . . . . . . . 60
Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Control Panel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control Panel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Decals - Disk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Decals-Deluxe & Cylindrical . . . . . . . . . . . . . . . . . 70
Drive-Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Drive-Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Frame & Rear Wheels . . . . . . . . . . . . . . . . . . . . . 78
On Board Battery Charger-Disk . . . . . . . . . . . . . . 80
On Board Battery Charger-Deluxe & Cylindrical. . 82
Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 86
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Scrub Brush/Pad Driver . . . . . . . . . . . . . . . . . . . . 90
Scrub Brush Deck-Disk. . . . . . . . . . . . . . . . . . . . . 92
Scrub Brush Deck Mounting-Disk. . . . . . . . . . . . . 94
Scrub Deck Drive Assembly-Cylindrical . . . . . . . . 96
Scrub Deck-Cylindrical . . . . . . . . . . . . . . . . . . . . . 98
Scrub Deck Linkage-Cylindrical . . . . . . . . . . . . . 100
Scrub Brush Deck Mounting-Cylindrical . . . . . . . 102
Scrub Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Solution Tank-Deluxe . . . . . . . . . . . . . . . . . . . . . 108
Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Squeegee-Cylindrical . . . . . . . . . . . . . . . . . . . . . 112
Squeegee Linkage-Cylindrical . . . . . . . . . . . . . . 114
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Wiring-Diagram -From Serial No. *(5). . . . . . . . . 122
Wiring-Diagram -From Serial No. *(5). . . . . . . . . 132
Wiring-Diagram -From Serial No. *(5). . . . . . . . . 134
Wiring-Diagram -From Serial No. *(5). . . . . . . . . 136
Wiring-Control Panel -Prior to Serial No. *(5) . . . 138 Wiring-Main Harness -Prior to Serial No. *(5) . . . 140
Wiring-Diagram -Prior to Serial No. *(5) . . . . . . . 142
Wiring-Diagram -Prior to Serial No. *(5) . . . . . . . 144
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 145
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 146
86333220 CS20 3
How to Use This Manual
This manual contains the following sections:
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine are located below the battery compartment of the machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in good working condition. They are listed in this general order:
Batteries
Scrub Brush
Squeegee
Service Schedule
Machine Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. PRV NO. - Reference No. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES - column for information not noted by the other columns.
4
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
The number on the lower left corner of the front cover is the part number for this manual.
86333220 CS20
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
86333220 CS20
5
Safety
MESURES DE SÉCURITÉ IMPORTANTES
Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit :
PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE
MACHINE.
Pour réduire les risques d'incendie, de chocs électriques, ou de blessures :
N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie.
N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les composants et les accessoires conseillés par le fabricant.
Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration, a été laissée à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé.
Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits, car ils peuvent réduire l'écoulement d'air.
Cette machine n'est pas adaptée au ramassage de poussières dangereuses
Cette machine peut provoquer un incendie lorsqu'elle est utilisée près de vapeurs ou de matériaux inflammables. Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables.
Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique normal.
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.
Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.
S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la machine.
Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instruc­tions.
Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle.
Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.
Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin d'empêcher un emploi non autorisé.
Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.
Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant.
L'utilisation d'autres brosses peut affecter sa sûreté.
N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés).
CONSERVER CES INSTRUCTIONS
6
86333220 CS20
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.
86333220 CS20
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détério­ration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures néces­saires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ:
NE PAS MANOEUVRER LA MACHINE:
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE:
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.
Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de subsistance loin des batteries. Ne fumez pas autour des batteries.
Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une inter­vention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les batteries.
Ne jamais placer d'objets métalliques sur le dessus des batteries.
8 86333220 CS20
Safety
CAUTION
BATTERY
CAUTION LABEL
86335010 (2X)
CAUTION
CAUTION LABEL
86244310
PRV NO. 500956
WARNING LABEL
86244300
86252520
PRV NO. 80885
PRV NO. 500955
SAFETY LABEL LOCATIONS
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,
les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide.
86333220 CS20 9
Operations
Technical Specifications
ITEM DIMENSION/CAPACITY
Nominal Power-Disk 1080 W Nominal Power-Cylindrical 1512 W Rated Voltage 36 Volts DC Rated Amperage -Disk 30 amps Rated Amperage -Cylindrical 42 amps Batteries 3 X12 Volt 130 AH @ 20 hr. rate Battery Compartment Dimensions 20-1/2 in. x 13 in. x 10 in. tall (330mm x 521mm x 254mm) Scrub Brush Motor - Disk Machine 1 x .28 HP (209 W) Scrub Brush Motor - Cylindrical Machine 1 x .8 HP (600 W) Vacuum Motor .63 HP (470 W) Maximum flow rate of vacuum motor 72 cfm (33.98 liters per second) Maximum suction of vacuum motor 47.3 inches of water (11.7 kPa) Propelling Motor .21 HP (157 W) Mass (GVW) 726 lbs (330 kg) Weight empty without batteries - Disk 209 lbs (96 kg) Weight empty without batteries - Cylindrical 255 lbs (116 kg) Solution Control Gravity, 1/3 GPM average Solution capacity 10 gal (38 L) Recovery capacity 10 gal (38 L) Scrub brush diameter - Disk 20 inch (508 mm) Scrub brush length - Cylindrical 22 inch (559 mm) Scrub brush pressure - Disk 50 lbs (222N) Scrub brush pressure - Cylindrical 46 lbs (21 kg) Scrub brush speed - Disk 180 rpm Scrub brush speed - Cylindrical 1500 rpm Tires 8 in. (203mm) drive, 6 in. (156mm) rear, polyurethane Maximum Speed 2.7 mph (4.3 Km/hour) Brake Electrical parking brake,sets automatically whenever operator stops. Minimum aisle u-turn width 51in. (1295 mm) Maximum rated climb and descent angle 10% (6 degrees) Vibration, hands - Disk 1.6 m/s² Vibration, feet - Disk 0.54 m/s² Uncertainty - Disk 0.5 m/s² Sound pressure level - Disk 68.0 dBA Sound power level - Disk 81.1 dBA Uncertainty - Disk 3.0 dBA Vibration, hands - Cylindrical 1.5 m/s² Vibration, feet - Cylindrical 0.9 m/s² Uncertainty - Cylindrical 0.5 m/s² Sound pressure level - Cylindrical 71.5 dBA Sound pressure level - Cylindrical 84.7 dBA Uncertainty - Cylindrical 3.0 dBA
10 86333220 CS20
ITEM MEASURE
WIDTH LENGTH
HEIGHT
Height 51.8 in (1316mm) Length 44.0 in (1118mm) Width without squeegee - Disk 23.4 in (594mm) Width without squeegee - Cylindrical 25.4 in (645mm) Width of squeegee - Disk 27.2 in (691mm) Width of squeegee - Cylindrical 29.3 in (744mm) Width of scrub path - Disk 20 in (508mm) Width of scrub path - Cylindrical 22 in (559mm)
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensori­elles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.
86333220 CS20 11
Operations
How This Machine Works
The Chariot® is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush, and then vacuums the soiled water back into the recovery tank.
The machine's primary systems are the solution system, scrub system, recovery system, and operator control system.
The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, metering valve and solenoid valve. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valves from debris. The solenoid valve automatically prevents solution flow unless the scrub brush is turned on and the machine is being propelled.
The function of the scrub system is to scrub the floor.
The disk scrub system consists of one rotary type disk scrub brush, motor, scrub deck skirt and lift actuator. The brush scrubs the floor as the motor drives the brush. The brush drive hub allows the scrub brush to follow irregularities and changes in the floor without loosing contact with the floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up.
The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, float ball, recovery tank. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float ball filter protects the vacuum fan from debris and foam. The recovery tank stores the dirty solution.
The function of the operator control system is to control the direction and speed of the machine. The directional control system consists of the direction control drive reset switch, throttle pedal, emergency stop/brake switch, steering wheel, propel controller, and drive wheel. The directional control drive reset switch signals forward or reverse direction and makes sure the operator is on the platform before machine will propel. The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine. The steering wheel points the drive wheel in the direction desired by the operator. The parking brake automatically engages when the operator stop the machine. The emergency stop/brake can be used to hold the machine on slopes.
The cylindrical scrub system consists of two cylindrical brushes, motor, side squeegees, and lift actuator. The two counter rotating brushes scrub the floor, driven by a single motor. The brush deck “floats” with constant brush pressure. The side squeegees keep the cleaning solution within the brush deck width, allowing the main squeegee to pick the solution up.
12 86333220 CS20
Operations
Cylindrical
Deluxe Disk & Cylindrical
12
1
2
3
4
5
6
7
8
9
11
10
9
10
12
Components
1. Drive Control
2. Scrub Controls
3. Control Console
4. Pedal Platform
5. Solution Tank
6. Recovery Tank
7. Recovery Sight Dome
8. Recovery Drain Hose
9. Scrub Deck Skirt
10. Solution Cover
11. Solution Drain Hose/Solution Level Indicator
12. Squeegee
86333220 CS20 13
Operations
1
2
3
4
5
6
7
89
10
Drive Controls
14 86333220 CS20
Operations
1. KEY SWITCH
Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. When the key is turned on the battery symbol will flash once and stay on continuously.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake. To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and cause the machine to stop immediately. To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will propel. The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch.
1. Key Switch
2. Emergency Stop/Brake Switch
3. Directional Control / Drive Reset Switch
4. Throttle Pedal
5. Horn Button
6. Steering Wheel
7. Speed Control
8. Battery Discharge Indicator
9. Hour Meter
10. Operator Presence Switch
86333220 CS20 15
Operations
SLOW
FAST
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
5. HORN BUTTON
The horn is activated by pressing the horn button.
6. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
7. SPEED CONTROL
Controls the maximum speed of the machine. There are two settings, slow and fast. To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclock­wise), fast to the right (top position). The throttle pedal will always regulate the speed between 0 and maximum
16 86333220 CS20
Operations
8. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries. The indicator will be illuminated if the batteries have a sufficient charge. A slow, continuous flash indicates the batteries require charging.
The Battery Lockout function will activate when the batteries are low. Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the scrub motor and water solenoid. The vacuum and drive remain functional. The “vacuum only” selection (position ‘B’) can be used to vacuum up any remaining water. Return the unit to the charging station and charge the batteries.
NOTE: Continuing usage may damage the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the indicator will give the correct charge level.
9. HOUR METER
Records the number of hours the machine has been in scrubbing operation. This information is useful in deter­mining when to service the machine.
86333220 CS20 17
Operations
1
Scrub Controls
1. FUNCTION MODE SWITCH
The first two positions are for transport only. See drive controls section.
A1 - Light cleaning
This mode is used for light cleaning. In this mode the machine will propel at fast speed. The ‘floating’ scrub deck and squeegee is in the down position. The water will flow. Water will automatically shut off in neutral and restarts when scrubbing is resumed. The vacuum will draw the water into the recovery tank.
A2 - Deep cleaning
This mode is used for deep cleaning. In this mode the machine will propel at a low speed. The ‘floating’ scrub deck and squeegee is in the down position. The water will flow. Water will automatically shut off in neutral and restarts when scrubbing is resumed. The vacuum will draw the water into the recovery tank.
18 86333220 CS20
Operations
B - Vacuum only mode
This mode is used for picking up solution only. The brush and water will both be up and off. In this mode the machine will propel at fast speed. The squeegee is lowered and the vacuum will come on.
C - Double Scrub cleaning
This mode is used for putting down solution and scrubbing without picking it back up. The squeegee is set manually by connecting the two double scrub support cables. In this mode the machine will propel at a slow speed. The scrub deck will lower. The solution will flow. The brush and water will shut off when the machine is in neutral. They will resume when propelling is resumed.
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Operations
1
2
3
5
4
DISK
Scrub Controls-Squeegee
1. Squeegee Latch
2. Squeegee Hose and Tube
3. Squeegee Wheels (3)
4. Double Scrub Support Cable
5. Double Scrub Cable Hook
20 86333220 CS20
Operations
4
CYLINDRICAL
1
3
2
5
1. Squeegee Latch
The squeegee latch holds the squeegee in place.
2. Squeegee Hose and Tube
The squeegee hose and tube carry the recovered solution to the recovery tank.
3. Squeegee Wheels
The three squeegee wheels support the squeegee at the correct height and angle so that no adjustment is required.
4. Double Scrub Support Cable
The double scrub support cables retain the deck in the double scrub position.
5. Double Scrub Cable Hook
The double scrub cable hook is the connection point for the double scrub support cable. Since the squeegee is raised and lowered by the scrub deck, the double scrub position is set manually.
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Operations
FILL PORT WITH SCREW CAP
Machine Operation
Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that could cause poor performance or lost time from break­down. Follow the same procedure each time to avoid missing steps.
NOTE: See maintenance section for pre-run machine inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.
1. The operator should be on the pedal platform. The
throttle pedal must be in the neutral position.
2. Turn the machine power on by turning key switch
clockwise to the “ON” position.
3. Press the Drive Reset Directional Control Switch to
reset and set the intended direction for travel.
4. Press lightly on the throttle pedal with right foot
4. .Measure the chemical into the solution tank. Liq­uid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution sys­tem.
NOTE: Read the chemical manufacturers recommended proportion instructions.
5. Close console and latch rear cover.
Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks.
Les matières inflammables peuvent provoquer une explosion ou un incendie. Ne pas utiliser de matériaux inflammables dans les réservoirs.
Filling Solution Tank (Deluxe)
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
Emergency Stop Procedure
Push in emergency stop button. This will also engage the parking brake and cause the machine to stop imme­diately.
Filling Solution Tank
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
1. Turn the machine power off.
2. Tilt co
3. nsole forward. Push left or right fill port cover down.Fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity filled to fill inlet is 10 gallons (38 liters). The water must not be hot­ter than 140° F (60°C) to prevent damage to the tank
1. Turn the machine power off.
2. Using fill port, fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity filled to fill inlet is 10 gallons (38 liters). The water must not be hotter than 140° F (60°C) to prevent damage to the tank.
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Operations
3. Measure the chemical into the solution tank. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution sys­tem.
Normal Scrubbing
Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or lowering scrub deck/squeegee.
In order to achieve the best possible results, the area which is to be cleaned should be swept before scrub­bing. Large debris, strings and wire must be removed to prevent being caught in brushes or squeegee.
If the machine is allowed to stand in neutral with the scrub deck down, the solutions flow stops and brush motor stops. If either forward or reverse travel is selected, the solution flow will continue in the same setting and the scrub brush motor will continue once movement of machine begins. Overlap the brush path and avoid transporting over previously cleaned areas.
To Begin Scrubbing
When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.
Lorsque vous utilisez la machine en présence de gens, portez une attention particulière aux mouve­ments inattendus. Soyez plus prudent, surtout en présence d’enfants.
Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up.
Les liquides inflammables et / ou les métaux réactifs peuvent provoquer des explosions ou un incendie ! Ne les ramassez pas.
1. Stand on the operator platform. Throttle pedal must be in neutral position.
2. Turn machine power on.
3. Press the Drive Reset / Directional Control Switch, selecting the desired travel direction.
4. Position the function control knob to the desired operation. The scrub deck and squeegee will lower, and the vacuum will turn on.
5. Drive machine forward to begin scrubbing.The scrub brush motor will run and solution will flow when the throttle is depressed.
NOTE: Shut machine off immediately if water or foam is expelled from the machine. Solution flow is automatically shut off when brush motor stops. When brush motor is activated, flow automatically resumes.
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Operations
CABLE
DOUBLE SCRUB HOOK
DOUBLE SCRUB
DOUBLE SCRUB CABLE
DOUBLE SCRUB HOOK
To Stop Scrubbing
1. Rotate the function knob to either transport posi­tion. The brush motor and vacuum will stop and the scrub deck will rise to the park position.
2. Allow the throttle pedal to return to neutral.
3. Turn machine power off.
NOTE: FOR SAFETY: Before leaving or servicing machine: stop on level surface, turn off machine and remove key.
Double Scrub
Floors which are heavily soiled or have thick accumula­tions of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub.
Connect the Double Scrub Cables to the squeegee.
Rotate the knob to the double scrub position.
To support the squeegee off the floor for double scrub, pull the support cables down, one side at a time, and connect to the hook on the squeegee while lifting and tilting the squeegee upward.
Cylindrical Machine
NOTE: The deck and squeegee must be in the up position to hook the cables.
To collect the solution and complete the Double Scrub operation, release both squeegee cable and turn the function knob to one of the normal scrubbing modes.
Disk Machine
24 86333220 CS20
Operations
RECOVERY DRAIN HOSE
DRAIN HOSE
SOLUTION
STORAGE POSITION
Emptying and Cleaning Tanks
1. Park the machine next to a floor drain. Drain hoses are at the rear of the machine.
2. Turn the machine power off.
Recovery Tank
1. Pull the recovery drain hose from the mounting pocket. Lift cap, pinch hose then lower hose in direction of the drain. Do not stand in front of end of hose. Recovered solution will come out with force.
2. To flush the recovery tank, lift the control console to access the recovery tank. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
3. Clean debris from sight dome and cover surface.
4. Clean off the float shut-off screen and inspect for free movement of float.
5. Replace the drain cap and secure drain hose.
6. If machine is to be stored, tilt the recovery tank back and prop the console up, partially opening each.
Solution Tank
1. Pull the solution drain hose from its mounting pocket. Lower hose in direction of drain.
2. Open the control console.
3. Flush the solution tank out with clean water and run several gallons of clean water through sys­tems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank. Damage to tank, seals and valves could occur.
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Maintenance
Service Schedule
MAINTENANCE
Check water level of batteries after charging; add distilled water if necessary. (Wet cell only)
Visually check for damaged or worn tires. * Check brush or pad for proper installation. * Check vacuum hose connections. * Check that squeegee is securely attached. * Check for securely attached drain hoses, plug and cap. * Check pedal, brake and steering for proper operation. * Clean out recovery tank. * Clean and inspect float shutoff. * Clean out solution tank. * Clean and inspect solution filter strainer. * Run vacuum motor to dry. * Clean brush or pad and check wear. * Clean squeegee blades and check wear. * Clean outside of tanks, check for damage. * Store with console cover propped open. * Charge batteries if needed. * Clean off top of batteries. * Check battery cells with hydrometer. (Wet cell only) * Inspect scrub deck skirt. * Clean solution strainer inside tank. * Check battery connections are tight. * Clean battery cases and battery compartment. * Check parking brake. * Clean pivot points on squeegee and scrub deck. * Check all motors for carbon brush wear. * Check motor commutators. * Check steering chain tension. * Check drive chain tension. *
BEFORE EACH WORK PERIOD
*
AFTER EACH
WORK PERIOD
50
HRS
100
HRS
200
HRS
26 86333220 CS20
Maintenance
1
3
4
5
2
Batteries
1. Cover Retainer Latch
2. Rear Cover
3. Battery Connector-Machine
4. Batteries
5. Battery Tray
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Maintenance
Batteries (Wet Cell)
The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.
The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.
Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.
Not all batteries require maintenance. AGM batteries are maintenance free. Do not attempt to remove sealed caps from AGM batteries. Warranty is void if caps are removed from AGM battery.
L’entretien n’est pas nécessaire pour toutes les batteries. Les batteries AGM ne nécessitent pas d’entretien. N'essayez pas d'enlever les bouchons scellés des batteries AGM. La garantie est annulée si les bouchons sont retirés des batteries AGM.
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86333220 CS20
When servicing machine, avoid contact with battery acid.
Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie.
Maintenance
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.
3. Wipe off the top of the batteries at least once a week.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter. Maintenez les étincelles et les flammes nues à l’écart. Gardez les carters ouverts lors du charge­ment.
Wear eye protection and protective clothing when working with batteries.
Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries.
4. Test battery condition with a hydrometer at least once a week.
5. Ensure that all connections are tight and all corrosion removed.
6. Every 4 to 6 months, remove the batteries from the machine and clean the battery cases and battery compartm
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé
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29
Maintenance
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
CHECKING GRAVITY
a. Hydrometer Battery b. Battery
NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY
°
F (27°C) BATTERY CONDITION
@ 80
1.265 100% CHARGED
1.225 75% CHARGED
1.190 50% CHARGED
1.155 25% CHARGED
1.120 DISCHARGED
NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°C): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C).
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86333220 CS20
Maintenance
Charging Batteries
When servicing machine, avoid contact with battery acid.
Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter. Maintenez les étincelles et les flammes nues à l’écart. Gardez les carters ouverts lors du charge­ment.
Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged.
1. Stop the machine in a clean, well ventilated area next to the charger.
2. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
3. Open rear cover, unplug batteries from machine.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter. Maintenez les étincelles et les flammes nues à l’écart. Gardez les carters ouverts lors du charge­ment.
Wear eye protection and protective clothing when working with batteries.
Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries.
Charge batteries in a well ventilated area.
Chargez les batteries dans un endroit bien ventilé
4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the elec­trolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine.
86333220 CS20
31
Maintenance
RED
BLACK
RED
BLACK
RED
BLACK
REAR OF MACHINE
5. Replace the battery caps, and leave them in place while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.
7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then discon­nect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.
11. Install the rear cover.Changing Batteries
Stop the machine in a clean area next to the charger. Turn off machine.
6. Disconnect main positive lead and secure cable terminals away from batteries.
7. Loosen both terminals on each jumper cable and remove one at a time.
8. Prepare a suitable site to place the batteries.
Attach suitable battery lifting device and lift batteries from the machine. Batteries are a potential environmental hazard. Consult your battery suppler for safe disposal methods.
Fixez le dispositif de levage de batterie approprié et levez les batteries de la machine. Les batteries constituent un danger potentiel pour l'envi­ronnement. Consultez le fournisseur de votre batterie pour connaître les méthodes d'élimination sûres.
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
1. Open the console cover.
2. Tilt the rear cover/recovery tank back. The rear cover/recovery tank can also be removed for better access.
3. If equipped with optional on board charger, tilt charger mount to rear of machine.
4. Disconnect battery pack from machine.
5. Use the proper size open end wrench to discon­nect main ground wire first and secure cable terminal away from batteries.
32 86333220 CS20
Maintenance
Battery Charger Programming
NOTE: For machines equipped with optional on-
board charger. When replacing batteries, charger programming changes may be required. If replacing batteries with same type, (e.g. maintenance free batteries with maintenance free) no programming is required. When batteries with different type (e.g.maintenance free with wet cell), programming changes are required. Failure to make programming changes may lead to reduced battery life.
Switching From Wet Cell to Maintenance Free Batteries
Program charger from normal mode (red LED flashes) to alternate mode (Red and green LED’s flash):
1. Disconnect battery charger from outlet.
2. Connect (+) wire from EZlamp to (+) charger battery cable.
Switching From Maintenance Free to Wet Cell Batteries
Program charger from alternate mode (All LED’s flash) to normal mode (red LED flashes):
1. Disconnect battery charger from outlet.
1. Connect (+) wire from EZlamp to (+) charger battery cable.
2. Connect AC cord to outlet. Red LED should be on.
NOTE: If Red LED light does not flash, repeat steps 1 and 2.
3. Wait 5 seconds, disconnect wires and unplug charger.
4. Programming is complete.
NOTE: Battery Charger must be approved to 60335-2-29 standard.
3. Connect AC cord to outlet. All LED’s should be on.
NOTE: If Red and green LED’s do not flash, repeat steps 1 and 2.
4. Wait 5 seconds, disconnect wires and unplug charger.
5. Programming is complete.
86333220 CS20 33
Maintenance
1
2
CYLINDRICAL
1
2
DISK
1. Squeegee Retainer Latch
2. Squeegee
Squeegee Blades - Disk
The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.
34 86333220 CS20
The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has four wear surfaces for extended service.
Check both the front and rear squeegee blades for damage and wear each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than half the original thickness.
Maintenance
To Remove Squeegee Assembly
1. With the squeegee in the up position, turn key switch “OFF”.
2. Disconnect vacuum hose from squeegee and squeeze the squeegee retaining latch.
3. Pull squeegee assembly from the squeegee arm.
4. Inspect or repair as necessary and reinstall.
To Replace or Rotate Squeegee Blades
1. With the squeegee in the up position, turn key switch “OFF”.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
2. Remove the squeegee assembly from the machine.
3. Unscrew each of the four (4) knobs until they are nearly removed from the squeegee assembly. Grasp the squeegee assembly and push on the knobs to remove the blade retainer.
Remove the knobs and pull the blade retainer out. Rotate the squeegee blade to new edge position or replace as required. Each blade has four (4) new edge positions.
Squeegee Blades-Cylindrical
The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has two (2) wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.
The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has two (2) wear surfaces for extended service.
Check both the front and rear squeegee blades for damage and wear each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than half the original thickness.
To Remove Squeegee Assembly
1. With the squeegee in the up position, turn key switch “OFF”.
2. Disconnect vacuum hose from squeegee and squeeze the squeegee retaining latch..
3. Pull squeegee assembly from the squeegee arm.
4. Inspect or repair as necessary and reinstall.
4. Pull the blades off the retainer.
To reinstall the blades, hook the blades over the pins on the retainer plate.
5. Lower the retainer with blades back in position in the squeegee assembly and install the knobs.
To Replace or Rotate Squeegee Blades
1. With the squeegee in the up position, turn key switch “OFF”.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
2. Remove the squeegee assembly from the machine.
3. Unscrew two yellow thumb screws. Remove bumper wheels and plastic end caps.
4. Slide squeegee blade(s) out the end of the squeegee.
5. Reverse procedure to install new blades.
86333220 CS20 35
Maintenance
2
3
1
3
DISK
CYLINDRICAL
2
1
Scrub Deck-Disk
1. Scrub Deck Side
2. Scrub Brush Motor
3. Scrub Deck Lift Actuator
Scrub Deck-Cylindrical
1. Scrub Deck Side Squeegee
2. Scrub Brush Motor
3. Scrub Deck Lift Actuator
36 86333220 CS20
Scrub Brush-Disk
There are different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand.
Finished Floors
Polypropylene is a general-purpose scrub brush with
stiff bristles. Polypropylene works well for maintaining routed tile floors.
Nylon bristles are used in a variety of applications on
coated or uncoated surfaces.
White Pads (Polishing) are used for dry polishing to
achieve a high-gloss appearance, or surface washing on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty scrubbing.
When used with a mild detergent they will provide surface cleaning without removing the finish.
Maintenance
Blue Pads (scrubbing) are used for heavy scrubbing
and light top scrubbing. The blue pads remove black marks, stains and dirt. The blue pad may also remove some floor finish.
Black pads (top scrubbing) are used to remove ground
in soil and the top layers of floor finish to prepare for recoating.
The scrub brushes should be checked before each days work for wire, string, wear and damage.
Scrub Brush-Cylindrical
There are different types of brushes available to cover applications from cleaning heavily soiled floors to polishing.
White (Soft)
Orange (Hi/Lo)
Red (Medium)
Green (Hard)
86333220 CS20 37
Maintenance
Replacing or Installing Scrub Brushes (Disk)
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key.
1. Turn machine power off.
2. Open access cover on deck shroud.
3. Locate release lever, press release lever towards front of machine to release brush pad. The pad will drop down when released. Lift deck shroud up and slide brush/pad assembly out.
4. Remove brush/pad from holder and replace with new brush/pad.
5. To reinstall, lift deck shroud upward as shown.
Center the brush/pad driver under the brush drive hub. Raise brush/pad until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position.
6. Check that release lever/plate is completely closed and pad/brush is securely attached.
NOTE: Damage to driver or brush could occur if not securely attached.
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86333220 CS20
Maintenance
Squeegee Latch
Replacing or Installing Scrub Brushes (Cylindrical)
FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key.
1. Turn machine power off.
2. From right side of machine, lift squeegee latch and swing side squeegee outward to access brushes.
4. Slide new brushes into receptacle at far side of deck, lift upward and snap into position. Ensure brushes are secure.
5. Close side squeegee and latch securely.
3. Press brush release. Brushes will drop downward. Remove old brushes.
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39
Maintenance
Do not use a pressure washer to clean around the brush motors. Use tap pressure only.
N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet.
To Replace Scrub Brush Motor - Disk
With the scrub deck in the lowered position, disconnect brush motor wiring connector from harness.
1. Disconnect the two(2) connectors from solenoid valve.
2. Remove squeegee.
3. Remove front bumper.
4. Remove four (4) front bolts connecting deck lifting arms to front of machine.
5. Lift deck and side deck lift brackets off actuator lifting pin.
6. Slide deck out from under machine on right side, orientation is determined from operators view.
7. Remove brush/pad.
8. Remove driver.
9. Remove three (3) screws securing brush motor to deck.
10. Remove brush motor.
11. Reverse steps to install
40 86333220 CS20
Maintenance
Do not use a pressure washer to clean around the brush motors. Use tap pressure only.
N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet.
To Replace Scrub Brush Motor-Cylindrical
1. Lower scrub deck using selector knob. Turn off key in down position.
2. Disconnect the two connectors from solenoid valve.
3. Remove squeegee assembly.
4. Remove front bumper, 2 bolts.
5. Remove four front bolts connecting deck lifting arms to front of machine.
6. Remove actuator lifting pin and washers.
7. Remove solenoid valve and cover, 2 screws.
8. Disconnect motor plug from harness.
9. Slide deck out from under machine on right side, orientation is determined from operators view.
10. Remove metal cover over motor by removing 10 screws mounting to deck.
11. Remove screws mounting motor to drive housing and remove motor.
12. Reverse steps to install.
86333220 CS20 41
Maintenance
Scrub Deck Actuator Removal / Replacement
FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine.
1. Support deck under pad driver so that actuator pins can be removed.
2. Remove bumper screws (2).
3. Remove front battery.
4. Pull steering shaft.
5. Disconnect actuator from wiring harness.
6. From the underside of the machine, remove lower lifting pin from actuator.
7. Remove clevis pin from actuator upper bracket.
8. Lift actuator upward and free from machine.
9. Reverse steps to install.
42 86333220 CS20
Maintenance
CIRCUIT BREAKERS
Circuit Protection
Circuit Breakers
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload
should be found and corrected.
1.5 Amp protects the brush deck lift actuator, horn & controller.
18 Amp protects the vacuum motor.
12 Amp protects the brush motor - Disk.
25 Amp protects the brush motor - Cylindrical.
86333220 CS20 43
Maintenance
1
3
2
CYLINDRICAL
3
Solution
1. Solution Strainer-Coarse
2. Shut-off Valve
3. Solenoid Valve
44 86333220 CS20
Maintenance
1. SOLUTION STRAINER
Located in bottom of tank. The strainer protects the ball valve and solenoid valve from debris. If the ball valve and solenoid valve are not working, then check the strainer for debris. Drain the solution tank. Reach down to the strainer and remove debris. If the strainer can not be cleaned in place remove strainer. To remove the strainer, rotate the strainer counterclockwise. Clean out the debris from wire mesh and re-assemble
2. SHUT-OFF FLOW VALVE
Prior to Serial Number *(6):
Located below the solution tank on the right side. If no flow, check lever position. Horizontal is half flow. Down is maximum flow. Up is no Flow. If clogged, in the maximum position, unscrew fittings, inspect and clean if needed.
From Serial Number *(6):
Located below the solution tank on the right side. If no flow, check lever position. Horizontal is no flow. Up is maximum flow. If clogged, in the maximum position, unscrew fittings, inspect and clean if needed.
3. SOLENOID VALVE
The solenoid valve shuts off solution flow to scrub deck whenever scrubbing stops. The solenoid valve is mounted on the front of the scrub deck, on left side. Shut off manual water supply valve on right side of machine. Disconnect the two (2) spade connections. The solenoid valve snaps into place, rock the solenoid valve back and forth while lifting to free it. Remove valve from supply hose.
*See Serial Number Page.
86333220 CS20 45
Maintenance
Tank Assembly Removal
In order to access the frame or drive components, the entire tank/console cover assembly can be removed as a single unit.
Tank R em o v al :
1. Open the console cover.
2. Tilt the recovery tank back until it stops on the lanyard.
3. Remove the recovery tank vacuum hose from its connection at the rear cross member.
4. Tilt the recover tank slightly forward and disconnect the lanyard. Lean the recovery tank back until it contacts the floor. Lift the tank and back panel from the hinge pin and set aside.
5. Disconnect the squeegee vacuum hose from the connection at the rear cross member.
6. Grasp the lower end of the flexible steering shaft and pull it straight up until it is disengaged with the hex steering shaft. Place the loose end into one of the fill ports.
7. Remove the cover and gasket at the steering shaft area.
8. Disconnect four electrical plugs from the limit switches located between the steering shaft and the actuator. Do not pull on the wires to disconnect the plugs.
9. Disconnect the five electrical plugs located just forward of the battery tray. To disconnect, lift the plugs off of their mounting plate, locate and depress the lock tab and pull the connectors apart. Replace the lower half of the connectors on to the support plate after the tank assembly has been removed.
10. Remove the battery cable connection from the rear cross member.
11. Close the console cover.
12. Locate the solution solenoid valve on the left side of the scrub deck. Remove two electrical wires from the valve. The wires are interchangeable. Lift the valve out of its mount pocket and move the valve and connected hose over to the right side of the machine. It is not necessary to remove the valve or hose from the solution tank.
13. Remove the bumper. One mounting bolt per side is located just above the tip pads on the inside.
14. Remove 5 bolts holding the tank in place.
15. The tank assembly can now be lifted off the chassis and set aside.
16. Support the tank assembly so that the weight of it is not resting on the solution valve plumbing.
17. The lower half of the electrical connectors can now be easily placed on to their support plate.
18. Reverse the process for reassembly. Refer to the electrical diagrams for connection of the four limit switches. Use care not to bend the switch tabs.
46 86333220 CS20
Drive Unit Removal
1. Remove tank assembly.
2. Pull the brake and drive electrical connectors off of their support plate.
3. Remove the P-clamp holding the cable.
4. Lift the chain cover plate off of the motor.
5. Support the chassis on the tip pads so that the front wheel is 10 inches off the floor.
6. Locate and remove two mounting nuts and remove the drive unit from below.
7. To reinstall, reverse the process.
8. Note the small tab at the front of the drive unit frame should line-up with the notch in the mating plate.
Maintenance
86333220 CS20 47
Maintenance
1
2
Vacuum & Float Shutoff
1. Recovery Tank Float Shut-off
2. Vacuum Motor
48 86333220 CS20
Maintenance
MOUNT .80" FROM SEALING SURFACE OF CONSOLE TO THE TOP OF THE MOUNTING TABS (3).
VACUUM
CONSOLE SEALING
.80"
MOUNTING TAB
SURFACE
3 8
[9.5mm]
Vacuum Motor Carbon Brushes
Carbon Brushes
End Cap
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Inportant: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less tan 3/8" (9.5mm) long.
Recovery Tank Float Shut-off
When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.
1. The float shut-off screen can be cleaned in or out of the machine.
2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.
3. To remove the float shut-off, grasp the screen with one hand and the connected tube with the other. Tilt and pull the float screen assembly to pull it off the barb on the tube.
4. To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.
Vacuum Motor Carbon Brush Replacement
FOR SAFETY: before leaving or servicing machine, stop on a level surface, turn off machine and disconnect power.
To Repair or Replace Vacuum Motor
1. Remove four (4) screws from top of control panel.
2. Tip control panel back from console to expose vacuum motor wires.
3. Disconnect electrical connector from the vacuum motor.
4. Replace control panel, attach with one (1) screw to secure in place.
5. Open console.
6. Remove three (3) screws that secure vacuum motor.
7. Reverse steps to install.
NOTE: If vacuum motor is not mounted as shown, vacuum may not seal properly, resulting in poor performance.
86333220 CS20 49
Maintenance
Drive Motor Drive Motor Carbon Brush Replacement
Do not use a pressure washer to clean around the motors. Use tap pressure only.
N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet.
FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove motor carbon brushes.
1. Open the console cover.
2. Tilt the recovery tank back until it stops on the lanyard.
3. Grasp the lower end of the flexible steering shaft and pull it straight up until it is disengaged with the hex steering shaft. Place the loose end into one of the fill ports.
Drive Chain Tension
The drive chain should deflect about 1/4 inch on either side of the loop when the opposite side is tight.
To adjust chain tension:
1. Remove bumper.
2. Loosen five (5) screws that hold the drive gear motor and slide the gear motor up until the chain tension is correct. Tighten the five (5) mounting screws.
3. Models equipped with jack screw on front side of drive should not use jack screw to apply tension. Use only as a stop once chain is properly tensioned.
4. Reinstall the bumper.
Transporting Machine
This machine is equipped with a drive gear engage­ment/disengagement lever.
The brake automatically engages and keeps the machine from moving whenever the operator stop s the machine.
4. Remove the cover and gasket at the steering shaft area.
5. Grasp the drive wheel by reaching under the front bumper and turn it to near the left steering stop.
6. The drive motor carbon brushes are located under screw caps. The caps are accessible by gently moving the harness aside.
7. Rotate the drive wheel to near the right hand stop to access the right side carbon brush.
8. Replace the gasket and cover, set the drive wheel straight ahead, set the steering wheel straight ahead, and gently align the steering shaft coupling and slide onto the lower shaft.
9. Slowly close the cover and make sure the shaft slides without binding.
The drive gear can be disengaged so the machine can be pushed or towed (slowly).
When the drive gear is disengaged the m achine cannot be driven.
NOTE: Front bumper removed for clarity and to show access to lever.
Lever access
Turn wheel to lef t and reach up under bumper and steel bracket.
50 86333220 CS20
Maintenance
Drive gear engaged
Machine can be driven.
Rotate lever firmly in direction of arrow.
Drive gear disengaged
Machine can be pushed or towed (slowly).
When disengaged the machine rolls easily. Disengage on a level surface.
Inclines
When navigating an incline the machine may come to a stop. Turn the machine off. Wait 5 minutes and start the machine and proceed up the incline.
Overheating may occur if you do not wait the full 5 minutes.
Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes.
Rotate lever firmly in direction of arrow.
86333220 CS20 51
Maintenance
CONNECT
AT
FRAME
VIEW FROM
BOTTOM
Recommended Tie-Down Points
Preparation for Loading/Unloading Trailer
Before loading or unloading machine from trailer, remove squeegee and scrub brush (pad) to eliminate interference with ramp.
Scrub head must be in the up position before loading.
When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to block the tires to prevent the machine from rolling.
Machine Tie-Downs
There are two tie points located in front of the rear wheels on the frame, and a Tie-down wrap point on the recovery tank. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the transporting vehicle securely.
52 86333220 CS20
Maintenance
CONNECT
AT
FRAME
VIEW FROM
BOTTOM
CONNECT
AT
BUMPER
Recommended Tie-Down Points
Machine Tie-Downs (Deluxe)
There are two tie points located in front of the rear wheels on the frame, one on the front bumper tie-down bar, and a Tie-down wrap point on the recovery tank. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the trans­porting vehicle securely.
86333220 CS20 53
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
No machine function Console lid is open Close console lid No power to machine Battery disconnected Check all battery cable connections
Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Batteries not plugged in Plug batteries in On Board charger plugged in Un-plug and stow cord
Little or no propel Low battery charge Charge batteries
Tripped circuit breaker Reset controller circuit breaker
Controller protecting motor from overload
Machine is stalled against an obstacle (threshold, curb, etc.)
Controller overheated Allow cool down period
Loose motor connection
Faulty throttle circuit or potentiometer
Drive Lever disengaged Engage drive
Machine does not change speeds
Forward speed only
Reverse speed only Poor or no water pickup Debris caught on squeegee Remove debris
Battery indicator light flashing
Faulty speed control circuit or switch Check wires & connections
Faulty forward/reverse circuit Check wires & connections
Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee
or recovery tank Recovery tank float system dirty Clean float system
Recovery tank not sealed
Vacuum circuit breaker tripped Reset circuit breaker Float-ball shut-off engaged tank full Empty recovery tank
Foam filling recovery tank
Battery needs charged Charge Battery
Controller is indicating a fault code See fault code table
Controller limits motor amperage. Allow unit to cool down for several minutes.
Remove obstacle or push machine away from obstacle
Check wires and connections from controller to motor
Check wires and connections from and potentiometer resistance
Reconnect vacuum hose
Latch console cover
Check or replace damaged gasket
Empty recovery tank. Use less or different detergent. Use defoamer
54 86333220 CS20
PROBLEM CAUSE SOLUTION
Vacuum motor does not run, or runs slowly
Faulty vacuum circuit or switch Check wires & connections
Worn vacuum motor brushes Replace brushes, check commutator Vacuum circuit breaker tripped Reset circuit breaker
Poor scrubbing performance Debris caught in scrub brush Remove debris
Worn brush or pad Replace brushes or pads
Improper detergent, brush or pad used
Contact equipment or application specialists
Low battery charge Charge batteries
Little or no solution flow to the floor
Solution tank empty Fill solution tank
Solution strainer plugged Clean solution strainer Solution system plumbing obstructed Clear obstruction from plumbing Solution solenoid valve obstructed or
stuck
Solution solenoid valve obstructed or
stuck Solution metering valve is closed Open metering valve Faulty solenoid Check solenoid valve Faulty limit switches or connection Check limit switches and connections
Brush motor does not run, or runs slowly
Circuit breaker tripped Reset circuit beaker
Low battery charge Charge battery Faulty brush circuit or motor Check wires, connections and motor
Replace brushes, check commutator Worn brush motor brushes
Maintenance
Faulty limit switches or connection Check limit switches and connections
Squeegee won’t go down Squeegee in double scrub mode
Release squeegee from double scrub
mode
Deck won’t go down Actuator circuit breaker tripped Reset actuator circuit breaker
86333220 CS20 55
Maintenance
Battery Discharge Indicator Troubleshooting
The battery indicator flashes when a problem occurs. The table below list solutions for the indicated problems.
Number of
flashes
The battery needs charging, there is a bad connection to the battery or dependent on the programming, may
1
2
3
4
5 Not used. -
6
7
8
9
10
- Blinks once every 5 seconds Sleep mode, cycle key switch
indicate that the battery lockout function is active and the controller is in a restricted mode of operation. Check the connections to the battery.
There is a bad connection to the drive motor. Check all connections between the
The drive motor has a short circuit to a battery connection. Contact your service agent.
The battery charge level has fallen below the battery Lockout Level and the controller is inhibiting scrub motor function.
The controller is being inhibited from driving, this may be because the battery charger is connected (on board charger only).
A throttle fault is indicated. Make sure that the throttle is in the
A controller fault is indicated. Make sure that all connections are
The parking brake has a bad connection. Check the parking brake and motor
An excessive voltage has been applied to the controller. This is usually caused by a poor battery connection.
Problem Solution
If the connections are good, try charging the battery.
motor and the controller.
Charge the battery.
Disconnect battery charger.
rest position before switching on the machine.
secure.
connections. Make sure the controller connections are secure.
Check the battery connections.
56 86333220 CS20
Parts
86333220 CS20
Bumper
1
2
5
6
3
4
3
7
58 86333220 CS20
Bumper
REF PART NO. QTY DESCRIPTION
1 86318180 1 BUMPER, TRIM, GRAY 2 86276980 2 SCREW 5/16-18 X 2 HHCS SS 3 86010670 6 WASHER 5/16 FLAT SS 4 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 5 86270830 4 NUT 5/16-18 HEX NYLOCK SS 6 86323950 2 PAD, TIP
7 86327510 4
SCR, KA50X16, PT OHS, WN1412, A2 SS
SERIAL NO.
FROM
NOTES
86333220 CS20 59
Bumper-Deluxe & Cylindrical
1
2
5
6
3
4
3
7
5
3
4
8
60 86333220 CS20
Bumper-Deluxe & Cylindrical
REF PART NO. QTY DESCRIPTION
1 86342940 1 BUMPER, TRIM, CSX20 2 86276980 2 SCREW 5/16-18 X 2 HHCS SS 3 86010670 10 WASHER 5/16 FLAT SS 4 86276070 8 SCR, 5/16-18 X 3/4 CARRIAGE SS 5 86270830 8 NUT 5/16-18 HEX NYLOCK SS 6 86323950 2 PAD, TIP
7 86327510 4 8 86333910 1 BRACKET, TIE DOWN
SCR, KA50X16, PT OHS, WN1412, A2 SS
SERIAL NO.
FROM
NOTES
86333220 CS20 61
Console
1
2
3-A
4
5
6
7
9
8
10
11
12
13
14
15
16
17
18
19
12
20
21
22
23
3-B
24
25
62 86333220 CS20
Console
REF PART NO. QTY DESCRIPTION
1 86276330 1 SCR, 1/4-20 X 1.25 CARRIAGE BZ
2 86279520 2 WASHER, 1/4 ID FLAT BLK 3A 86317960 1 CONSOLE, CS20 DISK 3B 86342490 1 CONSOLE, CSX20 DELUXE & CYLINDRICAL
4 86276780 6 SCR, 5/16-18 X 3/4 HHCS SS
5 86010670 6 WASHER, 5/16 FLAT SS
6 86006530 2 SCREW 1/4-20 X 1 PPHMS SS
7 86010630 2 WASHER 1/4 ID X 5/8 OD SS
8 86317980 1 DOME
9 86327600 1 GASKET, DOME
10 86326340 1 PIN, CLEVIS 5/16 X 4.0, PLTD
11 86228990 2 BEARING,FLNGD,.314ID X.502OD 12 86264940 6 CABLE TIE, 11.38" UL/CSA 13 86326320 1 BRACKET, HINGE UPPER 14 86327680 1 SWITCH, INTERLOCK 15 86270860 1 NUT, 10-24 U-TYPE SPEED 16 86277110 1 SCR, 10-24 X 3/4 PPHMS SS 17 86328860 1 NUT, 5/16 PUSH-LOCK, PLTD 18 86326330 1 BRACKET, HINGE LOWER 19 86239720 1 SP HORN, 108DB MINATURE W/RING 20 86006800 2 SCREW 10-32 X 1/2 PHTR PLT 21 86332390 1 PLATE, COVER 22 86332770 2 GASKET, HINGE BRACKET 23 86332760 1 GASKET, STEERING SHAFT 24 86302620 1 FOAM, 1 X 1 X 20 DELUXE ONLY 25 86402180 1 GASKET, .125 X .375 X .65
SERIAL NO.
FROM
NOTES
86333220 CS20 63
Control Panel 1
1
15
16
18
A
TORQUE 45-55 IN-LBS
A
A
18
16
15
20
19
2
3
4
5
6
7
9
10
11
12
14
13
17
8
64 86333220 CS20
Control Panel 1
REF PART NO. QTY DESCRIPTION
1 86339950 1 PANEL, CONTROL 2 86337210 5 SPACER, .14ID X .25OD X .38, NYL 3 86336110 1 RELAY, SPST-NO 4 86336100 3 CLIP, RELAY 5 86336090 1 CIRCUIT BOARD, 4 RELAY 6 86353610 1 CONTROLLER, CS20 (9*) 7 86326390 2 CONN, 8MM PITCH, 10 POSN 8 86005710 2 NUT, 1/4-20 HEX W/STAR 9 86313900 3 RELAY, 5A, 24V, 4PDT
10 86275260 4 SCR, 4-40 X 1/2 PPHMS
11 86274710 2 SCR, 6-32 X 1.0 PPHMS 12 86255910 1 STANDOFF, 1/4-20 X 1.0 HEX INS 13 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL 14 86255890 4 STANDOFF, 1.0 L. 6-32 15 86251360 2 RELAY, 36VDC, 100A 16 86010630 4 WASHER, 1/4 X 5/8 FLAT SS 17 86006850 1 SCR, 1/4-20 X 1.25 SSSCU 18 86005810 4 NUT, 1/4-20 HEX NYLOCK SS 19 86279020 1 WASHER #6 LOCK EXT STAR SS 20 86279450 3 WASHER, #6 FLAT SAE PLTD
SERIAL NO.
FROM
NOTES
86333220 CS20 65
Control Panel 2
17
9
16
3B
15
14
13
12
11
10
9
8
7
6
5
4
2
1
3A
66 86333220 CS20
Control Panel 2
REF PART NO. QTY DESCRIPTION
1 86001260 1 BOOT, CB 3/8-32 UNS (7*)
2 86332510 2 BOOT, SEAL PUSH BUTTON 11MM 3A 86328180 1 BREAKER, 12A, 250VAC, 32VDC DISK 3B 86349290 1 BREAKER, 25A, 250VAC, 32VDC CYLINDRICAL
4 86326350 1 KIT, CS20 ROTARY SWITCH ***
5 86316160 1 BREAKER, 18A, 250VAC, 32VDC
6 86315470 1 METER, HOUR, LCD
7 86314150 1 KNOB, SELECTOR
8 86313950 1
9 86295200 1 ASM, BUTTON, BLACK, W/BEZEL
10 86292780 1 SWITCH,MICRO
11 86292590 1 SWITCH, E-STOP AKW CHARIOT 12 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL 13 86348960 1 LED, BATTERY INDICATOR *** 14 86353680 1 BREAKER, 1.5A CARLING MAGNETIC (7*) 15 86007170 1 SWITCH, KEY 2 POSITION 16 86329570 4 SCR, 10-32 X 1.0 TORX SS BLK PLTD 17 86327830 1 GASKET, .188 X.31 X 41.0
SWITCH, SPDT 3 POSN MOM, ARROW
SERIAL NO.
FROM
NOTES
***86348960 AND ROTARY SWITCH ARE INCLUDED WITH CONTROL PANEL HARNESS, 86326350 IS FOR REPLACEMENT OF THE ROTARY SWITCH WITHOUT HARNESS.
86333220 CS20 67
Decals - Disk
6
5
1
2
3
4
68 86333220 CS20
Decals - Disk
REF PART NO. QTY DESCRIPTION
1 86328490 1 LABEL, RIGHT, iSCRUB 20 2 86328500 1 LABEL, LEFT, iSCRUB 20 3 86004970 1 LABEL WINDSOR LOGO DOMED 4 86328550 1 LABEL, SOLUTION LEVEL 5 86326360 1 LABEL, CONTROL PANEL 6 86335710 1 LABEL, BATTERY WIRING
SERIAL NO.
FROM
NOTES
86333220 CS20 69
Decals-Deluxe & Cylindrical
2
1
3A
3A
4
3B
3B
70 86333220 CS20
Decals-Deluxe & Cylindrical
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86342020 1 LABEL, WINDOSR DOMED LOGO
2 86326360 1 LABEL, CONTROL PANEL 3A 86342000 2 LABEL, SIDE ISCRUB DLX DISK 3B 86346630 2 LABEL, ISCRUB 22X SP CYLINDRICAL
4 86335710 1 LABEL, BATTERY WIRING
86333220 CS20 71
Drive-Lower
11
16
B
B
C
32
31
D
TORQUE 60 IN/LBS
*
AFTER *
B
4
8
14
15
30
33
23
21
1
2
3
6
9
13
22
10
17
20
19
12
7
6
10
17
5
12
19
17
30
A
TORQUE 15/18 FT/LBS B TORQUE 120 IN/LBS C
TORQUE 15 FT/LBS
A
B
B
D
A
26
24
25
5
27
29
28
11
16
18
72 86333220 CS20
Drive-Lower
REF PART NO. QTY DESCRIPTION
1 86326710 1 KEY, 5 X 5 X 16 2 86321670 2 WASHER, WHEEL SPACER 3 86319810 1 AXLE, DRIVE WHEEL 4 86319670 6 SLEEVE, BEARING 5 86363090 1 MOTOR, DRIVE WHEEL (12*)
- 86331990 - BRUSH SET, 8.631-966.0 DRIVE MTR
- 98408960 - BRAKE REPLACEMENT SMALL STAND ON 6 86319650 2 SPROCKET, DRIVE, 14T 7 86319640 1 CHAIN, ISO O8B, 12.7MM PITCH 8 86319620 1 FRAME, LOWER DRIVE 9 86316890 1 WHEEL, PU 200MM X 50MM
10 86279630 3 WASHER, .344IDX1.130ODX.09T PLT
11 86358800 5 WASHER, M6 CONICAL 12 86010670 4 WASHER, 5/16 X 3/4 SS 13 86008610 4 FLANGE, BEARING PRESSED STEEL 14 86272550 3 PIN, CLEVIS, 5/16 X 1.00 PLTD 15 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 16 86358820 3 SCREW, M6-1.0 X 16 HCS 10.9Z 17 86136640 3 SCR, M8 X 20 HHMS 18 86358810 2 SCREW, M6 - 1.0 X 30 HCS 10.9Z 19 86270830 4 NUT, 5/16-18 HEX NYLOCK SS 20 86219640 1 KEY, 1/4 SQ. X 1.5 21 86332380 3 ROLLER, 1.1 OD 22 86001030 2 BEARING, BALL 3/4 BORE SPHERED 23 86008660 3 COTTER 5/16" RING 24 86333870 1 LEVER DRIVE ENGAGEMENT DELUXE ONLY 25 86271240 1 NUT, CAP 1/4 DIA RETAINING PLT DELUXE ONLY 26 86232780 - CHAIN MASTER LINK 12.7MM 27 86002830 1 CABLE TIE .375 X 24.7 28 86264920 2 CABLE TIE, 7" UL/CSA (11*) 29 86362040 2 TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA (11*) 30 86362140 3 SCREW, M6 X 12MM, HEX FLANGE, PLTD (13*) 31 86348490 1 NUT, WELD 5/16-18 X .38, TAB BASE, STL (13*) 32 86362130 1 SCREW, 5/16 X 1.50, SHCS, SS, FT (13*) 33 86362150 2 SCREW, M6 X 30MM, HEX FLANGE, PLTD (13*)
SERIAL NO.
FROM
NOTES
86333220 CS20 73
Drive-Chain
1
2
5
6
7
8
12
13
14
15
16
18
19
20
22
23
24
25
28
29
30
31
33
4
25
A
TORQUE 78 IN/LBS
A
A
34
3
9
10
11
17
26
27
32
A
4
21
36
35
37
38
74 86333220 CS20
Drive-Chain
REF PART NO. QTY DESCRIPTION
1 86330720 1 CHAIN TENSIONER 2 86329350 1 NUT, 1/4-20 X 7/8 HEX COUPLING SS 3 86329340 1 PLATE, CHAIN GUARD 4 86328050 2 WASHER, SHOULDER.48ID X 1.25OD 5 86005810 3 NUT, 1/4-20 HEX NYLOCK SS 6 86327110 1 BRACKET, CONNECTORS 7 86273100 3 SCR, 1/4-20X2-1/4 HXHD CAP 8 86322060 1 COLLAR, 12MM ID 9 86322050 1 SPROCKET, STEERING, 14T
10 86322040 1 PLATE, CHAIN RING
11 86322030 3 SPACER 12 86270830 7 NUT, 5/16-18 HEX NYLOCK SS 13 86319740 1 PLATE, UPPER CLAMP 14 86319680 1 PLATE, LOWER CLAMP 15 86319610 1 BRACKET, BEARING CLAMP 16 86319600 1 BRACKET, DRIVE MOUNT 17 86319590 1 SHAFT, STEERING SPROCKET 18 86319560 1 CHAIN, ISO O8B, 12.7MM PITCH 19 86014440 1 BEARING, DRIVE 20 86224270 1 SLEEVE, CHAIN TENSIONER 21 86259430 1 WASHER, 12.5 ID X 26 OD X 2T FLAT 22 86279510 1 WASHER, 3/8 X 1 FLAT NP 23 86010780 1 WASHER, 1/4 SPLIT 24 86010670 4 WASHER, 5/16 X 3/4 SS 25 86010630 7 WASHER, 1/4 X 5/8 FLAT SS 26 86363870 1 CLAMP, 5/8” OD CUSHIONED 27 86005710 3 NUT, 1/4-20 HEX W/STAR 28 86271930 1 NUT, 3/8-16 HEX NYLOCK SS 29 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 30 86275190 1 SCR, 3/8-16 X 1.25 HHCS SS 31 86006800 2 SCR, 10-32 X 1/2 PHTR PLT 32 86274760 1 SCR, 1/4-20 X 1/2 HHCS 33 86274150 4 SCR, 1/4-20 X 1.75 HHCS 34 86232780 - CHAIN MASTERLINK 12.7MM 35 86368600 1 WASHER, 2.50ODx1.25IDx.125THK, DELRIN 36 86279420 2 WASHER .75IDX1.25ODX.125THK NY 37 86278940 1 WASHER 1/4 ID X 1-1/4 OD PLT (11*) 38 86271370 2 NUT, 1/4-20 SERFLG STL ZNPLT
SERIAL NO.
FROM
NOTES
86333220 CS20 75
Drive Mounting
1
2
3
4
5
6
7
4
7
76 86333220 CS20
Drive Mounting
REF PART NO. QTY DESCRIPTION
1 86344620 1 BRACKET, LINKAGE MOUNT 2 86319730 1 BRACKET, LINKAGE MOUNT, LEFT 3 86331630 1 BRACKET, ROLLER GUIDE 4 86010670 12 WASHER, 5/16 X 3/4 SS 5 86276690 8 SCR, 5/16-18 X 1.75 CARR SS 6 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 7 86270830 12 NUT, 5/16-18 HEX NYLOCK SS
SERIAL NO.
FROM
NOTES
86333220 CS20 77
Frame & Rear Wheels
1
2
3
4
5
6
7
8
9
78 86333220 CS20
Frame & Rear Wheels
REF PART NO. QTY DESCRIPTION
1 86326260 1 BRACKET, FRAME LEFT 2 86326250 1 BRACKET, FRAME RIGHT 3 86340610 1 ASM FRAME, CS20 INCLUDES ITEM 8 & 9 4 86326220 2 SPACER, FLG .887ID X 1.055D X .345LG 5 86318030 1 AXLE, 20MM X 562 MM 6 86369160 2 WHEEL, 6.00 X 1.58, GRY W/BEARINGS (15*) 7 86223470 2 RING, 20MM EXTERNAL SNAP 8 86279510 2 WASHER 3/8 FLAT 9 86340950 2 SCR, 3/8 X 1.5, LAG, PLTD
* SEE SERIAL NUMBER PAGE
SERIALNO.
FROM
NOTES
86333220 CS20 79
On Board Battery Charger-Disk
6
8
1
2
15
3
4
5
6
7
9
10
11
13
14
7
6
10
12
8
80 86333220 CS20
On Board Battery Charger-Disk
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
1 86370690 1 KIT, CHARGER 2 86332690 1 BRKT, CHARGER METER 3 86332370 1 BRACKET, CORD WRAP 4 86327690 1 BRACKET, CHARGER 5 86259400 2 WASHER, THRUST .51 ID X 1 ODBRO 6 86010670 7 WASHER, 5/16 X 3/4 SS 7 86276070 5 SCR, 5/16-18 X 3/4 CARRIAGE SS 8 86359740 7 SCR, 10-32 X 5/16 HWHTR 9 86006750 2 SCR, 5/16-18 X 1.00 HHCS GR5
10 86270830 5 NUT, 5/16-18 HEX NYLOCK SS
11 86234390 1 CORD ASM, 16/3 SJTWX2M IEC 12 86198450 2 CLAMP, 5/16 DIA NYLON 13 86228990 2 BEARING FLG .314IDX.5002OD 14 86333070 1 METER, SPE BATTERY CHARGE 15 86198470 5 CLAMP, 9/16 DIA NYLON
FOR REPLACEMENT, ORDER KIT # 86375240, KIT, DELTA Q CONVERSION
NOTES
86333220 CS20 81
On Board Battery Charger-Deluxe & Cylindrical
3
7
14
7
6
10
8
12
8
1
2
15
4
5
6
9
10
11
13
6
17
16
18
82 86333220 CS20
On Board Battery Charger-Deluxe & Cylindrical
REF PART NO. QTY DESCRIPTION
1 86370690 1 KIT, CHARGER 2 86332690 1 BRKT, CHARGER METER 3 86348390 1 BRACKET, CORD STORAGE DELUXE 4 86327690 1 BRACKET, CHARGER 5 86259400 2 WASHER, THRUST .51 ID X 1 ODBRO 6 86010670 7 WASHER, 5/16 X 3/4 SS 7 86276070 5 SCR, 5/16-18 X 3/4 CARRIAGE SS 8 86359740 7 SCR, 10-32 X 5/16 HWHTR 9 86006750 2 SCR, 5/16-18 X 1.00 HHCS GR5
10 86270830 5 NUT, 5/16-18 HEX NYLOCK SS
11 86345510 1
CORD, ONBOARD CHARGER, 16/3C
SJTO 12 86198450 2 CLAMP, 5/16 DIA NYLON 13 86228990 2 BEARING FLG .314IDX.5002OD 14 86333070 1 METER, SPE BATTERY CHARGE 15 86198470 5 CLAMP, 9/16 DIA NYLON 16 86333940 - BRACKET, CHARGER CORD 17 86006590 1 SCREW 10-32 X 1/2 PPHMS SS NP 18 86264940 1 CABLE TIE, 11.38" UL/CSA
SERIAL NO.
FROM
NOTES
FOR REPLACEMENT, ORDER KIT # 86375590, KIT, DELTA Q CONVERSION DLX
86333220 CS20 83
Pedal Platform
3
4
5
6
7
8
9
10
11
1
2
2
2
2
84 86333220 CS20
Pedal Platform
REF PART NO. QTY DESCRIPTION
1 86007110 1 SWITCH, 25A SPST 125-250V SNAP
2 86172980 9
SCR, KA50X10, PT OHS, WN1412,
PLTD
3 86264930 1 CABLE TIE, 3.5" UL/CS 4 86326150 1 BRKT, LINEAR POT 5 86326140 1 PIN, DOWEL .25 X 2.75, STEEL 6 86318010 1 PEDAL, HEEL 7 86318000 1 PEDAL, ACCELERATOR 8 86317990 1 PLATFORM, OPERATOR 9 86311560 1 POTENTIOMETER ASM, LINEAR
10 86254970 3 SPRING, COMP 18MM OD X 83 X 2
11 86173330 8 WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
86333220 CS20 85
Pedal Platform Mounting
86 86333220 CS20
Pedal Platform Mounting
REF PART NO. QTY DESCRIPTION
1 86327510 9 SCR, KA50 X 16, WN1412 A2 SS 2 86198440 9 CLAMP, 1/4 PLASTIC CABLE
3 86327910 4
SCR, KA50X25, PT OHS, WN1412,
PLTD
4 86173330 4 WASHER, M5, FLAT, ISO7093, SS
SERIAL NO.
FROM
NOTES
86333220 CS20 87
Recovery Tank
23
22
24
25
A
TORQUE 15/17 IN/LBS
A
A
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
14
15
7
15
7
17
15
20
21
88 86333220 CS20
Recovery Tank
REF PART NO. QTY DESCRIPTION
1 86329510 2 PLATE, INTAKE RETAINER 2 86328020 1 HOSE ASM, 1.25 ID X 14.0, 4:1
3 86327910 3 4 86327850 1 GASKET, REC TANK 68”
5 86327840 1 GASKET, VAC MOUNT 27” 6 86327590 1 LANYARD, 15.0 W/LOOP & EYE
7 86327510 11 8 86326270 2 CLAMP, 1.5 DIA
9 86326200 1 GASKET, VACUUM INTAKE
10 86318220 1 FRAME, VACUUM MOTOR
11 86318210 1 INTAKE, VACUUM 12 86344710 1 PANEL, BACK 13 86317920 1 TANK, RECOVERY 14 86302360 1 DRAIN HOSE, CMPS 15 86173330 10 WASHER, M5, FLAT, ISO7093, SS 16 86173140 2 SCR,KA40X16,PT OVAL,WN1412,PL 17 86002400 2 CLAMP, 2.00 WORM GEAR X .312 18 86356060 1 FLOAT ASM, DUAL BALL SCREEN *(11) 19 86161800 1 LATCH, CONCEALED KEEPER 20 86312920 1 GASKET, VAC MOTOR 21 86335700 1 BRACKET, DRAIN HOSE *(3) 22 86007070 1 SCREW 5/16-18 X 1.00 PTHMS SS *(6) 23 86007650 1 SPACER, .438D X .317ID X .25L *(6) 24 86010670 1 WASHER 5/16 FLAT SS *(6) 25 86270830 1 NUT 5/16-18 HEX NYLOCK SS *(6)
SCR, KA50X25, PT OHS, WN1412, PLTD
SCR, KA50X16, PT OHS, WN1412, A2 SS
SERIAL NO.
FROM
NOTES
* SEE SERIAL NUMBER PAGE.
86333220 CS20 89
Scrub Brush/Pad Driver
8
4
9
6
5
7
5
3
2C
2A 2B
7
5
8
4
9
6
1
10A - 10F
90 86333220 CS20
Scrub Brush/Pad Driver
REF PART NO. QTY DESCRIPTION
1 86000410 1 PAD DRIVER, 20" SD
2A 86000420 1 BRUSH, 20" POLYPROPYLENE SD 2B 86000430 1 BRUSH, 20" NYLON SD 2C 86283870 1 BRUSH, 20" NYLON POLISH SD
3 86005070 1 LOCK, PAD CENTER SNAP, TWO STEP 4 86276590 3 SCR, #12 X 1 PPHSMS SS 5 86276580 1 SCR, 8-32 X 3/4 PTHMS 6 86276600 3 SCR, #10 X 3/4 PTHSMS SS 7 86007910 1 SPRING, EXT .31 D X 2.0 L X .03 W SS 8 86007280 1 SOCKET, DRIVE BRUSH 9 86005940 1 PLATE, BRUSH RELEASE
10A 47623930 2 ROLLER BRUSH COMPLETE RED
10B 47624090 2 ROLLER BRUSH COMPLETE WHITE 10C 47624100 2 ROLLER BRUSH COMPLETE ORANGE 10D 47624110 2 ROLLER BRUSH COMPLETE GREEN
10E 47624120 2 ROLLER BRUSH COMPLETE BLACK
41140100 2 MICROFIBRE ROLL COMPLETE BR 55/40
10F
47624150 2 ROLL PAD BR55
SERIAL NO.
FROM
NOTES:
86333220 CS20 91
Scrub Brush Deck-Disk
6
35
36
37
38
39
40
41
42 43
A
TORQUE 18 FT/LBS
A
B
TORQUE 20 FT/LBS
B
33
27
17
9
9
34
9
25
24
9
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
34
25
24
27
28
29
30
31
32
92 86333220 CS20
Scrub Brush Deck-Disk
REF PART NO. QTY DESCRIPTION
SERIAL NO.
FROM
NOTES
1 86331340 1 BREATHER VENT, 10-32 THREAD 2 86331970 1 MOTOR, 36VDC 180RPM RT-ANG INCLUDES 86331340
- 86331980 - BRUSH SET, 8.633-197.0 SCRUB MTR 3 86325200 1 BUSHNG, 30MM, BRNZ 4 86326430 1 SUPPORT ASSY, MOTOR, BRUSH DECK 5 86326560 1 WASHER, NYLON, 2.28ODX1.28IDX.12 THK 6 86271870 3 NUT, 1/4-20 HEX NYLCK THIN SS 7 86222300 1 NUT, 5/16-18 JAM SS C 8 86320370 1 LINKAGE ARM ASSY, PIVOT SQUG 9 86010670 10 WASHER 5/16 FLAT SS
10 86328620 1 SCR, 5/16-18 X 1/2 LG, HHCS, BLK NYLON
11 86279070 2 WASHER, M6 FLAT 12 86273850 1 SCR, 1/4-20 X 2 HHCS SS 13 86319800 1 SHROUD, 20" SCRUB DECK 14 86329560 3 SCR, M8X1.25X25MM LG, BSHCS, SS 15 86326550 1 SUPPORT PLATE, SHROUD 16 86326540 1 BRIDGE BRKT, DECK LIFT 17 86228990 4 BEARING,FLNGD,.314ID X.502OD 18 86277130 4 SCREW 5/16-18X1.00 CARRIAGE SS 19 86326600 1 BRKT, DECK LIFT, UPPER RIGHT 20 86326610 1 BRKT, DECK LIFT, LOWER RIGHT 21 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 22 86326580 1 BRKT, DECK LIFT, UPPER LEFT 23 86326590 1 BRKT, DECK LIFT, LOWER LEFT 24 86270830 4 NUT 5/16-18 HEX NYLOCK SS 25 86259410 4 WASHER THRUST.51 ID X1ODX.063 26 86290040 2 SCR, 5/16-18 X 3/4 BSHCS SS 27 86330990 5 WASHER, 5/16 INT STAR, SS 28 86337200 1 WASHER, 19MM X 34MM X 3MM FLAT SS *(1) 29 86003420 1 DRIVER, BRUSH SD 30 86004810 1 KEY, 1/4 SQ X 1.00 31 86279630 1 WASHER, .344IDX1.13ODX.09T PLT 32 86279130 1 WASHER 5/16 SPLIT LOCK PLTD 33 86330970 1 SCR, M8X1.25X25MM LG, HHCS, SS 34 86271840 4 NUT 5/16-18 HEX NYLOCK THIN SS 35 86327700 2 SHOULDER BOLT, 5/16 X 5/8 LG SS 36 86010630 2 WASHER 1/4 ID X 5/8 OD SS 37 86320430 1 20" BRUSH SKIRT 38 86328220 1 FLEXIBLE STRIP BRUSH, 20" SKIRT 39 86319820 1 PIVOT, SQUEEGEE LINKAGE 40 86338440 1 SPACER, .41 ID X .73 OD X .105T *(1) 41 86006870 1 SCREW #10B X 1/2 PHMS BLK 42 86335450 1 WASHER, #10 X .75 ODX.040. NYL, BLK 43 86324480 1 ACCESS COVER, BRUSH RELEASE
* SEE SERIAL NUMBER PAGE
** CALL MANUFACTURER FOR SERIAL NUMBER
86333220 CS20 93
Scrub Brush Deck Mounting-Disk
1
2
3
4
5
6
94 86333220 CS20
Scrub Brush Deck Mounting-Disk
REF PART NO. QTY DESCRIPTION
1 86277030 4 SCR, 5/16-18X1.25 CARRIAGE S 2 86270830 4 NUT 5/16-18 HEX NYLOCK SS 3 86010670 4 WASHER 5/16 FLAT SS 4 86259410 4 WASHER THRUST.51 ID X1ODX.063 5 86228990 4 BEARING,FLNGD,.314ID X.502OD 6 86277130 2 SCR, 5/16-18 X 1.00 CARRIAGE SS
SERIAL NO.
FROM
NOTES
86333220 CS20 95
Scrub Deck Drive Assembly-Cylindrical
1
2
3
4
6
7
10
11
12
13
14
15
16
17
1
5
5
4
96 86333220 CS20
Scrub Deck Drive Assembly-Cylindrical
REF PART NO. QTY DESCRIPTION
1 73031040 6 SCREW 5X16 -A2-70 (IN6RD) 2 50353850 1 COVER GEAR 3 63484670 2 TOOTHED BELT HTD-384-3M-20 CXPIII 4 40353810 2 SHAFT GEAR RIGHT 5 OPEN - ­6 50353840 1 CARRIER MOTOR WORKED R 7 73060890 1 SCREW M6X12 -8.8-R2R (IN6RD) 8 OPEN - ­9 OPEN - -
10 50353910 1
SHEET METAL COMPONENT COVERING CAP INVER
11 41002260 2 DRIVESHAFT COMPLETE 12 51106860 2 SPACER SLEEVE 13 73432310 2 LOCKING RING 32X1,2 -ST-PH DIN 472 14 50560100 1 ROCKER BR-VS 15 56255070 2 BELT PULLEY 56Z 16 73122760 2 WASHER 6 -200HV-A2E ISO7093-1 17 73060870 2 SCREW M6X10 -8.8-R3R (IN6RD)
SERIAL NO.
FROM
NOTES
86333220 CS20 97
Scrub Deck-Cylindrical
98 86333220 CS20
Scrub Deck-Cylindrical
REF PART NO. QTY DESCRIPTION
1 73430030 2 LOCKING RING 12X1-RF-ST DIN 471 2 50353570 2 SIDE PLATE RUBBER LIP 3 50354280 2 RUBBER LIP 4 50354270 2 SCREEN SUCTION LIPS 5 73430470 1 LOCK WASHER 10-FST-A2E DIN 6799 6 73061810 18 SCREW M 5X 12-A2-70 (IN6RD) 7 40354040 2 SET SIDE STRIP 8 50354310 1 BRACKET SCRAPER LIP LEFT 9 50355580 1 STRIP WATER DISTRIBUTOR
10 50353930 1 BRUSHES RETAINER
11 50353890 1 HOUSING BOTTOM PART R 55 12 50354000 1 SWEEP TANK COUNTER ROTATION R 55 13 51163370 1 SLEEVE BLOWER WHEEL 14 50334260 1 MOULDED PART COVERING CAP 15 50332400 2 HAND WHEEL 16 50354580 1 BRUSHES LOCKING PART 17 50354050 1 HOUSING TOP PART LOCKING PART 18 73031130 8 SCREW 6X25 -10.9-A2R (IN6RD) 19 50354320 1 BOLT DEFLECTOR ROLL RIGHT KILLER 20 50354380 1 DEFLECTOR ROLL 21 51156810 1 WASHER 22 73120660 1 WASHER 10 -A2 ISO 7090 23 50354290 1 LOCKING BAR SIDE PLATE 24 50354300 1 BRACKET SCRAPER LIP RIGHT 25 63304500 1 PRESSURE SPRING 26 40353780 1 MOTOR WITH PLUG
SERIAL NO.
FROM
NOTES
86333220 CS20 99
Scrub Deck Linkage-Cylindrical
1
2
3
4
5
6
8
9
10
11
7
1
2
3
5
6
12
13
14
15
15
100 86333220 CS20
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